Everdure HBG3OUS, HBG2OUS User Manual

Assembly, Operation & Maintenance Instructions
1
FORCE FURNACE
Assembly, operation & maintenance instructions
TM
TM
everdurebyheston.com
DANGER
If you smell gas:
• Shut o gas to the appliance.
• Extinguish any open ame.
• Open lid.
• If odor continues, keep away from the appliance and immediately call your re department.
Failure to follow these instructions could result in re or explosion which could cause property damage, personal injury or death.
DANGER
• Never operate this appliance unattended.
• Never operate this appliance within 10 ft (3.0 m) of any structure, combustible material or other gas cylinder.
• Never operate this appliance within 25 ft (7.5 m) of any ammable liquid.
• If a re should occur, keep away from the appliance and immediately call your re department. Do not attempt to extinguish an oil or grease re with water.
Failure to follow these instructions could result in re, explosion or burn hazard which could cause property damage, personal injury or death.
This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance. Follow all warnings and instructions when using the appliance. Keep this manual for future reference.
CONTENTS
Important Safety Instructions .........................................................................4-5
Appliance Details .................................................................................................. 6
Outdoor Installation Guide ..................................................................................8
Operating Instructions ..................................................................................... 8-9
Ignition Procedure ...............................................................................................10
Cleaning & Storage ............................................................................................. 11
Troubleshooting ...................................................................................................12
Barbeque Assembly ....................................................................................... 13-17
Maintenance ...................................................................................................18-21
Parts List: Barbeque Assembly ...................................................................22-25
Assembly, Operation & Maintenance Instructions
3
OPERATION AND MAINTENANCE INSTRUCTIONS FOR HBG2GUS, HBG2MUS, HBG2SUS, HBG2RUS, HBG3GUS, HBG3MUS, HBG3SUS and HBG3OUS GAS BARBEQUE RANGE Everdure by Heston Blumenthal outdoor gas barbeques. It is important that you retain these instructions, proof of purchase as well as other important documents about this product for future reference. Due to continual product development, Everdure by Heston Blumenthal reserves the right to alter specications or appearances without notice. Dispose of packaging responsibly – recycle where facilities are available.
4
Assembly, Operation & Maintenance Instructions
IMPORTANT SAFETY INSTRUCTIONS
This instruction manual contains important information necessary for the safe use of this appliance. Read and follow all warnings and instructions before assembling and operating this appliance. WARNING: Accessible parts may be very hot. Keep young children away
1. This gas barbeque and stand set are intended for USE OUTDOORS ONLY. This appliance must NOT be used indoors.
2. For your safety and enjoyment, read the instructions before using the appliance.
3. This appliance is not intended for commercial use.
4. Ensure that all gas connections are tight before operating this appliance (refer to leak testing procedure in this manual). Always check for leaks when a gas cylinder is replaced or reconnected.
5. If not mounted on the cylinder hook, always place gas cylinder on a at level surface. Beware the cylinder hose may be a trip hazard and may result in injury or the gas cylinder tipping over.
6. Unsupervised children or pets should not be near a barbeque while cooking or during warm up or cool down. Ensure children or pets are kept a distance well away from the barbeque whilst it is in use. Ensure that young children do not play with the appliance. This appliance is not intended for use by young children or inrm persons.
7. Particular care must be taken when removing the fat tray and the disposable foil trays. Mishandling of hot oil and fats can cause serious injury. Take care when changing plates & grills that parts are not hot & oil or fat does not drop onto the burner. Take care that the burner ports/venturi do not block up.
8. Turn gas valve/control knob and gas cylinder valve o after use. Do not allow build-up of unburned gas.
9. Never leave the burners on high for more than 10 minutes unless actually cooking. When cooking with the hood down, always follow the instructions in the Roasting section of this manual.
10. Do not move the appliance during use. The barbeque should only be lifted by the serveries at either side. Take care that undue pressure will not be placed on the gas hose, or turn o the gas supply & remove the hose from the cylinder or gas source (not at the barbeque). Take care that the fat tray & disposable aluminium foil tray are removed to
minimise fat/oil spillage. It is recommended that protective gloves be worn when handling any hot components. Parts that are sealed by the manufacturer or agent must not be altered.
11. This barbeque has been designed to be used either on the supplied trolley or on a raised bench. When using a raised surface (table etc.), ensure the surface is level, large enough and strong enough to support the barbeque and will withstand temperatures of 284°F(140°C )above ambient temperature. When using the stand, ensure that your barbeque is in a level position and the barbeque is secured onto the stand correctly (four screws at the barbeque base).
12. People with ammable clothing such as nylon etc. should keep well away from the barbeque when it is operating. This appliance must be kept away from ammable materials during use.
13. Do not use this appliance for any purpose other than what it is intended for. Any modication of the appliance may be dangerous. Do not modify the appliance.
14. In case of fat re turn cylinder o. The fat tray should be cleaned and checked before using the barbeque. Disposable aluminium foil trays should be replaced before using the barbeque. Regular cleaning should reduce the build-up of fat and food residues which is combustible and can result in a fat re. Fat res can be prevented with diligence in cleaning your fat tray and regular replacement of aluminium foil trays. Do not allow the aluminium foil tray to overow. Damage as a result of fat re is not covered by your warranty and voids it. Do not use sand, kitty litter or fat absorbents in the fat tray or disposable aluminium foil tray.
15. Ensure that the product has adequate clearance from combustible materials. The appliance is designed so that heat will not aect the stand. All combustible materials must be kept more than 36 inches from the sides and rear of the barbeque. The appliance shall not be located used under overhead unprotected combustible construction.
16. If a burner makes a hissing sound when lit, it may be burning inside. Turn the burner o, allow to cool, and try ignition again. Keep your barbeque protected against strong wind – if this cannot be avoided, always check that the burners remain alight if operating the barbeque in windy conditions.
17. Do not carry out any servicing on the gas manifold of the barbeque yourself – this must only be done by authorised technicians.
18. We recommend that you regularly maintain your barbeque and keep it in good condition. This can be achieved by following the cleaning and maintenance suggestions in this booklet.
19. When not using the stand, the cylinder should be placed at a lower level to the barbeque,
* Grill installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liqueed Petroleum Gases,
ANSI/NFPA 58; or Natural Gas and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.
Assembly, Operation & Maintenance Instructions
5
as far away as the hose will allow without undue tension on the hose, in a protected spot (so it does not receive any fat splatter from cooking or can be accidently knocked over). When using the stand, hang the gas cylinder from the cylinder hook. If this cannot be done (due to the design or size of the cylinder), the gas cylinder should be placed beside or behind the appliance, in a safe position protected from any fat splatter.
20. This appliance is not for use in or on recreational vehicles and/or boats.
21. Do not use or store this appliance in areas of high salt content (a marine environment) or an area with caustic fumes or liquids (such as a domestic pool), as these chemicals can cause the appliance materials to deteriorate (and void the warranty). Regular cleaning and covering with an Everdure by Heston Blumenthal barbeque cover can help can help to reduce this.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and
Handling of Liqueed Petroeum Gases, ANSI/NFPA 58; or Natural Gas and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2; or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192; and Recreational Vehicle Code, CSA Z240 RV Series, as applicable.
This appliance shall be used only outdoors, and shall not be used in a building, garage or any other enclosed area.
This appliance is not intended to be installed in or on a boat. For other than recreational vehicle grills, or installed in or on recreational vehicles.
Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation. The replacement hose assembly shall be that specied by the manufacturer.
The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.
When cooking with oil or grease, have a type BC or ABC re extinguisher readily available.
In the event of an oil or grease re do not attempt to extinguish with water. Immediately call the re department. A Type BC or ABC re extinguisher may, in some circumstances contain the re.
Do not leave the appliance unattended. Keep children and pets away from the appliance at all times.
This appliance is not intended for and should never be used as a heater.
WA
NING
R
CALIFORN
(a
list of substances known by the State of California to cause cancer, reproductive harm,
or other birth defects. To reduce exposure to these substances, always operate this
unit according to the use and care manual, ensuring you provide good ventilation when
cooking with Charcoal.
(b) Handling the brass material on this product exposes you to lead, a chemical known
to the State of California to cause cancer and birth defects or other reproductive
harm. Wash hands after handling.
(c) This product contains chemicals, including lead and compounds, known by the
State of California to cause cancer, reproductive harm, or other birth defects.
(d) Wash your hands after using this product.
IA PROPOSITION 65 WARNING:
) The burning of Charcoal cooking fuel generates some by products which are on the
For more information go to : www.P65Warnings.ca.gov
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS NEAR THIS APPLIANCE
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE. THE MINIMUM CLEARANCE FOR THIS UNIT IS 5ft (1500mm) ABOVE THE COOKING SURFACE AND 10in (250mm) FROM ANY SIDE
DO NOT LIGHT WITH HOOD DOWN
6
Assembly, Operation & Maintenance Instructions
APPLIANCE DETAILS
PROPANE
MODEL
DESIGNATION
HBG2GUS GRAPHITEE
HBG2MUS MINT
HBG2RUS RED
HBG2OUS ORANGE
HBG2SUS STONE
HBG3GUS GRAPHITE
HBG3MUS MINT
HBG3OUS ORANGE
HBG3SUS
Barbeque
Barbeque only LENGTH
Barbeque and stand
Barbeque
Barbeque only LENGTH
Barbeque and stand
DESIGNATION
COUNTRIES
STONE
FORCE
(ft)
4 1.7 1.3 4.3 1.7 1.3
4 2.5 4 4.3 2.5 4
FORCE
(mm)
1170 515 410 1310 515 410
1170 750 1170 1310 750 1170
WIDTH
(ft)
WIDTH
(mm)
BURNERS COUNTRY GAS
2
USA/CAN 2740Pa
3
TM
HEIGHT
(ft)
TM
HEIGHT
(mm)
FURNACE
LENGTH
(ft)
FURNACE
LENGTH
(mm)
WIDTH
(ft)
WIDTH
(mm)
CATEGORY
TM
HEIGHT
(ft)
TM
HEIGHT
(mm)
OUTPUT INJECTOR SIZE HOSE
2*11000 = 22000Btu/Hr
3*9000 = 27000Btu/Hr*
Air is admitted at the underside of the combustion chamber (two 1.3in/35mm x
0.8in/20mm gaps between the fat tray and the chamber through an oval hole 3in/75mm x 5.3in/135mm in size). Exhaust gases are emitted around the edge of the plates (0.2in/6mm gap) and through a 11in/275mm x 1.6in/40mm slot in the rear of the hood. When using an open grill, aeration also takes place through the slots of the grill. Burner
φ0.04in /φ0.98mm
2ft / 600 mm
φ0.04in /φ0.88mm
Assembly, Operation & Maintenance Instructions
7
GAS CONNECTIONS
BUTANE & PROPANE GAS REQUIREMENTS
Check Gas Type and specications plate on the underside of the RHS servery.
FOR GAS CYLINDER CONNECTION
1. To achieve the optimum performance from your barbeque, an approved gas cylinder/
bottle must be used. The supplied hose and/or regulator must rst be connected to the barbeque inlet.
2. Do not connect a gas cylinder/ bottle to a barbeque that is not secured in the supplied
stand or on a stable raised surface. The cylinder should be lower than the barbeque, in a protected place on a stable surface.
3. Before connecting gas supply, take care that all gas control knobs are in the o position.
Once connected, turn the regulator handle to on to turn on the gas supply. Check all joints are secure.
NOTE: Only one gas cylinder should be stored on the stand at any one time.
LEAK TESTING
1. Make sure the gas control knob is O and turn the cylinder valve On.
2. Check for leaking joints by brushing with solution of half-liquid detergent and half water.
If a leak is present, bubbles will appear (or you may hear a hissing sound). Retightening connections can generally repair a leaking joint. You must also check the gas hose and connection at the gas cylinder. If a leak cannot be resolved, do not proceed and turn the gas cylinder/bottle valve o.
SPECIAL INSTRUCTIONS FOR THE USE OF REGULATOR AND PROPANE CYLINDER
GAS HOOK-UP: Only the pressure regulator and hose assembly supplied with the grill should be used. Any replacement pressure regulator and hose assembly must be specied by the grill manufacturer. This grill is congured for Liquid Propane. Do not use a Natural Gas
supply.
LIQUID PROPANE CYLINDER REQUIREMENTS: (The LP cylinder must be a 20-lb). A
dented or rusty Liquid Propane cylinder may be hazardous and should be checked by your
supplier. Never use a cylinder with a damaged valve. The Liguid Propane cylinder must be
constructed and marked in accordance with the specications for Liquid Propane cylinders
by United States Department of Transportation (DOT) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods
Commission. The 20-lb cylinder must have a shut o valve terminating in a valve outlet
specied, as applicable, for connection type QCC1 in the standard for compressed gas
cylinder valve outlet and inlet connection ANSI/CGA-V-1. Storage of an outdoor cooking
gas appliance indoor is permissible only if the cylinder is disconnected and removed from
the outdoor cooking gas appliance. The cylinder system must be arranged for vapor
withdrawal. The cylinder must include a collar to protect the cylinder valve. Manifold
pressure: (operating) 11 inches water column (W.C.), (non-operating) 11.2 inches water
column (W.C.). The Liquid Propane cylinder must be tted with an Overll Protection
Device (OPD). Remove the plastic valve cover from the Liquid Propane cylinder is placed
into the cart.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS.
IF A LEAK PERSISTS CALL AN AUTHORISED GAS FITTER.
8
Assembly, Operation & Maintenance Instructions
CONNECTING THE LIQUID PROPANE CYLINDER: To connect the Liquid Propane gas supply cylinder: The cylinder valve should be in the “OFF” position. If not, turn the valve clockwise until it stops. Make sure the cylinder valve has the proper type-1 external male thread connections per ANSI Z211.81. Make sure the burner valves are in the “OFF” position. Inspect the valve connections, port and regulator assembly to the valve, use your hand to tighten the nut clockwise until it stops. Use of a wrench could damage the quick coupling nut and result in a hazardous situation, open the cylinder valve fully by turning the valve counterclockwise. Before lighting the grill, use a soap and water solution to check all the connections for leaks. If a leak is found, turn the cylinder valve “OFF” and do not use the grill until a local Liguid Propane dealer can make repairs.
WARNING:
1. Do not store a spare LP gas cylinder under or near this appliance.
2. Never ll the cylinder beyond 80 percent full
3. If the information in item 1&2 is not followed exactly, a re causing
death or serious injury may occur.
CAUTION: Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap on the cylinder
valve outlet that is provided with the cylinder valve. Other types of
caps or plugs may result in leakage of propane.
OUTDOOR INSTALLATION GUIDE
This Appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
This appliance must not be used indoors. Do not use your barbeque in garages, porches, sheds or other enclosed areas. The barbeque is not intended to be installed in or used on recreational vehicles (e.g. boats,trucks and tents) and should not be placed close to or under any surfaces that will burn or are sensitive to heat. Do not block/ obstruct the ow of air and combustion around the barbeque housing while in use.
OPERATING INSTRUCTIONS GENERAL INSTRUCTIONS
A fairly protected location is desirable for pleasant and ecient cooking. Try to keep the barbeque sheltered from strong winds as this will drastically reduce cooking eciency. If this is unavoidable, position the length of the barbeque to be parallel in the direction of the wind. Keep the barbeque level. Check frequently that the burner remains alight when used in conditions of strong wind (through the viewing hole on the left hand side of the chassis or through open grills). Make sure the minimum distances of the barbeque to any wall or combustible surface are met, and that when not using the stand, the supporting surface can withstand the heat. When using the stand, take care that the barbeque is locked in position using the locks on the castors & the hose is not touching any hot surface.
GAS TYPE AND CONSUMPTION
The barbeques are designed to operate on Propane gas only. Gas consumption, Pressure
and Injector Orice sizes are shown on the Data Plate found under the right hand servery.
GAS CONTROL KNOB
The gas control knob locks in both the O and High positions. By depressing the knob and turning anti-clockwise, gas ow will gradually increase until the High position is reached. Continue turning in this direction and gas ow will decrease until a simmer level is reached at Low. To turn gas ow o the gas control knob must be turned clockwise from Low, depressed at High and turned until the O position is reached.
MATT VITREOUS CAST IRON OPEN GRILLS AND SOLID PLATE
The FORCETM 2 burner and FURNACETM 3 burner barbecues are supplied with open grills. A at, solid plate is available as an accessory for the FURNACETM for the right hand side (this is the recommended general grill and plate conguration which will reduce the heat owing over the control knobs). The FURNACETM 3 burner barbeque has the option of a central teppanyaki plate or a at, solid plate for the right hand side. Note that the grills and plates used on either barbeque cannot be used on the other model and a maximum of one grill plate should be exchanged for a plate at any time (only one plate installed). The open grills have a solid strip of cast iron built into the bottom of the grill used to protect the burner from dropping oil or food. The grills are tted onto the supports built into the inside of the chassis. When correctly allocated, there should be a (0.2in) 5-6mm gap between the grills, and the inner edge of the chassis. Any excess fat or liquid will ow into
Assembly, Operation & Maintenance Instructions
9
the chassis and drip through the barbeque into the fat tray and foil tray below the chassis. If burner ports become blocked, let the barbeque cool down & clean the burner with a wire brush.
For a list of accessories for this barbeque, go to the Everdure by Heston Blumenthal website.
NOTE: The enamel coating can be damaged by steel utensils. Damage to plates and grills due to the use of metallic or sharp objects will not be covered under warranty. It is recommended to use silicone cooking utensils as these are both hygienic and withstand high temperatures.
FAT TRAY
Prior to use check that the fat tray is clean and lined with a disposable foil tray. Use only foil trays supplied for the barbeque, as trays of an incorrect size or height could cause problems with aeration to the barbeque or spilled fat and oils. Make sure the fat tray assembly is fully installed under the barbeque before operating the appliance.
UNDER NO CIRCUMSTANCES MUST SAND, KITTY LITTER OR FAT ABSORBENTS BE USED IN THE FAT TRAY OR FOIL TRAY.
ROASTING
Roasting (or running the barbeque with the hood down) should not be done with all control knobs set to high. This is most important as severe overheating and spoilt food can result if these instructions are not followed. Roasting is best done using a raised roasting rack, such as the Everdure by Heston Blumenthal roasting rack HBROASTR, which allows heated air to circulate around the meat, and fats to drip away from the meat.
Always set the barbeque up with the standard full grill combination as spelled out in the assembly instructions. Cut a piece of foil slightly bigger than the roasting rack and place it in the centre of the barbeque on top of the grills. Cut some slots through the foil so that excess moisture and fats can ow through the grills. Place the roasting rack centrally over the foil. Pre-heat the barbeque for 5 minutes with the hood down and the outer gas controls on high (for FURNACE
Once the barbeque has reached ~356°F, open the hood, place the food on the roasting rack, close the hood and turn the control knobs down to low (these can be adjusted during roasting to keep the internal temperature stable, as weather conditions such as temperature and wind speed will aect the eciency of the barbeque). Monitor the food cooking periodically until food is cooked.
TM
barbeques, leave the centre control knob o).
ADJUSTING THE SERVERY
The left hand servery can be folded down to allow for easier storage (the right hand servery with the gas controls is xed and cannot be adjusted). With the barbeque o and cool, place your left foot in front of the left rear leg to stabilise the barbeque and pull the servery forward to unlock it from the barbeque. With the servery fully extended, rotate it downward and release. See step 9 of the barbeque and stand assembly procedure for diagrams.
AFTER COOKING
1. When nished, make sure burner control knobs are turned OFF.
2. TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE.
3. After cooking and whilst the barbeque is still warm, remove scraps from the grill with a non-metallic scraper.
4. Excess fat and meat scraps can be scraped o the inside of the chassis by removing the grill/plate to gain access. WARNING: Some surfaces may still be hot – please use protective gloves.
5. Clean the fat tray and replace the aluminium foil tray after or before each use of the appliance.
6. Once the barbeque is cool close the hood and wipe o any fat splatter from the stand with a clean rag.
Loading...
+ 18 hidden pages