Ever POWERLINE RT 1000, POWERLINE RT 3000, POWERLINE RT 2000 Instruction Manual

Download

Page 1

Page 2

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

TABLE OF CONTENTS

TABLE OF CONTENTS ...................................................................................................................................... 2

INTRODUCTION ................................................................................................................................................. 3

GENERAL FEATURES OF THE UPS UNIT ................................................................................................... 4

SAFETY INSTRUCTIONS AND RECOMMENDATIONS ............................................................................ 6

TECHNICAL DESCRIPTION .......................................................................................................................... 12

UNPACKING THE PRODUCT ...................................................................................................................... 12

What’s in the box? ........................................................................................................................................13

ELEMENTS OF THE UPS - REAR PANEL .................................................................................................. 15

POWERLINE RT 1000 .................................................................................................................................15

POWERLINE RT 2000 .................................................................................................................................16

POWERLINE RT 3000 .................................................................................................................................17

Battery module POWERLINE RT 1000 ........................................................................................................18

Battery module POWERLINE RT 2000/3000 ...............................................................................................19

HOW IT WORKS ............................................................................................................................................ 20

MENU AND FUNCTIONS ............................................................................................................................. 22

INSTALLATION ................................................................................................................................................ 24

MECHANICAL INSTALLATION ................................................................................................................. 25

INSTALLATION OF THE UPS AND BATTERY MODULES VERTICALLY ................................ ........... 25

ELECTRICAL SYSTEM ................................................................................................................................. 26

Input installation...........................................................................................................................................27

Output installation ........................................................................................................................................28

POWER CONNECTIONS ............................................................................................................................... 29

Connecting an external battery module ................................ ................................................................ ........29

Connecting the UPS to the mains .................................................................................................................30

UPS START-UP .............................................................................................................................................. 30

Initial procedure of starting the UPS up ......................................................................................................30

UPS Shut-down procedure ...........................................................................................................................31

DESCRIPTION OF OPERATION OF THE UPS ........................................................................................... 31

MODES OF OPERATION .............................................................................................................................. 31

Stand-by mode ........................................................................................................................................ 31

Bypass mode ................................ ................................................................ ................................ ........... 31

Mains mode............................................................................................................................................. 32

Back-up mode ......................................................................................................................................... 32

Frequency conversion mode ................................................................................................................... 32

ECO Mode .............................................................................................................................................. 33

Error mode .............................................................................................................................................. 33

ADDITIONAL FUNCTIONS .......................................................................................................................... 34

REMOTE EMERGENCY POWER OFF (EPO) / REMOTE ON/OFF (ROO) ............................................... 35

COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS ............................... 36

RS232 PORT AND STATUS SIGNALING.................................................................................................... 36

USB port ........................................................................................................................................................... 37

SNMP/HTTP NETWORK MANAGEMENT CARD ..................................................................................... 37

POWERSOFT .................................................................................................................................................. 37

OPERATING REMARKS ................................................................................................................................. 39

CLEANING ..................................................................................................................................................... 39

STORAGE OF THE UPS ................................................................................................................................ 39

TESTING BATTERIES ................................................................................................................................... 39

BATTERY REPLACEMENT ......................................................................................................................... 40

Replacing UPS internal batteries .................................................................................................................40

Battery disposal ............................................................................................................................................43

TECHNICAL PARAMETERS .......................................................................................................................... 44

TROUBLE SHOOTING .................................................................................................................................... 47

LEGAL REGULATIONS AND WARRANTY ................................................................................................ 48

DECLARATION OF CONFORMITY ............................................................................................................ 48

WARRANTY ................................................................................................................................................... 48

Page 3

Instruction manual for POWERLINE RT 1-3 kVA UPS units

3 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

INTRODUCTION

Thank you for purchasing the EVER POWERLINE RT UPS. Please familiarise yourself with this instruction manual before you begin using the device. This manual contains all relevant information to ensure correct and safe operation of the unit. Please read this manual carefully and thoroughly prior to using the EVER POWERLINE RT. This will help to operate the unit and correctly and safely. This EVER POWERLINE RT UPS system has been designed and engineered to provide the highest standard of protection against power failure. We hope that the purchased UPS will meet your expectations.

A series of hi-tech, on-line (VFI) UPS units (uninterruptable power system), designed with double conversion topology, for excellent protection of the connected receivers. The UPS protects sensitive equipment and systems from common problems such as power outages, drops and interruptions in the mains, surges and other faulty conditions in the power supply line.

EVER POWERLINE RT series UPS units are mainly used with network devices, servers, workstations and other electric, electronic and IT devices.

Page 4

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

GENERAL FEATURES OF THE UPS UNIT

Alongside their excellent performance and reliability, the POWERLINE RT range of UPS units offers a number of other advantages which include:

 On-line real double conversion and sine wave output voltage.  Possibility of selection of high performance operation (ECO).  Scalability (extension) of autonomous operation time thanks to the ability of

connecting more battery modules to the UPS (up to 4 units - optional).

 Remote Emergency Power Off (Remote EPO) functionality which interrupts

power supply from the UPS output to loads in extreme situations or in emergency (e.g. fire).

 Remote On/Off (ROO) function for remotely starting and shutting down the UPS.  Wide range of input voltage.  Users can choose to install the unit in one of the two variants: Rack or Tower.  Compact size (excellent power to size ratio).  Standard communication functions: an RS 232 communication port, a USB

communication port.

 Optional extension cards provide additional communication functionalities.

The POWERLINE RT UPS systems consist of the following functional blocks:

 rectifier,  inverter,  battery set,  microprocessor-based control system with measurement circuits,  automated by-pass system (static BYPASS),

Page 5

Instruction manual for POWERLINE RT 1-3 kVA UPS units

5 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

Fig. 1: Simplified block diagram of the UPS unit

The series of on-line UPS units with double conversion topology provides excellent protection of the connected receivers, e.g. IT systems, and filters interferences in the power supply line. The AC input may be corrected depending on the wave of the power supply voltage by a high power factor correction circuit. Thanks to PWM control, the input voltage may take the form of clean, stable sine.

If the mains parameters are faulty, the controller will shut down the AC/DC section and promptly start the DC/DC unit, in order to maintain the uninterrupted operation of the DC/AC section (inverter). Once the mains parameters are back to correct values, the DC/DC section stops and AC/DC takes over again. This way, if the UPS is on, the receiver is always protected by the inverter, with no interruptions.

The UPS features an external bypass to provide power to receivers directly from the mains, in case the UPS is damaged.

The UPS has a built-in battery charger that will be charging the battery if the network parameters are acceptable, except when the unit is in the back-up mode or in the battery test mode.

BKF relay

Charger

Batteries

EMI

filter

DC bus

External battery pack connector

EMI

filter

Bypass relay

Page 6

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

SAFETY INSTRUCTIONS AND RECOMMENDATIONS

A) General information

CAUTION! Before starting the procedures described in this manual,

please read the general safety instructions (including the instructions found in this document), health & safety information, environmental protection information and legal regulations that may apply. Always observe the instructions and recommendations found in these documents.

CAUTION! It is strictly forbidden for the user to perform any repairs, as this would constitute a health hazard and may result in death. Any repairs and replacement of batteries should be carried out only by suitably qualified service technicians, with professional licences required by law.

CAUTION! The unit should be operated and stored in conditions complying with the requirements set in the specification (technical documentation).

CAUTION! The device is completely disconnected from the mains only when the power lead is removed from the mains socket (the plug is removed from the mains socket).

CAUTION! The unit is equipped with an internal power source (batteries) or it may operate in combination with a fixed, external source of power (battery packs). Dangerous voltage may be present at the output terminal(s), even if the unit has been disconnected from the mains.

Page 7

Instruction manual for POWERLINE RT 1-3 kVA UPS units

7 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

CAUTION! The user should place warning labels on all remotely installed primary isolation switches in order to warn electrical service technicians that the circuit is powered by a UPS unit. The following (or equivalent) text should be used on such warning labels:

DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS CIRCUIT.

CAUTION! Opening the unit’s casing may result in electric shock.

CAUTION! Do not touch any electrical connectors, terminals and internal

metal elements unless power supply has been properly disconnected.

CAUTION! All openings and spaces designed to provide access to the unit's electrical connections must remain covered (with applicable covers). Failure to observe this requirement may create hazard potentially resulting in injury or death for persons who touch such connectors. It may also cause damage to the unit.

CAUTION! In the event of a short circuit, the resulting high current may cause serious burns or scalds.

CAUTION! There are no user-serviceable parts inside the UPS unit.

CAUTION! The POWERLINE RT range of UPS units is not intended to

work directly with medical equipment, life-supporting equipment or any other equipment that may have effect on health.

Page 8

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

B) Installation information and requirements

CAUTION! The POWERLINE RT range of UPS units may only be installed and maintained by suitably qualified service technicians.

CAUTION! Before installation of the UPS unit, the staff and users must

become familiar with the Health and Safety regulations when working and handling electrical equipment up to 1 kV voltage.

CAUTION! Before connecting any cables or making any connections within the UPS unit or in the electrical system, make sure there is no dangerous voltage on electrical terminals and cables in the system.

CAUTION! The UPS may only be connected to a power system with indicated rated voltage, with a suitable grounding connection installed. The facility's electrical system to which the UPS unit is connected must be fitted with overload and short-circuit protection.

CAUTION! Only TN-S or TN-C-S configuration is allowed on the UPS unit's input side, and only TN-S configuration is allowed on the UPS unit's output side.

CAUTION! No extension cords should be used for connecting the UPS unit.

CAUTION! Installing a UPS unit in proximity of flammable materials or substances is strictly prohibited!

 Technicians must not work alone in hazardous conditions that may be dangerous

to health and/or life.

 Shortly after the UPS unit has been moved from a cold environment to a warm

environment, moisture condensation may appear. The UPS unit must be completely dry before installation and operation. The acclimatization time should be at least 2 hours.

 UPS units and battery packs must not be installed in humid environment.

Page 9

Instruction manual for POWERLINE RT 1-3 kVA UPS units

9 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

 UPS units and battery packs must not be installed in places where they would be

exposed to direct sunlight. They must not be installed near sources of heat.

 Ventilation openings in the UPS unit casing must not be blocked. Always observe

distances to ventilation openings specified in the manual.

 Before connecting the units, is necessary to check the condition of all leads,

cables, connectors, sockets and plugs, as well as that of the unit itself.

 The unit must be connected to a power circuit with a PE grounding conductor.

Failure to observe this requirement may result in electric shock.

 To reduce the risk of electric shock (in case the grounding cannot be checked),

the unit must be disconnected from the mains before installation or connecting to other equipment. The power lead may only be connected again after making all required connections.

 The electric system's grounding conductor leads the leakage current away from

the receivers. The leakage currents of all loads connected to the UPS unit's output are totalized in the UPS unit's power lead. The summary leakage current may trigger protective devices (RCD) and result in disconnecting power to the loads.

 When connecting and disconnecting signal cables, all actions should be

performed with one hand only (if feasible). This is to avoid electric shock when touching two surfaces with different electrical potentials.

 Connecting leads should be placed so that people walking over them will not step

or trip on them.

 An emergency power-off button (EPO), dedicated to the UPS system, should be

installed in the building's electrical system. This is to allow disconnecting, in emergency, the UPS unit from the connected loads regardless of the mode in which the UPS is operating.

 To minimise the risk of fire, connections should only be made to circuits (electrical

systems) whose rating is adequate for the connected loads, with properly selected overcurrent protection. Additionally, the breaker should feature at least a 3 mm insulating air gap.

Page 10

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

C) Operation of the UPS unit

 Health and Safety regulations and guidelines specified in the UPS unit operating

manual must be observed when handling and operating the UPS unit.

 All these instructions must be executed step by step. If any problems emerge

when executing the instructions given in this document, please contact EVER service support (www.ever.eu).

 Never disconnect the grounding at the UPS unit or at the terminals of the

building's electrical system, as this will disable the UPS unit's protective grounding.

 There may be voltage on the UPS unit's output terminals, even if the UPS is

disconnected from the building's electrical system (due to presence of power in the unit's internal batteries and/or battery packs).

 Liquids and foreign bodies must not be allowed to penetrate the UPS casing.  WARNING: This is a C3 category UPS. For commercial and industrial use in

secondary environment. Additional precautions or limitations in installation may be required to prevent the emission of interferences.

D) Maintenance, repair and breakdown information

 Dangerously high voltages are present in the UPS unit. Only qualified service

technicians may perform maintenance works.

 CAUTION - Risk of electric shock! Even if the unit has been disconnected from

the mains (from terminals of the electrical power supply), parts inside the UPS unit remain connected to the batteries, which may create hazards. Disconnect the battery and/or battery packs before carrying out any servicing and/or maintenance. Make sure there is no dangerous voltage on the DC circuit internal elements.

 WARNING: Only properly authorized and qualified service technicians who have

legally required protection gear may replace batteries.

 CAUTION - Risk of electric shock! Dangerous voltage may be present between

the battery circuit and the grounding point!

 Batteries have high short-circuit current and pose a risk of electric shock. The

following precautions should be taken when working with batteries:

－ remove jewelry, watches, rings and other metal items, － only use tools with insulated handles.

Page 11

Instruction manual for POWERLINE RT 1-3 kVA UPS units

11 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

 When replacing batteries, always use the same type and the same number of

batteries. Using batteries of incorrect type may result in explosion.

 Always dispose of used batteries according to relevant instructions.  WARNING: Disposing of batteries in a fire may result in explosion.  WARNING: Opening or damaging batteries may cause electrolyte to leak;

electrolyte is harmful to skin and eyes, and may also be toxic.

 To avoid the danger of fire and damage to the mains or power supply system,

always replace broken or blown fuses with fuses of the same type and parameters.

 Disconnect the device from the mains before cleaning. Do not use liquid or

sprayed cleaning agents.

 UPS units may only be disassembled by suitably qualified service technicians.

E) Transport and packaging requirements

 Exercise particular care when transporting the equipment, due to its heavy weight.  Heavy equipment must be moved by at least two or more persons.

 UPS units may be transported only in their original packaging boxes to ensure

adequate protection against shocks, vibrations and impact.

 The unit should be operated and stored in conditions meeting the requirements in

the product specification. UPS units must be stored in a dry room with suitable ventilation.

 If a UPS is to be stored over a longer period of time, its batteries must be

recharged at least every 6 months. The recharging procedure must always be recorded and documented.

 Always make sure to check the date when recharging is due. Do not use the UPS

unit if the deadline has passed and the batteries have not been recharged. In such cases always contact service support.

Page 12

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

TECHNICAL DESCRIPTION

UNPACKING THE PRODUCT

Keep the packaging for future transportation operations. The UPS unit must be properly examined upon delivery or handover. Although the

product is solidly packaged, the appliance could have been damaged due to shocks experienced during transport. If any of the units is damaged during transportation, a complaint for transportation damage should be filed. Should any product damage be discovered upon receiving the product, the carrier or the vendor must be notified immediately (a complaint should be filed).

CAUTION! The product is supplied with the batteries connected.

CAUTION! Water vapor may condensate on the UPS unit's elements if

packaging is removed from the device in low temperatures. Do not install the UPS until its interior and housing are completely dry (electric shock risk).

CAUTION! The appliance is heavy. Considerable care is required when it is being unpacked or moved.

Exercise caution when moving or unpacking the device. Refrain from unpacking its individual elements until they are required for installation.

Page 13

Instruction manual for POWERLINE RT 1-3 kVA UPS units

13 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

What’s in the box?

Check carefully the contents of the packaging. The packaging should contain:

a) UPS POWERLINE RT 1000, 2000:

- the UPS unit,

- 2 sets of Tower supports for installing the unit vertically,

- 1 x power cord CEE7/7 - IEC 320 C13, 10A,

- 2 x power cords IEC C13 - IEC C14 10A,

- 1 x USB cable,

- 1 x RS232 cable (communication with PC),

- 1 x RS232 cable (status signaling),

- warranty card,

- user's guide.

b) UPS POWERLINE RT 3000:

- the UPS unit,

- 2 sets of Tower supports for installing the unit vertically,

- 1 x power cord CEE 7/7 - IEC 320 C19, 16A,

- 2 x power cords IEC C13 - IEC C14 10A,

- 1 x power cord IEC C19 - IEC C20 16A,

- 1 x USB cable,

- 1 x RS232 cable (communication with PC),

- 1 x RS232 cable (status signaling),

- warranty card,

- user's guide.

c) Rack Kit for installing UPS units / battery modules in rack cabinets (optional):

- a set of elements for installing the unit in a rack cabinet:

- 2 front rack supports with installation accessories,

- 2 sliding rack guides (with profiles and their screws),

- a printed manual with pictures for installing UPS units / battery modules in rack cabinets, with instructions for placing the - LCD panel horizontally.

Page 14

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

d) SNMP card (optional):

- SNMP card,

- 1 x cable RJ - RS232,

- a CD with software,

- a warranty card.

e) Battery module POWERLINE RT 1000 & 2000/3000:

- 1 battery module,

- 1 power cord,

- 1 battery module detection cable for automatic detection of the number of connected modules (RJ11),

- 2 sets of Tower supports for installing the unit horizontally,

- an element for linking the battery module with another module or the UPS,

- a warranty card.

Page 15

Instruction manual for POWERLINE RT 1-3 kVA UPS units

15 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

ELEMENTS OF THE UPS - REAR PANEL

POWERLINE RT 1000

1. RS232 port

2. USB port

3. ROO/EPO terminals

4. Fan

5. RJ11 port – battery module detection

6. Power supply socket for connecting an external battery module

7. SNMP card slot

8. Input circuit safeguard – automatic fuse

9. Power supply input socket

10. Non-controlled output socket 10A

11. Controlled output sockets (group 1 and 2) 10A

12. Earthing clamp

Fig. 2: View of the rear panel elements in POWERLINE RT 1000 UPS.

Page 16

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

POWERLINE RT 2000

1. SNMP card slot

2. Fan

3. Power supply socket for connecting an external battery module

4. RJ11 port – battery module detection

5. RS232 port

6. Input circuit safeguard

- automatic fuse

7. Power supply input socket

8. Non-controlled output socket 10A

9. Controlled output sockets (group 1 and 2) 10A

10. ROO/EPO terminals

11. USB port

12. Earthing clamp

Fig. 3: View of the rear panel elements in POWERLINE RT 2000 UPS.

Page 17

Instruction manual for POWERLINE RT 1-3 kVA UPS units

17 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

POWERLINE RT 3000

1. SNMP card slot

2. Fan

3. Fan

4. Power supply socket for connecting an external battery module

5. RJ11 port – battery module detection

6. RS232 port

7. Input circuit safeguard – automatic fuse

8. Power supply input socket

9. Non-controlled output socket 10A

10. Controlled output sockets (group 1 and 2) 10A

11. Output socket 16A

12. ROO/EPO terminals

13. USB port

14. Earthing clamp

Fig. 4: View of the rear panel elements in POWERLINE RT 3000 UPS.

Page 18

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

Battery module POWERLINE RT 1000

1. Battery module power supply socket

2. RJ11 port – battery module detection

3. Battery module power supply socket

4. Fuse 70 A / 80 V DC

Fig. 5: View of the rear panel elements in POWERLINE RT 1000 UPS battery module.

Page 19

Instruction manual for POWERLINE RT 1-3 kVA UPS units

19 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

Battery module POWERLINE RT 2000/3000

1. Battery module power supply socket

2. RJ11 port – battery module detection

3. Battery module power supply socket

4. Fuse 70 A / 80 V DC

Fig. 6: View of the rear panel elements in POWERLINE RT 2000 / 3000 UPS battery module.

Page 20

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

HOW IT WORKS

Fig. 7 shows POWERLINE RT front panel elements. The UPS features a 4-key control panel, an LCD display and signaling LEDs.

Fig. 7: View of the front panel elements in POWERLINE RT UPS.

1. Green LED - input voltage is available.

2. Orange LED - signalization of bypass and ECO modes, and warnings displayed on the LCD, e.g. in overload conditions.

3. Red LED - signalization of the most critical messages related to the unit's operation, e.g. short circuit, internal error.

4. LCD display

5. Exit -

6. Scroll -

7. Start / shut down key. Back-up mode LED (key with green backlight)

8. Confirmation key

Page 21

Instruction manual for POWERLINE RT 1-3 kVA UPS units

21 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

Table 1 presents the description of light signals for various states of operation of the UPS; table 2 presents the description of warnings and errors.

Table 1. Description of LED colors

LED number

1 2 3

Stand-by mode - correct voltage in the input

●

Stand-by mode - no correct voltage in the input

Bypass mode (output on)

●

Mains mode

●

Back-up mode

●

ECO Mode

●

Critical error mode

●

● Continuous light

Table 2. Warnings and errors

Displayed information

Description

EPO RELEASE

UPS stopped working, because EPO was activated (remote power supply off)

BATT. ERROR CALL SERVICE

Battery error detected. Check batteries.

OVERLOAD CHECK OUTPUT

Inverter overload detected (mains power or backup mode)

BYPASS OVERLOADED OUTPUT W/O PROT.

Overload detected when the device is in the bypass mode. FAN FAILURE

Fan failure detected

CHARGER VOLT. TOO HIGH

The charger supplies too high voltage (internal error)

DC BUS VOLT. TOO HIGH

DC voltage in the DC bus is too high (internal error)

DC BUS VOLT. TOO LOW

DC voltage in the DC bus is too low (internal error)

DC BUS UNSTABLE

DC voltage in the DC bus is unstable (internal error)

INVERTER VOLT. TOO HIGH

The inverter supplies too high voltage (internal error)

INVERTER VOLT. TOO LOW

The inverter supplies too low voltage (internal error)

SHORT CIRCUIT CHECK OUTPUT

Inverter short circuit (internal error)

PHASE ERROR CHECK AC INPUT

Inverted direction of phase cables detected. Check the layout of input connections

OVERHEATING REDUCE TEMP.

UPS elements' temperature too high

Page 22

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

MENU AND FUNCTIONS

Functions available in the menu and submenu are described below.

DISPLAY PANEL

Function

Displays current operation mode, information about warnings and errors

MENU 1.- STATUS

Function

Displays input and output values (voltage, frequency, load...)

MENU 2.- EVENTS

Function

Displays five most recent events (errors, warnings...)

EPO RELEASE

UPS stopped working, because EPO was activated (remote power supply off)

2 BAT. ERROR

Battery error detected

INVERTER OVERLOAD

Inverter overload detected (mains or backup mode)

BYPASS OVERLOAD

Overload detected when the device is in the bypass mode.

5 FAN ERROR

Fan error detected

CHARGER VOLT. TOO HIGH

The charger supplies too high voltage (internal error)

DC BUS VOLT. TOO HIGH

DC voltage in the DC bus is too high (internal error)

DC BUS VOLT. TOO LOW

DC voltage in the DC bus is too low (internal error)

DC BUS UNSTABLE

DC voltage in the DC bus is unstable (internal error)

INVERTER VOLT. TOO HIGH

The inverter supplies too high voltage (internal error)

INVERTER VOLT. TOO LOW

The inverter supplies too low voltage (internal error)

INVERTER SHORT CIRCUIT

Inverter short circuit (internal error) 13

PHASE ERROR

CHECK AC INPUT

OVERHEATING

Device overheating

NO EVENTS

No events in the register

The LCD displays shows five most recent events. They are numbered from 1 to 5, where 1 is most recent, and 5 oldest event. Event 1 is displayed as first, and events from 2 to 5 are displayed when the forward button is pushed. After displaying the event type, the next screen tells you when it occurred relative to the device's working time. This is not a calendar date. The time follows the format: DDDD:HH:MM:SS, where DDDD is the consecutive day of the device's work, HH – hours, MM – minutes, SS – seconds. The next screen is the next event.

Page 23

Instruction manual for POWERLINE RT 1-3 kVA UPS units

23 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

MENU 3. - CONTROL

Submenu

Function

3.1

BATTERY TEST

After selecting this option, the battery test is performed

3.2

MANUAL BYPASS

ON / OFF

Switching the UPS unit to bypass mode and back

3.3

SEC. 1 OUTPUTS

ON / OFF

Section 1 outputs on / off (first group of controllable output sockets)

3.4

SEC. 2 OUTPUTS

ON / OFF

Section 2 outputs on / off (second group of controllable output sockets)

MENU 4. - SETUP

Submenu

Function

4.1

LANGUAGE

SELECTION

Language selection (English, Spanish, Italian, French, Polish, Portuguese,

German)

4.2

SOUND ALARM

Sound alarm activated / deactivated (buzzer)

4.3

OUTPUT VOLT.

SETTING

Selection of output voltage (200 V, 208 V, 220 V, 230 V or 240 V)

4.4

OUTPUT FREQ.

(IN STAND. MODE)

Selection of rated output frequency 50 Hz or 60 Hz (only in frequency conversion

mode)

4.5.

FREQ. CONVERSION

(IF UPS IS OFF)

Activation / deactivation of frequency conversion mode (UPS must be in standby

mode)

4.6

SEC. 1 OUTPUTS

SETTING

Selection of battery charging level (75%, 50%, 25% or 0%) below which output 1

(first group of controlled output sockets) is deactivated automatically

4.7

SEC. 2 OUTPUTS

SETTING

Selection of the battery charging level (75%, 50%, 25% or 0%) below which output

2 (second group of controlled output sockets) is deactivated automatically

4.8

COLD START

ON / OFF

Cold start on / off (UPS starts without power from the mains)

4.9

START AFTER DISCHARGING

ON / OFF

Automatic restart function on / off (UPS starts automatically after autonomous

operation time expires, when power in the mains is back)

4.10

ECO MODE

ON / OFF

ECO mode on / off

4.11

PHASE DETECTION

ON / OFF

Phase detection function on / off (detection of incorrect order of input cables)

4.12

AUTOMATIC

BATTERY TEST

Setting of automatic battery test (every day, every week, every month, ...)

4.13

BAT. DIS. LEVEL

ALARM SETTING

Selection of battery charge level (75%, 50%, 25% or 0%) under which signal

"Battery low level" is generated.

MENU 5. - INFORMATION

Function

Displays rated power of the UPS, software version and UPS working time.

Page 24

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

INSTALLATION

CAUTION! Before installation of the UPS unit, the user must get familiar

with the safety instructions in the present chapter and with general health and safety (H&S) recommendations.

CAUTION! Do not install or operate the UPS if water condensation is present; this may happen if the UPS is moved directly from cold environment into warm environment. The UPS unit must be completely dry before installation and operation. The acclimatization time should be at least 2 hours. Otherwise there is risk of electrocution!

CAUTION! Install the unit in a well ventilated place. Do not block opening in the UPS housing, maintain proper space all around the unit to ensure correct air circulation.

CAUTION! Install the unit and its cable following relevant local regulations.

CAUTION! The UPS must be grounded. Before connected power supply cables to the building's electric system terminal, make sure the grounding connection is not faulty. If there are external battery packs for the UPS, the compensating grounding connection with the main UPS unit is done with the power supply cables of the modules.

CAUTION! The electric system design must allow disconnecting the point of connection between the UPS to the mains, e.g. by switching the electric system's overcurrent breakers.

CAUTION! When connecting several battery modules in parallel, always observe the rule "same voltage, same type".

Page 25

Instruction manual for POWERLINE RT 1-3 kVA UPS units

25 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

MECHANICAL INSTALLATION

The UPS units and battery modules can be installed in rack enclosures with depth up to 1200 mm. The optional Rack Kit is required to do this. The kit contains an installation manual and a description of changing the position of the LCD panel. By default, the UPS unit is offered in Tower version (for vertical operation).

INSTALLATION OF THE UPS AND BATTERY MODULES VERTICALLY

1. Install two sets of supports (delivered with the UPS) and place the UPS between those supports, as shown in the figures.

Fig. 8. Installation of the UPS vertically

The UPS may be installed horizontally; the information can be found in the abridged manual, available in the product's packaging or at www.ever.eu.

2. Installation of UPS Plus with the external battery pack

Assemble two sets of supports with the attached distance element and place the UPS between those supports as shown in Fig. 9. Secure the UPS and the battery pack with the supplied plates and screws.

Page 26

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

Fig. 9. Installation of the UPS with a battery pack

ELECTRICAL SYSTEM

The mains socket the UPS is to be connected to should be located near the battery and should be easily accessible.

No extension cords should be used for connecting the UPS unit.

CAUTION! The UPS is disconnected from the mains only when the power lead is removed from the mains socket.

Due to the type and placement of the fuses in the power supply unit, the protection systems in the building's electric system are used as one of the protection levels.

This is necessary to ensure short circuit protection of the power supply unit.

The parameters of the building's electric wiring system protection should be selected to meet the requirements of the load connected to the wiring system and the type the

load. In extreme cases, different characteristics of the building’s and the UPS unit’s

electrical protection systems may result in the former system being activated earlier.

Page 27

Instruction manual for POWERLINE RT 1-3 kVA UPS units

27 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

Input installation

To make sue the UPS connection is made according to the manual, a proper pin

configuration of the power socket must be ensured (Fig. 10).

Fig. 10: Power socket pin configuration

Fig. 11 shows correct methods of connecting the UPS to various types of mains (TNS or TN-C-S) with different earthing systems (PE conductor connections).

Fig. 11: UPS input installation

LOAD

LOAD OUTPUT

OUTPUT

INPUT

POWER SOURCE

Page 28

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

Output installation

Although two types of pin configuration are allowed for the input side, the output installation must be done specifically according to this manual, to prevent UPS damage. Fig. 12 shows the diagrams of correct and incorrect output configurations.

CAUTION! Only TN-S configuration is allowed for the UPS output installation.

Fig. 12: UPS output installation

Fig. 13 shows POWERLINE RT UPS output socket pin configuration.

Fig. 13: Output socket pin configuration

POWER SOURCE

INPUT

OUTPUT

Page 29

Instruction manual for POWERLINE RT 1-3 kVA UPS units

29 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

POWER CONNECTIONS Connecting an external battery module

WARNING: Before connecting a battery pack to the UPS make sure that

the battery pack's safeguard is OFF. Once the electric connection with the UPS is established, switch the safeguard to ON.

CAUTION: Each battery module contains two battery connectors. The first battery pack is connected to the UPS with a cabled attached to the product. Each additional battery pack should be connected with its cable to the previous module.

External battery packs (if they are to be used) should be connected to the UPS before the unit is connected to the mains.

Follow this procedure to connect external battery packs:

1. Switch battery pack circuits safeguards (in each battery pack) to OFF.

2. Connect the battery pack and the UPS with the supplied cable.

3. Connect the next battery pack to the already connected one.

4. "Daisy chain" all battery packs.

5. Connect the battery pack detection cable to the RJ11 port in the back of the UPS and the RJ11 port in the back of the first battery pack.

6. Connect the battery pack detection cable to an RJ11 port in the back of the first battery module and the RJ11 port in the back of the second battery pack.

7. "Daisy chain" the remaining battery packs with the supplied detection cables.

8. Switch circuits safeguards on all battery packs to ON.

Once all external battery packs are connected, make all necessary connections between inputs and outputs as described below.

Page 30

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

Connecting the UPS to the mains

1. Connect the input power supply cable to the AC socket.

CAUTION: The batteries start charging once input power supply is detected.

2. Connect a receiver to the UPS. It is recommended that the most critical devices are connected to the main outputs and the less important ones to the controlled outputs.

CAUTION: The user's panel can be used to set the threshold of disconnecting the controlled output sockets. In this way power can be saved for higher priority receivers.

3. Once all connections have been made, follow the instructions in the next chapter (Operation) to start the UPS and the external battery packs.

UPS START-UP Initial procedure of starting the UPS up

1. When the UPS is used for the first time, make sure the unit is connected to the

mains and then press and hold the ON/OFF button until a sound signal is heard.

2. The UPS will react by emitting several sound signals and the MAINS MODE

message and UPS load level are displayed on the LCD. The connected receiver are supplied with power.

Usual procedure of starting the UPS up

1. Press and hold the ON/OFF button until a sound signal is heard.

2. The UPS will react by emitting several sound signals and LEDs will flash up.

3. If the the AC mains is connected to the UPS, a green LED (1) will light up. The

MAINS MODE message will be displayed on the LCD, which means output sockets are supplied with power.

4. If there is no input power supply (the green LED is off) and the cold start function

is on, the UPS unit's back-up mode LED will light up to indicate that the receiver is drawing power from the battery. The BACK-UP MODE message will be displayed on the LCD, along with estimated time of autonomous operation.

Page 31

Instruction manual for POWERLINE RT 1-3 kVA UPS units

31 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

CAUTION: If the OVERLOAD message is displayed on the LCD, this means that too many receivers have been connected to the UPS. If only one receiver is connected to the UPS and the OVERLOAD message is displayed on the LCD, this means that the receiver's power demand exceeds the UPS unit's rating and a more powerful UPS should be used.

CAUTION: If the UPS fails to react like described above, please refer to the "Typical Problem" chapter.

UPS Shut-down procedure

Press and hold the ON/OFF button until the UPS switches to stand-by mode and then disconnect the mains. The UPS will disconnect all outputs and switch off.

DESCRIPTION OF OPERATION OF THE UPS

The POWERLINE UPS unit is a modern electronic device, an autonomous source of ~230 V sine voltage. This unit belongs to a series of uninterruptible ONLINE class UPS devices whose characteristic feature is constant transformation of power. This feature allows POWERLINE units to condition the power in the output line. Regardless of voltage fluctuations and distortions on the input, the POWERLINE units generate, throughout operation, sinusoidal waveform of ~230 V in the output.

MODES OF OPERATION

Stand-by mode

The UPS is logically on, the output is disconnected (voltage is not present).

Bypass mode

The bypass mode means that the UPS is powering the receiver directly from the bypass circuit, without regulating the power. If the controller detects incorrect power supply parameters it will disconnect the input and go into stand-by mode to protect the receiver. The user may force the bypass mode with keys on the UPS unit's front panel. When the unit is in bypass mode, the control panel or the software may be used to adjust most of the UPS unit's settings.

To switch the unit into the bypass mode go to menu 3 (CONTROL) and then to submenu SET BYPASS and select SWITCH TO BYPASS MODE or press the

Page 32

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

confirmation button for 6 seconds. To revert to the mains mode follow the same procedure, by select SWITCH TO MAINS MODE. If the UPS is in the stand-by mode or in the frequency conversion mode, the function of switching to the bypass mode is not available.

Mains mode

In the mains mode the input current is rectified / converted by the AC/DC section and then converted into stable output current by the DC/AC section and then supplied to the receivers. If the mains parameters become incorrect, the UPS will switch, without interruptions, into the back-up mode.

Back-up mode

In the back-up mode the battery power is transmitted through the DC/DC section to the inverter (DC/AC), where stable output power is generated. If the mains parameters become correct again, the UPS will switch, without interruptions, into the mains mode.

Frequency conversion mode

The UPS may operate as a frequency converter and output 50 Hz or 60 Hz current frequency (at the user's option), provided that the frequency of the input current is from 40 Hz to 70 Hz.

If the UPS is operating in this mode, the available power is decreased by 50%. This means that only 50% of the UPS unit's rated power can be used when the unit is in this mode.

If the UPS is operating as a frequency converter, the ECO mode and the bypass mode cannot be activated.

CAUTION: The frequency conversion mode may be switched on / off only if the UPS is in stand-by mode.

Page 33

Instruction manual for POWERLINE RT 1-3 kVA UPS units

33 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

The frequency conversion mode can only be switched on when the UPS is in standby mode. To switch the frequency conversion mode on go to menu 4 (SETTINGS), then to submenu FREQ. CONVERSION and then select SWITCH ON FREQ. CONVERSION. When the unit is started it will be operating in the frequency conversion mode.

CAUTION: When the frequency conversion mode is selected, the available output power is decreased by 50%. This means that only 50% of the UPS unit's rated power can be used when the unit is in this mode.

ECO Mode

If the ECO mode is on, and the supply mains parameters are within tolerance, the output is supplied directly from the input, by means of the internal bypass. When in this mode, the device operates at very high efficiency and saves power. If the ECO mode is off, and the supply grid parameters are outside tolerance, the device automatically resumes supplying power to the receiver through the inverter. If the UPS is operating in ECO mode, the internal battery charger is operating.

If the unit is off but connected to the mains, go to menu 4 (SETTINGS) and then to submenu ECO MODE and select SWITCH ON ECO MODE. When the unit is started it will be operating in the ECO mode.

Error mode

If an internal error occurs in the UPS unit and it will be necessary to switch the inverter off, the UPS will switch into the error mode and signal this with a sound and a relevant message displayed on the LCD. When the UPS is in error mode there is a risk that receivers will lose power, because the output voltage will only be available from the bypass after an error occurs in the UPS.

Page 34

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

ADDITIONAL FUNCTIONS

a) Green Power: if the unit is in back-up mode and no receivers are connected to the output or the load is lower than the specified threshold (see parameters table), it will automatically switch off after 5 minutes to save the battery and power.

b) Cold Start: if the function is on, the UPS can be started even if there is not power in the mains; the receiver will be supplied directly from the battery.

CAUTION: If the UPS is started for the first time, AC power supply must be connected.

c) Automatic Restart: if the function is on, the unit will automatically switch on upon expiry of the autonomous operation time and once the mains power is available. Otherwise, it will be necessary to start the UPS manually.

CAUTION: assuming that the function is on, if the mains error occurs right after the unit starts automatically, the autonomous operation time will be short, because the batteries have not been fully charged.

d) The battery test may be done either manually or automatically, with a constant interruption between the tests.

e) Controlled outputs: the UPS has two groups of controlled output sockets (outpu1 and output 2). Each group may be configured to automatically switch off if the battery charge level drops below specified value (75%, 50%, 25% or 0%), or at the user's demand.

CAUTION: It is recommended that the most critical devices are connected to the main outputs and the less important ones to the controlled outputs.

f) Remote control: in the back panel of the UPS there are terminals with which the user can remotely switch the unit on or off (ROO) or remotely switch the unit off without automatic restart option (EPO).

g) Compatibility with power generators: the UPS can work with most of power generators available in the market.

Page 35

Instruction manual for POWERLINE RT 1-3 kVA UPS units

35 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

REMOTE EMERGENCY POWER OFF (EPO) / REMOTE ON/OFF (ROO)

The triple output for connecting EPO/ROO circuits is located in the UPS unit's rear panel - see Fig. 14.

ROO

EPO

Fig. 14: Remote power on/off circuits

In default configuration the UPS has a jumper connecting the outputs 1 and 2. These outputs must be connected to ensure correct operation of the unit.

To use the emergency power off function remove the jumper and connect outputs 1 and 2 with a standard, zero voltage closed connector. If the connector is open the UPS will switch off. To revert to normal operation close the connector and restart the UPS, following the previously described procedure.

To use the remote power on/off function (ROO) connect the jumper in outputs 1 and 2 (by default, the UPS has the jumper installed) and then connect outputs 2 and 3 with a standard, zero voltage closed connector. The UPS switches off when the connector is opened. Closing the connector restarts the UPS and powers on the connected receivers.

Page 36

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

COMMUNICATION WITH EXTERNAL

MANAGEMENT/CONTROL SYSTEMS

The UPS features RS232 and USB communication interfaces and also a management card slot. These interfaces can be used to ensure direct communication between the UPS and the work server, configure the UPS as a client in the network with centralized monitoring through the UPS SNMP Manager installed in the slot, and to transmit the unit's operating status to external systems.

RS232 PORT AND STATUS SIGNALING

The unit comes with an RS232 communication cable (null modem, 3-wire) for monitoring and controlling the UPS with the supplied software. CAUTION! The USP is also equipped with an RS232 cable (9-wire) for relaying the status of the UPS to external devices. The cable looks just like the communication cable, except for pin configuration. The cables are properly identified and should not be mistaken. The status communication takes place through an optocoupler, an open collector. The connector's configuration is shown in Fig. 15.

Fig. 15: Configuration of the status communication connector

Low battery charge level

Mains parameters out of range

Bypass mode

SUM alarm

Mains parameters corect

Page 37

Instruction manual for POWERLINE RT 1-3 kVA UPS units

37 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

The pin configuration of the DB-9 connector is shown in table 3.

Table 3. Layout of pins and description of DB-9 connector:

Pin no.

Definition

Not connected

RXD (input)

TXD (output)

GND

Low battery charge

Mains parameters out of range

Bypass mode

SUM alarm

Mains parameters correct

USB port

The USB port is compatible with USB 1.1 standard.

CAUTION: RS232 and USB ports cannot be used simultaneously

SNMP/HTTP NETWORK MANAGEMENT CARD

Various cards can be connected to the interface slot. The connectors, designations and codes placed in the socket will depend on the type of the used interface card. The detailed description is attached to interface cards, available as accessories.

Available interface cards:

- SNMP network card for integrating the UPS in the network (optional),

- AS400 card (optional).

POWERSOFT

The UPS unit management/control using remote control systems (PC computer or server-based) is performed using PowerSoft freeware.

PowerSoft freeware is designed to enable monitoring and configuring the UPS unit’s

parameters. It also features management and control functionalities which, when combined with the UPS power supply unit, provide reliable and secure protection against interruptions in power supply from the mains thus ensuring the continuity of operation for unsupervised IT systems. PowerSoft also enables (from the level of the central computer control unit) secure shutdown of other computers within a particular LAN network.

Page 38

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

The PowerSoft package is compatible with a wide range of operating systems, and this versatility should help to meet the operating requirements of a majority of small and medium enterprises (SMEs).

Current software and installation procedures are available for downloading at

www.ever.eu.

Page 39

Instruction manual for POWERLINE RT 1-3 kVA UPS units

39 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

OPERATING REMARKS

CAUTION: The UPS is designed to work with IT equipment.

CLEANING

Do not use scrubbing powder and solvents to clean the UPS. Do not let liquids get inside the UPS. Make sure the openings in the UPS housing are not blocked. Use a vacuum cleaner

to remove dust from the openings. The exterior of the UPS housing may be cleaned with a dry or slightly damp cloth.

STORAGE OF THE UPS

If the device is to be stored for a longer time in temperature of over 25ºC, the

batteries should be recharged for 5 hours, every 4 months. If the temperature in the storage place is higher, it is recommended to reduce the interval to 2 months.

It is not necessary to unpack the UPS for recharging. Simply connect the UPS to the mains through special openings in the packaging and recharge the batteries for about 5 hours. Afterwards, write the date of recharging on the unit's packaging.

TESTING BATTERIES

Although the UPS does not require to be maintained by the user, the batteries should be periodically checked.

Once a week the UPS will automatically test the batteries. If a problem is found, an LED will light up to indicate it and an error message will be shown in the LCD display.

The frequency of testing can be altered with the panel or the software. Select the TEST BATTERY EVERYDAY, EVERY WEEK, EVERY MONTH or DEACTIVATE in the submenu AUTOMATIC BATTERY TEST in the SETTINGS menu.

Page 40

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

BATTERY REPLACEMENT

CAUTION: receivers connected to the UPS will not be protected against

power failure during this procedure.

Replacing UPS internal batteries

The UPS does not need to be maintained by the user, but it is recommended to perform maintenance according to IEEE standards with regard to recommended practice for maintenance, testing, and replacement of service-free VRLA batteries for stationary applications (IEEE Std 1188-1996). If the batteries become used up they must be replaced technicians trained in battery operation.

Batteries are replaced in the service access area. The service of batteries should be performed or supervised by personnel

experienced in the operation of batteries, observing the required precautions. The same type and number of batteries or battery packs must be used when

replacing the batteries.

WARNING! Ensure suitable battery fire protection due to potential risk of explosion.

WARNING! Never attempt to open the batteries. Always ensure suitable battery protection against potential damage. Spilled electrolyte is harmful to the eyes and skin, and could be toxic.

WARNING: There is risk of electric shock when handling the battery pack.

WARNING: The battery is not isolated from power supply circuits. Dangerous voltage may be present between the battery terminals and the grounding point.

The following precautions should be taken when working with batteries:

 Remove jewelry, watches, rings and other metal items.  Only use tools with insulated handles.

Page 41

Instruction manual for POWERLINE RT 1-3 kVA UPS units

41 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

 Wear rubber gloves and footwear.  Do not place tools or metal parts on the batteries.  Disconnect the source of power before connecting or disconnecting battery

terminals.

Typical lifespan of a battery is 3 to 5 years if the ambient temperature is 25ºC.

Regardless, the lifespan of a battery also depends on the frequency and duration of power failures and periods of discharging the battery.

Once the battery's lifespan expires follow the procedure of replacing the battery. The BATTERY TEST should be done periodically (6 to 12 months); it serves to verify

the general conditions of battery operation. In order to replace the internal batteries, manually switch the UPS into bypass mode

(see "Bypass mode procedures") and follow the steps shown in Fig. 16 and Fig. 17:

Page 42

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

Fig.16: POWERLINE RT 1000

Fig.17: POWERLINE RT 2000/3000

Page 43

Instruction manual for POWERLINE RT 1-3 kVA UPS units

43 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

Battery disposal

The disposal / recycling of UPS units and/or batteries should be entrusted to a specialist waste contractor with suitable license or authorization to engage in waste disposal / recycling. Rechargeable batteries that have been used up are classified as "dangerous toxic waste" and, according to legal regulations, must be disposed of or recycled by an approved recycling facility.

The manufacturer’s service centre has all the equipment necessary to handle such

batteries in the way that fully complies with the relevant laws and regulations and with the utmost care for the environment. Please contact our Customer Service Department to arrange maintenance and / or replacement of the batteries.

After replacing the batteries, the approved waste disposal / recycling facility should dispose of / recycle the used batteries.

The appropriate utilization of used electric and electronic equipment helps to protect human health and the natural environment against the negative effects caused by the presence of hazardous materials and components, and the improper storage and processing of such equipment.

The Act of 29.07.2005 on the Disposal of Electric and Electronic Equipment, Art. 22.1 points 1, 2.

The crossed out waste container symbol means that, in the European Union, a used product should be handed over to a special waste handling outlet. This requirement applies both to the UPS unit itself and to all other accessories marked with this symbol. Such

products should not be disposed of together with unsorted municipal waste.

Page 44

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

TECHNICAL PARAMETERS

Table 4. POWERLINE RT technical parameters.

PARAMETERS \ TYPE

POWERLINE RT

POWERLINE RT 1000

POWERLINE RT 2000

POWERLINE RT 3000

Index

T/PWRLRT-111K00/00

T/PWRLRT-112K00/00

T/PWRLRT-113K00/00

Output power (apparent / active) 1)

1000 VA / 800 W

2000 VA / 1600 W

3000 VA / 2400 W

GENERAL AND ENVIRONMENTAL DATA

Topology

VFI (on-line, VFI-SS-111)

Number of voltage phases (input / output)

1 / 1

Housing type 2)

Rack / Tower

Max. efficiency (for VFI)

86 %

88 %

90 %

Efficiency (for ECO)

˃ 93 %

Operating temperature 3)

0 ÷ +40 °C

Storage temperature

-15 ÷ +40 °C with batteries

-25 ÷ +50 °C w/o batteries

Relative humidity during operation

< 95% (no condensation)

Relative humidity during storage

< 95% (no condensation)

Elevation 4)

up to 3000 m

Protection class

IP20

Working environment

Office / industrial rooms with low level of pollution

Cooling

Forced, with internal fans

Cooling air temperature

< 25°C

Radiated heat for nominal operating conditions

< 450 BTU / h

< 750 BTU / h

< 1000 BTU / h

INPUT

Rated voltage (effective value)

230 V AC

Input voltage range (effective values) and tolerance

120 ÷ 275 V AC ± 2%

140 ÷ 275 V AC ± 2%

Rated current

6 A

12 A

16 A

Rated frequency, input voltage

50 / 60 Hz

Frequency range and tolerance

40 / 70 Hz (input-output synchronization range: ± 5 % )

PF power factor

≥0.99

Total harmonic distortion, input current (THDi)

< 8%

OUTPUT

Rated voltage (effective value)

230 V AC

Input voltage range (effective values) and tolerance - mains operation 5)

200 V AC / 208 V AC / 220 V AC / 230 V AC / 240 V AC ± 2 %

(The output voltage is adjusted from the LCD panel. The default value is 230 V AC)

Input voltage range (effective values) and tolerance - back-up operation 5)

200 V AC / 208 V AC / 220 V AC / 230 V AC / 240 V AC ± 2 %

(The output voltage is adjusted from the LCD panel. The default value is 230 V

AC.)

Output voltage waveform (battery / mains-based operation)

Sine / Sine

Output voltage rated frequency

50 / 60 Hz

Frequency range (tolerance) - mains-based operation

50 / 60 Hz ± 0,5%

(same as in the input or selected in the frequency conversion mode)

Frequency range (tolerance) - battery operation

50 Hz ± 0,5%

Static voltage regulation

± 1%

Total harmonic distortion, output current (THDu)

≤ 4% (linear)

≤ 6% (non-linear)

CF peak ratio

3:1

Switching time to battery mode

0 ms

Switching time to return to the mains-based operation

0 ms

Overload capacity

< 110% - warning

111% ÷ 135% - 12 s (switching to bypass mode)

> 135% - 1,5 s (UPS shuts dwon)

Page 45

Instruction manual for POWERLINE RT 1-3 kVA UPS units

45 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

PARAMETERS \ TYPE

POWERLINE RT

POWERLINE RT 1000

POWERLINE RT 2000

POWERLINE RT 3000

BATTERIES AND BACKUP TIMES

Internal batteries

12 V / 9 Ah VRLA

Total number of internal batteries

1 x 3

1 x 6

Maximum permissible combined capacity of internal battery pack

9 Ah

External battery packs

Yes

Maximum number of battery packs

Backup time using internal battery pack (100% / 80% / 50% of Pmax)

8 / 12 /20 min.

8 / 12 / 20 min.

3 / 6 / 12 min.

Backup time using internal batteries + battery pack (100% / 80% / 50% of Pmax)

26 / 37 /78 min.

26 / 37 / 78 min.

20 / 28 / 41 min.

Rated voltage for the DC circuit

36 V DC

72 V DC

Maximum charging time for UPS internal batteries - after batteries have been 80% discharged

≤ 4 h

Charging current, maximum

1.2 A

MECHANICAL PARAMETERS

Dimensions (height. x width x depth)

86 (2U) x 438 x 482 mm

86 (2U) x 438 x 658 mm

Weight

18.5 kg

30.5 kg

31 kg

Weight for transporting (gross)

22 kg

35 kg

36 kg

Dimensions for transporting (height. x width x depth)

245 x 530 x 625 mm

230 x 585 x 880 mm

Position in transit

Horizontal

PROTECTIONS AND SAFEGUARDS

Input protection

Short circuit protection -

Automatic fuse

10 A / 250V AC

Short circuit protection -

Automatic fuse

12 A / 250V AC

Short circuit protection -

Automatic fuse

16 A / 250V AC

Against overvoltage (Anti-surge)

Output protection

Inverter-based operation – electronic short-circuit protection and overload

protection

FEATURES AND ADDITIONAL FUNCTIONS

UPS power supply connection

1 x IEC 320 C14 (10 A)

1 x IEC 320 C20 (16 A)

Output connections (socket type and quantity)

3 x IEC 320 C13 (10A) controlled (2 groups)

3 x IEC 320 C13 (10A) non-controlled

3 x IEC 320 C13 (10A)

controlled (2 groups)

3 x IEC 320 C13 (10A)

non-controlled

1 x IEC 320 C19 (16A)

EPO / ROO

Yes (NC) / Yes

Signaling

Acoustic and visual; LCD display; LEDs

Communication interface

RS232, USB, Port RJ11 – detection of battery packs, network management card SNMP / HTTP – optional,

AS 400 card with volt-free contacts - optional

Monitoring and management software

PowerSoft Professional

GREENPOWER operating threshold 8)

< 45 W

STANDARDS APPLIED

Declarations

Standards

PN-EN 62040-1:2009, PN-EN 62040-2:2008

Caution: The manufacturer reserves the right to change the above listed parameters without notice.

ADDITIONAL NOTES:

To ensure normal operation of the UPS unit, the load at its output should not exceed 80% of the value given in the chart. A

power reserve is necessary to maintain continuity of operation of connected appliances in case of momentary surges of load current.

The Rack Kit is optional.

With internal batteries 5 ÷ 35°C. Constant exposure of the device to environment temperature over +25°C results in reducing

battery life.

Maximum allowed load the UPS unit will decrease as the altitude above the sea level increases over the specified limit.

Can be configured by software and LCD display. The output power is reduced by 20% for rated output voltage of 200 V. The

output power is reduced by 10% or rated output voltage 208 V.

With prolonged operation with recommended load.

Weight for the typical battery.

In battery mode with no load or load less than threshold value, UPS turn off automatically after 5 minutes.

Page 46

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

Table 5. Technical parameters of battery packs for POWERLINE RT

PARAMETER/MODEL

BATTERY MODULE

POWERLINE RT 1000

BATTERY MODULE

POWERLINE RT 2000/3000

Casing

Rack / Tower

(The Rack Kit is optional)

List of batteries

2 x 3 x 9 Ah

2 x 6 x 9 Ah

Protection devices

Fuse 70 A / 80 V DC

MECHANICAL PARAMETERS

Dimensions W x H x D

438 x 86 (2U) x 438 mm

438 x 86 (2U) x 657 mm

Rack cabinet depth

≤ 800 mm

Weight

32 kg

52 kg

ENVIRONMENT

Operating temperature 1)

0 ÷ 40 ºC

Storage temperature

-15 ÷ 40 ºC

Elevation 2)

0 - 3000 m

Relative humidity during operation

< 95% (no condensation)

Relative humidity during storage

< 95% (no condensation)

Caution: The manufacturer reserves the right to change the above listed parameters without notice. Notes:

Constant exposure of the device to environment temperature over +25°C results in reducing battery life.

Maximum allowed load the UPS unit will decrease as the altitude above the sea level increases over the specified limit.

Page 47

Instruction manual for POWERLINE RT 1-3 kVA UPS units

47 www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2016-07-13 12:09

TROUBLE SHOOTING

If problems occur, despite the high reliability of the device, please check the following items before contacting the customer service department:

a) Is there correct voltage supply in the UPS input? b) Is the input fuse in good working condition? Did the battery pack fuses trip

automatically?

Table 6. Typical statuses and alarms, their causes and recommended activities.

Problems

Possible cause

Corrective measures

No recommendation No alarm sound (UPS off)

Mains power switched off

Switch on the mains power switch

No mains power voltage

Order mains power inspection from a qualified electrician

Burnt input fuse or circuit protection automatically switched off

Replace with a fuse of the same type, or switch on circuit protection. If the problem persists, contact the appropriate customer service representative

Overload message on the LCD display Receiver connected

Overload error: UPS is overloaded

Check the value of the current supplied by the receivers. Reduce the number of the connected receivers. Restart the UPS

Battery error message is displayed on the LCD.

Battery error detected during the automatic battery test

Inspect if the battery connector is properly connected.

Replace the battery pack

Battery error LED flashes/long sound signal approx. every hour

Battery lifespan is ending, battery duty time is reduced

Switch off the alarm by pressing the ESC button for 3 seconds

Replace the battery pack

An internal error message is displayed on the LCD.

UPS error

Contact the customer service representative

Overheat error message is displayed on the LCD.

Overheating

Reduce the ambient temperature

Autonomous power supply time shorter than in the specifications

Battery pack safeguard is OFF

Switch the battery pack safeguard to ON

Batteries not fully charged

Recharge the batteries and test the working time in backup mode. If the problem persists, contact the customer service representative.

Batteries are damaged

Contact the customer service representative

The charger is damaged

Contact the customer service representative

No communication between the UPS and the PC

Incorrect serial connection cable

Check if a proper cable is used

The PC's interface is being used by another process or is damaged

Check if other software / service has access to the PC's interface; try selecting another serial interface

Interferences in the data cable

Reinstall / change the position of the cable

Page 48

Instruction manual for POWERLINE RT 1-3 kVA UPS units

2016-07-13 12:09 Technical Support, tel.: +48 61 6500 400 www.ever.eu

LEGAL REGULATIONS AND WARRANTY

DECLARATION OF CONFORMITY

The UPS structure conforms to the appropriate subject matter standards.

WARRANTY

A separate document attached to the product constitutes the warranty. The document must meet all formal requirements (e.g. the fields: serial number, model/type, date of sale, and dealer stamp must be filled out).

The manufacturer has made every effort to ensure that the offered products are free of defects in materials and workmanship. The liability of the manufacturer under this warranty is limited to the repair or replacement of products containing such defects. The method to remove such defects shall be determined by the manufacturer. The guarantee shall not cover appliances with mechanical damages that were improperly maintained or used, or that were modified in any way by the user.

EVER Sp. z o.o. does not provide any guarantees or warranties, including the guarantees of fitness for sale or for any specific purpose, other than the provisions set out in the warranty card.

EVER Sp. z o.o. shall not be liable for any direct, indirect, extraordinary, coincidental, or consequential losses resulting from the use of the UPS unit, even if the user has not been notified of the possibility of such losses being incurred. The company shall not be held liable for any costs, such as the loss of profits or earnings, loss of equipment or equipment usage, software, data, costs of replacement products, claims of third parties, or for any other costs whatsoever.

Information on warranty and post-warranty repairs as well as other maintenance services, as well as this instruction in English, Czech and Slovak can be obtained on our website at www.ever.eu.