Eurotherm NANODAC/VH/C/P/LRD/XX/TS/SV/XXXXX/ENG/XXX/XXXX/XXXXX/XX/XX, Nanodac/VL/X/X/LLR/ZC/TS/SV/XXXX/ENG/XXX/XXXX/XXXXX/XX/XX, Nanodac/VH/C/X/LRR/XX/TS/SV/Basic/ENG/XXX/XXXX/XXXXX/XX/XX, Nanodac/VH/X/X/LRD/XX/TS/SV/Basic/ENG/XXX/XXXX/XXXXX/XX/XX, Nanodac/VH/C/X/LRD/XX/TS/SV/Basic/ENG/XXX/XXXX/XXXXX/XX/XX User manual

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Page 1
nanodac™ Recorder / Controller
User Guide
HA030554 Issue 16
Date: September 2021
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Page 2
nanodac™ Recorder / Controller Table of Contents
Table of Contents ........................................................................... 3
Safety Information ........................................................................ 11
Important Information ........................................................................................11
Safety and EMC ........................................................................... 12
Symbols ..................................................................................................... 16
Hazardous Substances .................................................................................... 16
USB Device Precautions.................................................................................. 16
32-BIT Resolution ............................................................................................ 16
Cybersecurity ............................................................................... 17
What’s in this Chapter ...................................................................................... 17
Introduction ...................................................................................................... 17
Secure Network Topologies and Good Practices............................................. 17
Security Features ............................................................................................. 17
Principle of Secure by Default.................................................................... 17
HMI Access Level / Comms Config Mode.................................................. 17
Logged Out Access Level.................................................................... 17
Operator Access Level......................................................................... 18
Customizable Users............................................................................. 18
Supervisor Access Level...................................................................... 19
Engineer Access Level ........................................................................ 19
HMI Passwords.......................................................................................... 19
Ethernet security features .......................................................................... 20
Ethernet rate protection ....................................................................... 20
Broadcast Storm protection ................................................................. 20
Configuration backup and recovery ........................................................... 20
Memory Integrity .............................................................................................. 20
Firmware .......................................................................................................... 20
Supported Protocols and Threat Mitigations .................................................... 22
FTP Client .................................................................................................. 22
FTP Server................................................................................................. 22
ICMP (ping)................................................................................................ 22
DHCP......................................................................................................... 22
SNTP ......................................................................................................... 22
ModBus...................................................................................................... 23
HTTP (Web Server) ................................................................................... 23
UHH Navigator........................................................................................... 23
Ethernet IP ................................................................................................. 23
BACnet....................................................................................................... 23
Decommissioning............................................................................................. 23
Legal Information ......................................................................... 24
Introduction .................................................................................. 25
Unpacking the Instrument ................................................................................ 25
Installation .................................................................................... 26
Mechanical Installation..................................................................................... 26
Installation Procedure ................................................................................ 26
Demounting................................................................................................ 27
Removing the Instrument from its Sleeve .................................................. 27
Electrical Installation ........................................................................................ 30
Installation Requirements .......................................................................... 31
Termination details ..................................................................................... 31
Low Voltage Option.................................................................................... 31
Dual Input Option ....................................................................................... 31
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Sample Rate ........................................................................................ 31
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Table of Contents nanodac™ Recorder / Controller
Sensor Break Detection....................................................................... 32
Dual Milliamp Offset Correction ........................................................... 32
Input Range Limitation ......................................................................... 32
Modbus Master communications ............................................................... 32
EtherNet/IP ................................................................................................ 32
Operation ..................................................................................... 33
Introduction - Initial Setup ................................................................................ 33
Operator Interface ............................................................................................ 34
Display Screen........................................................................................... 34
Navigation Pushbuttons ............................................................................. 35
On Screen Help ......................................................................................... 36
Process Variable Display ................................................................................. 36
Alarm Icons ................................................................................................ 37
Status Bar Icons......................................................................................... 38
Breaks in recording .................................................................................... 41
Top Level Menu................................................................................................ 41
Home ......................................................................................................... 41
Configuration.............................................................................................. 42
User menu ........................................................................................... 42
Go to View ................................................................................................. 43
History........................................................................................................ 46
Faceplate Cycling on/off ............................................................................ 46
Operator Notes .......................................................................................... 46
Demand Archiving...................................................................................... 46
Login .......................................................................................................... 49
Display Modes.................................................................................................. 52
Vertical Trend Mode ................................................................................... 52
Horizontal Trend Mode............................................................................... 53
Vertical Bargraph Mode ............................................................................. 54
Horizontal Bargraph Mode ......................................................................... 54
Numeric Mode............................................................................................ 55
Alarm Panel Mode ..................................................................................... 56
Control Loop1/Loop2 ................................................................................. 57
Cascade Display Mode .............................................................................. 58
Programmer Display Mode ........................................................................ 59
Steriliser Display Mode .............................................................................. 70
Batch Summary ......................................................................................... 75
Batch Control ....................................................................................... 76
Promote list ................................................................................................ 77
Modbus Master display mode .................................................................... 78
EtherNet/IP display mode .......................................................................... 80
Trend History.................................................................................................... 87
Navigation .................................................................................................. 88
History Options Menu ................................................................................ 89
Text Entry ......................................................................................................... 89
Numeric keyboard...................................................................................... 90
USB keyboard............................................................................................ 90
Configuration ................................................................................ 91
Instrument Menu .............................................................................................. 92
Clock .......................................................................................................... 92
Locale ........................................................................................................ 93
Display configuration.................................................................................. 94
Info menu ................................................................................................... 96
Upgrade ..................................................................................................... 97
Security menu ............................................................................................ 98
I/O fitted ................................................................................................... 101
Save/Restore ........................................................................................... 102
Input adjust .............................................................................................. 103
Output adjust............................................................................................ 106
User Accounts (Auditor) ........................................................................... 107
Network Menu ................................................................................................ 109
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nanodac™ Recorder / Controller Table of Contents
Interface ....................................................................................................110
Archiving ................................................................................................... 111
FTP Server................................................................................................114
Modbus TCP .............................................................................................115
BACnet......................................................................................................116
Group Configuration........................................................................................117
Group Trend configuration ........................................................................117
Group Recording configuration .................................................................117
Batch Configuration.........................................................................................119
Initiating a new Batch............................................................................... 122
Starting a Batch ....................................................................................... 122
Starting a Batch using Modbus.......................................................... 123
Input Channel Configuration .......................................................................... 123
Channel Main........................................................................................... 123
Channel Trend configuration.................................................................... 127
Alarm 1 menu........................................................................................... 128
Alarm 2 menu........................................................................................... 131
Alarm types .............................................................................................. 131
Virtual Channel Configuration ........................................................................ 133
Maths channel configuration .................................................................... 133
Totaliser configuration .............................................................................. 135
Wiring Example using a counter in combination with a totaliser .............. 140
Counter configuration............................................................................... 141
Loop Option Configuration ............................................................................. 142
Main menu parameters ............................................................................ 143
Setup menu parameters .......................................................................... 144
Tune menu parameters............................................................................ 145
PID menu parameters.............................................................................. 145
Setpoint menu parameters....................................................................... 147
Output menu items................................................................................... 148
Loop diagnostics ...................................................................................... 150
Advanced Loop Configuration........................................................................ 152
Advanced Loop Main menu ..................................................................... 153
Advanced Loop Setup menu.................................................................... 154
Advanced Loop Tune menu..................................................................... 155
Advanced Loop Master PID menu ........................................................... 158
Advanced Loop Slave PID menu ............................................................. 159
Advanced Loop Master SP menu ............................................................ 162
Advanced Loop Slave SP menu .............................................................. 163
Cascade Full Scale Mode ........................................................................ 165
Cascade Trim Mode................................................................................. 166
Advanced Loop Output menu .................................................................. 167
Advanced Loop Diagnostics menu .......................................................... 170
Programmer Configuration............................................................................. 171
Programmer Features menu.................................................................... 172
Programmer FTP menu ........................................................................... 174
Programmer Setup menu......................................................................... 175
Programmer Run menu ........................................................................... 178
Connecting the programmer to a loop ..................................................... 179
Configuration by Modbus Comms............................................................ 181
Modbus Master Configuration ........................................................................ 182
Slave Main menu ..................................................................................... 183
Slave Diagnostics menu .......................................................................... 185
Modbus master data configuration........................................................... 186
Ethernet/IP Configuration............................................................................... 189
Ethernet/IP Configuration Main menu...................................................... 190
Implicit inputs/outputs .............................................................................. 191
Explicit inputs/outputs .............................................................................. 191
Web Server .................................................................................................... 192
Configuration Display............................................................................... 193
Digital I/O ....................................................................................................... 193
Digital input/output ................................................................................... 194
Relay outputs ........................................................................................... 194
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Table of Contents nanodac™ Recorder / Controller
Digital inputs ............................................................................................ 194
Digital outputs .......................................................................................... 195
DC Output ...................................................................................................... 195
Configuration display ............................................................................... 195
User LIN ......................................................................................................... 197
User linearisation table rules.................................................................... 197
Custom Messages ......................................................................................... 198
Zirconia Block Option ..................................................................................... 198
Definitions ................................................................................................ 198
Configuration............................................................................................ 199
Zirconia Probe Wiring .............................................................................. 203
Steriliser Option.............................................................................................. 203
Configuration parameters ........................................................................ 204
Saturated Steam Option................................................................................. 206
Pressure Units Conversion ...................................................................... 208
Saturated Steam Mass Flow Calculation ................................................. 208
Saturated Steam Heat Flow Calculation .................................................. 209
Saturated Steam Heat Consumed Calculation ........................................ 209
Saturated Steam Enthalpy Calculation .................................................... 210
Mass Flow Option .......................................................................................... 210
Linear Mass Flow Calculation .................................................................. 210
Root Mass Flow Calculation .....................................................................211
Configuration............................................................................................ 212
Humidity Block Option.................................................................................... 213
Configuration parameters ........................................................................ 213
BCD Input....................................................................................................... 214
Input rules ................................................................................................ 214
Configuration............................................................................................ 214
Logic (2 Input) Block ...................................................................................... 215
Parameters .............................................................................................. 215
Logic (8 Input) Block ...................................................................................... 216
Parameters .............................................................................................. 216
Schematic ................................................................................................ 217
Invert input decoding table....................................................................... 217
Multiplexer block ............................................................................................ 218
Configuration parameters ........................................................................ 219
Math (2 Input)................................................................................................. 220
Parameters .............................................................................................. 220
Sample and Hold details .......................................................................... 222
Timer .............................................................................................................. 222
Parameters .............................................................................................. 222
Timer modes ............................................................................................ 223
User Values .................................................................................................... 225
Parameters .............................................................................................. 225
Alarm Summary ............................................................................................. 225
Real Time Event Configuration ...................................................................... 226
MODBUS TCP Slave Comms .................................................... 227
Installation ...................................................................................................... 227
Introduction .................................................................................................... 227
Function Codes........................................................................................ 227
Data types................................................................................................ 228
Invalid multiple register writes.................................................................. 228
Master communications timeout .............................................................. 229
Non-volatile parameters in EEPROM ...................................................... 229
Parameter List................................................................................................ 232
BACnet ....................................................................................... 343
BACnet Objects.............................................................................................. 343
BACnet Services ............................................................................................ 343
BACnet Object Mapping................................................................................. 343
Mapping to I/O and Loop Data Points...................................................... 343
Mapping to Virtual Channels.................................................................... 345
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nanodac™ Recorder / Controller Table of Contents
Read/Write Access to Internal Modbus Registers .......................................... 346
Optional parameters ................................................................................ 347
BACnet Services...................................................................................... 347
Foreign Device Registration..................................................................... 348
BACnet Configuration .............................................................................. 348
iTOOLS ...................................................................................... 349
iTOOLS Connection ....................................................................................... 349
Ethernet (Modbus TCP) communications ................................................ 349
Direct Connection .................................................................................... 352
Scanning for Instruments ............................................................................... 353
Graphical Wiring Editor ................................................................................. 354
Tool bar .................................................................................................... 355
Wiring Editor Operating Details................................................................ 355
Parameter Explorer ........................................................................................ 364
Parameter explorer detail......................................................................... 365
Explorer tools ........................................................................................... 366
Context Menu........................................................................................... 366
Watch/Recipe Editor ..................................................................................... 367
Creating a Watch List............................................................................... 367
Watch Recipe toolbar icons ..................................................................... 368
Watch/Recipe Context Menu ................................................................... 369
Programmer Option ....................................................................................... 369
Segment parameter editing...................................................................... 369
Digital Event display................................................................................. 371
Program parameters ................................................................................ 371
Adding and deleting segments................................................................. 372
Loading and Saving programs ................................................................ 373
Toolbar icons............................................................................................ 373
Context menus......................................................................................... 374
Programmer menu ................................................................................... 375
Two channel programs............................................................................. 375
To Set Up OEM Security .......................................................................... 376
User Wiring ................................................................................ 381
Drive Relay Example...................................................................................... 381
Wire removal............................................................................................ 383
Counter Example ........................................................................................... 383
USB Devices .............................................................................. 387
Memory Stick ................................................................................................. 387
Barcode Reader ............................................................................................. 387
USB Keyboard ............................................................................................... 388
Appendix A: Technical Specification .......................................... 389
Installation Category and Pollution Degree.................................................... 389
Installation Category II ............................................................................. 389
Pollution Degree 2 ................................................................................... 389
Recorder Specification ................................................................................... 389
I/O types ............................................................................................ 389
Environmental performance............................................................... 390
Other approvals and compliance details............................................ 390
Physical ............................................................................................. 390
Operator interface .............................................................................. 390
Power requirements........................................................................... 390
Battery backup ................................................................................... 390
Ethernet communications .................................................................. 390
USB port ............................................................................................ 391
Update/Archive rates ......................................................................... 391
Analogue Input Specification.......................................................................... 392
General .............................................................................................. 392
DC input ranges................................................................................. 392
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Resistance input ranges .................................................................... 393
Page 7
Table of Contents nanodac™ Recorder / Controller
Thermocouple data............................................................................ 394
Relay and Logic I/O Specification .................................................................. 395
OP1, OP2, OP3, OP4 and OP5 logic input, logic output and relay
specification. ............................................................................................ 395
Active (current on) current sourcing logic output ............................... 395
Inactive (current off) current sourcing logic output (OP1 or OP2 only)395
Active (current on) contact closure sourcing logic input (OP1 and OP2
only) ................................................................................................... 395
Relay contacts (OP1, OP2 and OP3) - AgCdO ................................. 395
Relay contacts (OP4 and OP5) - AgNi............................................... 395
Digital Inputs .................................................................................................. 396
DigInA, DigInB, contact closure logic input .............................................. 396
Contact closure .................................................................................. 396
DC Outputs .................................................................................................... 397
OP1, OP2, OP3 DC analogue outputs..................................................... 397
Current outputs (OP1, OP2 and OP3) ............................................... 397
Voltage outputs (OP3 only)................................................................ 397
General .............................................................................................. 397
Blocks Supported ........................................................................................... 397
‘Toolkit’ Blocks.......................................................................................... 397
Application Blocks.................................................................................... 397
Appendix B: Control Loops ........................................................ 399
Introduction .................................................................................................... 399
Example (Heat Only)................................................................................ 399
Control Loop Definitions................................................................................. 400
Auto/Manual............................................................................................. 400
Types of Control Loop.............................................................................. 400
On/Off control..................................................................................... 400
PID Control ........................................................................................ 401
Motorised valve control ...................................................................... 403
Loop Parameters ..................................................................................... 404
Relative cool gain (R2G).................................................................... 404
High and Low cutback ....................................................................... 405
Manual Reset..................................................................................... 405
Integral Hold ...................................................................................... 406
Integral De-bump ............................................................................... 406
Loop Break ........................................................................................ 406
Gain Scheduling ................................................................................ 407
Tuning ...................................................................................................... 408
Introduction ........................................................................................ 408
Loop Response................................................................................. 408
Initial Settings .................................................................................... 409
Other tuning considerations ............................................................... 410
Autotune .............................................................................................411
Relative Cool Gain in Well Lagged Processes .................................. 417
Manual tuning .................................................................................... 419
Setpoint.................................................................................................... 421
Setpoint function block....................................................................... 421
Setpoint Limits ................................................................................... 422
Setpoint Rate Limit ............................................................................ 422
Setpoint Tracking ............................................................................... 423
Manual Tracking ................................................................................ 423
Output ...................................................................................................... 423
Introduction ........................................................................................ 423
Output Limits...................................................................................... 424
Output Rate Limit............................................................................... 425
Sensor Break Mode ........................................................................... 425
Forced Output .................................................................................... 425
Power Feed Forward ......................................................................... 426
Cool Type........................................................................................... 426
Feed forward...................................................................................... 427
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Effect of Control Action, Hysteresis and Deadband ........................... 428
Page 8
nanodac™ Recorder / Controller Table of Contents
Valve nudge ....................................................................................... 429
Time Proportioning............................................................................. 430
Diagnostics .............................................................................................. 430
Appendix C: Reference .............................................................. 431
Battery............................................................................................................ 431
Setting Up An FTP Server Using Filezilla....................................................... 431
Downloading ............................................................................................ 431
Server Setup ............................................................................................ 433
PC Setup.................................................................................................. 435
Recorder/Controller Setup ....................................................................... 436
Archive Activity......................................................................................... 436
Function Block Details.................................................................................... 437
Eight Input OR Block................................................................................ 437
TCP Port Numbers......................................................................................... 437
Isolation Diagram ........................................................................................... 438
Appendix D: Web Server ........................................................... 439
Browsers ........................................................................................................ 439
Connecting to the Internet........................................................................ 439
Denied Page ............................................................................................ 439
Error Message ......................................................................................... 440
Home Page .............................................................................................. 440
About Page .............................................................................................. 441
Contact Page ........................................................................................... 441
Bar Graph Page ....................................................................................... 442
Line Graph Page...................................................................................... 443
Numeric Page .......................................................................................... 444
Alarm Summary Page.............................................................................. 445
Message Summary Page......................................................................... 445
Promote Page .......................................................................................... 446
Historical Line Page ................................................................................. 446
Status Icons ............................................................................................. 447
DHCP Support ......................................................................................... 448
Network Protocols.................................................................................... 448
Languages ............................................................................................... 448
Appendix E: LabVIEW Driver ..................................................... 449
Application Example 1 - Heat/Cool Control.................................................... 450
Application Example 2 - Program Load by Program Number ........................ 453
Application Example 3 - Steriliser .................................................................. 454
Application Example 4 - Configurable Steriliser ............................................. 454
Full driver capabilities list ............................................................................... 455
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Table of Contents nanodac™ Recorder / Controller
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Page 10
nanodac™ Recorder / Controller Safety Information

Safety Information

Important Information

Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this signal word.
Note: Electrical equipment must be installed, operated, serviced and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
Note: A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment, and has received safety training to recognize and avoid the hazards involved.
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Page 11
Safety and EMC nanodac™ Recorder / Controller

Safety and EMC

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Power down all equipment before starting the installation, removal, wiring, maintenance or inspection of the product.
Always use a properly rated voltage sensing device to confirm power is off.
Power line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment, i.e. UK, the latest IEE wiring regulations, (BS7671), and USA, NEC class 1 wiring methods.
Failure to follow these instructions will result in death or serious injury.
Reasonable use and responsibility
The safety of any system incorporating this product is the responsibility of the assembler/installer of the system.
The information contained in this manual is subject to change without notice.
While every effort has been made to improve the accuracy of the information, your supplier shall not be held liable for errors contained herein.
This controller is intended for industrial temperature and process control applications, which meet the requirements of the European Directives on Safety and EMC.
Use in other applications, or failure to observe the installation instructions of this manual may compromise safety or EMC. The installer must ensure the safety and EMC of any particular installation.
Failure to use approved software/hardware with our hardware products may result in injury, harm, or improper operating results.
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Page 12
nanodac™ Recorder / Controller Safety and EMC
PLEASE NOTE
Electrical equipment must be installed, operated, serviced and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product.
The qualified person must be able to detect possible hazards that may arise from parameterization, modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the prevention of industrial accidents, which they must observe when designing and implementing the system.
INTENDED USE
The product described or affected by this document, together with software and options, is the nanodac™ Recorder / Controller (referred to herein as "programmable controller", "controller" or "nanodac"), intended for industrial use according to the instructions, directions, examples, and safety information contained in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements, and the technical data.
Prior to using the product, a risk assessment must be performed in respect of the planned application. Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component within a machine or process, you must ensure the safety of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated hazards.
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Page 13
Safety and EMC nanodac™ Recorder / Controller
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See applicable national standards e.g. NFPA70E, CSA Z462, BS 7671, NFC 18-510.
Electrical equipment must be installed, operated and maintained by only suitably qualified personnel.
Refer to manual for installation and servicing.
Turn off all power supplying this equipment before working on the loads of the equipment.
Replace doors and plug-in terminals before turning on power to this equipment.
If on receipt, the unit or any part within is damaged, do not install but contact your supplier.
Do not disassemble, repair or modify the equipment. Contact your supplier for repair.
This product must be installed, connected and used in compliance with prevailing standards and/or installation regulations.
Do not exceed the device's ratings.
The unit must be installed in an enclosure or cabinet connected to the protective earth ground.
Electrically conductive pollution must be excluded from the cabinet in which the product is mounted.
Do not allow anything to fall through the case apertures and ingress the product.
Before any other connection is made, the protective earth ground terminal must be connected to a protective conductor.
Any interruption of the protective earth ground conductor inside or outside the product, or disconnection of the protective earth ground terminal is likely to make the product dangerous under some conditions. Intentional interruption is prohibited. Whenever it is likely that protection has been impaired, the unit shall be made inoperative, and secured against accidental operation. The manufacturers nearest service centre must be contacted for advice.
Power line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment, i.e. UK, the latest IEE wiring regulations, (BS7671), and USA, NEC class 1 wiring methods.
Tighten all connections in conformance with the torque specifications. Periodic inspections are required.
Ensure all cables and wiring harness are secured using a relevant strain relief mechanism.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Respect electrical installation requirements to ensure optimum IP rating.
Always use a properly rated voltage sensing device to confirm power is off.
Grounding the temperature sensor shield: Where it is common practice to replace the temperature sensor whilst the instrument is live, it is recommended that the shield of the temperature sensor be grounded to a protective earth ground, as an additional protection against electric shock.
Failure to follow these instructions will result in death or serious injury.
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Page 14
nanodac™ Recorder / Controller Safety and EMC
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
The maximum continuous voltage applied between any of the following terminals must not exceed 240Vac.
1) Relay output to logic, dc or sensor input connections
2) Any connection to ground.
The ac supply must not be connected to sensor input or low-level inputs or outputs.
Ensure the power supply capacitors discharge to a safe voltage, the power supply must be disconnected for at least two minutes, before the instrument is removed from its sleeve. The touching of the exposed electronics of an instrument which has been removed from its sleeve should be avoided.
Failure to follow these instructions will result in death or serious injury.
DANGER
FIRE HAZARD
A maximum of two wires, when identical in type and cross sectional size can be inserted per controller terminal or terminal harness connector (where utilized).
The conductor stripping length must be as stated in electrical installation.Ensure all wires that connect to the controller terminals or to the controllers terminal harness connector (without ferrules), do not exceed the maximum exposed conductor length.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not use the product for critical control or protection applications where human or equipment safety relies on the operation of the control circuit.
Signal and power voltage wiring must be kept separate from one another. Where this is impractical, all wires must be rated to the power voltage and shielded cables are recommended for signal wiring.When shielded cable is used, it must be grounded at one end only.
This product has been designed for environment A (Industrial). Use of this product in environment B (domestic, commercial and light industrial) may cause unwanted electromagnetic disturbances in which cases the installer may be required to take adequate mitigation measures.
For Electromagnetic Compatibility, the panel or DIN rail to which the product is attached must be grounded.
Observe all electrostatic discharge precautions before handling the unit.
At commissioning, ensure cybersecurity robustness of the installation.
Failure to follow these instructions can result in death, serious injury or equipment damage.
CAUTION
UNINTENDED EQUIPMENT OPERATION
If being stored before use, store within the specified environmental conditions.
Failure to follow these instructions can result in injury or equipment damage.
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Page 15
Safety and EMC nanodac™ Recorder / Controller

Symbols

Various symbols may be used on the controller. They have the following meaning:
D Risk of electric shock.
O Take precautions against static.
P Regulatory compliance mark for Australia (ACA) and New Zealand (RSM).
* Complies with the 40 year Environment Friendly Usage Period.

Hazardous Substances

This product conforms to European Restriction of Hazardous Substances (RoHS) (using exemptions) and R
Ch
emicals (REACH) Legislation.
RoHS Exemptions used in this product involve the use of lead. China RoHS legislation does not include exemptions and so lead is declared as present in the China RoHS Declaration.
Californian law requires the following notice:
egistration, Evaluation, Authorisation and Restriction of
WWARNING: This product can expose you to chemicals including lead and lead
compounds which are known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information go to: http://www.P65Warnings.ca.gov

USB Device Precautions

Note: The use of U3 USB Flash drives is not recommended.
1. Precautions against electrostatic discharge should be taken when the instrument terminals are being accessed. The USB and Ethernet connections are particularly vulnerable.
2. Ideally, the USB device should be plugged directly into the instrument, as the use of extension leads may compromise the instrument’s ESD compliance. Where the instrument is being used in an electrically noisy’ environment however, it is recommended that the user brings the USB socket to the front of the panel using a short extension lead. This is because the USB may lock up’ or reset in noisy environments and the only means of recovery is to remove the device, then re-insert it. For memory sticks, EMC-related failure during a write operation might cause corruption of the data held on the stick. For this reason, the data on the memory stick should be backed up before insertion and checked after removal.
3. When using a USB extension cable, a high quality screened cable must be used. The total length of USB cable between the device and the USB port must not exceed 3 metres (10 ft.).
.
4. Most barcode readers and keyboards are not designed for use in industrial EMC environments, and their operation in such environments may result in impaired performance of the recorder/controller.

32-BIT Resolution

Floating point values are stored in IEEE 32-bit single precision format. Values which require greater resolution than is available in this format are rounded up or down.
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nanodac™ Recorder / Controller Cybersecurity

Cybersecurity

What’s in this Chapter

This chapter outlines some good practice approaches to cybersecurity as they relate to use of the nanodac instrument, and draws attention to several nanodac features that could assist in implementing robust cybersecurity.

Introduction

When utilising the nanodac in an industrial environment, it is important to take ‘cybersecurity’ into consideration: in other words, the installation’s design should aim to prevent unauthorised and malicious access. This includes both physical access (for instance via the front panel or HMI screens), and electronic access (via network connections and digital communications).

Secure Network Topologies and Good Practices

Overall design of a site network is outside the scope of this manual. The Cybersecurity Good Practices Guide, Part Number HA032968 provides an overview of principles to consider. This is available from www.eurotherm.com.

Security Features

Principle of Secure by Default

HMI Access Level / Comms Config Mode

Typically, an industrial controller such as the nanodac together with any associated HMI screens and controlled devices should not be placed on a network with direct access to the public Internet. Rather, good practice involves locating the devices on a fire-walled network segment, separated from the public Internet by a so-called demilitarized zone’ (DMZ).
The sections below draw attention to some of the cybersecurity features of the nanodac.
Some of the digital communication features on the nanodac can provide greater convenience and ease-of-use (particularly in regards to initial configuration), but also can potentially make the controller more vulnerable. For this reason, some of these features are turned off by default. In particular, ID061 (the BACnet port is closed unless the BACnet option is enabled).
As described in Login (page 49), the nanodac device features tiered, password-restricted user access levels, so that available functions and parameters can be restricted to appropriate personnel.
Note: User accounts of any access level require a password, otherwise they will not be available for selection.
Logged Out Access Level
Logged out mode allows the user to select viewing mode, to view history, to view alarms, to toggle faceplate cycling on and off, to send notes, to suspend/resume USB archiving and to access the login process.
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Cybersecurity nanodac™ Recorder / Controller
Operator Access Level
In addition to the logged out features, Operator access level allows the user to acknowledge alarms, to edit notes and to perform demand archive operations. By default, a password is required to enter Operator level. Passwords can be configured either at Supervisor level or at Engineer level.
If the Auditor feature is enabled, the Operator user is pre-configured as ‘User 1’. See next section for details.
Customizable Users
Overview
A total of 25 customizable user accounts are available. With the exception of ‘User 1’ which is pre-configured to replace the ‘Operator’ user account, the remaining 24 are disabled by default and require the ‘Login Disabled’ permission to be enabled and a unique password provided.
Each user account can automatically inherit the ‘Logged Out’ access level, however the user can further choose to inherit the permission sets from any of the following base users:
Operator (these permissions can be individually configured)
Supervisor (inherits as a set)
Engineer (inherits as a set)
The following example demonstrates the number of user account types that can be configured.
24 Operator Users + 0 Supervisory Users + 1 Engineer User, or
23 Operator Users + 1 Supervisory User + 1 Engineer User, or
10 Operator Users + 10 Supervisory Users + 5 Engineer Users, or
13 Operator Users + 9 Supervisory Users + 3 Engineer Users, etc.
Username
The username for each user can be up to 20 characters in length. Typically, only the first 12 characters are displayed in scroll lists (such as when logging on) due to space. When logging in, the user account number (1 to 25) is prefixed to the username so that each name is unique by default.
Password
The password for each user can be up to 20 characters in length, and should contain a selection of numbers, letters, uppercase, lowercase, etc. to provide a strong password for enhancing cybersecurity.
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nanodac™ Recorder / Controller Cybersecurity
Configurable parameters per user
The following parameters are configurable for each user. Refer to "User Accounts (Auditor)" on page 107 for further details:
Permission Description
Batch Control Yes = Control batches via batch control page
Ack Alarms Yes = Acknowledge alarms in the alarm summary screen
Demand Archiving Yes = Access to the demand archiving screen
Login Disabled Yes = Disable this account
Signing Yes = This user will appear in the list when required to sign
for an action
Authorising Yes = This user will appear in the list when required to
authorise an action
Archive Interval Yes = Modify the archive interval rate
Loop Control Yes = Change the mode, manual OP in control loop
screens
Supervisor Access Level
Engineer Access Level

HMI Passwords

Program Mode Yes = Change the mode of programs
Program Edit Yes = Edit programs
Program Store Yes = Store programs
Supervisor Yes = Inherits Supervisor user access level (mutually
exclusive with Engineer)
Engineer Yes = Inherits Engineer user access level (mutually
exclusive with Supervisor)
In addition to the logged out features, this access level allows the user to view the recorder’s configuration, and to edit some values (such as alarm thresholds).
This allows full access to all areas of the recorder configuration.
When entering passwords via the HMI, the following features help protect against unauthorised access:
Each digit is obscured (replaced with an asterisk character) after entry, to help
protect against an unauthorized person seeing the password as it is typed in.
Password entry is locked after a configurable number of invalid attempts (if
Auditor option is enabled). If this number of attempts is exceeded, the User account is disabled. This helps protect against “brute force” attempts to guess the password.
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Cybersecurity nanodac™ Recorder / Controller
The controller records the number of successful and unsuccessful login attempts
for each level of password. This is recorded in the History. Regular auditing of this History is recommended, as a means to help detect unauthorized access to the controller.

Ethernet security features

Ethernet connectivity is available on the nanodac. The following security features are specific to Ethernet:
Ethernet rate protection
One form of cyberattack is to try to make a controller process so much Ethernet traffic that this drains systems resources and useful control is compromised. For this reason, the nanodac device includes an Ethernet rate protection algorithm, which will detect excessive network activity and help to ensure the controller’s resources are prioritized on the control strategy rather than the Ethernet. If this algorithm is activated, a message will be entered into the History.
Broadcast Storm protection

Configuration backup and recovery

Memory Integrity

A ‘broadcast storm’ is a condition which may be created by cyberattack: spurious network messages are sent to devices which cause them to respond with further network messages, in a chain reaction that escalates until the network is unable to transport normal traffic. The nanodac device includes a broadcast storm protection algorithm, which will automatically detect this condition, stopping the controller from responding to the spurious traffic. If this algorithm is activated, a message will be entered into the History.
Using the iTools software, you can ‘clone’ a nanodac device, saving all its configuration and parameter settings to a file. This can then be copied onto another controller, or used to restore the original controller’s settings. Clone files are digitally signed using an SHA-256 cryptographic algorithm, meaning that if the file contents is tampered with, it will not load back into a controller.
When a nanodac device powers up, it automatically performs an integrity check on the contents of its internal non-volatile memory devices. Additional periodic integrity checks are performed during normal runtime and when non-volatile data is being written. If any integrity check detects a difference from what is expected, the controller enters Standby mode and a message is displayed on then screen.

Firmware

From time to time, to provide new functionality or address known issues, Eurotherm may make new versions of the nanodac firmware available.
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nanodac™ Recorder / Controller Cybersecurity
This firmware may be downloaded from the Eurotherm website, and transferred to a nanodac instrument in the field, via a USB memory stick (or FTP server).
CAUTION
NON-SCHNEIDER ELECTRIC FIRMWARE
There is a potential risk that an attacker could upgrade a nanodac with non-genuine firmware that contains malicious code. To mitigate this potential risk, genuine nanodac firmware upgrade utility executables are always supplied digitally signed with the publisher as Schneider Electric. Do not use a firmware upgrade utility if it has not been signed by Schneider Electric.
Failure to follow these instructions can result in injury or equipment damage.
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Cybersecurity nanodac™ Recorder / Controller

Supported Protocols and Threat Mitigations

The nanodac supports the following protocols on Ethernet. For each protocol, a list of mitigations are provided. As a general comment, the firewall is configured to block all ports except those required for installed/enabled options.

FTP Client

An external FTP client can access the FTP server on the instrument. This FTP server has a remote username and password for each of the users (that will need configuring). Passwords can be modified and additional users can be added with configurable remote usernames and passwords.
To mitigate threats:
1. Physically protect access to subnet(s) in use.
2. Firewall to block TCP port 21.
3. It is recommended that user’s should change their passwords regularly, this could be done manually or by using the password expiry feature.

FTP Server

ICMP (ping)

DHCP

Up to two external FTP servers can be configured. The nanodac will then connect to these servers as an FTP client and push archive files to the servers.
Threat mitigation as for FTP Client.
The nanodac will respond to a ping to aid network diagnostics.
To mitigate threats:
1. Physically protect access to subnet(s) in use.
2. Use a firewall to block ICMP / ping.
The nanodac can allocate its IP address using DHCP; however this is typically set to fixed IP address allocation by configuration. The DHCP server could be spoofed allocating an invalid IP address to the instrument.
To mitigate threats:
1. Use fixed IP address allocation.
2. Physically protect access to subnet(s) in use.

SNTP

The nanodac can support SNTP for network time synchronisation.
To mitigate threats:
1. Physically protect access to subnet(s) in use.
2. Firewall to block UDP port 123.
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nanodac™ Recorder / Controller Cybersecurity

ModBus

The nanodac supports ModBus, which can be configured to act as Master via TCP and Slave via serial or TCP.
To mitigate threats:
1. Physically protect access to subnet (or serial cabling) in use.
2. Firewall to block TCP port 502 (or alternate non-standard port if so configured).

HTTP (Web Server)

To mitigate threats:
1. Physically protect access to subnet(s) in use.
2. Firewall to block TCP port 80.

UHH Navigator

To mitigate threats:

Ethernet IP

BACnet

Decommissioning

1. Physically protect access to subnet(s) in use.
2. Firewall to block TCP port 50010.
To mitigate threats:
1. Physically protect access to subnet in use.
2. Firewall to block TCP port 2222. This port is opened when Ethernet IP option is enabled.
To mitigate threats:
1. Physically protect access to subnet in use.
2. Firewall to block UDP port 47808. This port is opened when BACnet option is enabled.
When a nanodac instrument is at the end of its life and being decommissioned, Eurotherm advises reverting all parameters to their default settings using the Engineer Password ‘ResetConfig’ or via iTools (see "Security menu" on page 98 and "iTOOLS" for instructions). This can help to protect against subsequent data and intellectual property theft if the controller is then acquired by another party.
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Legal Information nanodac™ Recorder / Controller

Legal Information

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Schneider Electric, Eurotherm Limited or any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, non-commercial use, all or part of this document on any medium whatsoever without permission of Eurotherm Limited, given in writing. You also agree not to establish any hypertext links to this document or its content. Eurotherm Limited does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as-is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Eurotherm Limited software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Eurotherm, EurothermSuite, ECAT, EFit, EPack, EPower, Eycon, Eyris, Chessell, Mini8, nanodac, optivis, piccolo and versadac are trademarks of Eurotherm Limited SE, its subsidiaries and affiliated companies. All other trademarks are the property of their respective owners.
© 2021 Eurotherm Limited. All rights reserved.
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nanodac™ Recorder / Controller Introduction

Introduction

This document describes the installation, operation and configuration of a paperless graphic recorder/controller. The instrument comes, as standard, with four input channels and is equipped for secure archiving via FTP transfer and/or to USB memory stick.

Unpacking the Instrument

The instrument is despatched in a special pack, designed to give adequate protection during transit. Should the outer box show signs of damage, it should be opened immediately, and the contents examined. If there is evidence of damage, the instrument should not be operated and the local representative contacted for instructions. After the instrument has been removed from its packing, the packing should be examined to ensure that all accessories and documentation have been removed. The packing should then be stored against future transport requirements.
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Installation nanodac™ Recorder / Controller
Retaining spring (two places)
Push springs towards panel
Push springs towards panel
For the sake of clarity, the panel is shown as though transparent

Installation

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Do not exceed the device's ratings.
Failure to follow these instructions will result in death or serious injury.
Before installation, ensure that the specified instrument supply voltage matches the facility supply.

Mechanical Installation

Figure 1 gives installation details.

Installation Procedure

1. If it is not already in place, fit the IP65 sealing gasket behind the front bezel of the instrument.
2. Insert the instrument through the panel cutout, from the front of the panel.
3. Spring the retaining clips into place, and secure the instrument by holding it firmly in place whilst pushing both clips towards the rear face of the panel.
4. The protective membrane can now be removed from the display.
Figure 1 Securing the Instrument
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nanodac™ Recorder / Controller Installation

Demounting

DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See applicable national standards e.g. NFPA70E, CSA Z462, BS 7671, NFC 18-510.
Turn off all power supplying this equipment before working on the loads of the equipment.
Failure to follow these instructions will result in death or serious injury.
1. Isolate the mains supply and secure it against accidental operation. Remove all wiring and the USB device and Ethernet cable (if any).
2. Remove the retaining springs by unhooking them from the sides using a small flat-blade screwdriver.
3. Pull the instrument forwards out of the panel.

Removing the Instrument from its Sleeve

The instrument is designed to be removed from its sleeve from the front panel. However, if a USB memory stick or the Ethernet cable is fitted then this must be removed first.
When the instrument is shipped from the factory it is fitted with two small red clips, one in the top side of the sleeve and the other below. These are intended as a safeguard against removal of the instrument from its sleeve when an Ethernet cable is fitted. These clips must also be removed, using a small screwdriver, before the instrument can be taken out of its sleeve.
Ease the latching ears (Figure 2) outwards and pull the controller forward.
When plugging back in ensure that the latching ears click into place to maintain the panel sealing.
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Installation nanodac™ Recorder / Controller
Panel cutout: 92mm x 92mm (both -0 + 0.8mm)
3.62in x 3.62in (both -0.00 + 0.03in) Minimum inter-unit spacing: Horizontal (‘x’) = 10mm (0.4in) Vertical (‘y’) = 38mm (1.5in)
Side View
Latching
ears
Top View
Figure 2 Mechanical installation details (standard case)
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nanodac™ Recorder / Controller Installation
Panel cutout: 92mm x 92mm (both -0 + 0.8mm)
3.62in x 3.62in (both -0.00 + 0.03in) Minimum inter-unit spacing: Horizontal (‘x’) = 10mm (0.4in) Vertical (‘y’) = 38mm (1.5in)
Side View
Latching
ears
Top View
Figure 3 Mechanical installation details (wash down case option)
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Installation nanodac™ Recorder / Controller
8
1
100 to 230Vac±15%;
48/62 Hz
Supply Voltage
Supply Voltage
Mains (Line) supply voltage
24Vac; -15%, +10%
48 to 62 Hz or
24V dc; -15%, +20%
(polarity irrelevant)
Low voltage option wiring
Contact closure
Logic o/p (active high)
Relay output
Isolated DC o/p (mA)
Isolated DC o/p (mA)
Logic o/p (active high)
Relay output
Each wire connected to LA, LB and LC must be less than 30 metres in length.
Relay output
Isolated DC o/p (mA/V)
Contact closure
Contact closure
Relay output
T/C, Volts, millivolts
Milliamps
RTD (three wire)
RTD (two wire)
Ohms inputs
Digital
Dual mV/TC
Dual mA
Dual input option ("Dual Input Option" on page 31, below) (Primary and secondary inputs are not electrically isolated from one another.) For maximum accuracy, it is recommended that separate returns are made to the negative terminal.
I/O1
O/P2
O/P3
Dig InA
Dig InB
O/P4; O/P5
An In1; An In2; An In3; An In4
An In1; An In2; An In3; An In4
R<200R = active
R>350R = inactive
Brown
Blue
R>500R = inactive
R<150R = active
R>600R = inactive
R<300R = active

Electrical Installation

Figure 4 shows the locations of the various user terminations along with signal and
supply wiring pinouts.
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Figure 4 Connector locations and pinouts (rear panel)
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nanodac™ Recorder / Controller Installation

Installation Requirements

NOTICE
Safety requirements for permanently connected equipment state:
1. A switch or circuit breaker shall be included in the building installation.
2. The switch/circuit breaker will be in close proximity to the equipment and within easy reach of the operator.
3. It shall be marked as the disconnecting device for the equipment.
Note: Recommended external fuse ratings are: 2A Type T 250V.

Termination details

The screw terminals accept single wires in the range 0.21 to 2.08mm2 (24 to 14 AWG) inclusive, or two wires each in the range 0.21 to 1.31mm2 (24 to 16 AWG) inclusive. Screw terminals should be tightened to a torque not exceeding 0.4Nm (3.54lb in).

Low Voltage Option

This option allows the use of a low voltage ac or dc 24V supply. The specification in Appendix A gives full details. The polarity of the dc supply connection is not important
-it may be connected either way round.

Dual Input Option

This is a cost option, enabled on a channel-by-channel basis by means of entering the relevant password in the ‘Feature3 Pass’ field in Instrument.Security menu described in Section 6.1.6.
For each enabled channel, a pair of thermocouple, mV or mA inputs can be connected to the instrument. These inputs are called ‘primary’ and ‘secondary’, and are terminated at the analogue input terminals (An In1 to An In 4) as shown in Figure
4, above. The primary inputs 1 to 4 are assigned to channels 1 to 4, as normal. Each
secondary input must be soft wired to a maths channel configured as Operation = ‘Copy’ if it is to be recorded/ displayed/alarmed etc.
Note: Due to the nature of the input circuit, a large offset may appear for secondary thermocouple inputs. This offset can be removed only by using the input adjust feature described in "Input adjust" on page 103. Because of this offset, the dual thermocouple input option is not suitable for AMS2750D applications.
Soft wiring is described in "iTOOLS".
Maths channels are described in "Maths channel configuration" on page 133.
Channel configuration is described in "Channel Main" on page 123.
Input adjust is carried out as described in "Input adjust" on page 103.
Sample Rate
For dual input channels, both primary and secondary sample rate is reduced to 4Hz (250ms) from the normal 8Hz (125ms).
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Installation nanodac™ Recorder / Controller
Sensor Break Detection
Input sensor break detection is not supported for secondary inputs. The internal circuit acts as a ‘pull up’ on the secondary input which therefore saturates high in the event of a sensor break.
Dual Milliamp Offset Correction
If ‘Dual mA’ is selected as input type, then an automatic offset correction will be made, according to the shunt value entered in channel configuration. Refer to "Channel Main" on page 123 for further information.
Input Range Limitation
There is no 10V range associated with the secondary input. Any input greater than +2V or less than -2V is deemed to be ‘bad range’.

Modbus Master communications

EtherNet/IP

The master instrument can be connected directly to up to two slaves using standard Ethernet network cable either directly (single slave only) or via a hub or switch (one or two slaves). In either case, ‘straight through’ or ‘crossover’ cable may be used. The cable is terminated at the RJ45 socket at the rear of the unit.
The Client and Server are connected in the same way as described above for Modbus Master communications, except that there can be only one client and one server.
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nanodac™ Recorder / Controller Operation

Operation

On power up a default or custom splash screen appears and remains visible whilst the unit is initialising. If during this process a network broadcast storm is detected, the unit stops, displaying a network failure icon until the broadcast storm has cleared, after which the initialisation process resumes.

Introduction - Initial Setup

Figure 5 Engineer password configuration screen - at initial start.
At initial start, after installation the unit will display the Engineer password configuration screen, see Figure 5.
The Engineer password must be configured to allow any further operation, see
Engineer Password - Configuration.
Note: The initial Engineer password screen only appears after a Clone file load or firmware upgrade, if no engineer password was configured. All user accounts require an associated password.
NOTICE
ENGINEER ACCESS DENIED
When configuring the Engineer password, ensure the password can be recalled and entered correctly. An incorrect password will prevent Engineer access (lock out) and any further configuration or use of the controller. Contact your local Eurotherm support desk in the unlikely event of being locked out.
Note: Please read the following information regarding the units display screen and navigation controls to familiarize yourself with all the controls and their associated functions, see Operator Interface (page 34).
Engineer Password - Configuration
1. From the Engineer password configuration screen, press the scroll button .
The Engineer Pass panel appears.
2. Enter a password, using the raise and lower buttons ( ) which in turn will
move the highlighted key, and pressing the scroll button to enter each character.
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Operation nanodac™ Recorder / Controller
12:01:08
Faceplate
Main display screen
Status area
Instrument name
Channel 1 6.23V
3. Press the Page button ( ), once you have completed typing the Engineer password.
The Accept changes? panel will appear with the following options:
Cancel - cancels the panel and returns to the keyboard
No - cancels the panel and returns to the Engineer password configuration
screen
Yes - enters the password
4. Select Yes to enter the password. Use the raise button twice (or the lower button once) to highlight the word ‘Yes’ and press the scroll key to confirm.
The Engineer password is accepted and completed. The display mode screen will appear, see Figure 6 Display mode screen (vertical trend).
The Engineer password is configured at initial start up, but can also be updated when required. The Engineer password must only be associated with and used when logging in at Engineer level access, for further details see:
Login (page 49)

Operator Interface

Display Screen

To Log in as Engineer (page 51)
Security menu (page 98)
The operator interface consists of a display screen and four push buttons.
The display screen is used both to display channel information (in one of a number of display modes), and to display the various configuration screens which allow the user to setup the recorder to display the required channels, to set up alarms and so on. Display modes are described in "Display Modes" on page 52 below; configuration is described in "Configuration".
In display mode, the screen is split horizontally into three areas (Figure 6):
1. A faceplate giving channel details.
2. the main display screen showing channel traces etc.
3. the status area, displaying instrument name, the current time and date and any system icons.
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Figure 6 Display mode screen (vertical trend)
Page 34
nanodac™ Recorder / Controller Operation
Home
Configuration
Go to View
History
Faceplate cycling (On)
Operator Notes
Demand Archiving
Log out
In configuration mode, the entire display screen is devoted to the selected configuration menu.

Navigation Pushbuttons

Figure 7 Top level menu (Engineer level access)
There are four navigation buttons, called ‘Page’, ‘Scroll’, ‘Lower’ and ‘Raise’ located below the screen. The general properties of these buttons are described in the remainder of this section, but some have additional, context sensitive functions, which, for the sake of clarity are not described here but in the relevant sections (e.g. ‘Message summary’) of the manual.
Page Button
From any non-configuration page, pressing this push button causes the top level menu (Figure 7) to appear. The figure shows the menu for a user logged in with ‘Engineer’ level access. Other access levels may have fewer menu items.
Within configuration pages, the Scroll button can be used as an enter key to select lower menu levels. In such cases the page button is used to reverse this action, moving the user up one menu level per operation.
Scroll Button
From trending pages, operation of the scroll push-button scrolls through the channels enabled in the group. The Faceplate cycling ‘Off’ selection can be used to keep a particular channel permanently displayed, and the scroll pushbuttons can then be used to select channels manually.
In configuration pages, the scroll key operates as an ‘enter’ key to enter the next menu level associated with the highlighted item. Once the lowest menu level is reached, operation of the scroll key allows the value of the selected item to be edited by the relevant means (for example, the raise/lower keys, or a keyboard entry).
The ‘Page’ key is used to move the user back up the menu structure, until the top level menu is reached, when the scroll key can be used again to return to the Home page. The scroll button is also used to initiate user wiring as described in "iTOOLS".
Raise/Lower Buttons
Within trending displays, the Raise and Lower keys can be used to scroll through the enabled display modes in the sequence: vertical trend, horizontal trend, vertical bargraph, horizontal bargraph, numeric, vertical trend... and so on.
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Operation nanodac™ Recorder / Controller
Logic (2 Input)
Logic (8 input)
Multiplexer
Math (2 input)
Timer
User values
Alarm Summary
The timer function block offers a universal timer which may be re-configured between single pulse outputs and re-triggering outputs. Timer types are:
On pulse on-timer
On-screen help.
(Use the Page button with the down arrow to access hidden text at the bottom of the screen)
+
Select configuration menu
Within configuration pages, these pushbuttons act as cursor keys, allowing, for example, the user to highlight menu items for selection using the scroll button, and in many cases allowing the user to select one from a number of alternative values within menu items. These keys are also used to navigate through the virtual keyboards ("Text Entry" on page 89) and number pads used to enter text or numeric strings.

On Screen Help

The top level configuration menu includes contextual help text on the right-hand half of the screen. Mostly this text fits within on screen height. Where this is not the case, the text can be moved up or down the screen by holding the Page button operated whilst using the up and down arrows to move the text.
The down arrow moves the text upwards on the screen; the up arrow moves it downwards.
(Use the Page button with the down arrow to access hidden text at the bottom of the screen)

Process Variable Display

As discussed above, the operator interface consists of a display screen and associated push buttons. The display screen shows process variables in one of a number of formats, or operational details (notes or alarm history for example), or configuration details for use in setting up the recorder to produce the required displays and history formats. The remainder of this section discusses the process variable displays, alarm displays and so on; configuration details are to be found in "Configuration".
Note: Some of the items below can be selected for use only by users with a suitable permission level as set up in the ‘Instrument’ ‘Security’ menu described in "Security menu" on page 98.
Figure 9 depicts a typical trend display and gives details of the various areas of the
display page.
Figure 8 On-screen help (typical)
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nanodac™ Recorder / Controller Operation
12:01:08
Current point name
Current point ‘pen
Instrument name
Recording status
Current point value and units
Current point scale
Time/date stamps
Current time/date
Inst name
Channel 1 6.23V
Absolute High
Absolute Low
Deviation High
Deviation Low
Deviation Band
Rising Rate of change
Falling Rate of change
Digital High
Digital Low
Figure 9 Typical display screen (Vertical trend)
Figure 9 shows a vertical trend page. Operating the Raise/Lower push-buttons allows
the user to scroll through the other display modes: Horizontal trend, Vertical bargraph, horizontal bargraph, numeric, vertical trend... and so on. All these display modes are described in "Display Modes" on page 52, below.
A display mode can also be selected from the Top level menu ‘Go To View’ item which appears when the ‘Page’ key is operated.

Alarm Icons

The scroll button can be used to scroll through the points in the group, overriding the ‘Faceplate Cycling’ on or off selection
Note: A full discussion of alarms is given in the Channel Configuration section of this manual, "Alarm 1 menu" on page 128.
Note: Trigger alarms do not display threshold marks or bars, or faceplate symbols.
The alarm icons shown below appear in some display modes. The icons on a channel faceplate show the status of that channel’s alarm(s), as follows:
Icon is flashing alarm is active but unacknowledged or it is an Auto alarm
which is no longer active but which has not been acknowl­edged.
Icon steadily illuminated
the alarm is active and has been acknowledged.
Alarm thresholds and deviation alarm bars appear for horizontal and vertical trend modes. For deviation bars, the bar stretches from (Reference - Deviation) to (Reference + Deviation). Vertical and Horizontal bargraph modes display only absolute alarm symbols.
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Figure 10 Alarm icons
Page 37
Operation nanodac™ Recorder / Controller

Status Bar Icons

The following items can appear in a dedicated window immediately to the left of the time and date, at the bottom right-hand corner of the display. The width of this window expands as the number of icons increases, and the instrument name is truncated, as necessary, to make room.
System Alarms
This indicator appears, flashing, if any one or more of the alarms listed below is active. The System Alarms summary page (accessed from ‘Go to View in the top level menu) allows the user to view such system alarms as are active. It is not possible to ‘acknowledge’ system alarms
Archive Disabled An unattended archiving strategy has temporarily been
disabled. Archiving Failed An unattended archiving strategy has failed to complete. Archiving Timeout A configured archiving strategy has timed out. Battery failure Indicates that the battery is approaching the end of its use-
ful life, or that it is missing or is completely exhausted. Im-
mediate battery replacement is recommended ("Appendix
C: Reference", "Battery" on page 431). Broadcast Storm detected
Networking is limited until the storm has passed. Clock failure The internal clock was found to be corrupt at power up, or
that the time has never been set. Time is forced to 00:00
1/1/1900. Can be caused by battery failure, in which case
a battery failure message appears. The error is cleared by
setting the time and date. Channel error Indicates a hardware failure in the channel circuit or in the
internal cold junction temperature measurement. Database failure Corrupted EEPROM or flash memory. DHCP Server failure For units with ‘IP Type’ set to ‘DHCP’ (Network.Interface
configuration) this alarm occurs if the instrument is unable
to obtain an IP address from the server. FTP Archiving file lost
A file has been deleted that had not yet been archived.
Possible causes: Communications with the server could
not be established,; archive is disabled; archive rate too
slow. FTP Archiving to slow
The archive rate is too slow to prevent the internal memory
from overflowing. The recorder effectively switches to ‘Au-
tomatic’ ("Archiving" on page 111) to ensure that data is
not lost. FTP Primary Server Failure
This error occurs if the recorder fails to establish connec-
tion with the primary server, after two attempts. After the
second attempt fails, the recorder attempts to establish
connection with the secondary server instead. Primary and
secondary server details are entered in the Network. Ar-
chiving area of configuration ("Archiving" on page 111). FTP Secondary Server Failure
This error occurs if the recorder fails to establish connec-
tion with the secondary server, after two attempts. Primary
and secondary server details are entered in the Net-
work.Archiving area of configuration ("Archiving" on
page 111).
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nanodac™ Recorder / Controller Operation
Maths channel failure
Appears if, for example, the divisor of a divide function is
zero. Media archiving file lost
A file has been deleted that had not yet been archived.
Possible causes: memory stick missing, full or write pro-
tected; archiving has been disabled; archiving rate too
slow. Media archiving to slow
The archive rate is too slow to prevent the internal memory
from overflowing. The recorder effectively switches to ‘Au-
tomatic’ ("Archiving" on page 111) to ensure that data is
not lost. Media full Archive storage device is full. The alarm becomes active
only when an archive is in progress. Media missing No archive storage device present when archive attempt-
ed. Non-volatile memory failure
RAM copy of non-volatile parameters is corrupted. Non-volatile Write Frequency warning
One or more parameters are being written frequently to
non-volatile memory. If this continues, it may lead to ‘mem-
ory depletion’ (i.e. the memory will no longer be able to
store values correctly). A common cause of this problem is
frequent writes over Modbus comms. Recording failure (message)
Message explains reason for failure. SNTP failure Invalid data received from SNTP server, for example, the
year received from the server is <2001 or >2035, or the
server cannot be accessed. Time synchronisation failure
Instrument time has failed to synchronise with SNTP serv-
er. If more than 5 ‘Time change events’ occur within 24
hours a ‘Time synchronisation failure’ alarm is set. The
alarm occurs 24 hours after the first event. Once synchro-
nisation is re-established, the alarm self- clears within 24
hours. A ‘Time change event’ occurs whenever the record-
er time is found to be more than two seconds different from
the server time. If the instrument time differs from the
SNTP time by less than two seconds, the instrument time
is updated gradually (1ms, eight times a second) to pre-
vent time changes being recorded. SNTP time is based on
elapsed seconds since 00:00 hours on 1st January 1900.
The time is not affected by time zones or daylight saving
adjustments. USB overcurrent USB power fault - too much current (i.e. >100mA) is being
drawn by a USB device. Wiring failure The user wiring has failed to verify, i.e. one or more wires
has been detected that does not have both a source and a
destination defined. This may be the result, for example, of
power loss during a download from iTools.
Channel Alarm
This indicator appears if any channel (including channels not in the display group) is in an alarm state. The symbol is illuminated continuously if all alarms are acknowledged or flashes if any one or more alarms is unacknowledged. Alarms are acknowledged from the Root menu ‘Alarm summary’ item as described in "Go to View" on page 43 or in the Channel configuration area ("Alarm 1 menu" on page 128) if the user’s access permission is appropriate.
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Operation nanodac™ Recorder / Controller
Memory stick fitted
Transfer in progress
USB
This icon appears whenever a memory stick (max. capacity 8GB) or other supported USB device ("USB Devices")
is plugged into the USB port at the rear of the recorder. When data transfer is in progress between the instrument and the memory stick, the icon changes to a ‘busy’ version.
NOTICE
LOSS OF DATA
The memory stick must not be removed whilst archiving (demand or automatic) is in progress.
Removal of the memory stick during archiving may irreparably damage the file system of the memory stick, rendering it unusable. It is recommended that all archiving is suspended before the memory stick is removed.
FTP Icon
The FTP icon appears whenever transfer activity is taking place.
Record Icon
One of four icons appears at the bottom left corner of the display to indicate recording status.
Record
This indicates that the recorder is recording the items selected in the Group Recording area of configuration ("Group Configuration" on page 117).
Stopped
This means that ‘Enable’ has been set to ‘no’ in the Group Recording area of configuration ("Group Configuration" on page 117). Trending is not affected.
Paused (Suspended)
This means that recording has been paused by a wire to the Suspend parameter (Group Recording area of configuration ("Group Configuration" on page 117) going true (high). Trending is not affected.
In Configuration
The recorder has been placed in configuration mode either at the user interface, or via iTools. Recording is stopped until the recorder is no longer in configuration mode. For each non-recording state (Stopped, Paused or In Configuration). A new history file is created when the unit comes out of configuration mode.
Note: For recording to be enabled, configuration status must be ‘logged out’ both at the instrument and at iTools.
Message Icon
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This ‘envelope’ icon appears when a message is generated and it remains on display until the Message Summary (see "Message Summary" on page 44) is accessed, when it is removed from the display until the next new message is generated.
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nanodac™ Recorder / Controller Operation
"Home" on page 41
"Configuration" on page 42
"Go to View" on page 43
"History" on page 46
"Faceplate Cycling on/off" on page 46
"Operator Notes" on page 46
"Demand Archiving" on page 46
"Login" on page 49

Home

Configuration/User
Go to View
History
Faceplate cycling (On)
Operator Notes
Demand Archiving
Log out
Page key
Scroll key
Autotune Icon
For instruments fitted with the Loop option, this symbol appears during the Autotune process.

Breaks in recording

Breaks in recording can be caused by the unit being powered down, by the user entering configuration mode or when the recorder time is changed manually. In vertical and horizontal trend modes, a line is drawn across the width/height of the chart to indicate that recording has been interrupted.
On power up, a red line is drawn across the chart. In ‘History’, if messages are enabled the message:
Date Time System power up
is printed on the chart, together with the configuration and security revisions.
On exiting configuration mode, a blue line is drawn on the chart and in ‘History’, if messages are enabled, the messages:
Date Time Logged out.
Date Time Config Revision: N was N-1
Date Time Logged in as: Engineer
appear on the chart.
assuming a configuration change was made)

Top Level Menu

When the instrument time is changed (manually - not through daylight saving action) a green line is drawn on the chart and in ‘History’, if messages are enabled, the message:
Date Time Time/Date changed
appears on the chart.
This menu appears when the page key is operated from any non-configuration page. The menu items displayed depend on the access permission of the user. One of the menu items is highlighted, and if the scroll key is operated, then it is the highlighted item that is ‘entered’.
Home
Operating the scroll key whilst ‘Home’ is highlighted causes a return to the ‘Home’ page. By default, this is the vertical trend mode, but the mode can be changed in ‘Instrument.Display’ configuration ("Display configuration" on page 94).
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Figure 11 Top level menu
Page 41
Operation nanodac™ Recorder / Controller
Password
User account 12
Archive Rate
**********
None

Configuration

Operating the down arrow key highlights the ‘Configuration’ item. Operating the Scroll key enters the configuration submenu described in "Configuration".
Note: ‘Configuration’ appears only if the user has an appropriate access level.
Note: If the Auditor feature is enabled, additional user accounts are available. If one
of these users are logged in, the ‘Configuration’ menu option is replaced by the ‘User’ menu option instead (see "User menu" on page 42).
User menu
If the Auditor feature is enabled, up to 25 additional user accounts are available with configurable access permissions and each requiring a configured password. If one of these users are logged in, the ‘Configuration’ menu option is replaced by a ‘User’ menu option which provides the ability for the user to change their password and set the Archive Interval (if the user has appropriate permissions).
Operating the scroll key whilst the ‘User’ item is highlighted, displays the individual user account menu, as shown in the following figure. The menu title matches that of the username used to log in.
Figure 12 User menu
Password Allows the user to change their password (up to a maxi-
mum of 20 characters). The minimum password length can
be configured using the Min Password Len parameter in
the Security menu (see "Security menu" on page 98). Archive Rate Allows the user to specify the frequency at which the con-
tents of the flash memory are archived to the USB port, or
via FTP, to a PC. Scrollable settings are: None: Automatic archiving is disabled. Any archiving must be in-
itiated by the user using Demand Archiving. Minute: Archive is initiated on the minute, every minute. Hourly: Archive is initiated at 00:00 each day. Weekly: Archive is initiated at midnight every Sunday. Monthly: Archive is initiated at 00:00 on the 1st of every month. Automatic. The recorder selects the least frequent of the above archive periods
This field is editable if the logged in user has appropriate permissions to adjust the archive interval (see "User Accounts (Auditor)" on page 107). For further information on archiving, refer to "Archiving" on page 111.
which is guaranteed not to lose data as a result of the in-
ternal flash memory running out of space.
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nanodac™ Recorder / Controller Operation
Alarm Summary
System Alarms
Message Summary
Vertical Trend
Horizontal Trend
Vertical Bargraph
Horizontal Bargraph
Numeric
Alarm Panel
Control
Control (Dual Loop)
Cascade
Programmer
Alarm Summary
System Alarms
Message Summary
Vertical Trend Mode
Horizontal Trend
Mode
Vertical Bargraph
Mode
Alarm Panel Mode
Control Loop1/Loop2
Dual Loop
Cascade Display Mode
Programmer Display Mode
Channel ID
(Alarm number)
Channel descriptor
Alarm Threshold
Channel current process value
Alarm Type indicator
Page key
Scroll key
Alarm Summary
Furnace 1 temp 1 750.00 798.39
Furnace 1 temp 3 750.00 763.89 Furnace 1 temp 2 590.00 603.39
Furnace 2 temp 1 645.00 630.71
C1(2)
C2(1) C3(1)
C4(1)

Go to View

Operating the scroll key whilst the ‘Go to view’ item is highlighted, calls the Go to view submenu (Figure 13). This allows the user to view channel alarms, system alarms, messages or to select a different display mode.
Figure 13 Go to view submenu
Note: If an option (e.g. ‘Steriliser’) is not fitted, its display mode does not appear in the list.
Note: Some display modes must be enabled in Instrument.View configuration ("Display configuration" on page 94) before they become available.
Alarm Summary
For each active alarm, this page displays the channel identifier with alarm number (e.g. C1(2) = channel 1; alarm 2), the channel descriptor, the alarm threshold the current process value and an alarm type symbol. To return to the top level menu, operate the Page key.
Note: The background colour to the channel ID is the same as that chosen for the channel.
Note: A prefix ‘C’ in the channel ID means that this is a measuring channel; A prefix
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‘V’ means that this is a virtual channel (i.e. a totaliser, counter or maths channel.
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Figure 14 Alarm summary page with acknowledge confirmation display
Page 43
Operation nanodac™ Recorder / Controller
Alarm Summary
Furnace 1 temp 1 750.00 763.26
Furnace 1 temp3 750.00 770.01 Furnace 1 temp2 590.00 595.83
Furnace 2 temp1 645.00 644.33
C1(2)
C2(1) C3(1)
C4(1)
Acknowledge alarm?
No
C2(1)
All
No
C2(1) All
Acknowledge alarm?
Alarm Acknowledgement
To acknowledge an alarm from this
view:
1. Use the up and down arrows to highlight the required alarm.
2. Operate the scroll button. The ‘Acknowledge alarm’ window appears.
3. Use the up arrow to highlight the relevant field (C2(1) in this example), or ‘All’ if all alarms are to be acknowledged.
4. Operate the scroll key to confirm. If the alarm fails to respond, this may be due to the fact that it has been configured as a ‘Manual’ alarm, and the trigger has not yet returned to a ‘safe’ (non-alarm) state, or it could be that the instrument is in a logged out state.
System Alarms
Operating the scroll button whilst the ‘System Alarms’ field is highlighted displays a list of all currently active system alarms. "Status Bar Icons" on page 38 contains a list of system alarms and their interpretations. To return to the top level menu, operate the Page key.
A further operation of the scroll button displays a ‘Help Information’ page, giving the reason for the highlighted alarm. Operate the scroll button again to return to the system alarm display.
Message Summary
Operating the scroll key whilst the ‘Message summary’ field is highlighted displays the ten most recent
messages. Operating the scroll key whilst a message is highlighted shows the selected message in more detail (and using the up/down keys allows the other messages to be scrolled through). Whilst in this mode, operating the scroll key again, allows the user to choose to jump to the message’s location in trend history mode ("Trend History" on page 87) or to return to the summary page.
By default, the interface is set up such that:
1. all message types are included.
2. the up and down arrow keys cause the highlighted selection to move up or down by one message at a time.
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nanodac™ Recorder / Controller Operation
To Trend History display ("Trend History" on page 87)
Use scroll button to scroll through ‘All Messages’, ‘System’, ‘Alarm’ and ‘Power Up’. Use page button to confirm selection.
Use scroll button to return to refreshed Message Summary page.
Use the scroll or page button to return to the top level menu.
Message Summary (All Messages) 9/47
Go to?
Summary
History
20/11/09 08:05:22
Battery flat less than 5% remaining
20/11/09 08:06:37 Inactive: Ch1(Al1) 20/11/09 08:06:29 Active: Ch2(Al1)
20/11/09 08:06:22 Active: Ch1(Al1)
20/11/09 08:06:19 Inactive: Ch2(Al2)
20/11/09 08:06:18 Inactive: Ch1(Al2)
20/11/09 08:06:09 Inactive: Ch2(Al1)
20/11/09 08:06:01 Active: Ch1(Al2)
20/11/09 08:05:59 Active: Ch2(Al1) 20/11/09 08:05:22 Battery flat less than
All Messages
Refresh
Exit Messages
Alarm Summary
System Alarms
Message Summary
Vertical Trend
Horizontal Trend
Vertical Bargraph
Horizontal Bargraph
Numeric
Alarm Panel
Control
Control (Dual Loop)
Cascade
MESSAGE FILTERS
Display Mode Selection
Use the up/down arrow buttons to highlight the required display mode. Once the required display mode is highlighted, operation of the scroll button causes the recorder to leave the ‘Go to View’ menu and to display channel values in the selected mode. See "Display Modes" on page 52 for a description of the various display modes.
Alternatively the up and down arrow buttons can be used from any of the display modes to cycle through the available modes in the order listed in the figure.
Note: If an option (e.g. ‘Steriliser’) is not fitted, its display mode is not available for selection.
Note: Some display modes must be enabled in Instrument. Display configuration ("Display configuration" on page 94) before they become available.
Figure 15 Message summary features
All Messages Causes all messages to be displayed on the screen. System Shows only system alarms. Alarm Shows only channel alarms. Power up Shows only power up messages. Login/out Limits the display to Log in and Log out events.
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Operation nanodac™ Recorder / Controller

History

This top level menu item allows the user to switch from real-time trending to review mode, where channel values, messages, alarm triggers, etc. can be viewed back as far as the last significant configuration change. History mode is fully discussed in "Trend History" on page 87.

Faceplate Cycling on/off

For the purposes of this document the channel whose faceplate is currently displayed and whose ‘pen’ symbol is visible is called the ‘Active’ channel. By default, the recorder scrolls through all the channels in the display group, with each channel becoming the active channel in turn. This top level menu ‘Faceplate Cycling’ item allows the user to inhibit this scrolling action such that the currently active channel remains active permanently, or until a manual scroll is performed using the scroll button (or until Faceplate Cycling is re-enabled).
‘Faceplate Cycling’ is highlighted by using the up/down arrow buttons. Once highlighted, the status can be changed from ‘On’ to ‘Off’ or vice-versa using the scroll button. Operation of the ‘Page’ button returns to the trend display.

Operator Notes

This area allows up to 10 notes to be created when logged in as Engineer, using either the text entry techniques described in "Text Entry" on page 89, or "iTOOLS" described in "iTOOLS". Once logged out, operating the scroll button whilst a note is highlighted calls a selection box allowing the user either to send that note to the chart, or to write a Custom Note.
Custom Note
The Custom Note is written using the text entry techniques described in "Text Entry" on page 89. Once the note is complete, operation of the page button calls a confirmation display. The down arrow is used to highlight ‘Yes’, and when the scroll key is then operated, the message is sent to the chart. The user name is added to the start of the custom note when saved. This custom note is not retained for further use, so if it is required on a regular basis, it is suggested that one of the Operator Notes 1 to 10 be configured (Engineer access level required) so that it may be used instead.
Note: Note: Each note can contain up to 100 characters.

Demand Archiving

This allows a user, with a high enough access level, to archive a selected portion of the recorder history, either to a ‘memory stick’ plugged into the USB port at the rear of the recorder (Local Archiving), or to a PC, by means of the FTP protocol (Remote Archiving). The archived data remains in the flash memory of the instrument. When the flash memory is full, new data causes the oldest file(s) to be discarded.
The up and down arrow keys are used to navigate to the required field.
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None
Demand Archiving
USB
No
No
Complete
02/11/2011 11:37:09
FTP Server
Archive To
Archive
Suspend Schedule
Cancel All
Status
Last Archive
Archive To
Archive
Cancel All
Pri Status
Sec Status
Last Archive
Demand Archiving
None
No
Complete
Connecting
02/11/2011 11:37:09
Archive Menu
Figure 16 Demand Archiving menu (Local Archiving on left; Remote Archiving on right)
Archive To With this item highlighted, the scroll button and the
up/down arrows can be used to select ‘USB’ or ‘FTP Serv­er’. For ‘USB’, the archive will be made to the rear USB memory stick. For ‘FTP Server’ the archive will be made to the Primary or Secondary server (configured in the Net­work.Ar-chive area of configuration described in "Archiv­ing" on page 111. For more details about remote ar­chiving, see ‘Remote archiving’, below.
Archive In a similar way, select the archive period:
None: No archiving to take place. (Not editable when logged out). Last Hour: Archives all files created within the last 60 min­utes. Last Day: Archive all files created in the last 24 hours. Last Week: Archives all files created in the past seven days. Last Month: Archives all files created in the past 31 days. Archive All: Archives all the files in the recorder’s history. Bring To Date: Archives all files created or updated since the ‘Last Archive’ date and time.
Suspend Schedule When set to ‘Yes’, automatic (scheduled) archiving is
stopped, once the transfer of the current file is complete. Suspend Schedule must be set to ‘No’ again, to restart the suspended archive. Suspend can be used to allow the memory stick to be removed and re-fitted safely.
Cancel All When set to ‘Yes’, this cancels USB archiving activity im-
mediately, or cancels FTP archiving once transfer of the current file (if any) is complete.
Last Archive Shows the date and time at which the last archive (demand
or automatic) was attempted. If a demand archive is re­quested, or is in operation when an automatic archive is triggered, the automatic archive takes precedence.
Status For Archive to USB only: ‘Complete’ means that no archiv-
PriStatus For Archive to FTP Server only, this shows the transfer
SecStatus For Archive to FTP Server only, this shows the transfer
ing is currently taking place. ‘Transferring’ indicates that an archiving is in progress. Accompanied by an animated cir­cular display. ‘Suspended’ means that archiving has been suspended as requested.
status between the instrument and the primary host com­puter.
status between the instrument and the secondary host computer.
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Operation nanodac™ Recorder / Controller
FTP Server Archiving
This allows the archiving of recorder files to a remote computer via the RJ45 type connector at the rear of the recorder, either directly or via a network. In order to carry out a successful transfer:
1. Details of the remote host must be entered in the Network.Archive area of configuration ("Archiving" on page 111).
2. The remote computer must be set up as an FTP server. Help from the user’s IT department may be necessary in order to achieve this. Appendix C, "Setting Up An FTP Server Using Filezilla" on page 431 to this manual suggests one way, using Filezilla.
3. The remote computer must also be set up to respond to ‘pings’. This is because the instrument pings the host whilst establishing connection, and if it does not receive a response the archive attempt fails.
When accessing files using Microsoft® Internet Explorer, the address (URL) field can be in one of two formats:
1. ftp://<instrument IP address>. This allows a user to log in as the anonymous user (if the recorder has any account with the user name set to ‘anonymous’ with a blank password.
2. ftp://<user name>:<password>@<instrument IP address> to log in as a specific user.
Microsoft® Internet Explorer displays, by default, history files only. To quit the history folder, either uncheck the Tools/Internet Options/Advanced/Browsing/’Enable folder view for FTP sites’ option, or check the Tools/Internet Options/Advanced/Browsing/’Use Web based FTP’ option.
Review Software
‘Review’ is a proprietary software package which allows the user to extract ‘archive’ data from one or more suitable instruments* and to present this data on a host computer, as if on a chart, or as a spreadsheet. The host computer must be set up as an FTP server (see Appendix C, "Setting Up An FTP Server Using Filezilla" on page 431 for a description of one way of doing this).
As described in the Review help system, ‘Review’ allows the user to set up a regular transfer of data (using FTP) from connected instruments into a database on the PC, and then from this database to the chart or spreadsheet. The chart/spreadsheet can be configured to include one or more ‘points’ from one or all connected instruments (where a ‘point’ is an umbrella term for channel, totaliser, counter etc.).
It is also possible to archive instrument history files to a memory stick, Compact Flash card etc. (depending on instrument type) and to use this to transfer the data to the PC.
Each type of instrument has its own remote user name and password configuration.
*Suitable instruments are connected instruments, the archive files of which have the suffix ‘.uhh’.
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nanodac™ Recorder / Controller Operation

Login

Login allows the user to enter a password in order to gain access to areas of the unit’s configuration which are not available when the user is logged out.
Passwords are required for the additional 25 user accounts, when the Auditor feature is enabled. Failed login attempts are recorded in the history. It is recommended that a strong password, that is difficult to guess is used. Failed login attempts are recorded in the history.
Note: User accounts of any access level require a password, otherwise they will not be available for selection.
Logged Out Access Level
Logged out mode allows the user to select viewing mode, to view history, to view alarms, to toggle faceplate cycling on and off, to send notes, to suspend/resume USB archiving and to access the login process.
Operator Access Level
In addition to the logged out features, Operator access level allows the user to acknowledge alarms, to edit notes and to perform demand archive operations.
By default, a password is required to enter Operator level. Passwords can be configured either at Supervisor level or at Engineer level.
If the Auditor feature is enabled, the Operator user is disabled and instead replaced by the 25 User accounts (see section User Access Level below).
Note: The User 1 account defaults to a user with a user name of “Operator” in this instance (with no additional permissions), which can be kept, disabled, modified or overridden if necessary or desired.
Supervisor Access Level
In addition to the logged out level function, this access level allows the user to view the recorder’s configuration, and to edit some values (such as alarm thresholds). The password for the Supervisor level must be configured, if the access level is to be used (and can be changed) in the Instrument area of configuration, either at Supervisor or Engineer access level, see Security menu (page 98). It is recommended that a strong password be used.
When the Auditor feature is enabled, it is regarded as best practise that the Supervisor level is not used at all. This can be enforced by disabling the Supervisor level altogether (refer to the ‘Sup Log Disabled’ parameter in Security menu
(page 98). With the Supervisor access level disabled, only the Engineer level can
view (and change) the instrument’s configuration.
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Operation nanodac™ Recorder / Controller
Record icon
Configuration icon
Engineer Access Level
This allows full access to all areas of the recorder configuration. The Engineer password must be configured at initial start see Introduction - Initial Setup (page 33) and can be changed in the Instrument area of configuration by the existing Engineer access level user, see Security menu (page 98). It is recommended that a strong password be used.
Note: Recording is stopped for as long as the user is logged in at Engineer level, even if the recorder is not being configured. This is indicated by the Record icon at the bottom left corner of the process value display screen being replaced by the Configuration (wrench) icon.
If the Auditor feature is enabled, it is recommended to only use the Engineering level within the context of a formal change control procedure.
User Access Level
If the Auditor feature is enabled, an additional 25 user accounts are available which can be configured to provide customisable levels of permission on a per-account basis. When this is done, the standard Operator Access Level is disabled, and the Logged Out user has no permissions. When logging in as one of these 25 user accounts, the account number (1 to 25) is prefixed to the user name. Refer to "User Accounts (Auditor)" on page 107 for details on how to configure these user accounts and the permissions available to be assigned to each. Failed login attempts are written to the history, as is the user being disabled if a maximum number of failed login attempts is exceeded.
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nanodac™ Recorder / Controller Operation
* If the Auditor feature is enabled, the Operator user is not displayed. If the Auditor feature is not enabled, the <User> user is not displayed.
Logged out
<User>
Operator
Supervisor
Engineer
Engineer
Access
Password
Accept changes
Cancel
No
Yes
Access
Access
Access
Access
Access
Password
Login Procedure
From the top level menu, use the up or down arrow keys as often as necessary in order to highlight ‘Login’, and then operate the Scroll key to produce the ‘Access Logged out’ display.
Note: This procedure describes how to login to an access level with a password - all access levels (user accounts) require a password, otherwise they will not be available for selection.
Figure 17 Log in Menu
To Log in as Engineer
Note: Use the Engineer password configured at initial set up, see Introduction -
Initial Setup (page 33) for further details.
1. From the Log in panel, press the up arrow key and select Engineer.
2. Press the scroll key twice.
The ‘alpha’ keyboard, with the letter ‘q’ highlighted appears.
3. Enter the Engineer password configured at Initial Setup, using the raise and lower buttons which, in turn will move the highlighted key, press the scroll button to enter each selected character.
4. Press the Page button, once you have completed typing the Engineer password.
The Accept changes? panel will appear with the following options:
Cancel - cancels the panel and returns to the keyboard
No - cancels the panel and returns to the Engineer password configuration
screen
Yes - enters the password
5. Select Yes to enter the password. Use the raise button twice (or the lower button once) to highlight the word ‘Yes’ and press the scroll key to confirm.
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The configuration menu appears. (See Configuration (page 91) for further details).
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Operation nanodac™ Recorder / Controller

Display Modes

The following subsections describe the various display modes available to the user. By default, the ‘Home’ display mode is ‘Vertical Trend’, but this can be edited as a part of ‘Instrument.Display’ configuration ("Display configuration" on page 94). This configuration area also allows the user to disable one or more display modes should they not be required.
The current display mode can be chosen either by using the top level menu ‘Go to View’ item or, from any display mode, by scrolling through the enabled modes using the up or down arrow buttons.
Details of the various display modes are to be found in the following subsections:
Vertical trend"Vertical Trend Mode" on page 52
Horizontal trend"Horizontal Trend Mode" on page 53
Vertical bargraph"Vertical Bargraph Mode" on page 54
Horizontal bargraph"Horizontal Bargraph Mode" on page 54
Numeric "Numeric Mode" on page 55
Alarm panel"Alarm Panel Mode" on page 56
Control loop 1/2"Control Loop1/Loop2" on page 57
Cascade "Cascade Display Mode" on page 58
Programmer (inc. future trend)"Programmer Display Mode" on page 59
Steriliser "Steriliser Display Mode" on page 70
Batch "Batch Summary" on page 75
Promote list"Promote list" on page 77
Modbus Master"Modbus Master display mode" on page 78
EtherNet/IP"EtherNet/IP display mode" on page 80

Vertical Trend Mode

In this mode, channel values are traced as though on a chart rolling downwards (i.e with the latest data at the top). The chart speed, and the number of major divisions are configured in the ‘Group.Trend’ area of configuration ("Group Trend configuration" on page 117). By default, the chart background is black, but this can be changed to white or grey in the ‘Instrument’ ‘Display’ area of configuration ("Display configuration" on page 94).
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nanodac™ Recorder / Controller Operation
12:01:08
Current point name
Current point scale
Faceplate
Current point value
Time/date stamp
Current time/date
Recording symbol
Current trace ‘pen’
Instrument name
Status icons
Inst name
Channel 1 6.23V
By default, after a few seconds, the ‘chart’ expands leftwards to hide the scale. This feature can be disabled in the Instrument.Display area of configuration ("Display configuration" on page 94, H.Trend scaling) so that the scale is permanently on display.
Inst name
Channel 1 6.23V
Figure 18 Vertical trend mode display elements
One of the channels is said to be the ‘current’ or ‘scale’ channel. This channel is identified by its pen icon being displayed, and by the channel descriptor, dynamic value and its scale being displayed on a ‘faceplate’ across the width of the display, above the chart.

Horizontal Trend Mode

Each channel in the Group becomes the ‘current’ channel in turn, for approximately five seconds -i.e. the channels are cycled through, starting with the lowest numbered channel. Once the final channel in the Group has been displayed for five seconds, the first channel is returned-to and the process repeats. This scrolling behaviour can be enabled/disabled from the top level menu ‘Faceplate Cycling (Off)’ item described in "Faceplate Cycling on/off" on page 46.
The scroll button can be used to cycle through the channels manually in both Faceplate cycle on and off modes. Use of the up arrow button causes the next enabled display mode to be entered (default = horizontal trend). The page key calls the top level menu.
This view is similar to the vertical trend mode described in "Vertical Trend Mode" on page 52 above, except that the traces are produced horizontally rather than vertically. Initially, as each channel appears, its scale appears at the left edge of the display (as shown below), but in order to show the maximum amount of trend data, the scale is overwritten after a few seconds.
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Figure 19 Horizontal trend display mode
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Operation nanodac™ Recorder / Controller
Full scale value
Active alarm symbol
Alarm threshold (active)
Alarm threshold (non-active)
Zero’ value
Inst name
Channel 1 6.23V
2 channels
1 channel
Channel 2
Channel 3
Channel 4
VirtualChan 1
VirtualChan 2
Furnace 1 temp 12
Furnace 1 temp 12
Channel 2
Inst name
2 channels
1 channel
The scroll button toggles the text between point descriptor (as shown) and point value.
Note: Timestamps appear to the right of the gridline to which they relate.
Use of the up arrow button causes the next enabled display mode to be entered (default = vertical bargraph). Use of the page key calls the top level menu.

Vertical Bargraph Mode

This display mode shows the channel values as a histogram. Absolute alarm threshold values appear as lines across the bars, grey if the alarm is not triggered; red if the alarm is triggered. Alarm symbols appear for active alarms.
Bargraph widths for four to six channels divide the width of the display screen equally between them. For one and two channels, the width is fixed, and the bars are centred on the screen. Figure 19 shows some examples (not to the same scale).
Figure 20 Vertical bargraph display mode
Use of the up arrow button causes the next enabled display mode to be entered (default = horizontal bargraph). Use of the page key calls the top level menu.

Horizontal Bargraph Mode

Similar to the Vertical bargraph mode described in "Vertical Bargraph Mode" on page 54, above, but includes channel descriptors.
The scroll button toggles the text between point descriptor (as shown) and point value.
Use of the up arrow button causes the next enabled display mode to be entered
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(default = numeric). Use of the page key calls the top level menu.
Figure 21 Horizontal bargraph mode
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nanodac™ Recorder / Controller Operation
Furnace 1 temp 12
VirtualChan 1
VirtualChan 2
Alarm type indication (see Figure 10)
Channel 2
Channel 3
6 channels
5 channels
4 channels
3 channels
2 channels
1 channels

Numeric Mode

Shows the enabled channels’ values along with their descriptors and with indications of the type(s) of alarm configured for each channel.
Alarm type indication
(see Figure 10)
Figure 22 Numeric display mode (six enabled channels)
The figure above shows an example where the Trend group contains six channels.
Figure 23 shows how the display appears for trend groups with fewer than six
channels configured.
Figure 23 Display layout for different numbers of channels
The up arrow button returns to the vertical trend display mode; the page key calls the top level menu.
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Operation nanodac™ Recorder / Controller
Alarm type indication (Figure 10)
Red bar
Alarm 2 is active, or alarm 1 and
alarm 2 are both active.
Amber bar
Alarm 1 is active for this channel,
but not alarm 2.
Green bar
Neither alarm 1 nor alarm two
active for this channel.
Inst name
6 channels
5 channels
4 channels
3 channels
2 channels
1 channels

Alarm Panel Mode

This display appears only if enabled in the Instrument Display configuration ("Display configuration" on page 94). Alarm panel mode shows current value and alarm status for each channel enabled in the Trend Group. The status is shown in two ways, by the colour of the relevant bar, and by the alarm status indicators.
Figure 24 Alarm panel display (six channels)
The figure above shows an example where the Trend group contains six channels.
Figure 25 shows how the display appears for trend groups with fewer than six
channels configured.
Figure 25 Alarm panel display layouts for trend groups with fewer than six channels
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nanodac™ Recorder / Controller Operation
Inst name
Inst name
Loop 1 °C
PV
WSP
Working Output
SP
WSP
PV
SP1
Mode
Man Op
Manual
SP1
Mode
Man Op
Manual
SP1
Mode
Man Op
Manual
PV
WSP
PV WSP
Loop 1
Loop 2
SP1
Mode
Man Op
Manual
SP1
Mode
Man Op
Manual
SP1
Mode
Man Op
Manual
SP1
Mode
Man Op
Manual
SP1
Mode
Man Op
Manual

Control Loop1/Loop2

These displays appear only if the controller option is enabled ("Security menu" on page 98).
The loop display modes are interactive, in that the setpoint, the Auto/Manual mode and the Manual Output value can be edited from the user interface. Full configuration is carried out in the Loop setup menus ("Loop Option Configuration" on page 142) and a fuller description of control loops is to be found in "Appendix B: Control Loops" to this manual.
Figure 26 depicts a single loop display and the dual loop display. The up and down
arrow keys are used as normal to scroll through Loop1, Loop2 and Dual loop pages.
Figure 26 Loop displays
Note: The colours associated with the loops are those of the channels to which they are wired.
Editing Techniques
1. With the loop page on display, operate the Scroll key. This highlights the first editable item (SP1). The scroll order includes both loop1 and loop 2 parameters in the dual loop display.
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2. Use the up and down arrow keys to select the required field for editing. When the required field is highlighted, operate the scroll key again, to enter edit mode.
3. Use the up/down arrows to edit the current setting.
4. Operate the scroll key to confirm the edit.
5. Select a further parameter for editing, or operate the page key to return to normal operation.
Note: Edit permissions for Setpoint, Auto/Manual and Manual Output Access are set in the Loop Setup configuration menu ("Setup menu parameters" on page 144). If the Auditor feature is enabled, user account permissions are set using the User accounts menu ("User Accounts (Auditor)" on page 107).
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Operation nanodac™ Recorder / Controller
PV
WSP
SP1
Mode
Mode
Inst name
SP1
PV
WSP
Cascade
Slave
Master

Cascade Display Mode

This display mode appears only if ‘Cascade’ has been enabled in the Instrument.Display area of configuration "Display configuration" on page 94). See also Advanced Loop configuration ("Advanced Loop Configuration" on page 152).
Figure 27 Single channel
Operating the scroll button highlights the Master ‘Mode’ field. Operating the scroll button again, enters edit mode allowing the user to use the up/down arrow buttons to scroll through the available modes. Once the required mode appears, a further operation of the scroll button confirms the entry and quits edit mode.
Once out of edit mode, the down arrow key can be used to select Master ‘SP1’, Slave ‘SP’ and Slave ‘Man OP’. The Mode selected determines how many of these items are editable by the operator.
Mode Cascade: The master loop is in auto mode and provides
SP1 Setpoint 1 is the primary setpoint of the controller. If the
SP The slave setpoint, either local (Manual or Slave mode) in
Man.OP The percentage output power to be applied when in Man-
Figure 27 Cascade display mode
the slave setpoint. Changing modes causes the slave to switch to the local slave setpoint. Slave: A simple single loop controlling with a local setpoint. Manual: Provides a single manual percentage power out­put.
controller is in automatic control mode, then the difference between the setpoint and the process variable (PV) is con­tinuously monitored by the control algorithm. The differ­ence between the two is used to produce an output calculated to bring the PV to the setpoint as quickly as pos­sible without causing overshoot.
which case it can be edited, or supplied by the master loop (Cascade mode), in which case it is not editable.
ual mode (100% = full on; 0% = off).
Note: Note: The default loop names (‘Master’ and ‘Slave’) can be replaced by
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user-entered strings of up to 10 characters in Advanced Loop Setup configuration ("Advanced Loop Setup menu" on page 154).
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nanodac™ Recorder / Controller Operation
Program status
PV
WSP
Mode
Program Name (Segment name)
PV
WSP
Mode
Program edit
Ramp
Events
Ch1 PSP
Ch1 TSP
Status: Running
Seg Time Left
Ch1 Rate
Run
123.2
140.0
00:00:30
00:02:12
00:00:44
1
Ch1 PSP
Ch1 TSP
Status: Running
00:01:30
00:03:12
00:01:06
12.7
13.0
Events
Run
PV
WSP
Ch1 PSP
Ch1 TSP
Seg Time Left
123.2
140.0
Program Name (Segment name)
Program progress
Segment progress
Program time remaining
Figure 27 Double channel

Programmer Display Mode

Figure 28 Programmer displays (typical)
This display mode (if enabled - see "Display configuration" on page 94) allows the user to monitor the progress of a single or dual-channel setpoint program, and if logged-in as ‘Operator*’, to reset or run the program. The program itself is created in the Program edit page (described below) and in Programmer configuration ("Programmer Configuration" on page 171 or "iTOOLS").
Note: *Operator is the default access level - to edit, see ‘Prog Mode Access’ in "Programmer Setup menu" on page 175).
The displays contain the following features:
Program name This is the name of the loaded program. If the program has
been modified since being saved, an asterisk (*) appears after the name. Default background colour shown. This colour changes to that assigned to the input channel when this is configured.
Segment name This is the name of the current segment. If not named in
Segment configuration, then the segment number appears instead.
Program status At the top right hand corner of the display, this can be any
one of the following:
The program is running (or ran last time) without any
PV ‘Alarm’ events or user intervention.
The user has intervened in the running of the program,
by placing it in ‘hold’ or ‘reset’, or by advancing a segment,
Program edit This icon appears for users with appropriate access
or by adjusting a duration, target setpoint, ramp rate or time-to-target value.
A PV ‘Alarm’ Event has activated. A PV ‘Alarm’ Event is an absolute high/low or a deviation alarm on the PV in­put.
There is no program loaded, or if a program is loaded, it has not yet run.
permissions, to indicate that setpoint programs can be configured (as described in Program edit, below).
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Segment type For single channel displays, this indicates the type of seg-
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ment currently being run:
Dwell. The segment value remains constant for the du-
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Operation nanodac™ Recorder / Controller
ration of the dwell period.
End (dwell). Displayed on completion of the program. The segment value remains at the final value until reset.
End (reset). Displayed on completion of the program. The program resets.
Ramp. The segment value ramps at a fixed rate or over a fixed period to the Target setpoint. Ramp up icon shown; ramp down is similar but inverted.
Step. The segment value switches immediately to the new Target setpoint. Step down shown; step up similar but inverted.
Wait. The segment value remains constant until the wait criteria are satisfied.
PV The current process value of the signal wired to Ch1(2) PV
Input. C
h1(2)PSP This is the output setpoint from the programmer for the
channel. In reset this value tracks the configured servo pa­rameter.
Ch1(2)TSP The channel target setpoint. The target setpoint may be
edited while the program is in hold (in such cases, for ramp rate segments the time remaining is recalculated.
Events Up to eight events can be configured in the Program Edit
page. Any one or more of these events may be deemed to be active for the duration of each individual segment.
Mode Shows the current run mode of the program. If the user has
the correct access level, the mode can be set to ‘hold’, re­set’ etc. by using the scroll key twice (first to highlight the run mode, then again to enter edit mode) and then using the up/down arrow keys to select the required mode. Run, reset, hold etc. can also be selected by inputs from other parameters, switch inputs etc.
Status Shows the status of the current segment. Ch1 Rate The channel 1 rate-of-change of segment value for ‘Rate’
ramp segments.
Ch1 Time Shows the channel 1 duration configured for the segment
to ramp, dwell etc. for ‘Time’ ramp segments. For two-channel programs, see the note below.
Seg Time Left Shows the time that the segment has to run before com-
pletion.
Program progress The numerals show program elapsed time, and the bar
gives an indication of progress so far. For two-channel pro­grams, see the note below.
Segment progress For each segment as it runs, this gives a visual indication
of the proportion of total segment time which has elapsed so far. For two-channel programs, see the note below.
Program time remaining
Shows the time remaining until the program completes. For two-channel programs, see the note below.
Note: Note: For two-channel programs, in ‘Hold’ mode, the ‘program progress’, ‘segment progress’ and ‘program time remaining’ areas of the display are replaced by ‘Ch1 Time’ and ‘Ch2 Time’, as shown below.
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nanodac™ Recorder / Controller Operation
PV
PSP
Mode Ch1 PSP Ch1 TSP
Status: Holding
12.7
13.0
Events
Hold
PV
PSP
Ch2 PSP
Ch2 TSP
Seg Time Left
123.2
140.0
Program Name (Segment name)
Ch1 Time
00:00:34
00:01:05
00:00:49
Ch2 Time
PV
PSP
Mode
Status: Reset
Ramp
Program Name
Ch1 PSP
Reset
14.3
Reset
14.3
Reset
Reset
Reset
15.7
18.9
17.3
‘Hold’ appears only if the program
Figure 29 Two channel program in Hold mode
Program Run/Reset/Hold
Programs can be controlled by users with the correct access level (defined in Programmer configuration - "User Values" on page 225). The display page is placed in edit mode by operation of the scroll key (‘Mode’ highlights). A second operation of the scroll key followed by operation of the up/down arrows allows the user to select ‘Run’, ‘Hold’ or ‘Reset’. A further operation of the scroll key initiates the selected action.
Figure 30 Setting the Mode
NOTES:
1. These functions can also be carried out by wiring relevant inputs to the ‘Run’, ‘Hold’ or ‘Reset’ parameters in Programmer configuration ("User Values" on page 225).
2. The user must have either ‘Logged off’, ‘Operator’ or ‘Supervisor’ level access as defined in ‘Prog Mode Access’ in the Programmer. Setup menu described in "Programmer Setup menu" on page 175. Alternatively, if the Auditor feature is enabled, a user with Program Mode permissions can also access the
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Programmer Mode. The program cannot run if the unit is logged into at ‘Engineer’ level.
Program Editing
The program edit page is accessed by operating the scroll button once to highlight the Mode, then using the up arrow key to highlight the page symbol at the top right hand corner of the display and then the scroll button again to enter the program editor.
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Operation nanodac™ Recorder / Controller
Mode
Ch1 PSP
Events
Program Name (Segment name)
Status: Reset
Ramp
Reset
14.3
Mode
Ch1 PSP
Events
Program Name (Segment name)
Status: Reset
Ramp
Reset
14.3
By default, Program Edit is available only to users with Supervisor or Engineer level access. The required access level can be edited in Programmer. Set Up configuration as described in "Programmer Setup menu" on page 175.
Program Edit
Operation
Status
Program
Holdback Style
Ch1 Holdback
Ch1 Holdback Val
Ch2 Holdback
Ramp Style
Ch1 Ramp Units
Ch2 Ramp Units
Select ...
Success
Program Name
Program
High
0.0 V
Off
Time
Per Second
Per Minute
1
Heat Init
Segment Number
Segment Name
Figure 31 Access to the program editor
As can be seen from the figure above, the initial Program Edit page is divided into two areas - the top part contains program details; the lower part (Figure 33) contains individual segment details. The editable items that appear in the program details area depend on the features enabled in the Programmer Features configuration menu ("Programmer Features menu" on page 172).
Note: Access to some program operations is restricted to users with the correct access level, as defined in the ‘Prog Mode Access’, the ‘Prog Edit Access’ and the ‘Prog Store Access’ parameters in the Programmer. Set Up area of configuration described in "Programmer Setup menu" on page 175. Alternatively, if the Auditor feature is enabled, individual users can be assigned access to the Program Mode, Program Edit and Program Store functions. Access to some items also depends on whether or not the program is running.
Program Details
Operation This allows the user to select one of the following (see also
‘Program Store’, below): Load. Opens the program store and allows the user to select a program to be loaded. The program must have the same number of channels as de­fined in Programmer.Set Up ("Programmer Setup menu" on page 175). Store. Allows the current program to be saved to the inter­nal program drive. This is useful if you wish to snapshot the current program and store this under a different program name. Delete. Allows the selected program to be deleted.
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nanodac™ Recorder / Controller Operation
Delete All. Deletes all programs. Copy. Copies the selected program for ‘pasting’ either from the internal drive to the USB device, or vice-versa. This is useful if you need to transfer a program to other nanodac instruments. Copy All. As above, for ‘Copy’, but copies all the programs in the selected directory.
Note: If a ‘Store’, ‘Copy’ or ‘Copy All’ operation would result in there being a total of more than 100 program files in the internal drive, the operation fails and an error message is displayed.
Status Success. Previous operation was successful.
Failed. Previous operation failed. Loading. The program is loading. Copying. The program copy process is underway.
Deleting. The relevant program is being deleted. Program The name of the program currently loaded. Holdback Style Appears only if ‘Holdback’ is enabled in the Programmer
Features configuration ("Programmer Features menu" on
page 172). See also ‘Holdback’, below.
Program: Holdback applies to all appropriate segments.
Per Segment: Holdback enabled on a segment by seg-
ment basis as described in ‘Segment Configuration’ below. Ch1 Holdback Appears only if ‘Holdback Style’ (above) is set to ‘Pro-
gram’.
Off: Holdback is disabled.
Low: Holdback is entered when PV < (PSP - Holdback Val-
ue).
High: Holdback is entered when PV > (PSP + Holdback
Value).
Band: Holdback is entered when PV < (PSP - Holdback
Value) or PV > (PSP + Holdback Value). Ch1 Holdback value The value to be used in triggering holdback. Ch2 Holdback As for Ch1 Holdback, above but for channel 2. Appears
only if ‘Channels’ is set to ‘2’ in Programmer Set Up con-
figuration ("Programmer Setup menu" on page 175). Ch2 Holdback value As for ‘Ch1 Holdback value’, above, but for channel 2. Ap-
pears only if ‘Channels’ is set to ‘2’ in Programmer Set Up
configuration ("Programmer Setup menu" on page 175). Ramp Style Ramp style applies to all ramp segments in the program.
Ramp Style can be edited only when the program is in Re-
set mode. Setpoints, rates, times etc. are set in the individ-
ual segment configurations.
Rate. A Ramp Rate segment is specified by a target
set-point and the rate at which to ascend/descend to that
set-point.
Time. A Ramp Time segment is specified by a target
set-point and a time in which to achieve that set-point. Ch1 Ramp Units Select ‘Per Second’, ‘Per Minute’ or ‘Per Hour’ for ramp
timing units. Ramp Units can be edited only when the pro-
gram is in Reset mode. Ch2 Ramp Units As for ‘Ch1 Ramp Units’ above. Appears only for two chan-
nel programs and allows different ramp units to be select-
ed for the two channels, if required. Ramp Units can be
edited only when the program is in Reset mode.
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Page 63
Operation nanodac™ Recorder / Controller
Holdback applied
Holdback
applied
Holdback released
PV
PSP
PSP-Holdback value
Holdback released
Program Edit
Type
1
Segment Number
Segment Name
Heat init
Ramp
43.358 °C
00:10:30
High
5.0 °C
Abs High
58 °C
40.0
19.5 °C
00:01:00
33.00
Event 1
Event 2
Ch1TSP
Ch1 Time
Ch1 Holdback
Ch1 Holdback Val
Ch1 PVEvent
Ch1 PVEvent Val
Ch1 User Val
Ch2TSP
Ch2 Time
Ch2 User val
Holdback
Holdback pauses the program (freezes the Programmer setpoint (PSP) and the time remaining parameters) if the difference between the Process value (PV) and the PSP exceeds a user-specified amount (Holdback value). The program remains paused until the PV returns to within the specified deviation. In ramp or step segments, holdback indicates that the PV is lagging the SP by more than the specified amount and that the program is waiting for the process to catch up. In a dwell segment, holdback is used to guarantee that a work piece stays at set-point within a specified tolerance for the specified dwell duration.
Figure 32 Holdback
Segment Configuration
Segment Number Select the relevant segment for configuration. Segment Name Enter a segment name of up to 20 characters. This name
Type Select a segment type. Default is ‘End’.
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Figure 33 Segment configuration
will be truncated on the display page if it, together with the
program name, are too long to fit the width of the display
area.
Ramp. For any program, Ramp segments can be either
‘Ramp Rate’ segments or ‘Ramp Time’ segments accord-
ing to the ‘Ramp Style setting described above. See also
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nanodac™ Recorder / Controller Operation
‘Ch1(2) Time’ or ‘Ch1(2) Rate’, below.
Dwell. The setpoint is maintained at its current value for
the period defined in ‘Duration’ (see below).
Step. A step segment allows a step change to be entered
for the target set-points Ch1 TSP and Ch2 TSP.
Wait. A wait segment causes the program to wait for a cer-
tain event to occur before continuing. See ‘Wait For’, be-
low.
Go Back. A Go Back segment allows a specifiable number
of iterations to be performed of a group of segments. This
could be used, for example, to cycle an entire program by
having a Go Back segment immediately before the end
segment and specifying segment 1 as the ‘Go Back To’
point. Setting ’Cycles’ to ‘Continuous’ causes the program
to loop indefinitely, until interrupted by the user. ‘Nested’
loops are not permitted i.e. ‘Go Back’ is not available as a
segment type for segments inside an existing GoBack
loop.
End. The final segment of a program allows the user to se-
lect ‘Dwell’ or ‘Reset’ as the action to be taken at the end
of the program (see ‘End Type’, below). Ch1(2) TSP Target setpoint. The value that Ramp or Step segments
seek to attain, for channel 1(2). Ch1(2) Rate For Ramp Rate segments, this specifies the speed at
which the process value ramps towards the target, for
Channel 1(2). The ramp units (per second, per minute, per
hour) are set in Ch1(2) ramp units described above. Ch1(2) Time For Ramp Time segments, this allows the user to specify
the time to be taken by the segment for the process value
to reach the target. Duration For Dwell segments, this allows the entry of the time for
which the segment dwells. Go Back To For ‘Go Back’ segments, this defines the number of the
segment to which the program is to return. Cycles The number of times the ‘Go Back’ instruction is to be car-
ried out. If set to ‘Continuous’, the program continues until
the user intervenes to stop it. End Type Allows the user to select the action to be taken at the end
of the program:
Dwell: the set-point is maintained indefinitely and event
outputs remain at their configured state.
Reset: the set-point reverts to the value used by the control
loop before the program was started and the event outputs
return to their default states. Wait For Digital High: Wait segments can be configured to wait for
‘Wait Digital’ to go ‘high’ before allowing the program to
continue.
Analog 1(2): The segment waits for ‘Wait Analog1(2) to
meet an Absolute High or Low, or Deviation High or Low
condition before allowing the program to continue.
Analog Both: As Analog 1(2) above, but waits for both
Channels’ conditions to be true before continuing.
Note: ‘Wait Digital’, Wait Analog 1’ and ‘Wait Analog 2’ parameters are configured in the Programmer.Set Up menu described in "Programmer Setup menu" on page 175.
Ch1 Wait Select ‘Abs High’, ‘Abs Low’, ‘Dev High’ or ‘Dev Low’ as the
wait criterion for channel 1. Appears only if ‘Wait For’
(above) is set to ‘Analog 1’ or ‘Analog Both’. Ch2 Wait Select ‘Abs High’, ‘Abs Low’, ‘Dev High’ or ‘Dev Low’ as the
wait criterion for channel 2. Appears only if ‘Wait For’
(above) is set to ‘Analog 2’ or ‘Analog Both’.
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Page 65
Operation nanodac™ Recorder / Controller
Segment 1
Segment 2
PSP
PV
PVEvent Val
= PV Event Val Segment 1 = PV Event Val Segment 2
PV Event
On
Off
Ch1(2) Wait Val Enter the trigger value for ‘Ch1(2) Wait’. Ch1(2) Holdback Select ‘Off’, ‘Low’, High’, or ‘Band’ (see description in Pro-
gram Details, above). Ch1(2) Holdback Val
The value to be used in triggering holdback. Ch1(2) PV Event Appear only if ‘PV Events’ have been enabled in the Pro-
grammer Features menu ("Programmer Features menu"
on page 172). A PV Event (an analogue alarm on the
channel PV) is available for each channel in every seg-
ment (excluding Wait and Go Back segment types). The
following PV Events are supported:
Off: The PV Event is disabled.
Abs High: The event is triggered when the channel PV ex-
ceeds PVEvent Val for the relevant channel.
Abs Low: Triggered when the channel PV becomes less
than PVEvent Val for the relevant channel.
Dev High: This event is triggered when the channel PV ex-
ceeds (PSP + PVEvent Val) for the relevant channel.
Dev Low: Triggered when the channel PV becomes less
than (PSP - PVEvent Val) for the relevant channel.
Dev Band - This event is triggered when the channel PV
differs from the PSP by more than the configured deviation
value (either above or below).
In the following example, in segment 1 Ch1 PV Event has
been configured as Dev Band and in segment 2 it has
been configured as an Abs low:
Figure 34 PV Events
Ch1 PVEvent Val Appears only if ‘Ch1 PVEvent’ is not ‘Off’. Sets the level at
which Ch1 PV Event becomes active. Ch2 PVEvent Val Appears only if ‘Ch2 PVEvent’ is not ‘Off’ and if ‘Channels’
is set to ‘2’ in Programmer Set Up configuration ("Program-
mer Setup menu" on page 175). Sets the level at which
Ch2 PV Event becomes active. Ch1 (2) Event Use When PV events become active, they can be used either
to Trigger a secondary process or as a simple analogue
alarm on the PV input. Appears only if the relevant PV
Event parameter is not set to ‘Off’. Ch1 (2) User Val Specifies the User Value for this segment, for
channel 1(2). Appears only if ‘User Value’ has been ena-
bled in the Programmer Features menu ("Programmer
Features menu" on page 172).
The example below (from iTools) shows this parameter
wired to the trigger 1 input of the Custom Messages block,
so that, if a User value >0 is entered, then every time the
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segment runs, Custom message 1 is generated.
Page 66
nanodac™ Recorder / Controller Operation
Event 1 to 8 The number of Events available (Max Events) is defined in
Programmer Set Up configuration ("Programmer Setup
menu" on page 175). Enabling an event causes the rele-
vant indicator on the display page to be illuminated for the
duration of the segment. As with ‘User Val’, above, Events
can be wired to the inputs of other parameters if required.
Figure 35 iTools example showing Ch1 UserVal being used to trigger custom mes-
sage 1.
Future Trend Display Mode
If enabled in Instrument.Display configuration ("Display configuration" on page 94), this allows the user to view the actual value of the PSP alongside the expected value, so the two can be compared to see how the process is performing. Future trend is an enhancement of the horizontal trend mode, with the display being divided into two parts, with the instantaneous current value located at the divide, with past trends to the left and the next few program segments to come, to the right.
NOTES:
1. For the future trend mode to appear, the programmer must be wired to the loop or advanced loop feature.
2. Both historic and future trends move from right to left with the present anchored at the screen centre.
3. The amount of history and of future trending displayed on the screen depends on the trend interval set in Group.Trend configuration ("Group Trend configuration" on page 117).
Figure 36 shows a typical future trend display.
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Page 67
Operation nanodac™ Recorder / Controller
Present
Inst name
Channel 1
26.23V
Past
Future
Selected file highlighted
User
Kiln1.UIPZ
Kiln1 type 2.uipz
kiln2.uipz furnace1 purge.uipz
Symbol appears only if a suitable USB device is inserted
Figure 36 Future trend display
Program Store
Note: The access levels required for the operations described below are configured in the Programmer Set Up menu ‘Prog Edit Access’ and ‘Prog Store Access’ parameters, described in "Programmer Setup menu" on page 175.
The program store allows access to the instrument’s local program storage area and to programs stored on a USB memory stick (if any) and to those stored in a PC (if any), via FTP. Programs may be saved to (Stored) or retrieved from (Loaded) from the program store, or they can be copied or deleted. Selecting any of the program operations (except ‘Delete All’), from the Program Edit page (Engineer access level required) opens the file explorer page. "Program store display" on page 68 depicts this page, with just a couple of example entries after a ‘Load’ operation has been requested. On entry, use the up/down arrow button to select ‘User’, ‘USB’ or ‘FTP’ (selection highlights yellow), then use the scroll button to confirm. Use the up/down arrow buttons to select the required file, and then use the scroll button again to confirm. Other operations are similar.
The file explorer supports 100 entries, which may be directories or files.
Note: A ‘busy’ icon (rotating green flash) appears whilst directory listings are being
Figure 37 Program store display
accessed.
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Page 68
nanodac™ Recorder / Controller Operation
Press and hold the Scroll key for two seconds
User
Kiln1.UIPZ
Kiln1 type 2.uipz
kiln2.uipz furnace1 purge.uipz
Events
PV
PSP
Mode
Status: Reset
Ramp
Ch1 PSP
Reset
14.3
Ch1 TSP
140.0
00:00:44 01
Seg Time Left
Ch1 Rate
Program Load - Quick Access
From firmware version V5.00 and above a quick selection of an internally stored program may be made directly from the Program Summary page. The programmer must be in Reset. Press and hold the scroll key for two seconds. The page will go immediately to the file explorer page with the ‘User’ drive selected and the ‘Operation’ parameter set to ‘Load’. The first program file will be selected (assuming different programs have been configured). Use the Up/Down keys to select the required program followed by the scroll key to load it.
If the selected file cannot be loaded (for example, the programmer file is for a different number of channels) then an error message is shown on the file explorer. The Quick Access to load mode adheres to the access security settings set in configuration mode - Programmer set up ("Programmer Setup menu" on page 175).
Note: Quick load is disabled when in Edit mode. This is indicated by the highlighted parameter showing the raise/lower symbol to the right of its value.
Figure 38 Program load display
Program Load via a Program Number
This feature has been added to firmware versions V5.00 and above. To allow a program (stored as a file) to be loaded, either via a BCD switch, wired to a set of digital inputs, or via a single comms transaction, it is necessary to prefix the program name with a program number in the range 01 to 99. For example, 01kiln1.uipz, 01furnace.uipz, 02kiln2.uipz, 03kiln3.uipz etc. The program name can consist of up to 18 characters. Note that program numbers 1 to 9 must be entered as 01 to 09 otherwise they will not be recognised by the switch or via comms. On value change of the program number, the first program file with the prefixed number in the instrument’s internal User drive (listed lexicographically) will be loaded. In the above example if program 01 is selected, 01fur-nace.uipz will be loaded, 01kiln1.uipz will not be loaded using the BCD switch or through comms. It can, of course, be loaded manually.
If no program number is prefixed it is not possible to load the program via the BCD switch or via comms. It is, however, still possible to load the program by selecting the file as described in the previous section.
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Page 69
Operation nanodac™ Recorder / Controller
1A
1B
2A
2B
LA
LC
3A
3B
L
N
LB
LC
5A
E
4A
C
1I
1+
1-
2I
2+
2-
3I
3+
4+
4-
3-
4I
USB
1
8
1
2
4
8
C
BCD Switch
Note: When a BCD switch is turned from its current value to another value, intermediate switch positions may be seen on the inputs of the BCD function block and could potentially be used by subsequent blocks wired from the BCD input. A Settle Time parameter has been introduced which will in effect filter out these intermediate values by applying a time in which the inputs can settle before their converted decimal value is seen on the output parameters of the block. The Settle Time can be set from 0-10 seconds with a default of 0s i.e. no filtering as in previous firmware versions. The BCD block is described in "BCD Input" on page 214.
Example BCD Switch Wiring
Figure 39 shows an example of digital input channels soft wired to the BCD function
block using iTools.
Figure 39 BCD Switch Wiring
Figure 40 shows the corresponding hard wiring of a BCD switch.
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Steriliser Display Mode

This display mode appears only if the Steriliser option is fitted and if the display mode has been enabled in the Instrument Display configuration ("Display configuration" on page 94). Steriliser configuration parameters are to be found in "Configuration parameters" on page 204.
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Figure 40 BCD Switch Physical Wiring
Page 70
nanodac™ Recorder / Controller Operation
Cycle status
Input status beacons
If any input is configured ‘Off’ (in Steriliser configuration parameters, "Configuration parameters" on page 204), it does not appear in the display, and the other inputs occupy the screen width equally.
Input status beacons are black for inputs configured ‘Off’.
Cycle number
Band High
Band Low (red)
Target setpoint (orange)
Current input values
Remaining
Sterilising
00.03.00
00.05.00
00.00.00
Equilibration
Total C y c l e
120.8°C
121.6°C
122.4°C
2885mB
00.03.00
Cycle: 123
Equilibration
Input 1
Input 2
Input 3
Input 4
Figure 41 Steriliser display mode (typical) (four inputs)
Operation
A sterilising cycle cannot be initiated whilst the unit is in Configuration (Engineer) mode. A steriliser cycle is started by setting its relevant ‘Start’ input to ‘Yes’ for the duration of the cycle. The cycle waits (status ‘Waiting’) until input 1 reaches its setpoint, at which point the cycle enters the equilibration period (status ‘Equilibration’), and remains there until all the configured inputs are valid. The cycle then enters the sterilising period and stays in this mode until the sterilising period has expired (status ‘Passed’) or until one of the inputs becomes invalid (status ‘Failed’) for longer than its configured ‘Failure Dwell’ time.
Note: The cycle stops (status ‘Failed’) if the trigger source is removed.
Terminology
Holding time Most operating cycles have a stage in which the load must
be exposed to sterilisation conditions for a specified length of time, known as the ‘Holding time’.
Equilibration time The holding time (above) is preceded by a period during
which, although the sterilising condition is present in the chamber, the load has not yet attained that temperature due to its thermal inertia. ‘Equilibration time’ is defined as the time between the attainment of sterilisation tempera­ture in the chamber, and the attainment of that tempera­ture in all parts of the load.
Bands For steam and dry heat sterilisers, sterilisation conditions
are specified by a sterilisation temperature band, defined by a minimum acceptable temperature (known as the ster­ilisation temperature) and a maximum allowable tempera­ture. A sterilisation band is normally quoted for each steriliser type.
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Operation nanodac™ Recorder / Controller
Beacons
There are four input status beacons near the top right hand corner of the display, one for each input. During equilibration, the beacons are flashing red for inputs that have not attained the Target setpoint, and go green when the target setpoint is reached, remaining green even if the input value rises above the Band High value The beacons revert to red if input falls below* the target setpoint. During sterilisation, the beacons go red for any input whose value rises above Band High or falls below* setpoint for a duration exceeding the configured ‘Failure Dwell’ period. Beacons are black for inputs that are configured as ‘Off’.
* ‘rises above’ for input types ‘Falling Pressure’ or ‘Fall Air Detect’.
Displayed Information
Cycle A five-digit counter to indicate the total number of cycles
started.
Status Wait start: The initial state at power up. This status re-
mains until the first cycle is initiated Waiting: Waiting for in­put 1 to reach its target setpoint. The cycle then enters Equilibration. Equilibration: Currently in the equilibration period, during which the cycle waits until all inputs have reached sterilisation conditions. Sterilising: Currently in the decontamination phase. Passed: The cycle has completed successfully. Failed: The cycle has failed either through one or more in­puts becoming invalid, or because the ‘Start’ signal was re­moved. Test cycle: A test cycle is in progress.
Remaining The sterilising time remaining for the current cycle. Display
field is replaced by ‘Target Time’ (below) when the cycle is not running.
Target time The intended sterilisation time. This can be configured by
operating the scroll button twice (once to highlight the field, and again to enter edit mode), and then using the up and/or down arrows to edit the time. Use the Scroll button again to quit edit mode, and the page key to ‘unhighlight’ the field. Replaced by ‘Remaining’ (above) when the cycle is run-
ning. Equilibration The equilibration time period for the current cycle. Sterilising The time for which the load has currently been at sterilisa-
tion conditions. Total Cycle The elapsed time since the initiation of the current cycle.
This time increments from the time the cycle is triggered
until the time the trigger is removed. Input values Temperature are required in °C; pressure inputs in mBar.
If necessary, maths channels and user values can be used
to convert from other units (see ‘Note’ overleaf).
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Page 72
nanodac™ Recorder / Controller Operation
Wait Start
Waiting
Equilibration
Sterilisation
Band High (Note 3)
Band Low (Note 3)
Target setpoint
Cycle start
Overheat
Sterilisation starts when slowest input reaches setpoint
Equilibration starts when input 1 reaches setpoint
Sterilisation chamber
Temperature transducers
Pressure transducer
nanodac
PV1
PV2
PV3
PV4
Start
121°C/134°C
Controller
I/O terminals
User wiring
Steriliser configuration parameters
Data Flow
Sterilising Cycle Diagram
Figure 42 shows a steriliser cycle in diagrammatic form.
Figure 42 Steriliser cycle
NOTES:
1. For temperature inputs in most applications, the Setpoint value is the same as the Band Low value. For the sake of clarity, this is not as shown in the figure above.
2. For the sake of clarity all four inputs in the figure above are shown with the same Band High, Band Low and Setpoint value. This would not be unusual for temperature units, but the pressure input would normally have a different set of values from temperature inputs.
3. Band High and Band Low are effective only during Sterilisation phase.
Application Details
Figure 43 shows a typical steriliser application, with temperature and pressure
signals from the sterilisation chamber being applied directly to the rear terminals of the controller/recorder, and control signals connected from the controller to both the chamber and the controller/recorder.
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Figure 43 Typical steriliser application
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Page 73
Operation nanodac™ Recorder / Controller
F0Steri lisation time
Temp Ts
Z
--------------------------
×10=
Fval 15 10
111 121
10
------------------------
× 15 10
10
10
-------- -
× 1.5 minutes===
Analogue inputs 1 to 3 receive signals from temperature transducers (typically thermocouples) within the chamber. These inputs are internally connected to channels 1 to 3 respectively, allowing transducer type, ranges, alarms, etc. to be configured ("Input Channel Configuration" on page 123). Inputs are assumed to be degrees Celsius (see Note). The pressure transducer is connected to channel 4 and can be configured in the same way. The input is assumed to be in milliBar. Other pressure inputs should be converted using virtual channels (see Note).
PV1 to PV4 in the Steriliser configuration is software wired (Section 9) to Ch 1 to Ch4.
Start cycle input and the ‘Running Output’ and ‘Passed Output’ signals are software wired to suitable DIO terminals, for connection to the Controller.
Note: For Fahrenheit inputs, use one virtual channel to subtract 32, and a second to divide the result by 1.8 (where 32 and 1.8 can be configured as user values). Similar techniques should be used to convert pressure input units if necessary.
Test Cycles
A ‘Test’ cycle is initiated by initiating a 121°C cycle and a 134°C cycle simultaneously. A test cycle allows the user to check actual performance against expected performance.
F0
F0 is a means of calculating ‘equivalent time at sterilising temperature’ for
temperatures below, at and above sterilizing temperature, using the equation below.
Where:
Sterilisation time Depends on the application, typically 15 minutes at Ts =
121°C Temp The value of the temperature measuring input. Ts Desired Sterilising temperature. Z Temperature interval representing a factor-of-10 reduction
in killing efficiency. Z = 10 for steam sterilising (F0), or
Z=20 for dry heat sterilising (FH). Z = 10 for thermal disin-
fection (A0).
To ensure that steriliser loads which contain materials with different thermal inertias are thoroughly sterilised, a number of sensors are located within the load. The F value should be calculated using the sensor closest to that part of the load which has the highest thermal inertia. For maximum accuracy, the temperature sensor should be calibrated and the input adjust function used to compensate for any inaccuracy found.
F0 calculation examples
For all the examples following, the following are assumed: Sterilisation time = 15 minutes; Sterilisation target temperature =121°C and Z = 10.
1. For an actual sterilising temperature of 111°C.
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Page 74
nanodac™ Recorder / Controller Operation
Fval 15 10
121 121
10
------------------------
× 15 10
0
10
----- -
× 1.5minutes===
Fval 15 10
124 121
10
------------------------
× 15 10
3
10
----- -
× 15 1.995× 2 9.925 minutes====
FvaltFval
t 1–
T 10
ma
tT ettemparg
Z
-----------------------------------
×+=
Which means that 15 minutes at 111°C is equivalent to 1.5 minutes at 121°C.
2. For a sterilising temperature of 121°C.
Which means that the sterilising temperature is ideal (by definition).
1. For a sterilising temperature of 124°C.
Which means that 15 minutes at 124°C is equivalent to nearly 30 minutes at 121°C.
Normally sterilising temperatures would not remain constant at temperatures below or above the target value, so the above equations are illustrative only of the facts:
1. Temperatures below the target have some killing efficacy.
2. Temperatures above the target value have a greater killing efficiency, so that the sterilising time can be reduced.
In order to calculate the value dynamically, the instrument uses the equation:
where

Batch Summary

This display page shows the user a summary of the current, or last run (if no batch is currently running), batch. Access to the Batch Control page is available through this page if the logged in user has sufficient permissions; otherwise the Batch Summary page is display-only. The page shows basic information about the batch includ-ing whether a batch is currently active, the customised Field 1 descriptor and value, start date and time and the batch run duration.
Fvalt = F value this iteration Fvalt-1 = F value last time T = Iteration period (minutes) mat = input temperature value this iteration Target Temp = 121°C for F0, 170°C for FH, 80°C for A0 Z = 10°C for F0, 20C for FH, 10°C for A0
Page icon only visible if logged in user is the Supervisor or has Batch permissions.
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Operation nanodac™ Recorder / Controller
Batch Summary
Active
Batch number
Start Date
Start Time
Duration
Yes
050316b16
05/03/16
06:30:03
04:16:00
Page icon only visible if logged in user is the Supervisor or has Batch permissions.
Batch Control
Batch Active
Batch New
Batch Descriptor 1
Batch Descriptor 2
Batch Descriptor 3
No
Yes
Data 2 Data 3
Data 4
Batch Descriptor 4 Batch Descriptor 5 Batch Descriptor 6
Batch Start
Batch Stop
Data 5 Data 6
No
No
Figure 44 Batch summary page
Batch Control
If the logged in user is the Supervisor or has Batch permissions, the page icon appears at the top-right of the display. This provides access to the Batch Control page where a batch can be initiated, started or stopped. To access the Batch Control page, press the scroll button twice (the first press highlights the page icon, and the second press enters the page). An example Batch Control page is shown in Figure
45.
Figure 45 Batch control page
Batch Active Read-only parameter showing the current running state of
the batch -either ‘Yes’ (active) or ‘No’ (inactive).
Batch New When set to ‘Yes’, initialises a new batch and resets all the
Batch Descriptor values to the default values (see "Batch Configuration" on page 119). Any Batch Descriptor fields which require user input are set blank and must be com­pleted before a batch can be started using the Batch Start pa-rameter. This field can only be changed if no batch is
Batch Descriptor {n} Up to six user-definable text values which are pre-config-
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Batch Start Set to ‘Yes’ to start the batch. This field can only be set to
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currently active.
ured (see "Batch Configuration" on page 119) and written to the log on batch initialisation, batch start and batch stop (according to configuration rules). Batch field 1 can be con­figured to automatically populate with the current PV value. These fields are only editable if the Batch New field is set to Yes and the batch hasn’t yet been started.
‘Yes’ if a batch has already been initialised and the re­quired Batch Descriptor fields have content (if configured).
Page 76
nanodac™ Recorder / Controller Operation
Batch Stop Set to ‘Yes’ to stop the current active batch. This field can
only be set to ‘Yes’ if a batch is currently active.

Promote list

This display page allows the user to display up to 10 of the parameters that appear anywhere in the operator interface. The parameters can be selected only by using iTools, as described below.
NOTES:
1. ‘Promote List’ must be enabled (in ‘Instrument.Display’ configuration), before it appears in the ‘Go to View’ list.
2. There are more parameters visible in iTools than appear at the operator interface. If non-operator interface parameters are selected for inclusion in the promote list, they do not appear.
3. If parameters which appear only in certain circumstances are selected, then they appear in the promote list only when they appear in the Operator interface. For example, a channel PV is not visible unless that channel is enabled (i.e. it is not ‘Off’).
Parameter Selection
1. Open iTools and scan for the instrument, (see "iTOOLS").
2. Once the instrument has been found, stop the scan. When the instrument has synchronised, click on the ‘Access’ button near the top of the display to set the unit into configuration mode (a password may be required).
3. Click on the ‘+’ sign to the left of the Instrument folder in the tree list (left-most pane) to expand the folder. Double-click on ‘Promote List’, to display the Promote list in the main pane. The list contains 20 entries, 1 to 10 being for parameters, 11 to 20 being available to the user to add descriptors for parameters 1 to 10 respectively.
4. Expand further folders, as necessary, to access the required parameters, and click-drag these parameters into the promote list. Enter a descriptor for the parameter if the default is not as required. As each parameter is dragged into the list, it appears in the Promote list.
5. If the parameters are modified at the operator interface, the changes are reflected in iTools, and vice-versa.
6. Once all the parameters have been added, it is recommended that the Access button be used to quit configuration mode, as otherwise it will not subsequently be possible to quit from the operator interface.
Figure 46 shows typical displays.
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Page 77
Operation nanodac™ Recorder / Controller
Promote list
Chan 1 Tmp
T/C 157A
Channel.1.Main.Units
Group.Recording.Enable
268.34°C
H2O Tmp 12
°C Yes
Channel.1.Alarm1.Active Yes
Promote list (Operator interface)
Promote List

Modbus Master display mode

This display mode consists of two pages, as shown in Figure 47.
Page one opens by default and shows the first eight parameters being read from (left pointing arrow) or written to (right pointing arrow) the relevant slave. These items are configured in the Modbus Master configuration described in Section 6.10. Hidden parameters may be viewed by operating the scroll key, then using the arrow keys to scroll through the list. A green arrow means that the item may be edited by the user when logged in. A pair of animated indicators in the top left-hand corner of the screen show the connection status of the two possible slaves. A green moving ‘streak’ indicates that successful communications are being carried out. A red flashing circle indicates that there is a break in the transmission line or that the slave is switched off. A grey, non-animated display indicates that the slave has not yet been configured as a part of the communications link (i.e it is ‘off line’).
A ‘traffic light’ indicator appears to the right of each parameter. Green indicates that the parameter is being read from or written to successfully. Orange indicates that a write of the value is pending. Red indicates that there is an error and that no value is currently being read or written; the value displayed is the last good value read or written depending on whether the data item is a read or write. If the indicator is black, the parameter is ‘off’.
Operation of the scroll key highlights the page symbol in the top right-hand corner of the screen, and a further operation of the scroll key calls page two to the screen.
Page two contains the IP address of the Modbus master and of any slaves connected to it, together with some diagnostic information, as described in ‘Ping Details’, below.
Figure 46 Promote list displays.
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Page 78
nanodac™ Recorder / Controller Operation
Modbus Master
Chan 1 Tmp Chan 2 Tmp
VChannel 1 PV
VChanne 2 PV
195.6
199.7
4.1
-23.9
VChannel 3 Input
13 Active Off
Any Channel alarm
Dig In 1
Page symbol
Read/Write
Parameter status
Connection status
Parameters and values
The list of parameters can be scrolled through using the up/ down arrows. Values being read by the master are read only, but the user may enter values for parameters being written by the master, by highlighting the relevant item and using the scroll key to enter edit mode. The use of the Page key causes a return to be made to the initial Modbus Master display.
Modbus Master
Modbus Master
Chan 1 Tmp Chan 2 Tmp
VChannel 1 PV
VChanne 2 PV
198.3
200.3
2.0
-20.0
VChannel 3 Input
122 Active Off
Any Channel alarm
Dig In 1
nanodac
123.123.123.123
nanodac
123.123.123.120
26684
1
Ping...
3rd Party
123.123.123.124 0 0
Ping...
Figure 47 Modbus Master display pages
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Page 79
Operation nanodac™ Recorder / Controller
nanodac
123.123.123.120
26684
Ping...
3rd Party
123.123.123.124
0
Ping...
3rd Party
123.123.123.124
0
Start
3rd Party
123.123.123.124
2
Ping...
1
0
0
0
Green: Ping successful
Red: Ping failed
Slave 1 Slave 2
Slave Name
Slave address
Total number of successful read and write transactions
Total number of failed read and write transactions
Ping initiation field.
} }
Ping Details
The ‘Ping...’ field of the first slave is highlighted by default. As shown above, the down (or up) arrow can be used to highlight the ‘Ping...’ field of the other slave instead.
Once the relevant ‘Ping...’ field is highlighted, the scroll key can be used to enter edit mode and the up/down arrow key used to select ‘Start’. A further operation of the scroll key initiates the ‘Ping’ and if this is successful, a green indicator appears alongside the field (and the text returns to ‘Ping...’). If the Ping is unsuccessful, then the indicator is coloured red.
The up or down arrow can now be used to return to slave 1, or the page key can be used to return to the previous parameter display page.
As shown in the figure above, some diagnostic information is given. This includes the total number of successful attempts that the master has made to communicate with the relevant slave, and the total number of failed attempts. Fuller diagnostic details are to be found in the Modbus Master Communications configuration description ("Modbus Master Configuration" on page 182).

EtherNet/IP display mode

Figure 48 Slave 2 ping initiation (Slave 1 similar)
This display mode appears only if enabled in Instrument.Display configuration ("Display configuration" on page 94) and is used to display the input and output parameters assigned to the Client and Server input and output tables. Parameters which have been configured with descriptors are identified by these descriptors instead of their ‘opc names (shown in Figure 49).
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Page 80
nanodac™ Recorder / Controller Operation
Virtual
Channel.1.Main.Input1
Loop.1.Setpoint.SP2
Loop.1.Setpoint.SP1
EtherNet/IP Client
EtherNet/IP Client
EtherNet/IP Client
IO Server Identity
IO Server Configuration
No Connection
11. 1
-19.1
123.0
132.0
246.2
17.3
Loop.1.Setpoint.SP2
Loop.2.Setpoint.SP1
-12.9
1000ms
123.123.123.223 : Point2Point :
Client (IO)
123.123.123.222
Explicit 1
No Connection
Explicit 2
Client (IO)
100 100
112
100
123.123.123.22 3
Scheduled
1000
No
Mode
Input Instance
Size (Bytes)
Output Instance
Size (Bytes)
Server Address
Priority
RPI (ms)
Connection Type
Reset
45 0
E780
n.nn
Vendor Number
Device Type
Product Code
Revision
0
8D01904C
Nano
Status Word
Serial number
Product Name
The list of parameters can be scrolled through using the up/down arrows.
Items with green arrows can be edited if the See user is logged in with the correct access level.
Inputs
Outputs
Server IP address, Connection type, RPI
IP address and mode of operation for this unit
See ‘Explicit data’ below
Data depends on the slave.
These items appear only for the Client
Virtual
Channel.1.Main.Input1
Loop.1.Setpoint.SP2
Loop.1.Setpoint.SP1
Loop.1.Setpoint.SP2
Loop.2.Setpoint.SP1
123.0
132.0
246.2
Figure 49 Typical EtherNet/IP display
If the EtherNet/IP option has been ordered and enabled, the nanodac can be configured as either a client (master) or a server (slave) (see "Ethernet/IP
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Configuration" on page 189). The client and server displays are identical except that the configuration area of the client display is more extensive than that of the server display.
Figure 49, above shows a typical set of display pages for an EtherNet/IP client.
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Page 81
Operation nanodac™ Recorder / Controller
Client (nanodac) input table
Server output table
Virtual Channel.2.Main.Input1
Input Data Destination
The implicit data value coming in from the EtherNet/IP device will be copied to this wired parameter
Virtual Channel.1.Main.Input1
Output Data Source
The value coming in from this wire will be sent to the EtherNet/IP device.
Wired parameters
Val ues
Wired parameters
Client (nanodac) output table Server input table
Output Data Source
The value coming in from this wire will be sent to the EtherNet/IP device.
Input Data Destination
The implicit data value coming in from the EtherNet/IP device will be copied to this wired parameter
I/P1
I/P2
Virtual Channel.4.Main.Input1
Virtual Channel.3.Main.Input1
I/P4
etc.
Out Parameter 2
Out Parameter 1
Out Parameter 4
Out Parameter 3
I/P3
O/P1
etc.
O/P3
O/P4
O/P2
Channel.1.Alarm1
User Values.1.Value
O/P2
etc.
O/P1
In Parameter 1
In Parameter 2
I/P1
etc.
I/P2
Configuration of Implicit Input/Output Tables
Configuration of the input and output tables is carried out via iTools drag and drop only by:
a. Entering the parameters to be read by the client into the server output table.
b. Entering the destination parameter into the equivalent location in the client
input table.
c. Entering the parameters to be written by the client into the client output table.
d. Entering the destination parameter into the equivalent location in the server
input table.
The example in Figure 50 shows this (using the nanodac as the client) in graphical form, using just a few parameters (there can be up to 50 in each table).
Figure 50 Input/Output table entries
NOTES:
1. Channel values from the Server can be ‘wired’ into nanodac Virtual channel inputs (as shown above) so that they can be traced and/or recorded. In such cases the virtual channel ‘Operation’ must be set to ‘Copy’ (see "Maths channel configuration" on page 133).
2. Inputs and outputs would normally be given suitable descriptors (e.g. ‘Reset timer’ instead of ‘Channel.1.Alarm1’).
Connection Status Indicator
A circular status indicator appears in a number of the EtherNet/IP display pages. This indicator can indicate the following states:
Green rotating ‘flash’: the instrument is on line and at least one CIP connection is established.
Green flashing circle: the instrument is on line but no CIP connections have been established.
Red flashing circle: there is a break in the physical connection between the client and the server, or the remote unit is switched off or is initialising.
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Page 82
nanodac™ Recorder / Controller Operation
Synchronised
Not synchronised
Adding parameters to the input and output tables can be achieved only through the proprietary software package ‘iTools’, running on a PC. It cannot be configured through the user interface. The following description assumes that the user is familiar with ‘iTools’. "iTOOLS" of this manual shows how to set up an iTools link to the unit and the iTools on-line help system and its PDF version (HA028838) should be referred-to as necessary.
Note: The client/server and the PC must all be on the same network.
Once iTools has started up and the ‘Scan’ process has ‘found’ the relevant instrument, the scan process should be stopped and the instrument (s) allowed to synchronise. (The scan may be left to run its course, but the speed at which iTools operates is reduced for the duration of the scan process.)
Example
To add Loop 2 Setpoint 2 to Output 4 of the Client Output table. In the example shown below, the instruments have both synchronised, and the ‘Access’ tool button clicked-on for both instruments to set them into configuration mode. With the client selected, expand the EtherNet/IP folder in the Browse list, then double-click on the ‘ImplicitOutputs’ folder. Locate and expand the Loop 2 SP folder in the Browse window, and click-drag SP2 to ‘Output 4’ and release.
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Page 83
Operation nanodac™ Recorder / Controller
Figure 51 Dragging a parameter to the Output table
An alternative to the click-drag technique is to right click on the required output (five in the example below), and select ‘Edit Wire...’ from the context menu that appears. A browse window pops up, allowing the user to navigate to the required parameter. This technique can be used both on previously empty inputs or outputs and on those previously filled.
Figure 52 Context menu details
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Page 84
nanodac™ Recorder / Controller Operation
Service code
Class ID
Instance ID
Decimal
Attribute
Hex
Dec
0010
000E1614
A2 A2
162 162
1-65535 1-65535
1 1
Explicit Data
As shown in Figure 53, when configured as a server, there is only one explicit application object, and that has the class ID= A2 (162 decimal). The instance ID is the Modbus address of the parameter and the Attribute is always = 1. Explicit service codes hex10 (decimal 16) and 0E (14) are both supported, for writing and reading single attributes respectively.
Figure 53 Explicit data specification
When configured as a client, two separate connections are available allowing the user to produce two independent explicit read or write messages to different server devices.
Figure 54, shows an example of how to configure an explicit message request. The
instance ID and the data type are taken from the server manufacturer’s data. In this example a read request is configured to determine the Group recording status of a nanodac server, and it can be seen from the table in "Parameter List" on page 232 that the decimal Modbus address for this parameter is 4150 and the data type is int16. It is this address which is used as the instance ID.
Once all the information has been entered, the read is requested by setting ‘Send’ to ‘Yes’. The Data field changes to ‘3’ for this example and from the table in "Parameter List" on page 232 it can be seen that the recording status is ‘Recording enabled’.
Note: The nanodac supports only 16 bit data types for reading and writing of explicit messages.
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Page 85
Operation nanodac™ Recorder / Controller
Virtual Channel.1.Main.Input1
Loop.1.Setpoint.SP2
Loop.1.Setpoint.SP1
EtherNet/IP Client
EtherNet/IP Client
EtherNet/IP Client
Explicit Messaging
No Connection
11. 1
-19.1
Loop.1.Setpoint.SP2
Loop.2.Setpoint.SP1
Implicit I/O
123.123.123.223 : Point2Point : 1000ms
Client (IO)
123.123.123.222
Explicit 1
No Connection
Explicit 2
123.123.123.223 Get Attribute
162 4150
Destination Address
Service Code
Class Id
1
INT 3
Instance Id
Attribute Id
Data Type
Virtual Channel.1.Main.Input1
123.0
132.0
246.2
111. 119
Connection Failed
Implicit I/O
123.123.123.223 : 1000ms
Tag I/O
123.123.123.222
Input Tags
Connection Failed
Output Tags
Data
Send
No
When wired to parameters which have descriptors, the descriptor names appear instead of the ‘opc’ names (e.g. Loop.1.Setpoint.SP1) shown here.
Tags page appears if ‘Mode’ is set to ‘Client (Tags)’ in EtherNet/IP configuration ("Ethernet/IP Configuration" on page 189). Explicit messaging is not possible in tag IO mode as tag mode needs to consume both connections for communications with the PLC.
Figure 54 Explicit messaging example
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Using Tags
When acting as servers, many PLCs present their data in a tag format instead of implicit data format. For this reason, when the client is configured as ‘Client (Tags)’, (see "Ethernet/IP Configuration" on page 189) 30 input and 30 output tags become available to the user via iTools (Figure 55).
This allows tag names to be typed in, input tags 1 to 30 being associated with implicit inputs 1 to 30 respectively and output tags 1 to 30 being associated with implicit outputs 1 to 30 respectively.
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Page 86
nanodac™ Recorder / Controller Operation

Trend History

Figure 55 iTools display showing input tags.
In the example above, the value of the parameter with the tag ‘Channel 1’ will be written to implicit input 1.
NOTES:
1. Most PLCs have a data buffer limit of 500 Bytes. The total number of bytes being used is given by the equation: Total number of data bytes = (tag length + 10) × the number of requested tags.
2. Input data direction is always to the nanodac: in server mode input data is written to the nanodac from the client in client mode, input data is read by the nanodac from the server device.
3. Output data direction is always from the nanodac: in server mode output data is written to the client from the nanodac in client mode, output data is read by the server from the nanodac.
Entered from the top level menu ("Introduction" on page 25), this allows vertical and horizontal traces to be reviewed for Trend group channels. The amount of data displayed in one screen depends on the ‘Zoom In/Out’ setting in the History menu ("History Options Menu" on page 89) and on the recording interval selected in Group Recording configuration ("Group Recording configuration" on page 117). It is also possible to enter a time and date to which the history then jumps.
The history display is identical in appearance with the trend display except:
1. History displays can include messages if so configured in the History menu.
2. For horizontal trends, the scale is displayed permanently at the left edge of the display.
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Page 87
Operation nanodac™ Recorder / Controller
Enter trend history mode
Home
Configuration
Go to View
History
Faceplate cycling (Off)
Operator Notes
Demand Archiving
Log out
Search for
10:31:58 21/09/10
Cancel
Yes
Figure 56 Top level menu

Navigation

The down arrow button moves the display backwards in time by 1/3 screen-full per operation (assuming that the current display is not the earliest). See also ‘SEARCH FOR’, below.
The up arrow button moves the display forwards in time by 1/3 screen-full per operation (assuming that the current display is not the latest). See also ‘SEARCH FOR’, below.
The scroll key scrolls through the trend group channels, emphasizing each channel (and displaying its faceplate) as it is selected.
The page key calls the History Menu, described in "History Options Menu" on page 89, below.
Search For
In the history display, holding the up or down arrow key operated for approximately two seconds produces a ‘Search for’ display which allows the user to enter a time and date. Once a time and date have been entered, ‘Yes’ then causes the history display to jump to that time and date (if such history exists).
To enter a time and date:
1. Use the up/down arrows to highlight the item to be edited.
2. When highlighted (orange background), operate the scroll button. The highlighted text turns black.
3. Use the up and down arrow keys to scroll to the required value for the field, then operate the scroll button again. The text goes white.
4. Repeat the above editing process for all the remaining items which are to be edited.
5. Use the up/down keys to select ‘Yes’. The ‘Search for’ window closes, and the history display jumps to the selected time and date.
NOTES:
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1. N If no history exists for the selected time and/or date ‘No History Available’ is displayed.
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Page 88
nanodac™ Recorder / Controller Operation
All Points
0.125 sec
Off
No
Zoom In/Out
Trend
Show Messages
Exit History
History Menu
2. The time and date format and Daylight Savings Time (DST) effects are as set in the ‘Locale’ area of Instrument configuration. See "Locale" on page 93 for further details.

History Options Menu

Operating the page key from within a history display, causes the History Options menu to appear.
Figure 57 History Options menu

Text Entry

Parameters
Zoom In/out Allows the user to select the amount of history displayed
on the screen.
Trend Select either ‘All Points’ or ‘Each Point’.
‘All points’ displays all channels in the trend group, with the first channel emphasized on the screen and its faceplate displayed. The Scroll button is used to select the next channel in the group. ‘Each Point’ initially displays only the first point in the trace group. The scroll key is used to cycle through individual group channels in turn.
Show Messages ‘Off’ disable the inclusion of messages in history display.
‘On’ causes messages to appear, superimposed upon the point traces (vertical trend mode only).
Exit History Selecting ‘Yes’ for this item causes a return to the top level
menu or to the message summary page.
Note: Operating the page key from the History menu causes a return to the history display.
The user is often required to enter text characters or numbers (when editing operator notes, for example). This is done using the pop-up keyboards which are displayed when required. When only numerals are required a special keyboard is presented which contains only numerals.
Figure 58 shows the three standard keyboards, along with a ‘scan’ direction for
operations of both up arrow and down arrow keys. To change keyboards, use the arrow push buttons to highlight the keyboard name (‘Numeric’, ‘Symbols’ or ‘Alpha’), and then operate the scroll button.
Generally, to enter text, the required character is highlighted using the up and down arrows and the scroll button is used as an ‘Enter’ key. Once text entry is complete, the Page button is used to confirm the edit (use the down arrow to select ‘Yes’ then operate the scroll button).
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Page 89
Operation nanodac™ Recorder / Controller
ΩΓΕ ΘΠΣΤ
Press and hold scroll button for alternative character set.
Pressing and holding the scroll button and then immediately operating the up or down arrow, causes the character insertion point to move to the left (down arrow) or to the right (up arrow). The user can press and hold the scroll key to display variations on certain characters (the letter ‘e’ in the figure). Once displayed, the up and down arrows can again be used to scroll through auxiliary list, allowing capital letters, and characters with diacriticals (e.g. accents, umlauts, tildes, cedillas) to be selected and entered using the scroll button.
The backarrow key is used as a back space key - i.e. it deletes the character to the left of the cursor position. The ‘Del’ key deletes the character to the right of the cursor.
Note: Leading and trailing space characters are automatically removed from text strings.

Numeric keyboard

USB keyboard

Figure 58 Standard Keyboards
As mentioned previously, for functions which can take only numerals, a special numeric keyboard appears, as depicted in Figure 59.
Figure 59 Numeric keyboard
Text and numeric entry can also be carried out using a USB keyboard as described in "USB Keyboard" on page 388.
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Page 90
nanodac™ Recorder / Controller Configuration
Home

Configuration

Go to View
History
Faceplate cycling (Off)
Operator Notes
Demand Archiving
Log out
Instrument
Network
Group
Batch
Channel
Virtual Channel
Loop
Advanced Loop
Programmer
Modbus Master
EtherNet/IP
Web Server
Digital I/O
DC Output
User Lin
Custom Message
Zirconia
Steriliser
Saturated Steam
"Instrument Menu" on page 92
"Network Menu" on page 109
"Group Configuration" on page 117
"Batch Configuration" on page 119
"Input Channel Configuration" on page 123
"Virtual Channel Configuration" on page 133
"Loop Option Configuration" on page 142
"Advanced Loop Configuration" on page 152
"Programmer Configuration" on page 171
"Modbus Master Configuration" on page 182
"Ethernet/IP Configuration" on page 189
"Web Server" on page 192
"Digital I/O" on page 193
"DC Output" on page 195
"User LIN" on page 197
"Custom Messages" on page 198
"Zirconia Block Option" on page 198
"Steriliser Option" on page 203
"Saturated Steam Option" on page 206
Configuration
Entered from the top level menu ("Top Level Menu" on page 41) this allows the instrument configuration to be accessed and edited (‘Engineer’ access level required for full editing).
CAUTION
EQUIPMENT OPERATION HAZARD
When logged in at Engineer access level, recording is stopped and the input/output circuits are switched off. Ensure the controlled process is in a suitable control and recording state before entering the Engineer access level.
Failure to follow these instructions can result in injury or equipment damage.
As shown in Figure 60, below, the instrument configuration is arranged in a number of ‘areas’, each of which is allocated its own sub-section within this Section.
The factory default configuration can be returned to, if required, by entering a special Engineer password, as described in "Security menu" on page 98.
Figure 60 Top level configuration menu
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Page 91
Configuration nanodac™ Recorder / Controller

Clock

("Clock" on
page 92)
Date Time
Locale
("Locale" on
page 93)
Language
Date format
Time zone
DST enable
Display
("Display
configuration" on
page 94)
Brightness
Save after
Saver
Brightness
Home page
HPage timeout
Vertical trend
Horizontal trend
Future trend
Vertical bar
Horizontal bar
Numeric
Alarm panel
Loop control
Dual loop
Cascade
Programmer
Steriliser
Promote list
Modbus Master
EtherNet/IP
Trend
background
History
background
H.Trend scaling
Faceplate
cycling Setpoint colour Number format USB auto scan
Info
("Info menu" on
page 96)
Name
Type
Version
Bootrom
Company ID
Config Rev
Security Rev
Nvol writes
Line Voltage
Wires Free
Upgrade
("Upgrade" on
page 97)
Type IP Address Username
Password
Source Path
Initiate
Security
("Security menu"
on page 98)
Engineer
Password
Supervisor
Password
Operator
Password
Feature
Passwords
Comms
Password
OEM Pass
OEM Entry
OEM Status
Input Adjust
("Input adjust"
on page 103) Select channs Start IP adjust
Abort
I/O Fitted
("I/O fitted" on
page 101)
Output Adjust
("Output adjust"
on page 106)
Output
Measured o/p
Confirm
Save/Restore
("Save/Restore"
on page 102)
Select Save or
Restore
User Accounts
(Auditor)
("User Accounts
(Auditor)" on
page 107)
User 1 to User
25
Instrument

Instrument Menu

Clock
The up and down arrows are used to highlight ‘Date’ (default) or ‘Time’.
To set the date, the scroll button is used to display the numeric keyboard described in "Numeric keyboard" on page 90. The up and down arrows are used to highlight the relevant numeral or separator (‘/’ or ‘:’) and the scroll key used to enter it into the display window.
To set the time, the scroll button is operated to enter edit mode, then the up and down buttons are used to scroll to display a time, say 15 seconds later than the current time. Once the current time matches the display, the scroll button is pressed to confirm the time and to start the clock.
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Page 92
nanodac™ Recorder / Controller Configuration
Instrument.Clock
Date
Time
DST
English
DD/MM/YY
GMT
Language
Date Format
Time Zone
Start Day
Yes
01:00
Last
DST Enable
Start Time
Start On
Sunday
March
Start Month
End Month
02:00
Last
Sunday
End Time
End On
End day
October
Instrument.Locale
Figure 61 Clock menu
The ‘DST’ field appears only If ‘DST Enable’ is selected ‘Yes’, in ‘Locale’ ("Locale" on page 93). If the ‘box’ contains a cross (as shown) then Daylight Saving Time (DST) is not currently active. A ‘tick’ means that the time shown has been advanced by an hour because DST is active.

Locale

Figure 62 Typical Instrument configuration menu (expanded to show all fields)
Language Select the language to be used for displays etc. Date format Select either DD/MM/YY, MM/DD/YY, or YY/MM/DD as
the required format.
Time Zone Select the required offset from GMT (UTC). This setting af-
DST Enable Daylight Saving Time enable. Once the selection is ena-
Start Time Appears only when ‘DST Enable’ (above) is set to ‘Yes’.
Start On Select ‘Last’, ‘First’, ‘Second’, ‘Third’ or ‘Fourth’ as the re-
Start Day Select the day of the week on which DST is to commence. Start Month Select the month in which DST is to commence. End Time, End On, End Day, End Month
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fects only the displayed time. Archiving, recording etc. times remain in GMT.
bled, the following (previously hidden) fields appear, allow­ing the start and end dates for Daylight Saving Time (DST) to be configured. DST affects only the displayed time. Ar­chiving, recording etc. times remain in GMT.
Use the up/down keys to scroll to the required start time.
quired week. Used in conjunction with the ‘Start Day’ and ‘Start Month’ entries following.
As for ‘Start Time’ etc. above, but specifies the end time and date for daylight savings.
Page 93
Configuration nanodac™ Recorder / Controller
70%
7 min
50%
Brightness
Save After
Saver Brightness
Horizontal Trend
V.Trend
Off
Hide
Home Page
HPage Timeout
Vertical Trend
Off
Red
Ver ti cal Bar
History Backgrnd
Rounded
No
Black
Horizontal Bar
Promote List
Trend Backgrnd
DarkGrey
Instrument.Display
Number Format
H.Trend Scaling
Faceplate Cycling
Setpoint Colour
USB Auto Scan
Home page (always enabled)
Mode disabled
Mode enabled

Display configuration

This allows the user to set display brightnesses and screen saver details, to select a display mode as the ‘Home’ page, and to enable/ disable the various display modes. The normal ‘Select, Scroll, Enter’ editing technique is used as has been previously described.
Figure 63 Display menu (expanded to show all fields)
Brightness Allows the user to select a normal operating brightness for
the screen from 10% to 100%, in 10% steps.
Save After The elapsed time (since last button press) before the
screen switches from ‘Brightness’ to ‘Saver Brightness’. (Off = saver function disabled). Saver BrightnessThe screen saver brightness. Valid entries are 10% to 100% in-
Home page Allows any display mode to be chosen as the ‘Home’ page.
HPage Timeout The elapsed time (since last button press) before the dis-
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Vertical Trend This is the default home page, and its tick is greyed. If this
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clusive, in 10% steps. Using a lower power when not ‘in use’ not only saves power, but also increases display life. Typical screen power consumption is 0.5W at 100%, fall­ing in a linear fashion to 0.05W at 10%.
This is the page that the instrument displays at power up, and also the page displayed when the ‘Home’ key is se­lected from the top level menu ("Top Level Menu" on page 41). The selected display mode (vertical trend in Fig-
ure 63) is always enabled in the following display mode en-
able fields (its ‘tick’ is greyed out and cannot be edited). See "Display Modes" on page 52 for a description of the available modes.
play returns to the home screen. (Off = disabled).
is not the home page, the tick can be changed to a cross, by highlighting it and operating the scroll button.
Page 94
nanodac™ Recorder / Controller Configuration
Horizontal Trend, Vertical Bar, Horizontal bar, Numeric, Alarm Panel, Loop control, Dual Loop, Cascade, Programmer, Steriliser, Promote List, Modbus Master, EtherNet/IP, Batch.
As for Vertical Trend, above. By default some display modes are disabled (grey cross). In order to enable such display modes the relevant cross is highlighted using the up/down arrow buttons, and the scroll button then used to change the grey cross to a white tick. The tick associated with the selected home page is always grey.
Note: Some display modes are available only if the relevant option is fitted.
Future Trend This and the associated colour selections appear only if
the Programmer option is fitted. See "Programmer Display Mode" on page 59 for more details.
Trend Background Allows the user to select black (default), white dark grey or
light grey as the ‘chart’ colour. History Background As above for ‘Trend background’, but for history displays. H.Trend Scaling As described in "Horizontal Trend Mode" on page 53, by
default, the scale for horizontal trends appears at the left
edge of the chart for a few seconds before the chart ex-
pands leftwards to occupy the scale area. Setting ‘H.Trend
Scaling’ to ‘Permanent’, ensures that the scale remains
permanently on display. Faceplate cycling Allows the default faceplate cycling state to be defined as
‘On’ or ‘Off’ ("Faceplate Cycling on/off" on page 46) Setpoint colour The colour for the setpoint in Control Loop display pages
("Control Loop1/Loop2" on page 57). Number Format Rounded
Truncated USB Auto Scan If set to ‘Yes’, bar code data messages are automatically
generated and appear on the display and in the Message
list without operator intervention. If set to ‘No’, the Mes-
sage appears on the screen for editing and/or confirma-
tion, before being displayed etc. "Barcode Reader" on
page 387 provides further details.
From firmware versions V3.01 and above there is an option to allow numbers to be rounded. The reason for this is driven primarily from a control point-of-view. With truncation, it is quite likely that the PV will look as though it never settles onto the setpoint. The rounding/truncation affects the UI display and MODBUS scaled integers, the underlying numbers are not affected, nor the values saved in the history files. Over MODBUS communications, all floating point parameters that are read via scaled integer communications will take note of the configured setting for rounding or truncating and reflect this. On the UI, ALL floating point values rendered will adhere to the configured setting of rounding or truncating.
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Page 95
Configuration nanodac™ Recorder / Controller
nanodac
nanodac
2.0
Name
Type
Version
Security Rev
1.8
1280
339
Bootrom
Company ID
Config Rev
239.2 v
240
Nvol writes
10
Line Voltage
Wires Free
2
Instrument.Info

Info menu

Gives information about the instrument hardware and software, and allows the user to enter a descriptor for the instrument. The normal ‘Select, Scroll, Enter’ editing technique, previously described) is used to edit those fields that are not read only.
Figure 64 Info menu (expanded to show all fields)
Name Allows the user to enter a descriptor of up to 20 characters,
using the text entry techniques described in "Text Entry"
on page 89. The number of characters visible in the dis-
play mode pages varies according to the number of alarm
symbols on display. Type Nano. Read only display of the instrument model (used by
‘iTools’). Version Read only. The software version of the instrument. Bootrom Read only. Instrument software Boot ROM version Company ID Read only. For CNOMO
1
purposes over Modbus (1280
decimal; 0500 hex). Config Rev Read only. This value is updated, and a message including
this value generated, every time configuration is exited, if
any one or more configuration parameter has been
changed. Security Rev Read only. This number is incremented every time config-
uration is exited, if any one or more passwords has been
changed, or if the FTP Server username has been
changed, or if the Comms Enable field has been edited. Nvol writes Number of non volatile write operations for diagnostic pur-
poses. Line voltage The instantaneous value of the supply voltage applied to
the instrument. Used in some control loop operations. Wires Free This shows the number of wires free to be used. The value
takes into account all user wiring whether carried out at the
instrument or downloaded from the iTools graphical wiring
editor.
1. CNOMO = Comite de normalisation des moyens de production.
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Page 96
nanodac™ Recorder / Controller Configuration
Firmware (FTP)
123.123.123.123
anonymous

Upgrade

Server IP Address
Account Username
****
release
Source Path
Initiate
No
Instrument.Upgrade
Account Password
Firmware (USB)
release
No
Upgrade
Source Path
Initiate
Instrument.Upgrade
Upgrade
This item allows the user to update the instrument firmware, either from a memory stick in the USB socket at the rear of the unit, or via FTP transfer from a host computer. Firmware upgrade files are downloaded from the instrument manufacturer and transferred to the instrument by memory stick or by FTP transfer. Splash screens are prepared by the user and transferred using a memory stick. The unit restarts automatically after an upgrade or splash screen replacement.
Note: After a firmware upgrade the Engineer password must be configured to allow any further operation, see Engineer Password - Configuration (page 33). All user accounts require an associated password.
CAUTION
INOPERABLE EQUIPMENT
Power must not be removed from the unit whilst upgrade is in progress.
The memory stick must not be removed whilst upgrade is in progress.
Removal of the either of the above whilst an upgrade is in progress, will cause permanent damage to the unit.
Failure to follow these instructions can result in injury or equipment damage.
Figure 65 Typical Upgrade menus
Upgrade Select ‘Firmware (USB)’, ‘Firmware (FTP)’, ‘Bootrom
(USB)’ or ‘Splash (USB)’ as the source of the upgrade. Server IP Address For ‘Upgrade’ = ‘Firmware (FTP)’ only, this field must con-
tain the IP address of the PC which is to supply the up-
grade file. Account Username For ‘Type’ = ‘Firmware (FTP)’ only, the username set up in
the host FTP server Account Password For ‘Type’ = ‘Firmware (FTP)’ only, the password set up in
the host FTP server Source Path The name of the directory from which the upgrade file is to
be read. This is only the name of the directory without any
path elements (e.g. ‘/’) included unless the path is ‘release/
upgrade/files’.
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Initiate Select ‘Yes’ to initiate the upgrade.
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Page 97
Configuration nanodac™ Recorder / Controller
**********
Engineer Pass
Supervisor Pass
Operator Pass
Comms Pass
12345
1232
54321
Feature Pass
Feature2 Pass
Feature3 Pass
Enabled
Instrument.Security
**********
OEM Pass
OEM Entry
Authorisation
Unlocked
No
Yes
OEM Status
Audit Trail
Signing
No
Off
Unlimited
Login Timeout
Pass Attempts
uuu Pass Expires
3
No
Off
Min Password Len
Sup Log Disabled
Passwords Expire
xx Days
Default Config.
No
Default Config. option appears only if Engineer Password = ResetConfig
Customising the Splash Screen
‘Splash (USB)’ allows the user to select a new image for the splash screen (i.e. the screen that appears at power up or restart). When ‘Initiate’ is set to ‘Yes’, the instrument searches the USB device for a file called ‘splash.bmp’ located in the ‘release’ folder. If such a file is found, it is loaded, and the instrument re-starts with the new image as the ‘splash’ screen. If no file is found, the request is ignored. If the image is not of the correct type or size, the instrument re-starts with the default splash screen.
The original splash screen is included on the ‘tools’ DVD, so that it can be restored if required. Rules:
1. This feature is available only with Bootrom versions 2.0 and above.
2. The file must be located in a folder called ‘release’ and the file name must be ‘splash.bmp’.
3. The image must be 320 x 240; 24-bit resolution.
4. The image must be in bitmap (suffix.bmp) format.
5. The image may not exceed 256kB.

Security menu

This allows the user to enter passwords for all security levels (except logged out), and to enable/disable serial communications security.
Engineer Pass Gives access to configuration menus. The Engineer pass-
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Figure 66 Security menu
word must be configured to allow any access, see Introduction - Initial Setup (page 33). The password
Page 98
nanodac™ Recorder / Controller Configuration
can be edited here, if required, by entering an alternative of up to 20 characters (Notes no.1). If ‘ResetConfig’ (case sensitive) is entered as the Engineer Password, the ‘Default Config.’ field appears allowing the instrument default configuration to be restored (Notes no.
2).
Supervisor Pass A password of up to 20 characters must be entered here to
protect Supervisor level access.
Operator Pass A password of up to 20 characters must be entered here to
protect Operator level access. If the Auditor (auditor) feature is enabled, this option is not available as Operator level access is replaced by Users 1 to 25 - all configured user accounts must have an associ­ated password, making them available for selection.
Note: User accounts, of any access level require a password, otherwise they will not be available for selection.
Feature Pass This is a password supplied by the manufacturer to enable
the software options (e.g. Loop, Zirconia block, Toolkit blocks, Batch, 21CF11, etc.). When applying for this pass­word, the manufacturer will require the instrument’s MAC address (Network.Interface menu "Interface" on page 110) and the instrument’s firmware Version (Instrument.info menu "Info menu" on page 96). The password is MAC ad­dress dependent so that it cannot be used on any other in­strument.
Note: When the Auditor feature is enabled, entry of an invalid feature password will result in the feature codes becoming read-only for a period of 30 minutes. This is to discourage multiple attempts to guess a feature password. This period cannot be shortened.
Feature2/3 Pass Similar to ‘Feature Pass’ above, but for additional features. Comms Pass Enables/disables password security for external communi-
cations (including via iTools). If set to ‘Enabled’, the Engi­neer level password will be required if an attempt is made to enter the configuration menus from a remote PC. If set to ‘Disabled’, then access to configuration can be gained over a communications link, without a password. If ena­bled, then entry to configuration mode via the Instrument Mode (IM) parameter must be completed within 5 seconds of entering the password, or the attempt will fail.
NOTES:
1. It is recommended that only characters that appear on the user’s PC keyboard be used in the Engineer password. The use of other characters makes it necessary to use ‘Escape’ codes (e.g. Alt 0247 for the ‘÷’ sign) when trying to enter configuration mode from iTools, for example.
2. Restoring factory default configuration can also be carried out in iTools, using the Engineer password ‘ResetConfig’ and selecting Default Config to ‘Yes’.
OEM Pass The configured pass phrase used to enable / disable the
OEM security option. This field is editable whilst the OEM Status is ‘Unlocked’ and the user has ‘Engineer’ access.
OEM Entry To lock or unlock the OEM security feature, the user must
enter the pass phrase entered in ‘OEM Pass’ above. The
default passcode is ‘OEM’ (in capitals). OEM Status Read only ‘Locked’ or ‘Unlocked’ status display. Audit Trail Determines whether an audit trail is written to the history
file (when set to ‘Yes’). When enabled, all configuration pa-
rameter changes, operator alarm acknowledgements, and
cloning status changes are recorded in the history. Note
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Page 99
Configuration nanodac™ Recorder / Controller
Engineer
No
Signed
Password
Note
Accept
Engineer
Supervisor
No
Signed
Password
Note
Accept
Authorised
that during iTools and USB cloning, the audit trail is tempo-
rarily disabled since, potentially, every parameter could
change. However, the fact that a clone has been loaded
will be written to the history by the audit trail. This field ap-
pears only if the Auditor feature is enabled. Signing When enabled (set to ‘Yes’), if a user tries to enter a sign-
able menu or edit a signable parameter, the signing dialog
will appear (see below). For the required action to proceed,
the selected signing user must enter their password and a
note (which cannot be blank), and then set Accept to ‘Yes’.
If signing is accepted, messages are added to the history
along with the entered note. This field appears only if the
Auditor feature is enabled.
Figure 67 Signing dialog
Authorisation When enabled (set to ‘Yes’), similar to the Signing param-
eter above, an additional user (the authoriser) will need to
enter their password to approve the operation. Other than
the built-in Engineer or Supervisor accounts, an authoriser
will need to have Authorising permissions assigned to him
or her. Refer to section User Accounts (Auditor) to assign
this permission to a user. This field appears only if the Au-
ditor feature is enabled.
Figure 68 Authorising dialog
Login Timeout Provides the option to log out an inactive (no key-presses
detected) user when a preset number of minutes have
elapsed. This can be set to ‘Off’ for no automatic timeout,
or between 1 and 99 minutes. This field appears only if the
Auditor feature is enabled. Pass Attempts Specifies whether a user has unlimited attempts of logging
in (‘Unlimited’) or only three attempts before their account
is disabled from logging in (‘3’). This field only appears if
the Auditor feature is enabled. Min Password Len Specifies the minimum number of characters allowed for a
Sup Log Disabled Determines whether the Supervisor level login is permitted
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password, between 3 and 9 characters. This field appears
only if the Auditor feature is enabled.
(‘No’) or disabled (‘Yes’). It is recommended that this be
set to ‘Yes’ if the Auditor feature is used. This field only ap-
pears if the Auditor feature is enabled.
Page 100
nanodac™ Recorder / Controller Configuration
Passwords Expire Provides the option to specify the number of days before a
password will expire. This can be set to ‘Off’ for no expiring
passwords, or between 1 and 999 days. The expiry coun-
ter is reset when the password is changed. When the
password expires, it will not work any more. The engi-
neer’s password never expires so as not to block all ac-
cess. This field appears only if the Auditor feature is
enabled. {uuu} Pass Expires If the Passwords Expire parameter is set to any number
(other than ‘Off’), indicating that passwords will expire after
a set number of days, a list of all configured (and enabled)
users is displayed next to the Pass Expires parameter,
showing the number of days remaining before each ac-
count’s password will expire. These are read-only and can-
not be altered here. This field appears only if the Auditor
feature is enabled, and the Passwords Expire parameter is
set to anything other than ‘Off’. Default Config This field appears only if ‘ResetConfig’ has been entered
as the Engineer Password. Selecting ‘Yes’ Causes the in-
strument to restart with default configuration (i.e. the in-
strument ‘cold starts’). See Note 2 above.
Note: After a cold start (returned to default configuration) the Engineer password must be configured to allow any further operation, see Engineer Password -
Configuration (page 33). (All user accounts require an associated password).
OEM Security
In products that incorporate user wiring, the value of an application may lie more in the user wiring (connecting the function blocks together) than in the configuration of the instrument's parameters. OEM Security allows the user to prevent the application from being copied either via comms (by iTools or a third party comms package) or via the instrument's user interface.
When OEM security is enabled, users are prevented from accessing wiring (for reading or writing) from any source (comms or user interface), and it is not possible to Load or Save the configuration of the instrument via iTools or by using the Save/Restore facility ("Save/Restore" on page 102).
From firmware version V5.00 onwards OEM Security is enhanced by providing an option, enabled by a new parameter ‘Instrument.Security.OEMParamLists. This parameter is available only through iTools and allows the OEM to:
1. Make all parameters that are read/write in Engineer access level only, read only when the instrument is OEM locked AND it is in Engineer access level. It is possible for the OEM to select up to 100 parameters which are to remain read/write in Engineer access level.
2. Make up to 100 parameters that are read/write in Supervisor access level, read only when the instrument is OEM locked.
Examples of how to set up OEM security are given in the iTools ("To Set Up OEM Security" on page 376).

I/O fitted

This provides a read only display showing what type of input or output circuit is associated with each set of rear terminals.
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