European Home DV 42 Installation, Operation And Maintenance Manual

High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Installation, Operation and Maintenance Manual
DV 42
Gas Fireplace
Check local codes and read all instructions prior to installation.
XW2002
XW2004
Read and understand this manual. Improper installation, adjustment, alteration, service or maintenance can cause serious injury, property damage or even death. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times.
®
C US
DANGER
CAUTION
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other gas burning appliance. A fire or explosion my occur causing serious injury, property damage or even death.
XW2006
NOTICE
Installer: Leave this manual with the
appliance. Do not remove. Consumer: Retain this manual for maintenance and future reference. Do not Discard.
XW2012
NOTICE
IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
XW2014
DV 42 Indoor Gas Fireplace
NOTICE
You must read and understand this manual prior to installation, operation or troubleshooting this appliance. Please retain this owner’s manual for furure reference and maintenance.
XW2010
Table of Contents
Safety Alert Key
Introduction ......................................................................................... 3
Installation
Before you Begin ......................................................................................... 4
Installation Checklist ................................................................................. 4
Section 1: Installation Overview and Product Dimensions ......... 5
Section 2: Framing the Fireplace ........................................................... 6
Clearances .................................................................................. 6
Section 3: The Direct Vent System.................................................7 - 11
Section 3-1: Converting from Top Vent to Rear Vent ..................... 7
Section 3-2: Installing a Roof mounted Termination ............... 8 - 9
Section 3-2-1: Venting Layout ............................................................ 8
Roof mounted Terminations
Standard Top Vent (no elbows or osets) ................................ 8
Top Vent (two elbows one oset) .............................................. 8
Top Vent (multi-elbows and osets) ......................................... 8
Standard Roof Vent (one elbows no osets) ......................... 9
Section 3-2-2: Venting Components ............................................... 9
Section 3-3: Installing a Wall mounted Termination .................... 10
Standard PTO Installation ............................................................10
Pre-installed MSR Frame .............................................................. 10
Pre-installed BSR Frame ...............................................................10
Installing MOSR Frame .................................................................10
Installing VSS Termination Shield .............................................10
Installing PTKOG Heat Guard .....................................................10
Section 3-3-1: Venting Layout .................................................11 - 12
Top Vent, Wall mounted Graph, DV 42 ....................................11
Top Vent, Wall mounted termination (one elbow) .............11
Top Vent, Wall mounted termination (multi elbow) ..........11
Top Vent, Wall mounted termination (45° corner) ..............12
Top Vent, Wall mounted termination (-45° corner) ............ 12
Rear Vent, Wall mounted Termination Graph .......................13
Standard Rear Vent, (no elbows or osets) ........................... 13
Rear Vent, Wall mounted termination (two elbows) ..........13
Section 3-3-2: Venting Components ...............................................14
Section 3-3-3: Heat Shields .................................................................15
Installing a RHS8 Wall Mounted Heat Shield ............................ 15
Installing a RHS101 Wall Mounted Heat Shield ....................... 15
Section 4: Wiring ....................................................................................... 16
SIT - IPI Gas Control And Pilot ........................................................16
Installing the Optional Fan Kit .......................................................16
Section 5: Installing the Gas Line ........................................................17
Section 5-1: Fuel Conversion ................................................................ 17
Section 5-2: Gas Pressure ....................................................................... 17
Section 5-3: Gas Connection ................................................................17
Section 6: Finishing ..................................................................................18
Finishing around the Fireplace ......................................................18
Installing the Nailing Flange Extension ...................................... 18
Section 7: Installing and Removing the Door .................................19
Section 8: Installing the Accessories ..................................................20
Installing the DV 42 Fire Media......................................................20
Section 9: Operation ........................................................................21 - 23
Start-up Sequence with Continuous Pilot ................................. 21
Start-up Sequence SIT-IPI Gas valve ............................................23
Maintenance ...............................................................................24 - 25
General .......................................................................................24
Cleaning .......................................................................................24
SIT Hi-Lo Burner Adjustment .......................................................... 24
SIT Pilot Burner Adjustment ...........................................................24
Troubleshooting ...........................................................................25
SIT- Nova 820 Gas Control Valve .............................................25
SIT- IPI Electronic Gas Control Valve ......................................25
Parts List ....................................................................................... 25
Appendix
A. Termination Locations ...............................................................26
B. Warranty .......................................................................................27
C. State of Massachusetts. .............................................................28
Page 2
Safety Alert Key
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
DANGER WARNING
DV 42 Indoor Gas Fireplace
Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage.
CAUTION NOTICE
Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a European Home Fireplace.
European Home is committed to providing you with a gas replace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting, operation and care of this replace can be easily performed by the homeowner. All installation and service work should be performed by a qualied or licensed installer, plumber or gas tter as certied by the state, province, region or governing body where the replace is being installed.
This installation, operation and maintenance manual is applicable to the models described below. Refer to your rating plate to verify included options.
WARNING
Hot glass will cause burns. Do not touch glass until unit is cooled. Never allow children to touch glass.
Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage.
Address practices that are important, but not related to personal injury
Model
Natural Gas
Liquid Propane
Gas Rating
BTU/Hr.
Standing Pilot Ignition
SIT Electronic Ignition
DV 42 X X 32,000 X
DV 42 E X X 32,000 X
The European Home warranty will be voided by, and European Home disclaims any responsibility for, the following actions:
• Modification of the fireplace and/or components including direct vent assembly or glass doors.
• Use of any component part not manufactured or approved by European Home in combination with this European Home replace system.
• Installation other than as instructed in this manual.
Consult your local gas inspection branch on installation requirements for factory-built gas replaces. Installation and repairs should be done by a qualied contractor.
Page 3
DV 42 Indoor Gas Fireplace
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
XW2020-When-Installed_[EN].pdf 1 1/24/2011 12:48:53 PM
Section A: Before you Begin
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The DV 42* direct vent replace must be installed in accordance with these Instructions. Carefully read all the Instructions in this manual rst. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this replace is installed in compliance with the manufacturers instructions and all applicable codes.
BEFORE YOU START:
NOTICE
Installation and repairs should be done by an authorized gas fireplace service technician. The appliance should be inspected before use and at least annually by a professional. More frequesnt cleaning may be required due to exessive lint from carpeting, bedding material, ect. It is imperative that control compartments, burners and circulating air passageways of the fireplace are kept clean.
XW2016
CAUTION
Due to high operating temperatures, this appliance should be located out of traffic & away from furniture and draperies. Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable materials should not be placed on or near the appliance.
XW2018
Installation Checklist
 Determine the desired install location of your replace.
 See Section 1, Dimensions on Page 5, and refer to the
Framing Section 2 for details.
 Select the location of your termination and resulting
vent run.
 Your selected termination location must be the highest
point in the direct vent installation.
 Should it be impossible to meet the venting requirements
laid out in Section 3: Venting, please contact European Home regarding the use of a European Home Power Vent.
 Lay out the vent run; calculating the required elbows
and straight runs of flex or rigid pipe.
 Layout electrical requirements. Refer to Section 4: Wiring,
for details.
 Refer to Section 5: Installing the gas line, for details on
the gas connection and access.
 Refer to local codes and guidelines for installation
requirements.
 Installation and repairs should be done by a qualied
contractor and must conform to:
• Installations in Canada must conform to the current CAN/CGA B-149.1 and .2 Gas Installation Code and local regulations.
• Installations in the USA must conform to local codes, or in the absence of local codes to the National Fuel Gas Code, ANSI Z223.1-1988
.
• See Appendix C for installation within the State of Massachusetts. This replace must comply with NFPA-54 Chapter
10.
DANGER
When this appliance is installed directly on any combustible material other than
XW2020
Page 4
wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance or a fire will occur causing serious injury, property damage or even death.
Installation
Section 1: Installation Overview and Product Dimensions
DV 42 Indoor Gas Fireplace
Please review the Installation Checklist on Page 4 for general information on preparing for a successful installation of your replace.
The DV 42* replace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as eciency of operation,
39½"
13"
5"
42"
8"
Top View
should be considered when selecting the replace location. Try to select a location that does not interfere with room trac, has adequate ventilation and oers an accessible path for direct vent installation.
The replace dimensions are shown below:
3 0½"
1¼"
1¼"
1"
39½"
(Opening)
1¼"
6¼"
19"
19¾"
(Opening)
5¼"
33"
19¾"
30½"
Side ViewFront View
Figure 1. Fireplace dimensions, for ALL models shown in table on Page 3.
8"
5"
26⅝"
Page 5
DV 42 Indoor Gas Fireplace
Combustible Header, with Supplied shield.
Combustible Shelf
40 1/2”
21”
PEL
Short
90 elbow
N.G. & L.P
.
2” Min
N.G.
2” Min
12”
Max.
N.G.
37”
Combustible Header, with Supplied shield.
Combustible
Shelf
10”
Combustible Header, with Supplied shield.
Combustible Shelf
40 1/2”
21”
PEL
Short
90 elbow
N.G. & L.P
.
2” Min
Section 2: Framing
Installation
Frame in the enclosure for the unit with framing materials. The framed opening for the assembled replace is 42" wide x 37" high x 22⁄" deep, see Figure 2.
NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed. See Figure 2.
0" clearance to corners only
42"
60⁄"
42"
84⁄"
37"
22⁄" or 23⁄"*
* When sheetrock is not used behind the replace, framing depth may be reduced by ⁄". When facing with the Overlay Method the depth is increased by ½". See Planning Guide for more information.
Figure 2. Framing dimensions, straight wall and corner installation.
Combustible Header, with Supplied shield.
Combustible Shelf
10”
L.P. & N.G
1” Min
1” Min
L.P.
Combustible Header, with Supplied shield.
Combustible Shelf
Short
PEL 90 elbow
N.G. & L.P .
21”
40 1/2”
2” Min
Figure 5. Combustible framing for shelf over the replace, top vent.
Clearances
When installing a shelf over the top of the replaces, the following must be adhered to:
For Rear Vent applications, the minimum clearance is 2" from the rear of the replace to a wall, or any combustible materials, and 9" clearance from the top of the replace to the underside of any combustible shelf materials.
For Top Vent applications, the minimum clearance is 2" from the rear of the replace to a wall, or any combustible materials, and 17½" to the underside of any combustible shelf materials.
(Minimum 2" clearance must still be maintained around the vent pipes.)
33”
37”
Figure 3. Combustible framing for top vent, with shelf above replace.
Combustible Header,
2” Min
N.G.
with Supplied shield.
12”
Max.
N.G.
Combustible
Shelf
10”
37”
Figure 4. Combustible framing for rear vent with shelf above the replace.
Page 6
*
MODEL
DV 42* 10" 21" 2" 1" 0" 6"
European Home supplies a variety of direct venting and termination options. The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your European Home dealer to discuss power venting options.
Top - Rear vent
Top - Top vent
Back
Sides
Floor
Mantel
Installation
DV 42 Indoor Gas Fireplace
Section 3: Venting
NOTES FOR PLANNING VENTING:
Venting can originate from the unit through the top or through the rear. Venting can terminate through the roof or through an exterior wall.
Refer to Appendix A - Termination Locations to ensure the planned termination location is acceptable.
Once the termination location has been established, refer to the appropriate section below for installation details. All replaces shipped from the factory are top vent. See Section 3-1 for converting the unit from top vent to rear vent.
Section 3-1: CONVERTING TO REAR VENT
Use the following instructions to convert an DV 42* for Rear Vent use:
1. Remove the rear ue cover and gasket (5" and 8") on the ue outlet, as shown in Figure 7.
2. Next, remove the top ue collar's (5" and 8") on the ue outlet, as shown in Figure 7.
3. Install the (removed) rear ue cover and gasket material, to the top vent outlet. Fasten the cover with included hardware, as illustrated Figure 8.
4. Install the (5" and 8") collars to the rear vent outlet using the included hardware, as illustrated Figure 8.
Framing Heat Shield
Included with the DV 42 Gas replace, is a framing heat shield kit. This kit is fabricated from galvanized steel and arrives with three pieces, as shown below. The shields protect all adjacent combustible materials, mantels and mouldings from excessive heat radiated by the replace. NOTE: The shields must be installed as shown in Figures 6 thru 6b. Step 1. Fasten the two side shields rst and ensure they are fastened in place as shown. These are installed with the wide anges facing the center of the replace opening and the shallow ange toward inside of room. These are also fastened with nails or screws, ush with framing as shown in Figure 6 and Inset.
INSET Section
framing
flush with framing
fasteners, 3-per. side
Both Side shields typical
fireplace
5” Inner Flue Collar
8” Outer Flue Collar
Flue Gasket
Flue Cover Plate
Figure 7. Flue cover and collar removal, top vented replace.
Flue Cover Plate
Flue Gasket
8” Outer Flue Collar
5” Inner Flue Collar
Figure 6. Combustible Framing Side Heat Shield, (two pieces).
Step 2. Next, fasten the top shield, with the wide ange face up and the shallow ange toward inside of room, Figure 6a.
fasteners, 3-pcs.
flush with framing
fireplace
INSET Section
framing
Top shield
Figure 6a. Combustible Framing Top Heat Shield, (one piece).
Step 3. Nail or screw the top shield in place ush with framing, as shown in Figure 6b.
Figure 8. Flue cover and collar installation, rear vented replace.
Figure 6b. Combustible framing heat shield, completed.
Page 7
DV 42 Indoor Gas Fireplace
3
Installation
Section 3-2: INSTALLING A ROOF MOUNTED
TERMINATION (PVTK-1)
This section applies to installations where the direct vent termination will be roof mounted.
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting lay out should adhere to the following:
The maximum termination point is 32’ above the
replace (NOTE: if the maximum termination height is used, the ame pattern may be aected).
The vertical termination must be a minimum 2’
higher than where the termination exits the roong materials, (asphalt shingles, cedar shakes, etc). This distance should be measured from the high side of the roof slope where the ue ashing intersects the roong materials. (see Figures 11 to 11c *).
Termination location must be a minimum 6’ from a
mechanical air inlet.
Termination location must be a minimum 18” from a
parapet wall.
A maximum of two osets (each oset is made up of
two 90° bends) may be made.
Install a restop at any location where venting passes
through combustible materials and construction.
Utilize support straps, or support plates, and rings (as
required) to meet acceptable building practices.
Install all roof ashing and storm collars as shown.
Roof mounted Terminations.
The following details are some possible congurations for roof mounted terminations. See below.
PVTK1 Termination
2’ min.
PVTK1 Termination
2’ min.
Support ring
32’ max.
Obstacle
Support plate
Firestop
Figure 11a. Top vent, roof mounted with 1 oset (1 oset= two 90° bends).
PVTK1 Termination
2’ min.
Support straps or support plate & ring
Firestop
2’ max
Support plate & ring
Support ring
32’ max.
Figure 11. Top vent, roof mounted termination with no oset in
vent run.
Support plate
Firestop
Figure 11b. Top vent, roof mounted with 2 osets (1 oset= two
90° bends).
Obstacle
2’
Firestop
Firestop
Page 8
Installation
DV 42 Indoor Gas Fireplace
MVTK1
Termination
MEXT Sections
Support plate
Support ring
12”
Max.
32’ max
Figure 11c. Rear vent, Roof mounted venting (1 = 90° bend).
Section 3-2-2: VENTING COMPONENTS
Select from the following components and associated European Home part numbers for installation of a roof mounted termination. Use only European Home vent components. Use of non-European Home parts will void the warranty and may impede operation of the replace.
A - Termination PVTK-1
B - Flex Sections PFL - 1 (12" f/f Section)
PFL - 18 (18" f/f Section) PFL - 2 (24" f/f Section) PFL - 3 (36" f/f Section) PFL - 4 (48" f/f Section) PFL - 6 (72" f/f Section)
C - Rigid Sections PXT - 5 (5" f/f Section)
PXT - 10 (10" f/f Section) PEXT - 1 (12" f/f Section) PXT - 20 (20" f/f Section) PEXT - 2 (24" m/f Section) PEXT - 3 (36" m/f Section) PEXT - 4 (48" m/f Section) PEXT - 6 (72" m/f Section)
D - Support Ring and Plate PSPXT-8
E - Firestop PS-8
Connection and installation of the vent components must adhere to the following:
Use any combination of rigid and ex pipe as required.
Flex sections may be stretched up to 50% of their total
length (e.g. a 24” section maybe stretched to 36”).
Connect all vent sections using a minimum of three
sheet metal screws on the outer pipe ue.
Ensure the pipe ends male to female slide in a minimum
of 1½” of overlap.
Ensure all runs are supported with a minimum of 3
supports per 10’ of venting.
When hanging/supporting venting, ensure that
1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material.
Ensure when cutting sections of rigid pipe to maintain
integrity of internal supports.
Place the springs, supplied with the pipe kit, between
the outer and inner pipes to keep the pipes separate and avoid any possible hot spots.
European Home recommends the use of a ex section
for the nal pipe connected directly to the replace oering greater exibility of installation and absorption of movement.
When penetrating a combustible ceiling, a ceiling
restop must be used.
European Home recommends that all exterior corners
and joints be sealed with exterior caulking however we encourage you to consult your Building Envelope Engineer or Waterproong Consultant for further recommendations.
F - Roof Flashing PRF-7 (1/12 - 7/12 pt.)
PRF-12 (7/12 - 12/12 pt.)
Page 9
Loading...
+ 19 hidden pages