European Home DV 38 Installation, Operation And Maintenance Manual
XW2002
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
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High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
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Installation,
Operation and
Maintenance
Manual
DV 38
Gas Fireplace
Check local codes and read all
instructions prior to installation.
Read and understand this manual.
Improper installation, adjustment,
alteration, service or maintenance
can cause serious injury, property
damage or even death. For
assistance or additional information
consult a qualified installer, service
agency or the gas supplier.
Glass doors on gas fireplaces are
extremely hot while the fireplace is
on and remain hot even after the
fireplace has been turned off. Safety
screens are available and can reduce
the risks of severe burns. Please
keep children away from the fireplace
at all times.
®
C US
DANGER
CAUTION
WARNING
Do not store or use gasoline or any
other flammable vapors and liquids in
the vicinity of this or any other gas
burning appliance. A fire or explosion
my occur causing serious injury,
property damage or even death.
NOTICE
Installer: Leave this manual with the
appliance. Do not remove.
Consumer: Retain this manual for
maintenance and future reference. Do
not Discard.
NOTICE
IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
October 2013
XW2010
DV 38 Gas Fireplace
Warning:
NOTICE
You must read and understand this
manual prior to installation, operation or
troubleshooting this appliance. Please
retain this owner’s manual for furure
reference and maintenance.
Table of Contents
Safety Alert Key
Introduction ......................................................................................... 3
Installation
Before you Start ......................................................................................... 4
Installation Checklist ................................................................................. 4
Section 1: Installation Overview and Product Dimensions ........ 5
Section 2: Framing the Fireplace ......................................................... 6
Clearances ......................................................................................... 6
Section 3: The Direct Vent System ............................................... 7 - 11
Section 3-1: Converting from Top Vent to Rear Vent .................... 7
Section 3-2: Installing a Roof Mounted Termination ............. 8 - 9
Section 3-2-1: Venting Layout ............................................................ 8
Standard Top Vent (no elbows or osets) ..................................... 8
Top Vent (two elbows one oset) .................................................... 8
Top Vent (multi-elbows and osets) ............................................... 8
Standard Roof Vent (one elbows no osets) ................................ 9
Section 3-2-2: Venting Components ................................................. 9
Section 3-3: Installing a Wall Mounted Termination ..................10
Standard PTO Installation .................................................................10
Pre-installed MSR Frame ...................................................................10
Pre-installed BSR Frame.....................................................................10
Installing MOSR Frame .......................................................................10
Installing VSS Termination Shield ..................................................10
Installing PTKOG Heat Guard ..........................................................10
Section 3-3-1: Venting Layout ....................................................11 - 12
Top Vent, Wall mounted Graph ....................................................... 11
Top Vent, Wall mounted termination (one elbow) .................. 11
Top Vent, Wall mounted termination (multi elbow) ................ 11
Top Vent, Wall mounted termination (45° corner) ................... 12
Top Vent, Wall mounted termination (45° corner) ................... 12
Rear Vent, Wall mounted Termination Graph ............................13
Standard Rear Vent, (no elbows or osets)................................. 13
Rear Vent, Wall mounted termination (two elbows) ...............13
Section 3-3-2: Venting Components ...............................................14
Section 3-3-3: Heat Shields ................................................................. 15
Installing a RHS8 Wall Mounted Heat Shield .............................15
Installing a RHS101 Wall Mounted Heat Shield ........................15
Section 4: Wiring ......................................................................................16
SIT-IPI Gas Control and Pilot ............................................................. 16
Installing the Optional Fan Kit ........................................................16
Section 5: Installing the Gas Line ....................................................... 17
Section 5-1: Fuel Conversion ..............................................................17
Section 5-2: Gas Pressure ..................................................................... 17
Section 5-3: Gas Connection............................................................... 17
Section 6: Finishing ................................................................................18
Finishing Around the Fireplace ....................................................... 18
Installing the Nailing Flange Extension ....................................... 18
Section 7: Installing and Removing the Door ............................... 19
Section 8: Installing the Accessories ................................................ 20
Installing the DV 38 Fire Media .......................................................20
Section 9: Operation ......................................................................21 - 22
Start-up Sequence with Continuous Pilot .................................. 21
Start-up Sequence SIT-IPI Gas Valve ............................................. 22
Maintenance ...............................................................................23 - 24
General ....................................................................................... 23
Cleaning ....................................................................................... 23
SIT Hi-Lo Burner Adjustment ...........................................................23
SIT Pilot Burner Adjustment .............................................................23
Troubleshooting...................................................................................24
SIT- Nova 820 Gas Control Valve ..................................................... 24
SIT- IPI Electronic Gas Control Valve .............................................. 24
Parts List ....................................................................................... 24
Appendix
A. Termination Locations ............................................................... 25
B. Warranty ....................................................................................... 26
C. State of Massachusetts. .............................................................27
Page 2
Safety Alert Key
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
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DANGER WARNING
DV 38 Gas Fireplace
Indicates a hazardous situation which, if not
avoided, WILL result in death or serious
injury or property damage.
CAUTION NOTICE
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Introduction
INTRODUCTION
Thank you for purchasing a European Home replace.
European Home is committed to providing you with a gas
replace that is not only a beautiful addition to your space, but
that is also designed and manufactured to the highest safety,
reliability and engineering standards.
We strongly encourage you to read and carefully follow
the instructions laid out in this Installation, Operation and
Maintenance Manual and retain it for your future reference.
Pay special attention to all cautions, warnings, and notices
throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance.
Lighting, operation and care of this replace can be easily
performed by the homeowner. All installation and service
work should be performed by a qualied or licensed installer,
plumber or gas tter as certied by the state, province, region
or governing body where the replace is being installed.
This installation, operation and maintenance manual is
applicable to the models described below. Refer to your rating
plate to verify included options.
WARNING
Hot glass will cause burns.
Do not touch glass until
unit is cooled. Never allow
children to touch glass.
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Address practices that are important, but
not related to personal injury
Model
Natural
Gas
LP Gas
(propane)
BTU/Hr.
Standing
Pilot
Electronic
Ignition
DV 38 X X 25,000 X
DV 38 E X X 25,000 X
Warranty and Installation Information: (See Appendix B)
The European Home warranty will be voided by, and European
Home disclaims any responsibility for, the following actions:
• Modification of the fireplace and/or components
including direct vent assembly or glass doors.
• Use of any component part not manufactured or
approved by European Home in combination with this
European Home replace system.
• Installation other than as instructed in this manual.
Consult your local gas inspection branch on installation
requirements for factory-built gas replaces. Installation and
repairs should be done by a qualied contractor.
Page 3
DV 38 Gas Fireplace
XW2016
XW2018
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
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High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
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High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
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XW2020
XW2020-When-Installed_[EN].pdf 1 1/24/2011 12:48:53 PM
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The DV 38 direct vent replace must be installed in accordance
with these Instructions. Carefully read all the Instructions in
this manual rst. Consult the Local Gas Branch to determine
the need for a permit prior to starting the installation. It is the
responsibility of the installer to ensure this replace is installed
in compliance with the manufacturers instructions and all
applicable codes.
BEFORE YOU START:
NOTICE
Installation and repairs should be done by an
authorized gas fireplace service technician. The
appliance should be inspected before use and at
least annually by a professional. More frequesnt
cleaning may be required due to exessive lint from
carpeting, bedding material, ect. It is imperative
that control compartments, burners and circulating
air passageways of the fireplace are kept clean.
CAUTION
Due to high operating temperatures, this appliance
should be located out of traffic & away from
furniture and draperies.
Children and adults should be alerted to the
hazards of the high surface temperature, which
could cause burns or clothing ignition.
Young children should be carefully supervised
when they are in the same room as the appliance.
Clothing or other flammable materials should not
be placed on or near the appliance.
Installation Checklist
• Determine the desired install location of your replace.
• See Section 1, Dimensions on page 5, and refer to the
Framing Section 2 for details.
• Select the location of your termination and resulting
vent run.
• Your selected termination location must be the
highest point in the direct vent installation.
• Should it be impossible to meet the venting requirements
laid out in Section 3: Venting, please contact European
Home regarding the use of a European Home Power Vent.
• Lay out the vent run; calculating the required elbows
and straight runs of 5"/8" flex or rigid pipe.
• Layout electrical requirements. Refer to Section 4:
Wiring, for details.
• Refer to Section 5: Installing the Gas Line, for details on
the gas connection and access.
• Refer to local codes and guidelines for installation
requirements.
• Installation and repairs should be done by a qualied
contractor and must conform to:
• Installations in Canada must conform to the current
CAN/CGA B-149.1 and .2 Gas Installation Code and local
regulations.
• Installations in the USA must conform to local codes,
or in the absence of local codes to the National Fuel Gas Code,
ANSI Z223.1-1988
.
• See Appendix C for installation within the State
of Massachusetts. This replace must comply with NFPA-54
Chapter 10.
DANGER
When this appliance is installed directly
on any combustible material other than
wood flooring, it must be installed on a
metal or wood panel extending the full
width and depth of the appliance or a
Page 4
fire will occur causing serious injury,
property damage or even death.
Installation
2
Section 1: Installation Overview and Product Dimensions
DV 38 Gas Fireplace
Please review the Installation Checklist on page 4 for general
information on preparing for a successful installation of your
replace.
The DV 38 replace may be installed in any location that
maintains proper clearances to air conditioning ducts, electrical
wiring and plumbing. Safety, as well as eciency of operation,
35¾"
11½"
5"
8"
37¾"
Top View
35¼"
(Opening)
1¼"
should be considered when selecting the replace location. Try
to select a location that does not interfere with room trac, has
adequate ventilation and oers an accessible path for direct
vent installation.
The replace dimensions are shown below:
1¼"1¼"
6¼"
18¼"
8"
5"
9½"
18"
(Opening)
1"
5¼"
37¾"
29"
21¾"
Front View Side View
Figure 1. Fireplace dimensions, (ALL models, shown on page 3).
What is Combustible?
Materials that can catch re and burn are considered combustible. Any material that
is made of, or faced with, wood, wood pulp, paper, plastic or any other material that
can catch re and burn is considered combustible. Even though these materials may
have been 'ame-proofed', made 're-resistant' or are 're-rated' they are considered
combustible.
The combustibility of a material can be tested per "ASTM E136 Standard Test Method
for Behavior of Materials in a Vertical Tube Furnace at 750 Degrees C". Note that 'reresistant' does NOT mean non-combustible.
Note: If a certain material has a core considered to be non-combustible (in accordance
with ASTM E136) but is faced with a combustible material then the material is
considered to be combustible.
When in doubt, ask for an ASTM E136 compliance statement.
A given material is said to be non-combustible when it cannot catch re and burn.
For example, materials made entirely, or in combinations, of, stone, brick, concrete,
tile, steel, plaster or glass are considered non-combustible.
For the purposes of the installations described in this Manual, those materials that
have passed the ASTM E136 tests are considered to be non-combustible.
As of this writing, the materials listed below are reported by their manufacturers to
be non-combustible (in accordance with ASTM E136):
• James Hardie Building Products, Inc.:
HardieBacker™ ¼” Cement Board
• U.S. Architectural Products, Inc.:
Versaroc® Cement Bonded Particle Board
Cem-Clad® Cement Panel
What is Non-combustible?
Page 5
DV 38 Gas Fireplace
r
e
Section 2: Framing
Installation
1) Frame in the enclosure for the unit with framing materials.
The framed opening for the assembled replace is 37¾" wide,
x 35¼" high x 20⁄" deep, see Figure 2
.
NOTE: When constructing the framed opening, please
ensure there is access to install the gas line when the unit
is installed. See Figure 2.
0" clearance
37 3/4”
35 1/4”
54 1/4”
1/8”
20
to corners only
37 3/4
75
Figure 2. Framing dimensions, straight wall and corner installation.
Notes:
- When facing with the overlay style the depth is increased by ½". See Planning Guide for more information.
- When sheetrock is not used behind the replace, framing depth may be
reduced by ⁄".
N.G. & L.P.
MIN
84”
to
96”
12”
Top Vent
min.
max.
Rear
Vent
Min 1”
1
2”
6”
Ceiling
Alcove
area ove
Fireplace
Non-combustibl
header
3”
12”
REAR VENT
N.G. ONLY
door
opening
Floor
Figure 5. Non Combustible Framing for Top Vent or Rear Vent, with alcove.
NOTE: Straight through the wall rear vent allowed with
Natural Gas ONLY.
Combustible Header
Combustible Shelf
1
min.
2”
max.
12”
9”
REAR VENT
N.G. ONLY
35 1/4”
21 3/4”
29”
Figure 3. Combustible framing for shelves over the replace, rear vent.
Combustible Header
Combustible Shelf
17 1/2”
MEL Short
90° elbow
35”
1
2” min.
35 1/4”
Clearances
When installing a shelf over the top of the replaces, the
following guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 1" from
the rear of the replace to a wall, or any combustible materials,
and 9" clearance from the top of the replace to the underside
of any combustible shelf materials.
For Top Vent applications, the minimum clearance is 1" from
the rear of the replace to a wall, or any combustible materials,
and 17½" to the underside of any combustible shelf materials.
Proper clearance must still be maintained around the vent
pipes. See Section 3-2-2.
MODEL
DV 38
DV 38 E
Top
(Rear vent)
Top
(Top vent)
Back Sides Floor Mantel
9" 17½" 2" 1" 0" 4"
Figure 4. Combustible framing for shelves over the replace, top vent.
Page 6
Installation
DV 38 Gas Fireplace
Section 3: Venting
European Home supplies a variety of direct venting and
termination options. The direct vent termination location
MUST be selected such that it is the highest point in the
venting assembly. It should also be selected such that it
provides the shortest vent run possible. Should it be impossible
to ensure that the termination is the highest point or to meet the
venting guidelines laid out below please contact your European
Home dealer to discuss power venting options.
NOTES FOR PLANNING THE VENTING:
Venting can originate from the unit through the top or through
the rear.
Venting can terminate through the roof or through an exterior
wall.
Refer to Appendix A - Termination Locations to ensure the
planned termination location is acceptable.
Once the termination location has been established, refer to
the appropriate section below for installation details.
All replaces shipped from the factory are top vent.
See Section 3-1 for converting the unit from top vent to rear vent.
4. Install the (5" and 8") collars to the rear vent outlet using
the included hardware, as illustrated Figure 8.
Flue Cover Plate
Flue Gasket
8” Outer Flue Collar
5” Inner Flue Collar
Figure 8. Flue cover and collar installation, rear vented replace.
Section 3-1: CONVERTING TO REAR VENT
Use the following instructions to convert a DV 38 for rear vent
use:
1. Remove the rear ue cover and gasket (5" and 8") on the
ue outlet, as shown in Figure 7.
2. Next, remove the top ue collars (5" and 8") on the ue
outlet, as shown in Figure 7.
3. Install the (removed) rear ue cover and gasket material,
to the top vent outlet. Fasten the cover with included
hardware, as illustrated Figure 8.
5” Inner Flue Collar
8” Outer Flue Collar
Flue Gasket
Flue Cover Plate
Figure 7. Flue cover and collar removal, top vented replace.
Page 7
DV 38 Gas Fireplace
3
Installation
Section 3-2: INSTALLING A ROOF MOUNTED DIRECT
VENT TERMINATION (PVTK-1)
This section applies to installations where the direct vent
termination will be roof mounted.
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting layout must adhere to
the following:
• The maximum termination point is 32’ above the replace
NOTE: If the maximum termination height is used, the
ame pattern may be aected.
• The vertical termination must be a minimum 2’ higher
than where the termination exits the roong materials,
(asphalt shingles, cedar shakes, etc). This distance should
be measured from the high side of the roof slope where
the ue ashing intersects the roong materials. See
Figures 11 to 11c .
• Termination location must be a minimum 6’ from a
mechanical air inlet.
• Termination location must be a minimum 18” from a
parapet wall.
• A maximum of two osets (each oset is made up of
2-90° bends) may be made.
• Install a restop at any location where venting passes
through combustible materials and construction.
• Utilize support straps, or support plates, and rings (as
required) to meet acceptable building practices.
• Install all roof ashing and storm collars as shown.
Roof mounted Terminations The following details are some
possible congurations for Roof mounted terminations. See
below.
PVTK1
Termination
2’ min.
PVTK1
Termination
2’ min.
Support ring
32’ max.
Obstacle
Support plate
Firestop
Figure 11a. Top vent, roof mounted with 1 oset. 1 oset = two 90° bends.
PVTK1
Termination
2’ min.
Support straps or
support plate & ring
Firestop
2’ max
Support plate
& ring
32’ max.
Figure 11. Top vent, roof mounted termination with no oset in vent run.
Page 8
Support ring
Support plate
Firestop
Firestop
Obstacle
2’
Firestop
Figure 11b. Top vent, roof mounted with 2 osets. 1 oset = two 90° bends.
Installation
MVTK1
PVTK1
Termination
MEXT Sections
Support plate
Support ring
12”
Max.
Figure 11c. Rear vent, Roof mounted venting (1 = 90° bend).
Section 3-2-2: VENTING COMPONENTS
Select from the following components and associated European
Home part numbers for installation of a roof mounted
termination. Use only European Home Vent Components. Use
of non-European Home parts will void the warranty and may
impede operation of the replace.
A - Termination PVTK-1
B - Flex Sections PFL-1 (12" f/f Section)
PFL-18 (18" f/f Section)
PFL-2 (24" f/f Section)
PFL-3 (36" f/f Section)
PFL-4 (48" f/f Section)
PFL-6 (72" f/f Section)
C - Rigid Sections PXT-5 (5" f/f Section)
PXT-10 (10" f/f Section)
PEXT-1 (12" f/f Section)
PXT-20 (20" f/f Section)
PEXT-2 (24" m/f Section)
PEXT-3 (36" m/f Section)
PEXT-4 (48" m/f Section)
PEXT-6 (72" m/f Section)
D - Support Ring and
Plate
E - Firestop PS-8
PSPXT-8
32’ max
DV 38 Gas Fireplace
Connection and installation of the vent components should
adhere to the following guidelines:
• Use any combination of rigid and ex pipe as required.
• Flex sections may be stretched up to 50% of their total
length (e.g. a 24” section may be stretched to 36”).
• Connect all vent sections using a minimum of three
sheet metal screws on the outer pipe ue.
• Ensure the pipe ends male to female slide in a minimum
of 1½” of overlap.
• Ensure all runs are supported with a minimum of 3
supports per 10’ of venting.
• When hanging/supporting venting, ensure that
1” clearance is maintained on sides and bottom of
vent runs and 2” above horizontal vent runs to any
combustible material.
• Ensure when cutting sections of rigid pipe to maintain
integrity of internal supports.
• Place the springs, supplied with the pipe kit, between
the outer and inner pipes to keep the pipes separate
and avoid any possible hot spots.
• European Home recommends the use of a ex section
for the nal pipe connected directly to the replace
oering greater exibility of installation and absorption
of movement.
• When penetrating a combustible ceiling, a ceiling
restop must be used.
• European Home recommends that all exterior corners
and joints be sealed with exterior caulking however
we encourage you to consult your Building Envelope
Engineer or Waterproong Consultant for further
recommendations.
F - Roof Flashing PRF-7 (1/12 - 7/12 pt.)
PRF-12 (7/12 - 12/12 pt.)
Page 9
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