Euroheat Harmony 44 Installation & Servicing Instructions Manual

PART NUMBER

SERIAL NUMBER

Installation & Servicing Instructions

Harmony 44

Conventional Flue Gas Stoves

IN1113 Edition E June 2009

E & OE Instructions Part Number IN1113 Ed. E

Manufacturers Identiﬁcation Plate

The identiﬁcation plate is located under the gas valve. To access the plate swing outwards.

The Euroheat Appliance Serial Number

The serial number can be found at 5 locations: 1: On the front page of this manual. 2: On the front page of the operating instructions. 3: On the identiﬁcation plate located under the gas valve. 4: On the registration form. 5: On the registration certiﬁcate returned to the user after successful registration.

Contents

Safety Precautions 2 Technical Data for H44 3 Accessories Supplied with Stove 4 Flue and Chimney Requirements 6 Ventilation 6 Example of Stove Fitted into an Existing Chimney 7 Installation of the Gas Supply 8 Appliance Location 8 Installation of the Stove to the Flue System 9 Changing Flue Outlet Direction 10 Hearth and Fireplace Requirements 11 Minimum Installation Clearances 11 Installation of the Gas Log Effect 12 Placement of the Ember Glow Fibres 13 Gas Connection 16 Low Pressure Adjusting Screw 18 Gas Pressure Test Nipple Locations 18 Fitting the Remote Control 19 Commissioning 20 Information for Users Which must be Advised by the Installer Verbally or in Writing 21 Spare Parts for Servicing H44 Gas Stoves 21 Servicing Instructions 22 Burner Removal and Replacement 23 Thermocouple Replacement 25 Changing Gas Operating Type 28 Primary Air Collar Adjustment 28 Door Handle Adjustment 29 Lower Door Opening and Level Adjustment 29

E & OE Instructions Part Number IN1113 Ed. E

Safety Precautions

a) The stove should be visually inspected and if damaged should not be installed.

b) It is a requirement of the Gas Safety (Installation and Use) Regulations that these instructions, together with the Appliance User Instructions, be left intact with the user.

c) In your own interest, and those of safety, and in accordance with the Gas Safety (Installation and Use) Regulations, Euroheat stoves must be installed by a suitably qualiﬁed Gas Safe technician using the appropriate ﬁttings for the gas type being used, and the stove must not be modiﬁed in anyway. The gas technician will be responsible for the installation conforming to all current regulations and standards, during the life of this publication these standards may be superceded and it is the installer’s responsibility to ensure the installation conforms to whatever standards are current at the time of installation. Failure to install the appliance correctly could lead to prosecution.

BS 715 : 1993 Metal Flue Systems BS 1251 : 1987 Fireplace Components BS 1289 : PT 1 1986 Flue Block Systems BS 5440 : PT 1 2000 Flues BS 5440 : PT 2 2000 Ventilation BS 5871 : PT 1 2005 Installation of Gas Fires BS 5482 : PT 1 1994 LPG Installations BS 6891 : 1998 Pipe Work Installation

d) It is important to ensure that the ﬂue system onto which the appliance is to be installed is working properly. Products of combustion which enter a room could be a serious health risk. It is therefore important, in the interests of safety, that these instructions are strictly followed, together with the legal Statutes and Codes of Practice, current at the time of installation.

e) It is important that the stove is installed so that the clearances speciﬁed in these instructions are complied with.

f) The stove must NOT be run with its door open.

g) It is also important that the occupiers of the property have their attention drawn to the high temperatures which are normally present on the external surfaces of the stove during operation.

h) Fireguards, in accordance with current British Standards, should be ﬁtted when the appliance is in the presence of young children, the elderly or inﬁrm.

i) Do not use the stove if any of the ceramic log or coal effect components are damaged or broken during transportation.

j) Ensure that all transport packaging is removed from inside and outside of the stove.

k) The plastic bags used to protect components of this appliance are a potential hazard to young children, and should be disposed of immediately.

l) The stove must be serviced annually by a suitably qualiﬁed Gas Safe technician.

E & OE Instructions Part Number IN1113 Ed. E

Harmony 44 Gas Conventional Flue Model Number H44 Heat Output Maximum Nat Gas 8.690 kW (29,650 BTU) L.P.G. 8.05 kW (27,466 BTU) Gas Input Maximum Nat. Gas 10.23 kW (35,826 BTU) L.P.G. 9.55 kW (32,584 BTU) Heat Control Manual Mertik Maxitrol GV34 Gas Valve Fuel Types Natural Gas or L. P. G. (Specify at time of order)

Efﬁciency Natural Gas 85% Efﬁciency L.P.G 84.3% Ignition Type Piezo Pilot Flame Yes Flame Failure Yes Flue Spillage Sensor Thermocouple Interrupter (TTB) Fuel Effect Type Wood Fuel Outlet Options Top or rear Flue Size 4” (100mm) Internal Diameter Free Air Requirement Nat. Gas 1776 sq mm L.P.G. 1402 sq mm Gas Fitting Size 1/2” BSP or 3/8” BSP Colour Options Cast Black, Satin Black Enamel, Bottle Green Enamel

Decorative Plinth Optional extra Cast Black 88802001 Satin Black Enamel 88802002 Green Enamel 88802006

Remote control Optional extra MS9252

Technical Data for H44

Gas

Type

System

Pressure

Main Burner Nozzle

Nominal Output

(Maximum operation)

Minimum Output

(low operation)

Pilot

Nozzle

Size

Hourly

Input

Burner

Operating

Pressure

Hourly

Input

Burner

Operating

Pressure

G20 Na tu ra l Gas

20mbar

1 jet

4 x 1.4

1.08

m³/h

10.6mbar

0.77

m³/h

5.6mbar 51

G31 Propane 37mbar

1 jet

4 x 0.81 0.76kg 27.8mbar 0.6kg 15mbar 22

Seasonal Efﬁciency

The efﬁciency of this appliance has been measured as speciﬁed in BS EN 613:2001 and the result is 76.6% Nat Gas and 77.83% LPG. The gross caloriﬁc value of the fuel has been used for this efﬁciency calculation, the Net Efﬁciency being 85% Nat Gas and 84.3% LPG. The test data from which it has been calculated has been certiﬁed by BELTEST. The efﬁciency value may be used in the Governments Standard Assessment Procedure (SAP) for energy rating of dwellings.

E & OE Instructions Part Number IN1113 Ed. E

Flue Spigot (Collar) and Choke Plate

The ﬂue spigot (collar) may be found either screwed to the pallet on which the stove is delivered or within the body of the stove.

In the plastic bag within the stove there will be 2 cup washers and 2 M5 x 20mm screws.

Elbow for Gas Fitting

Accessories Supplied with Stove

Supplied with the conventional ﬂued gas stoves are a number of installation accessories and instruction manuals.

Nut

Olive

Elbow

Foot Levelling Screws and Triangular Hearth Protectors

In the plastic bag within the stove there will be 4 foot levelling grub screws and 4 plastic triangular hearth protectors. The grub screws should be ﬁtted to the feet prior to installation to allow for levelling the stove on an uneven hearth. The plastic hearth protectors can be put under the feet to protect the hearth when sliding the stove into position, but should be removed unless required to help level the stove.

Enamel Repair Touch Up

(Enamel Stoves Only)

In the plastic bag within the stove there will be a bottle or tube of enamel touch up which will match the enamel ﬁnish on the stove. This can be used to repair any minor chips on the enamel surface of the stove.

Grub Screw

Plastic Hearth Protector

EMBERGLOW

Platinum Bright Embers

Emberglow

Small squares of platinum embers which when teased out give an ash effect with the ceramic log or coal effect (see page 13).

Choke Plate

This MUST be ﬁtted to top or rear ﬂue applications, see page 10.

E & OE Instructions Part Number IN1113 Ed. E

Glove

A heat proof glove is also supplied with the stove. This is for use by the installing and servicing engineer if they have to open the main ﬁrebox door when hot.

Burner Brackets

The two burner brackets are ﬁtted inside the ﬁre box on the left and right inner walls. They are used to locate the ceramic burner in place. They are supplied with 2 self tapping screws.

If there are any of the above documents missing from your stove upon delivery please contact Euroheat with the serial

number of the stove and we will immediately despatch a

replacement.

Installation Instructions

For the use of the suitably qualiﬁed engineer for the installation and servicing of the stove.

It MUST be handed to the owner of the stove.

Operating Instructions

For the use of the person for the safe operation of the stove.

It MUST be handed to the owner of the stove.

PART NUMBER

SERIAL NUMBER

Installation & Servicing Instructions

Harmony 44

Conventional Flue Gas Stoves

IN1113 Edition E June 2009

PART NUMBER

SERIAL NUMBER

Operating Instructions

Harmony

Stanford

Conventional Flue Gas Stoves

IN1123 Edition 02 June 2009

GAS STOVE REGISTRATION

Please complete the form on pages 3 and 4 and return it with a copy of your sales receipt from your Euroheat approved supplier

to obtain your

THREE GOOD REASONS

Why you should have your stove commissioned.

It is vital for the longevity and efﬁcient and safe operation of the stove to have the stove installed and commissioned by a competent qualiﬁed heating engineer.

1. Installation

The stove should be installed by a competent qualiﬁed heating engineer, who will be conversant with the Building Regulations and Codes of Practice current at the time of installation. Installation instructions are supplied with the stove which contain instructions speciﬁc to the appliance. Incorrect installation may lead to poor performance of the stove and ultimately damage to the appliance.

2. Operating

The operation of the stove should be demonstrated by a competent person, so you, as the operator, are conversant with the operation of the controls. Instructions on the use of the controls can be found in the operating instructions supplied with the stove. Incorrect operation of the controls of the stove may lead to poor performance from the stove and ultimately damage the appliance.

3. Maintenance

Routine maintenance as described in the operating instructions, supplied with the stove, should be undertaken by a competent person. Failure to perform the routine maintenance may adversely effect the performance of the stove and ultimately damage the appliance.

Registration Form

To be completed by both the owner of the stove and the installing/ commissioning engineer.

It MUST be returned to Euroheat for the registration to be completed.

E & OE Instructions Part Number IN1113 Ed. E

Flue and Chimney Requirements

BS 5440 : PART 1

Before installation of the appliance, the chimney or ﬂue system must be inspected and passed as suitable. In particular, the following should be checked:

a) This appliance is suitable for installation onto the following ﬂue types: A suitable sized diameter ﬂexible or fabricated steel ﬂue system (See appliance data for ﬂue size), or a precast ﬂue system (See Technical Bulletin TB118).

b) We would strongly recommend that a ﬂue liner is also ﬁtted if being installed into an existing chimney built with an integral clay liner.

c) If being installed into an existing masonry ﬂue which has NOT been built with an integral clay liner, a ﬂexible ﬂue liner MUST always be used to line the entire chimney.

NOTE: Any steel ﬂue systems used should be manufactured in line with the requirements of BS 715, and installed with due regard to the manufacturers recommendations.

d) The chimney should be thoroughly swept prior to installation of the ﬂue liner. However, if the ﬂue is clean and unobstructed throughout its entire length, it need not be swept.

e) The chimney or ﬂue must be free from any obstruction. Any ﬂue damper or restrictor must be removed or permanently ﬁxed in the fully open position.

f) The minimum effective height of the chimney or ﬂue must be 10ft (3 metres) measured from the hearth to the termination of the ﬂue (chimney pot). If the ﬂue has any non vertical sections the height should be increased in line with BS 5440 : Part 1. For further information see the Euroheat Flue Guide IN1087.

g) An approved gas ﬂue terminal MUST be ﬁtted in accordance to the manufacturers recommendations.

h) Where required a closure plate, of a suitable non-combustible material should be ﬁtted. This should have an inﬁll panel so as to facilitate removal of any debris that may fall down the chimney. Even after sweeping soot or debris may continue to fall down the chimney.

Ventilation

BS 5440 : PART 2

Before proceeding further, the following ventilation requirements must be satisﬁed.

a) If the stove is installed in a builder’s opening or ﬁreplace recess that has an air supply entering from below ﬂoor level, or within the opening or recess, this must be completely sealed off.

b) If there is another gas appliance ﬁtted in the same room, or adjacent area, or extractor fan system, air conditioning, etc., it will be necessary to refer to BS 6714 and BS 5440 : Part 2 to ascertain the additional precautions necessary.

If any of the pre-installation checks reveal inadequacies, the installation should not proceed until they are rectiﬁed.

Do not ﬁt the appliance, seek expert advice.

E & OE Instructions Part Number IN1113 Ed. E

Suitably approved cowl to prevent ingress of rain, birds and/or to assist with ﬂue stabilization

Flue liner support collar

Weatherproof chimney capping and pot

Sound chimney brick work

Stainless steel liner

Flexible to single wall adapter

Register plate preventing the escape of heat, positioned as low as practicable to aid convection. There must be an access door to facilitate debris removal and inspection.

Sufﬁcient clearance behind stove for maintenance

Level and stable supporting hearth

Ridged section of ﬂue pipe

Example of Stove Fitted into an Existing Chimney

For further information on ﬂues ask you retail outlet for Technical Document IN1087 The Flue, or if the installation is to be into a pre cast ﬂue Technical Bulletin 118.

Height of ﬂue less than 3 meters

Height of ﬂue greater than 3 meters

The example above shows an unacceptable installation into an unsound and unlined ﬂue. The height is less than 3 meters and there is no cowl.

E & OE Instructions Part Number IN1113 Ed. E

Installation of the Gas Supply BS 6891

NOTE: Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the relevant current standards.

It is generally preferred to conceal the gas supply by bringing it under the hearth, or through masonry to the side of the ﬁreplace. Any pipe work in 8mm tube connecting the stove to the main pipe work should be kept as short as possible with as few ﬁttings as possible to prevent restrictions.

a) Whenever a gas pipe passes through any masonry it must have a sleeve of non combustible material sealed at both ends to prevent the gas supply from coming in contact with masonry or lime based mortars.

b) The gas pipe should be adequately supported over longer lengths.

c) Soft copper tubing and soft soldered joints are suitable, providing the tube is not closer than 150mm to the stove casing, i.e., the temperature must not exceed 100°C.

d) A means of isolating the gas supply to the appliance must be provided, unless the appliance is supplied with its own isolation valve, independent of any appliance control (gas control valve). This may be a gas cock, ideally of the nursery type to prevent children interfering with the gas supply.

e) Any gas tubing that has been passed through masonry, should be purged to expel any foreign materials that may have entered the supply.

Care should be taken to ensure that pipe work brought through metal structures has been secured to prevent chafﬁng, but allow for thermal expansion.

Appliance Location

a) In a ﬁreplace recess the stove can be mounted on a 12mm thick decorative hearth or plinth, if a constructional hearth of the correct dimensions is in place. In a free standing situation, as the hearth temperature does not exceed 100ºC, a constructional hearth is not required. The stove can be mounted on a 12mm thick non-combustible decorative hearth of the correct size i.e. a cast iron plinth, provided that the ﬂoor can support the weight. b) The stove is not suitable for installation into a rear combustible wall, any combustible material must be removed from an area of 300mm around the installation of the appliance. c) There must be a minimum of 300mm (see page11) from the top of the stove to the underside of any combustible shelf. Note that for every 50mm increase on clearance, the shelf may project by a further 50mm. d) The appliance must not be installed in a room or space which contains a bath or shower, or if the room is used as sleeping quarters. e) Ensure that the stove ﬁts neatly into its intended location. f) Any manufactured surround used with this stove should comply with the appropriate British Standard. g) Do not place furniture or furnishing within 1 metre of the stove. h) Do not obstruct the area directly beneath the stove as this may block the passage of air into the appliance.

If any of these conditions are not fulﬁlled,

DO NOT FIT THE STOVE until the problem has been rectiﬁed.

E & OE Instructions Part Number IN1113 Ed. E

Installation of the Stove to the Flue System

Refer to page 6 to determine which ﬂue systems are suitable for your stove size, having selected a suitable ﬂue system, please follow the applicable installation method.

Installation to a Flue Pipe System

IMPORTANT: The ﬂue pipe system should be manufactured in line with BS 715, it should be either a ﬂexible ﬂue liner or a rigid tubular steel construction, and it must be continuous from appliance outlet spigot to terminal.

IF IT IS INTENDED TO FIT INTO AN EXISTING MASONRY BUILT CHIMNEY SYSTEM A SUITABLE DIAMETER FLEXIBLE FLUE LINER MUST BE USED. (See page 4 appliance data for ﬂue size)

If ﬁtting to a pre cast ﬂue system refer to Technical Bulletin 118.

The stove is factory assembled for top ﬂue connection. To choose a rear ﬂue option follow the instructions on page 10. The ﬂue system may now be connected to the stove, ensure that all joints are sealed with a suitable ﬁre resistant sealant we recommend Fraxﬁll (available from Euroheat Part No: MS9045).

Some so called “Heat Proof” mastiks will only stand a temperature of 300°C before they start breaking down. In many cases they may give off an obnoxious smell at temperatures much lower than this and therefore should not be used on this type of installation. A physical retention method MUST be used at the ﬂue spigot joint with the ﬂue pipe, self tapping screws being favoured.

Note: If the ﬂue is to be connected to the rear outlet, there should be no more than 150mm of horizontal ﬂue run before the ﬂue rises vertically. Under certain circumstances it may be necessary to use a 45 degree bend directly from the top of the stove, this is acceptable as long as it does not compromise the performance of the ﬂue and the stove passes the necessary ﬂue spillage test.

+ 22 hidden pages

Euroheat Harmony 44 Installation & Servicing Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual