Euroboor TUBE.55-T, ECO.55-A, ECO.55-TA Operator's Manual

Operators manual version 1.2 EN
Serial no.: _______________________
Date of purchase: _______________________
Magnetic drilling machine
TUBE.55-T
2
Congratulations on your purchase of the Euroboor TUBE.55-T portable magnetic drilling machine. Your model is designed to produce superior holes quickly and efficiently. Through years of experience, constant innovation and development, Euroboor is committed to provide you with metal cutting tools and products to help you be more productive.
Before operating your new magnetic drilling machine, please read all instructions first. These include the Operators Manual and warning label on the unit itself. With proper use, car and maintenance your model will provide you with years of effective hole drilling performance
TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND ALL INSTRUCTIONS
EUROBOOR BV
Kryptonstraat 110 2718TD Zoetermeer Netherlands T +31 79 361 49 90 F +31 79 361 49 89
info@euroboor.com www.euroboor.com
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Table of contents
1. Safety 4
1.1 General safety instructions 4
1.2 Specific safety information 6
2. Description 7
2.1 Intended use 7
2.2 Description and features 7
2.3 Box contents 8
2.4 Serial number 8
2.5 Technical data 9
2.6 Symbols 10
2.7 Environmental 11
3. Preparation & adjustment 12
3.1 Assembly 12
3.2 Prior to use 13
4. Using the machine 14
4.1 Control panel 14
4.2 Morse taper spindle 15
4.3 Gearbox 16
4.4 Magnet base 17
4.5 Switching motor on and off 18
4.6 Motor rotation 19
4.7 Motor speed control 19
4.8 LED display & torque control 19
4.9 GYRO-TEC safety 20
4.10 Temperature control 21
4.11 Tool lubrication 21
5 Working with operation tools 22
5.1 Annular cutters 22
5.2 Twist drills 24
5.3 Machine taps 25
5.4 Countersinks 26
6. Maintenance 27
7. Trouble shooting 29
8. Exploded view & spare part list 31
8.1 Exploded view 31
8.2 Spare part list 34
8.3 Wiring diagram 35
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1. Safety
1.1 General safety instructions
Do not use this power tool before you have thoroughly read and completely understood this Instruction Manual and the “General Safety Instructions”, including the figures, specifications, safety regulations and the signs indicating DANGER, WARNING and CAUTION.
WARNING: When using electrical tools basic safety precautions should always be followed to reduce the risk of fire, electrical shock and personal injury including following.
Please also observe the relevant national industrial safety regulations. Non-observance of the safety instructions in the said documentation can lead to an electric shock, burns and/or severe injuries.
This Operator’s Manual including the “General Safety Instructions” should be kept for later use and enclosed with the power tool, should it be passed on or sold.
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
2. Do not operate magnetic drilling machine in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Magnetic drilling machine may create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a magnetic drilling machine.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Magnetic drilling machine plugs must match the outlet. Never modify the plug in any way. Do
not us any adapter plugs.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is grounded.
3. Do not expose magnetic drilling machines to rain or wet conditions. Water entering a
machine will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord to carry the magnetic drilling machine or pull the
plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
5. When operating a magnetic drilling machine, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a magnetic drilling machine in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when using a magnetic drilling
machine. Do not use machine while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating magnetic drilling machines may result in serious personal injury.
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2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is off before plugging in. Carrying magnetic drilling
machines with your finger on the switch or plugging in magnetic drilling machines that have the switch on invites accidents.
4. Never place hands, fingers, gloves or clothing near cutting area or rotating machine parts.
5. Remove adjusting keys or switches before turning the machine on. A wrench or a key that is
left attached to a rotating part of the machine may result in personal injury.
6. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the magnetic drilling machine in unexpected situations.
7. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard
hat, or hearing protection must be used for appropriate conditions.
8. Always use supplied safety chain during any work on non-horizontal components. Mounting
can release.
MACHINE USE AND CARE
1. When using the machine on non-horizontal surfaces, you must use cutting paste. Do not use
oil because the oil can drip into the motor unit
2. During machine operations, the annular cutter must be cooled and lubricated with good
quality cutting or lubrication oil. Remove the slug from the annular cutter after each hole. Caution, the slug may be hot!
3. Use clamps or other practical way to secure and support the work piece to a stable platform.
Holding the work by hand or against your body is unstable and may lead to loss of control.
4. Do not use machine if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
5. Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
6. Store idle magnetic drilling machines out of reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
7. Maintain machines with care. Keep cutting tools sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind and are easier to control.
8. Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the machine operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
9. Use only accessories that are recommended by Euroboor for your model. Accessories that
may be suitable for one machine, may become hazardous when used on another machine.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the
maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
When using this machine, you MUST wear ear and eye protection.
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1.2 Specific safety information
Keep your fingers well out of the drill area;
Avoid touching the drilled core that is automatically ejected by the centering pin when the
working procedure is finished. Contact with the core when it is hot, or if it falls, can cause personal injuries;
Always use the safety strap or chain
The magnetic drilling machine is optimized for use on steel starting with a thickness starting
3.5 mm with zero air gap between the magnet surface and the mounting surface. Keep the air gap to a minimum by cleaning the surface; this will affect the performance of the magnets significantly.
The maximum allowable tip force of the magnetic drilling machine will increase with the
thickness and type of material; air gaps, surface coatings and debris can reduce this value.
Always place the machine on a surface that is clear of shavings, chips, swarf and surface dirt;
Keep the magnet clean and free of debris and swarf;
Do not switch on the machine until it has been mounted and installed according to these
instructions;
Do not switch on the machine before having checked that the magnetic stand has been
tightened firmly to the mounting surface with both magnet arrays;
Adjust the table so cutter does not extend into the work piece before drilling. Do not perform
any design, assembly or construction activities on the work piece while the machine is switched on;
Before switching on the machine, make sure all accessories have been mounted correctly;
Always use the recommended speed for the accessories and the material;
Do not use the machine on the same work piece on which electric welders are being used;
Use only an appropriate cutting fluid. We offer a range of premium cutting oils and lubricants
which are specially developed and selected for optimum performance and maximum tool life;
Do not use liquid cutting fluids while drilling vertically or overhead. Dip the cutter in cutting
paste or apply an appropriate spray for these applications;
Do not pour cutting fluid into the reservoir while it is mounted in the bracket. Do not allow
cutting fluid to enter the drill motor;
Before use, ensure movable chuck guard operates properly;
Ensure that metal chips or resinous residue cannot lead to blockage of the function;
In case of jammed cutter disconnect the machine from the power supply, remove the reason
for the jam before turning on the machine again.
RESIDUAL RISKS
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:
Impairment of hearing Risk of personal injury from flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use.
Always try to reduce these risks as much as possible.
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2. Description
2.1 Intended use
This magnetic drilling machine is intended for commercial use as a drilling machine for drilling materials with a magnetizable surface using annular cutters and twist drills, and for countersinking, reaming and tapping in a weather-protected environment using the application tools and accessories recommended by EUROBOOR. The magnetic drilling machine can be used horizontally, vertically or overhead.
2.2 Description and features
[image 1-1]
1 LED display
2 Carbon brush cover
3 Gearbox guide
4 Speed control knob
5 Output shaft
6 Morse Taper spindle
7 Feed handle
8 Motor switch
9 L/R switch
10 Magnet base
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2.3 Box contents
1 Carrying case 1 Magnetic drilling machine 1 Instruction manual 3 Handles 1 Oil tank + attachment pin 1 Bottle cutting oil 3 Allen keys (2.5, 4, 5) 1 Safety chain 1 Morse Taper 3 spindle 1 Spindle drift 4 Tap collets (DIN 376 M10/M12/M14/M16) 1 Set of ear plugs 1 Pair of safety glasses 1 Pair of gloves
2.4 Serial number
The serial number is mentioned on the machine 2 times: engraved on the frame, plus on the serial no. sticker on the motor housing. Additional serial no. stickers are provided with the machine for your administration.
The serial number will help you and your sales point validate and identify the machine.
As example:
55T1501001
breaks down to:
55T 15 01 001
Machine series Year of manufacture Month of manufacture Identification number
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2.5 Technical data
TUBE.55-T
ANNULAR CUTTERS
Ø 12 – 55 mm
Ø 7/16 – 2 3/16”
TWIST DRILLS
Ø 1 – 23 mm
1/16 – 15/16”
THREADING
M3 – M20
1/8 – 13/16”
COUNTERSINKING
Ø 10 – 60 mm
Ø 3/8 – 2 3/8”
LENGTH
320 mm
12 5/8”
WIDTH
210 mm
8 1/4"
HEIGHT
523 – 693 mm
20 9/16 – 27 1/4"
STROKE
170 mm
6 11/16”
WEIGHT
17,6 kg
39 lbs
MAGNET
266 x 239 x 82 mm (L x W x H)
10 1/2 x 9 7/16 x 3 1/4” (L x W x H)
MAGNETIC FORCE
860 kg
1895 lbs
MOTOR POWER
1600 W
14.5 A
TOTAL POWER
1600 W
14.5 A
SPEED
[I] 60-275
min-1
[II] 100-500
min-1
[I] 60-275
min-1
[II] 100-500
min-1
SPINDLE
Morse Taper 3 – 19,05mm Weldon
Morse Taper 3 – 19,05mm Weldon
POWER SOURCE
110 – 120V AC / 60 Hz
220 – 240V AC / 50 – 60 Hz
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2.6 Symbols
Symbol
Term, meaning
Explanation
Read documentation
Be absolutely sure to read the enclosed documentation such as the Instruction Manual and the General Safety Instructions.
Wear ear protection
Use ear protection during operation.
Wear eye protection
Use eye-protection during operation.
Danger/warning/caution
Observe the information in the adjacent text!
European conformity symbol
Confirms the conformity of the power tool with the directives of the European Community.
Class of protection I
Product with basic insulation and exposed (touchable), conductive parts additionally connected to the protective earth conductor.
mm
Millimeter
Unit of measure for length, width, height or depth
kg Kilogram
Unit of measure for the mass
V Volt
Unit of measure for the electric voltage
A Ampere
Unit of measure for the electric current intensity
W Watt
Unit of measure for the output
N Newton
Unit of measure for the force
min Minutes
Unit of measure for the time no No-load speed
Revolution speed at no-load
1/min
per minute
Unit of measure for number of revolutions, strokes, impacts or oscillations per minute.
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2.7 Environmental
Separate collection. This product must not be disposed of with normal household waste.
Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.
Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.
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