Eureka Ruby Operation & Installation Instructions

Page 1
Operation & Installation Instructions
Ruby Module
Please keep these instructions for future reference.Rev C 232351
Ruby Module 16
AF Gason Pty. Ltd. reserves the right to modify or alter specications, material, etc. in the interest of product improvement.
WARRANTY
720
548
130
690
676
205
750
Top Plate
548
Top Plate
Remove x1 tek screws from rear of pedestal base.
Remove x2 tek screws from transport tabs located each side of the appliance.
Remove transport tabs via Phillips Head screws underneath the base of the appliance.
O/All weight: 220kg Package dimensions: 930Hx1035Wx630D
To aid heater installation, remove door, top plate, bae system and cast iron liners to reduce overall heater weight.
970
240
1. Subject to clauses 2 & 3 of this warranty, A.F. Gason Pty Ltd A CN 004 667 556 warrants the following components of its heaters against defects in workmanship
and/or materials for the following periods from the date of purchase: a) th e rebox for ten years; b) the paint nish for a period of 12 months if the purchaser has followed the instructions provided by Gason in the operation and Installation Instructions manual; and c) all other components for 12 months except the glass, re brick lining or bae plate if, in the opinion of Gason, these items have been damage
d by impact.
2. This extended warranty does not apply; a) if the heater is purchased from a person who has not been authorised by Gason to sell its products; b) if, in the opinion of Gason, the heater or any other component has been subject to abuse, misuse, alteration, modication or has not been installed, operated or maintained in
accordance with the instructions provided by Gason; or, c) to owners other
than the original purchaser.
3. If you believe that the heater you purchased contains a manufacturing defect and you wish to make a claim under this warranty, please contact an authorised Gason service
centre to arrange for an assessment.
4. If, after assessing the heater, Gason determines that the heater contains a manufacturing fault, Gason may at its discretion: a) replace the h eater; b) repair or repla
ce specic components of the heater; or
c) provide a full refund.
5. Parts replaced under warranty are warranted for the balance of their original warranty period.
6. If, at the discretion of Gason, the heater or any part needs to be replaced, serviced or repaired at an authorised Gason service centre, then the person claiming under this
warranty must pay all costs associated with:
a) retu rning the heater;
and
b) the delivery or collection of any new or repaired heater.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amoun
t to a major failure. Any benets you receive under these warranties are in addition to other rights and remedies that you may have as a consumer under law in relation to the heater to which these warranties relate.
These warranties are given by: AF Gason Pty Ltd Blake Street Ararat VIC 3377 Please contact us if you have any queries on: Phone: 03 53522151 or email us via the “Contact Us” section of our website:
www.gason.com.au
Page 2
Ruby Module 2
Ruby Module 15
Troubleshooting
(Continued)
Read and follow these instructions carefully before installing and u
sing this appliance
WARNING
!
WARNING
!
Safety Warnings
• A ue re with resulting damage may occur if the appliance is not installed, operated and maintained as per this booklet.
• Never place combustible materials such as wood, paper or furniture near the appliance.
• This appliance is designed to burn dry wood. Do not burn rubbish, driftwood, flammable liquids or any substance containing salts or corrosives.
• This appliance must not be installed and operated
in an area where kerosene,
petrol, paint thinner or other ammable liquid is used or stored.
• The ue system must be inspected and cleaned annually or sooner if required. Failure to do so could result in an excessive buildup of creosote which may result in a ue re which may damage the ue or cause damage to your home.
• The surface of the appliance becomes hot during operation. Do not touch the surface of
this appliance. Keep children away from this appliance during operation. Do not allow anyone to operate this appliance who is not familiar with this instruction booklet.
WARNING
!
Paint Curing and Care
Your heater is coated with the best available heat resistant paint. Even though t
he paint has been baked after application, it may require further temperature
c
uring. It may, if you overre the heater on its rst re, discolour. For your rst
t
wo or three rings, never exceed medium air setting and always have the fan
o
n when above low burn. Do not wipe the heater while the paint is curing. After
t
he paint has cured the only maintenance required to maintain the heater’s nish
i
s to wipe it with a soft cloth. Do not use any commercial cleanersor solvents on
t
he paint nish.
W
e are proud of the presentation of our products. If at any time you need to
f
reshen up the paint, your local dealer has touchup paint available for purchase.
Y
ou may even change the colour of your heater if you wish.
If you have any enquiries, please contact the dealer from whom you purchased your heater:
P
LEASE COMPLETE:
D
ealer Name
D
ealer Address
Phone:
P
lease attach your original purchase dockets to this booklet for future reference.
To aid heater installation, remove door, top plate, bae system and cast iron liners to reduce overall heater weight. SEE PAGE 16 FOR PALLET REMOVAL.
Firewood
Getting the most out of your rewood
Firewood is a sustainable source of energy and when used correctly can provide a cost eective form of heating in your home. Too often poor heating results and operational issues are attributed to using unseasoned wood which leads to excess smoking, causing creosote buildup and dirty glass. Wood should be stored in a dry place where good ventalition is available. Freshly cut wood should be stored for between 12-24 months before burning.
Use only hardwood with your Eureka Ruby.
Thermal eciency
A wood’s eciency does not depend only on its type, but also on its moisture content as well as the temperature of the combustion chamber. To achieve a greater eciency and longer burn cycle out of your Eureka Ruby, without the emissions of hazardous particulates, your wood must be well seasoned.
Ideally, wood should not be burnt when its moisture content is above 20%. A moisture meter to measure moisture content is a handy addition.
0% moisture
100% thermal eciency
10% moisture
88% thermal eciency
30% moisture
63% thermal eciency
50% moisture
39% thermal eciency
An example of available thermal eciency for a piece of wood as a fuel source at varying moisture levels.
The combustion process of burning wood
When wood is heated up to approximately 100 degrees celsius, moisture begins to evaporate from the fuel. There is no heating value from the wood at this point. As moisture releases from the wood, it reduces the eciency of the combustion process robbing heat energy from the wood. This demonstrates the importance of dry and well seasoned wood. As rebox temperatures reach 250-300 degrees celsius, wood solids begin to break down and release volatile gases which ignite and produce heat. From 300+ degrees celsius, the main energy available from wood is released when fuel vapors containing up to 60% of the wood’s potential heat is released.
Understanding combustion principles and learning how to manipulate various conditions surrounding the operation of your Eureka Ruby enables you to achieve maximum comfort and eciency from your Australian made wood heater.
Figure 15
This heater is painted in Stove Bright Metallic Black - code 6309.
Page 3
Ruby Module 14
Ruby Module 3
Installation
WARNING
!
Installation
THE INSTALLATION OF THIS APPLIANCE MUST BE CARRIED OUT AS PER THIS MANUAL AND THE FLUE MANUFACTURER’S SPECIFICATIONS.
WE RECOMMEND THAT YOU USE A QUALIFIED INSTALLER TO CARRY OUT THE INSTALLATION. If you have any other enquiries, please contact the dealer from whom you purchased your heater. THIS APPLIANCE WEIGHS IN EXCESS OF 220 KILOGRAMS. EXTREME CARE SHOULD BE TAKEN WHEN HANDLING THE APPLIANCE.
Installation
Operating your Eureka
Troubleshooting
• Noisy Fan
Turn the power o and remove the three pin plug from the power point. Remove the four screws that hold the front of the pedestal and fan access panel. Remove the panel. Remove four screws that hold switch mount panel and set to one side, disconnect the fan wiring loom via plastic joiner. Unscrew the wing nuts which hold the fan in position and remove the fan. Clean any dust with a dry paint brush and vacuum the fan blades. Clean around the motor. After completion place two or three drops of sewing machine oil on the shafts at the bearings. Replace the fan in reverse to the removal.
• Fan not working
and both switches are rmly connected. If the fan still fails to function, remove the fan and switches by rstly removing the knob o the rotary switch by pulling it away from the heater. Undo the holding nut and pull the switch out. Squeeze locator tabs together on the rear of the thermostat switch and push through outside of pedestal. Disconnect the wiring from the power lead and remove the fan. Convey the same to the authorised Eureka Dealer from whom you purchased your unit for service. Replace in the reverse order.
• Air control jamming
Access to the air side is available when the door is opened. There are three screws holding the air slide in place. Undo them and remove the air slide. Wipe any ash or dust that may have accumulated on the back of the air slide or on the face of the heater. If any burrs have developed on the back of the air slide or on the face of the heater, rub them o with ne wet and dry sand paper till you
have a smooth surface and edges. Replace the air slide and make sure the washers, springs and spacers are re-tted when you screw the bolts back into the face of the heater. Do not apply any type of lubricant to the air slide whatsoever as this will attract dust and make the slide stick.
• No overnight burn
Remove the air slide as per air control jamming and check that the air slide is hard against the face of the heater. If it is loose, tighten up the bolts holding the air slide to the face of the heater. Do not overtighten. Check that the door rope has an even indentation from its contact with the face of the rebox. If it is uneven and it appears as though air could leak through the seal, the door hinge and latch can be adjusted or the door rope may need to be replaced. Refer door adjustments and rope replacement instructions.
WARNING
!
Overring
NEVER OPERATE THE HEATER WITH THE DOOR LOOSE, OR SUCH THAT THE FIREBOX IS NOT AIR TIGHT. OVERFIRING COULD RESULT IN DETRIMENTAL WEAR AND TEAR ON THE FIREBOX AND FLUE SYSTEM.
Check the power connection with another appliance. If the power point is ok, shift focus to the fan or the switches. Move thermostat switch into the ‘Overide’ position, and select one of the three fan speeds. If the fan fails to function, isolate power as above, remove pedestal ller panel to gain access to loom. Check that the terminals on the loom
• Excessive ash build up
Some woods will give large amounts of ash despite how you run the heater. Others will give you very little. Use the wood which is most convenient for you as long as it is dry. After a period of time you will get to know when to empty your unit. Bark will give you excessive ash. Try not to burn it. If you are burning wood that gives you charcoal, you may nd that after running the heater say for 8 hours at maximum burn rate, the charcoal builds up excessively. Overnight burn will reduce this charcoal back to a ne ash. If you are not ready to shut down for overnight burn when you next fuel the stove, load the stove with only one piece of wood and lay it across the rebox on top of the charcoal. Open the air control wide open and you will nd the charcoal will burn down with the one piece of wood. Repeat the process until the ash level is signicantly reduced.
• Excessive smoking - smoke entering the room maybe caused by:
Insucient length of ue (ue to be 4500mm minimum underneath the base of heater to underside of cowl) Increase height of ue
Flue downdraught - Consult dealer or increase height of ue.
Creosote build up in ue - Remove cowl and clean ue as per cleaning instructions. Check moisture content of wood.
AF Gason Pty. Ltd. accepts no liability whatsoever for any interpretation of AS/NZS 2918:2001. It is important you understand these installation instructions and minimum clearances to combustible materials before selecting a position for your Eureka Ruby to ensure safe and correct installation is achieved.
Installation permit
Depending on your local authority requirements, a permit may be required for the installation of your heater. It is your responsibility to arrange the same.
Flue requirements
As per the dimensions in Figure 1 & 2 the Eureka Ruby can be installed with a Perforated 6” Default Flue Kit including a 180 degree x 900mm ue shield, or Figure 3 & 4 a Solid 6” Default Flue Kit including a 180 degree x 900mm ue shield. The ue system installed with the Eureka Ruby must comply with Australian and New Zealand installation standards AS/NZS 2918:2001, and be installed to the ue manufacturer’s instructions. The performance of your Eureka Ruby is highly reliable on an eective ue system. In many cases poor start-up, dirty glass, down draft which causes smoking when the door is open, and a reduction in heat outupt can all be related to the ue system being too short, or incorrect installation. Too tall a ue can result in excess draft and short burn times along with excessive heat output.
Clearance to combustibles
The Eureka Ruby freestanding heater conforms to AS/NZS 2918:2001 when positioned in relation to combustible surfaces as shown in Figure 1 & 2 on the following page. All dimensions used in this document are in millimetres and are minimum unless otherwise stated. These dimensions in Figure 1 & 2 state the minimum distance the Eureka Ruby can be placed in relation to any combustible materials - plaster, wallpaper, timber, MDF, etc. In the instance your Eureka Ruby is surrounded by non-combustible materials - brick, stone, concrete, cement sheet, villaboard or similar, wall clearances can be reduced to 50mm. A 50mm clearance is required to ensure room air can circulate around the wood heater during operation.
For additional clearance details, or to access the Eureka Ruby Freestanding Conformance Certicate, please contact the Eureka Dealer from whom you purchased your heater.
Hearth & oor requirements
The Eureka Ruby Module must be installed directly onto a non-combustible surface (ie. Hebel, brick, stone or concrete slab with tiles, etc.) which is at least 140mm thick.
If the oor surface is combustible, a minimum 140mm thick base shall extend 330mm in front of the appliance base.
If the oor surface is non-combustible (ie. brick, stone or a concrete slab with tiles, etc.) the 140mm thick base can terminate at 25mm minimum in front of the appliance base.
Page 4
Ruby Module 4
Ruby Module 13
Installation (Continued)
Figure 2
50mm from the rear wall to the
edge of the appliance rear panel.
325mm from the side wall to the
edge of the appliance side panel.
Floor protector should extend 330mm in front of appliance base.
50mm from walls when measured
from the closest point of the appliance (45deg to both walls).
Floor protector should extend 330mm in front of appliance base.
Figure 1
Basic Spare Parts
Parallel Installation - Perforated Outer Flue Kit
- 6” Active Flue with an 8” Perforated painted Outer Flue casing, which extends from the top of the heater to the drop box at the ceiling level, and an additional 180 degree x 900mm heatshield in between the active ue and outer casing (supplied with heater).
Corner Installation - Perforated Outer Flue Kit
- 6” Active Flue with an 8” Perforated painted Outer Flue casing, which extends from the top of the heater to the drop box at the ceiling level, and an additional 180 degree x 900mm heatshield in between the active ue and outer casing (supplied with heater).
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
232624 230980
231901-01
231031 231032 232527 231804 203903 231907 231821 917308 922313
232191-10
213049 227074 232037 232625 231909
203651 924607 906201 213146 214289 223625 232946 234101 910106 234016 907412 213098 907400 917209 212974 234342 917119
Ref. GPN Description
Ref. GPN Description Module Assembly Door Hinge Top Panel Cast Iron Liner - Rear Cast Iron Liner - LH & RH Airslide Plate Air Slide Rod Twin Barrel Fan Door Assembly Rubber Bumper Set Screw M8x20 Cap Screw M8x20 Inner Fill Panel Switch - 3 Speed Switch Knob Switch - 2 Speed Peddestal Fill Panel Steel Bae Plate
Grommet Cord Grip Screw S/Tap 1/2x10G Washer Flat 1/4x3/4 Wing Nut M6 Thermostat Switch Grommet Buer Heat Shield Door Hinge Shim Washer Star M8 Latch Shim Washer Flat M8x17 Air Slide Spacer Washer Flat 10x18 Set Screw M6x20 Air Slide Spring Door Catch Assembly Set Screw M5x20 C/S
Figure 14
Page 5
Ruby Module
12
Ruby Module 5
Figure 3
50mm from the rear wall to the
edge of the appliance rear panel.
325mm from the side wall to the
edge of the appliance side panel.
Floor protector should extend 330mm in front of appliance base.
50mm from walls when measured
from the closest points of the appliance (45deg to both walls).
Floor protector should extend 330mm in front of appliance base.
Installation (Continued)
Figure 4
(Continued)
Maintaining & Servicing your Eureka
Parallel Installation - Solid Outer Flue Kit
- 6” Active Flue with an 8” Solid painted Outer Flue casing, which extends from the top of the heater to the drop box at the ceiling level, and an additional 180 degree x 900mm heatshield in between the active ue and outer casing (supplied with heater).
Corner Installation - Solid Outer Flue Kit
- 6” Active Flue with an 8” Solid painted Outer Flue casing, which extends from the top of the heater to the drop box at the ceiling level, and an additional 180 degree x 900mm heatshield in between the active ue and outer casing (supplied with heater).
Replacing your glass
• Open door and lift free of hinge.
• Place door face down on a soft flat surface to protect paintwork and glass.
• Remove glass retainers by removing x6 M6 whizlock nuts.
• Lift door frame away from glass. Note how the 6mm OD glass sealing rope is placed around the door frame - dispose of old glass safely.
• Fit new 6mm OD glass sealing rope onto the door frame with new x6 dart clips. Ensure clips are positioned with pointed extrusion facing towards the edge of the door frame.
• Place the glass back onto the door frame with the 6mm OD door sealing rope in position.
• Fit glass retainers back to top and bottom of the door, and attach to door frame with the x6 M6 whizlock nuts. Tighten nuts evenly until the retainer holds the glass. Do not over tighten the retainers as this could break the glass.
• Mount door back onto hinge, close and ensure fitment is safe and correct.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Ref. GPN Description
Fitting a new door seal
• Open door and lift free of hinge.
• Place the door face down on a soft flat surface to protect the paintwork and glass.
• Remove old rope and scrape old glue from rope retaining groove.
• Clean the rope retaining groove with a clean, dry cloth to remove any old dust and debris.
• Apply a generous bead of roof and gutter silicon around the rope retaining groove.
• Press the new 19mm OD door rope into the rope retainer groove, placing the start-stop joint to the bottom corner of the hinge side of the door.
• Refit door and close to apply pressure to the new rope. Note: Hinge and door catch may need to be adjusted to allow the door to close completely, if previously adjusted to accommodate an ageing rope.
• Leave door closed for at least 12 hours before lighting the heater, and initially run at a low temperature to allow adhesive to fully bond to the door.
Ensure all maintenance is carried out when appliance is cool.
Figure 13
203603 231069 231070 231805 231888 231908 231911 903206 904300 907204 907406 932202 231816 234344 234345 922311 917110 902005
Rope 19mm OD Rope 6mm OD Dart Clips Handle Glass Door Frame Retainer Nut Whizlock M6 Nut Conelock M5 Washer M6 x 12.5 Washer 5.5 x 10 Screw M6 Shaft Main Upper Latch Gear Lower Latch Gear Screw M8 x 20 Screw M5 x 25 M5 Nut
Page 6
Adjuster Screw
Door Handle
Lock Nut
Retainer Plate
Lower Catch Gear
Upper Catch Gear
Figure 11-3
Lock Nut
Ruby Module 6
Ruby Module 11
Installation (Continued)
The Eureka Ruby Module can be installed into various installations depending on desire, or practicality. Figure 5 shows the appliance when installed on a Bench. Use this image as a guide for inspiration, or installation tips. All installations must conform as per dimensions on pages 4 & 5, depending on the chosen ue system, when installing on or adjacent to combustible materials.
Under all circumstances, if installing the Eureka Ruby Module on a bench above a oor comprising of combustible material, a minimum 9mm thick non-combustible oor protector at least 1000mm wide must extend 300mm infront of the bench, and continue beneath the bench to meet the rear of the bench or rear wall of the installation to conform to AS/NZS 2918:2001.
Take care not to scratch hearth, or bench during the installation process. The bench is tted with x4 levelling feet which will allow for any hearth or oor unevenness.
The Eureka Ruby is supported by x4 rubber buers which add stability and resistance to the appliance when transports bracket are removed. In some instances it maybe required that the Module is attached to the steel bench to ensure a safe installation.
1200
280
550
1200 LP Bench
Module Footprint (top view)
Hole centres for xing to bench
FRONT OF BENCH
160
360
505
30
Fixing Module to Bench
• With Module on pallet, remove x4 Phillips Head screws and remove pedestal filler panel to gain access to transport brackets.
• Remove tek screws from pallet, and undo Phillips Head screws attaching transport brackets to heater support.
• Rotate transport brackets 180deg (facing towards centre of heater) and re-attached used previously removed Phillips Head screws.
• Using the Module footprint dimensional guide, mark out the transport bracket hole centre on the bench.
• Double check the hole centre dimensions by measuring the rotated transport brackets located on the Module before drilling.
• Upon confirming centre hole dimensions, drill x3 holes using a
4.5mm diameter drill bit. Remove all swarf when complete.
• Carefully removed Module from pallet, and locate on bench over drilled holes. (Remove top plate, door, cast iron liners and baffle system to reduce overall appliance weight)
• Using x3 supplied tek screws, attach Module to bench.
Figure 5
Maintaining & Servicing your Eureka
Cleaning the glass
Generally the only time you will possibly need to clean your glass is after a long overnight burn. If you nd that you have a wet sticky black lm on your glass (creosote), it is better to burn the heater as normal for one load of wood. When the wood has burnt down to a hot bed of embers, open the door and leave it wide open until the glass cools suciently to be wiped with a damp cloth. This should clean all the white smoky lm o the glass. Creosote on the glass is normally a sign that you have tried to get too long an overnight burn or you have burnt excessively wet or green wood. If the lm on the glass won’t come o with a wet cloth, you can use wet ash from the ash bed as a cleaner or commercial product
s
such as Crystal Clear, Johnson Foam Clean or Windex.
Ash Lip Edges
Align With Glass Edge
Measure Height To Door
Adjusting door hinge
The door hinge denes the door alignment to the heater and the door catch, as well as determining the amount of pressure applied to the main door rope at the hinge side of the door.
To align door:
• Slightly loosen 3 x M8 Bolts securing the hinge to the heater. The upper bolts should be loosened 1- 1+1/2 turns, while the lower bolt should only be loosened 1/2 a turn.
• Align door horizontally by pivoting the door about the lower bolt. Note that there is no provision for lateral adjustment of the door hinge position.
• Check the alignment of the door by measuring vertically from the underside of the door at each outer edge, to the base of the unit, as per figure 11-2. This measurement should be taken with the hinge bolts tightened and with the door hanging under its own weight.
To adjust hinge shims:
• Open door and lift free of hinge, and place on a soft at surface while servicing the hinge.
• Remove the door hinge and fasteners as shown in gure 13.
• Remove x1 hinge shim plate in order to tighten the seal of the door rope. The maximum number of shims permitted behind the hinge is 2, fitted as standard.
• Fit door and re-align door to catch and firebox before fully tightening M8 bolts.
Adjusting door handle
• The door handle position can be adjusted to align the handle with the door glass, when the handle is in the closed position.
• Adjustment is carried out by winding the adjuster screw in or out, in order to change the rest stop position of the handle. This should be done with the door open and the handle resting in the closed position.
• To adjust the position of the screw, rst release the lock nuts, then use a Phillip’s head screw driver to turn the adjuster screw either in or out depending on the adjustment required.
• Once the desired adjustment position has been achieved, the lock nut should be re-tightened against the retaining plate. Refer to gure 11.3.
Catch Assembly
Latch Shim/s
Retaining Screws
Figure 11-1
Figure 11-2
To maintain an ecient and safe use of your Eureka Ruby, you may need to adjust the door hinge and catch to ensure the door closes safely and correctly over the duration of its life.
Adjusting door catch
• Open door to gain access to catch.
• Using a 3mm Allen key, remove the two catch retaining screws and set aside.
• To tighten the latch, remove one shim. To loosen the latch, t an additional shim.
• Additional shims are provided in the user manual packaging. Refer to gure 11-1.
• Once the desired setting has been achieved, re-t the catch assembly using the two retaining screws.
• Note that if an adequate seal cannot be achieved through the removal of one shim, a replacement door rope may be required.
Page 7
Ruby Module 10
Ruby Module 7
Operating your Eureka (Continued)
WARNING
!
Operation of the Fan
If rebox failure is reported and it is found that the rebox has been abused through improper use of the fan, AF Gason Pty. Ltd. reserve the right to disallow any warranty claims in relation to rebox failure.
WARNING
!
The Door
Leaving Door Open
As stated previously, leaving door open 25mm encourages the re to pick up at a faster rate. Your heater has been tested to ensure that no structural damage can take place if the door is inadvertently left open. However your paint nish can be damaged if the door is left open for a long period with a full rebox of fuel with the fan o. Closely supervise your heater while the door is left open.
Closing the Door
Always ensure that before you close your door there is no wood protruding beyond the front of the rebox opening. Do not use the door glass as a ’battering ram’ to push the wood back into the rebox. Damage to the glass by such impact is not covered by your warranty.
Rear liner
Side liner
Final inspection prior to use
• Ensure the baffle is firmly located and in the correct orientation.
• Ensure cast iron liners - side and back - are positioned correctly.
• Check fan cord has not been damaged during transit.
• Plug in fan cord and ensure cord does not touch heater surface.
• Switch thermostat switch to ‘override’ and select one of three speeds to ensure fan is operational.
• Check door seals are in place.
Figure 7
Figure 8
Bae System
WARNING
!
Steel Bae Plate
If the bae plate is damaged, burnt out, discarded or not installed as per these instructions, high ue temperatures, losses in combustion eciency and excess smoking can occur. To operate this appliance as it is intended, and to ensure product longevity is achieved, ensure the bae is installed as per these instructions.
If rebox, ue failure or excess damage to the appliance or its surroundings is reported due to incorrect installation or operation of the bae plate, AF Gason Pty. Ltd. reserve the right to disallow any warranty or claims in relation to the abovementioned.
The rear cast iron liner is to be positioned to the rear with rib and logos facing into the rebox. Side cast liners are to be positioned on each side and interlock into the rear cast liner. Refer Figure 8 for orientation.
1. Feed the baffle plate through the door opening with front edge fold facing up. Feed plate all the way to the rear of the firebox.
2. Lift front of baffle over Pin A and slide towards the front of heater.
3. Lift the rear so that the baffle is horizontal and move it towards the rear of the firebox.
4. Lower over Pin B.
5. Ensure baffle is sitting on Pins A and B.
Placement of Cast Iron Liners into rebox
Cast Iron Liners
Bae
Thermostat
Fan
Installation (Continued)
Daily operations
When you get up in the morning, open up the air control of the heater to high position to start the embers glowing. Place three or four pieces of wood on top of the embers and leave the door open 25mm. Once the fuel starts to ame close the door. Depending on your daily heating requirements, operate the fan as per fan operation instructions on page 10. For best results it is best to burn 410mm long wood and load your wood straight into the rebox front to rear. This will give optimum eciency and recoverable heat, and minimise creosote formation and smoke emissions.
Overnight burn
Approximately 30 minutes before turning the heater down tfor the overnight burn it is recommended to load the heater with fuel. Leave the air control in the medium to high position. Let the heater run for about 30 minutes. This will reduce the moisture content in the fuel before shut down. (This will help reduce the creosote formation in the revox and ue). Set the air control to the setting you have found best for your requirements. Turn the fan o, or to the thermostat setting and retire. The aim when
overnight burning is to have only a few hot embers left in the bottom of the rebox inthe morning, not
huge lumps of wood.
Maintaining & Servicing your Eureka
Firstly and carefully remove cast iron plates and bae system and put to one side. Close the heater door. Obtain a 150mm ue brush from your local Eureka Dealer and proceed up onto the roof. Remove the cowl. Slowly push the brush down the chimney until it stops. Pull the brush back out and repeat the process. Each time you do this you will notice that the brush will go further down the chimney until it reaches the bottom. The soot and creosote will fall down the chimney and into the rebox. Clean residue from rebox. Replace the bae plate rst, followed by the cast iron liners. Make sure you do the job well. The cleaner the ue the less chance there will be of the creosote sticking again. After you replace the cowl, inspect the roof ashing for any damage that may have incurred whilst you were cleaning the ue. Reseal the seal on the roof with roof and gutter silicon if required.
Cleaning your ue (It is recommended that you seek the services of a licensed plumber to carry out ue maintenance).
Figure 6
Upturned lip to
front of unit
When removing the bae to clean the ue, the bae must be inspected and replaced with the folded lip pointing up at the front of the rebox, as shown in gure 6. If the bae is burnt through, cracked or deteriorated to such a point that it will cease to function properly, it must be replaced.
Fitting the Steel Bae
Page 8
Ruby Module
8
Ruby Module 9
Operating your Eureka
WARNING
!
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITHOUT READING AND UNDERSTANDING THESE OPERATING INSTRUCTIONS THOROUGHLY. FAILURE TO OPERATE THIS APPLIANCE PROPERLY MAY CAUSE UNDUE DAMAGE TO THE APPLIANCE OR RESULT IN A FLUE FIRE.
Read these instructions
Starting your re
Place a relighter or paper in the bottom of the rebox and place a large amount of small kindling on top. Ignite the paper or the relighter. Set the air control to high and leave the main door open approximately 25mm. When the kindling is burning, place about four pieces of small wood on top of the burning kindling. Once the wood is alight, close the main door. After approximately 20 minutes, turn the air control down to medium. For fan operation refer to the following section.
On the initial re up you may detect smoke coming from the paint nish and from any oils that may be on the steel on the outside of the rebox. This is normal. It is suggested to well ventilate your home on the initial re up. Please refer to our section ‘Paint Curing and Care’ on page 2.
The glass door
Always operate your heater with the door closed and locked. The only time you can leave the door open is on initial lighting, or when reloading the heater.
Care of you
r glass
If you are burning good, dry wood, you will have very little discolouration of your glass in a normal burning cycle. If you aim for an eight to ten hour overnight burn, you should not get much discolouration. You can control this by adjusting the air control, moving from the left and slowly creeping the control to the right. After a number of days you will nd the right position to suit your requirements and the fuel that you are using.
Installation (Continued)
3000mm
3000mm
3000mm
1000mm
min if clear
within
3000mm of
ue top
Increase from 1000mm min
until clear
within 3000mm
of ue top
600mm min
More than 3000mm
600mm min
More than 3000mm
or less
3000mm
or less
Increase as
necessary
until
nothing
within
3000mm of
ue top
Any nearby
structure
3000mm
The ue pipe shall extend not less than 4.6m above the top of the oor protector. Note: Installation must be carried out by a licensed installer in accordance with AS/NZS 2918:2001.
Flue pipe casing
Flashing
3 x ue diameter from active ue to heat sensitive surface
Batten
Flue pipe
Flashing
Flue pipe casings
Heat sensitive roof
25mm
25mm
25mm
Flue pipe
Gap 25mm
Gap 25mm
Roong
Batten
Ceiling
Ceiling Plate
See clause 4.6.3(b) of AS/NZS 2918:2001
25mm
12mm
25mm
150mm dia
Example of sloped ceiling penetration
Example of roof penetration
See clause 4.8 of AS/NZS 2918:2001
Flue and chimney requirements
Figure 9
Figure 10
Rafter
Fan operation
Rotary switch
Thermostat switch
Thermostat ‘On’
Thermostat ‘Override’
Figure 11
Your Eureka Ruby is equipped with a temperature-sensitive thermostat switch located within the heaters pedestal beneath the rebox, which when selected will turn the fan on and o depending on the temperature of the rebox. To use the thermostat, select the thermostat ‘On’ position via the thermostat switch, and select the desired fan speed you wish to use (low, medium or high). If the fan is not coming on at the desired time, ip the switch into the Override position and operate the 3 speed fan as described below:
• Initial Startup (cold) Leave fan off until the heater is hot and has established a coal bed - approximately 20 minutes after fuel is lit.
• Medium or High Burn Setting If the heater is running above medium fire for extended periods of time, fan speeds medium and high are recommended. High is recommended for short bursts where a quick temperature rise is desired in conjunction with a high fire setting.
• Low Burn Setting The fan cools off the firebox, robbing the combustion process of efficiency. If you wish the fan can be left off only when the heater is burning a low fire. Note: Improper use of fan can result in firebox failure. The fan should be cleaned on a regular basis. (Refer Troubleshooting for fan removal and cleaning.)
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