Page 1
ZCC Part No. 232367
If desirable, a non-
combustible noggin can
be attached closer than
1000mm above the base
of the appliance.
Zero Clearance
Cabinet Installation
To suit Insert Models: Pearl & Tilga
Tripleskin
Flue
noggin
side studs
40
835
945
min. width
Hearth
1000
800
765
or hearth reduction
18mm Bellis Board,
cement sheet or
equivalent min.
For elevated
installation detail
refer Installation
Instructions
550
Zero
Clearance
Cabinet
(ZCC)
600
35
40
ZCC Installation notes
This appliance has been factory tted and attached inside the ZCC. Depending on your desired installation type, whether
it be at ground level, or elevated for a mid-wall installation, the following sequence of installation steps may need to be adjusted
to suit. For any additional information please refer to the Operation and Installation Instructions supplied with the appliance, or contact
the dealer from whom you purchased the heater from.
35
• Select the position that you wish to install your Insert ZCC, carefully allowing for ue clearances of 305mm in the
roof cavity (the outer ue being 255mm requires a 25mm clearance on either side to combustibles, making overall clearance of
305mm), and allowing for sucient clearances for combustibles where rear and side walls may play a
process.
• Ensure there is access to a power supply inside the enclosure for connecting the fan in the heater. In some instances an
extension cord maybe required to reach a power supply. Please keep in mind that the fan will need to be removed for cleaning,
Sheet 1 NEXT 2 GPN 232738 Rev.*
and access to the power supply should be made relatively easy.
• Remove door (open door handle and swing door open to roughly 45deg and lift o hinge), remove cast iron liners and bae
system from inside the rebox to reduce overall weight of unit.
• Using a 5mm allan key, remove x4 M8 cap screws which attach the fascia to the rebox. Carefullly remove the fascia and place
to the side. Removing fascia allows the ZCC to be mounted ush with front of enclosure face for a ush fascia nish.
• If installing at ground level onto a combustible oor surfa
ZCC than carefully lift the ZCC into position.
• Fit ue system to upstands and appliance. Install through roof as per ue manufactures instructions, and terminate at the
required height above the roof line, t cowl. Note: the base of the active ue will need to be trimmed and sealed with re cement.
• Build your frame around the ZCC maintaining the clearances listed previously.
• Enclose the front of the frame with minimum 9mm non-combustible cement sheet, villaboard, bellis board etc.
• Enclose the sides of the frame with plaster, timber, MDF etc.
• Install the mantle if required as per mantle clearances on the following page.
Note: If mantle is made out of combustible material, thi
• Re-attach removable fascia & door.
roll in the installation
Sheet 1 NEXT 2 GPN 232738 Rev.*
ce, place required oor protector under the desired position of the
s appliance must have it’s hot air deector attached to the fasica.
Page 2
ZCC Part No. 232367
Zero Clearance
Cabinet Installation
To suit Insert Models: Pearl & Tilga
2 petS1 petS
Minimum 9mm thick
cement sheet, villaboard
or non-combustible
material on front face
of framing
Non-combustible material can
overlap clearance gap between
ZCC and frameing, and run over
the front of the ZCC. DO NOT
silicon or adhear material to ZCC
as heat expansion of ZCC will
cause cracking.
Non-combustible
hearth
Breast plate no
thicker than 30mm
55 (appliance
to mantle upright)
Vent may be
located in the
wall of on the oor.
Plaster, timber, MDF etc.
250
1500
1410
Hearth depth
mm in front
of unit
Vent (optional) - Position vent
such that access is
available to fan power
supply when vent is
removed.
6 inch Flue Kit
Minimum Requirements:
• 5 x 6” S/S Flue
• 4 x 8” Gal Flue
• 4 x 10” Gal Flue
• 10” Upstands
450mm
4th Skin
3rd Skin
2nd Skin
1st Skin
Heater
55mm
10” Gal Flue
10”
425mm
8” Gal Flue
6˝ S/S Flue
Note: Some states will use dierent
size ue kits which will require the
appropriate upstande.
• 8” Upstand
97mm
Spigot
8”
370mm
10” Upstand
8” Upstand
385mm
Removable fascia
Mantle only
hot air deflector
M8 cap screw
Door
Sheet 2 NEXT 2 GPN 232738 Rev.*
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