Euphonix System 5 Control Surface/Frame, S5, System 5 User Manual

System 5 Control Surface/Frame

Euphonix Inc. 220 Portage Avenue Palo Alto , CA 94306

Tel: (650)855-0400 Fax: (650) 855-0410 Web Page: www.euphonix.com

In the interest of continued product development, Euphonix reserves the right to make improvements in this

manual and the product it describes at any time, without notice or obligation.

System 5, S-5, PatchNet, eMix, EuCon, R-1, Studio Hub, , Digital Studio Controller, DSC, CleaR, GainBall,

SnapShot, SnapShot Automation, SnapShot Recall and Total Automation are trademarks of Euphonix Inc.

Version 1.0

Part# 840-07576-01

Publish date: October 2001

TABLE OF CONTENTS

Box Inventory ............................................................................................................. 4

Safety and Precautions.............................................................................................. 4

Power On Sequence ............................................................................................................................ 5

CE/TUV/UL/CSA.......................................................................................................... 5

Component Overview ................................................................................................ 6

Functional Description ........................................................................................................................ 6

FRAME SECTION......................................................................................7

Physical Specifications ....................................................................................................................... 7

Exploded View...................................................................................................................................... 7

Side Panel View.................................................................................................................................... 8

Dimensions and Weight ...................................................................................................................... 9

User Reference - Frame........................................................................................... 10

Assembling the S5 Frame ................................................................................................................. 10

System 5 Ethernet/Power Cable Configuration .............................................................................. 18

System 5 Ethernet Cable Harness ...................................................................................................19

CONTROL MODULES SECTION ............................................................21

Physical Specifications ........................................................................................... 21

Top View - Control Modules ............................................................................................................. 21

Filler Modules..................................................................................................................................... 22

Dimensions and Weight .................................................................................................................... 23

Technical Specifications ......................................................................................... 23

Environmental Requirements ........................................................................................................... 23

Power Requirements ......................................................................................................................... 23

Power Consumption .......................................................................................................................... 23

Control Module Expansion Port ....................................................................................................... 24

General Description ....................................................................................................................... 24

Physical Pinout............................................................................................................................... 24

DB25 Electrical Specification: ........................................................................................................ 26

Typical Usage: ............................................................................................................................... 26

Alternate Usage #1: ....................................................................................................................... 27

Alternate Usage #2: ....................................................................................................................... 28

User Reference – Control Modules......................................................................... 29

Control Module Setup ....................................................................................................................... 29

Overview of Ethernet IP Address Allocation ..................................................................................29

Self Test Procedure for CM401, CM402 and CM408 ....................................................................... 30

Initiating Self Test........................................................................................................................... 31

Self Test Operations ...................................................................................................................... 32

Top Level Test Keys ...................................................................................................................... 33

LED test ......................................................................................................................................... 34

All Switch LEDs Toggle..................................................................................................................35

Color Toggle................................................................................................................................... 35

All Switch and Indicator LEDs Toggle ............................................................................................ 35

Vegas Mode ................................................................................................................................... 35

Switch Test.....................................................................................................................................36

Intelligent Display Test ................................................................................................................... 37

Knob Test ....................................................................................................................................... 38

Knob value display ......................................................................................................................... 39

Halo Test ........................................................................................................................................ 39

Knob meter display ........................................................................................................................ 39

Knob switch test ............................................................................................................................. 39

Expansion port switch test .............................................................................................................39

Fader Test ...................................................................................................................................... 40

Fader Test (continued) ................................................................................................................... 41

All fader up ..................................................................................................................................... 42

All fader down ................................................................................................................................ 42

Fader cycle test with speed control................................................................................................ 42

Fader echo test .............................................................................................................................. 42

Touch Sense Test .......................................................................................................................... 42

Backstop PFL switch test ............................................................................................................... 42

Fader Write value display............................................................................................................... 42

Fader Read value display ..............................................................................................................42

TFT backlight brightness test ......................................................................................................... 42

CPU Test ............................................................................................................................................. 43

RAM Test .......................................................................................................................................43

ROM Test ....................................................................................................................................... 43

PC104 RAM Test ...........................................................................................................................44

APPENDIX 1 ............................................................................................46

Parts Lists................................................................................................................. 46

System 5 Leg Set: Part# 946-07220-01........................................................................................ 46

System 5 Frame Set, 6ft: Part# 946-06425-01 .............................................................................48

System 5 Frame Set, 9ft: Part# 946-06840-01 .............................................................................49

System 5 Frame Set, 12ft: Part# 946-07160-01 ...........................................................................50

Box Inventory

Description Part # Qty

S5 Leg Set

Leg, Left, Finished Leg, Right, Finished Keyboard Tray Assembly Keyboard Palm Rest S5 Control Surface/Frame Manual

One of the following Frame Kits

Frame, 6ft Frame, 9ft Frame, 12ft

The specified number of the following modules: CM401 CM402 CM408 CM409-HTP

Serial Mouse Extender CM409-H 946-06650-01 CM409-F 946-06651-01

946-07220-01

726-06398-01 726-06419-01 726-06415-01 726-07216-01 840-07576-01

946-06425-01 946-06840-01 946-07160-01

946-05718-01 946-05719-01 946-05717-01 946-07000-01

032-07169-00

1 1 1 1 1

Safety and Precautions

1) Read Instructions - Read all the safety and operation instructions before operating the System 5 Control Surface.

2) Heed Warnings – Follow all warnings on the Control Modules and in these operating instructions.

3) Water and Moisture – Do not use the Control Surface near water.

4) Heat – Locate the Control Surface away from heat sources.

5) Power Sources – Connect the Control Modules only to a power supply of the type described in these operation instructions or as marked on the Control Modules.

6) Power Cord Protection – Route power cords so that they are not likely to be walked upon or pinched by items placed on them.

7) Object and Liquid Entry – Do not drop objects or spill liquids on the Control Surface.

8) Damage Requiring Service – The Control Modules should be serviced only by qualified personnel when:

a) Objects have fallen, or liquid has spilled into the Control Modules;

b) A Control Module does not appear to operate or exhibits a marked

change in performance; or,

c) A Control Module has been dropped or sustained other physical

damage.

7) Servicing – Do not attempt to service the Control Modules beyond those means described in this operation manual. All other servicing should be referred to the Euphonix Tech Support department.

8) Fuse replacement – To prevent electric shock and avoid risk of fire, replace fuse only with the same type and rating.

9) To prevent electric shock, do not use the Control Modules polarized plug with an extension cord, receptacle or other outlet unless the blades can be fully inserted to prevent blade exposure.

10) Grounding or Polarization – Do not defeat the grounding or polarization of the Control Modules.

Power On Sequence

The Control Surface modules are powered up by a switch on the back of the frame. The Control Surface should be powered up after the Virtual Mixer is running.

CE/TUV/UL/CSA

CE documentation is available.

Component Overview

Functional Description

The System 5 Console consists of a frame and leg assemblies which house a configurable number of Control Modules that comprise the Control Surface. The System 5 Control Surface is the digital control center for all the System 5 component assemblies. The Control Surface communicates with the System 5 component assemblies via Ethernet network connections. Control signals are transmitted to the Euphonix EH224 EuCon Hub and distributed to the various System 5 component assemblies. No audio passes through the Control Surface.

Available in 6 foot, 9 foot, and 12 foot frame widths, the System 5 Control Surface is modular in construction. The number and variety of Control Modules are configurable based on the specific needs of each facility. Control modules are 12 inches wide. Filler modules can be ordered in full or half width.

FRAME SECTION

Physical Specifications

15 13

Exploded View

Item No. Qty Description Part No. 6ft Part No. 9ft Part No. 12ft

1 1 Leg, Right, Finished 726-06419-01 2 2 Box beam 726-06399-01 726-06437-01 726-07164-01 3 1 Leg, Left, Finished 726-06398-01 7 1 Palm beam 726-06415-01 10 4 Caster Brackets 13 1 Back beam-9 726-06408-01 726-06430-01 726-07163-01 15 2 Brace 1 726-06404-01 16 3 Cover, back, 3ft 726-06686-01 (1) 726-06686-01 (2) 726-06686-01 (3) 18 1 Leg panel Left – 726-06394-01 Right – 726-06826-01 19 1 Keyboard Tray Assy 726-06415-01 21 1 CM401 assembly 946-05718-01 21 * CM402 assembly 946-05719-01 21 * CM408 assembly 946-05717-01 21 * CM409F assembly 946-06651-01 21 * CM409H assembly 946-06650-01 * Qty depends on specified configuration

Side Panel View

41”

30.5”

29.5”

24.2”

39.5”

22 12

Item No. Qty Description Part No. 6ft Part No. 9ft Part No. 12ft

2 2 Box Beam 726-06399-01 726-06437-01 726-07164-01 6 1 Plate, compression 726-06402-01 7 2 Palm Beam 726-0403-01 726-07168-01 726-07162-01 8 1 Plate, spread 726-06404-01 12 4 Caster 726-06407-01 13 1 Back beam 726-06408-01 726-06430-01 726-07163-01 15 2 Brace 726-06411-01 16 * Cover, back, 3ft 726-06686-01 (2) 726-06686-01 (3) 726-06686-01 (4) 18 2 Leg Panel 726-06394-01 (Left) 726-06826-01 (Right) 19 1 Keyboard Tray Assy 726-06415-01 21 1 CM401 assembly 946-05718-01 21 * CM402 assembly 946-05719-01 21 * CM408 assembly 946-05717-01 21 * CM409F assembly 946-06651-01 21 * CM409H assembly 946-06650-01 22 4 Foot, level 000-06434-00 27 1 Talk Back Mic 302-07044-00 * Qty depends on specified configuration

Dimensions and Weight

Height: 39.5 inches

Width: Frame size + 10”

Depth: 41 inches

Weight: Frame without modules

6ft Frame: 245lbs (111kg)

9ft Frame: 300lbs (136kg)

12ft Frame: 380lbs (172kg)

Approximately 14 inches of depth should be left behind the System 5 Control Surface for cable connections.

User Reference - Frame

Assembling the S5 Frame

Tools required:

• Hex drivers, 1/8”, 3/16”, 7/32”, ¼”, 5/32”

• Flat-bladed screwdriver, ¼”

• Socket wrench, ½”

• Silicon grease for bolts (Finish Line bicycle grease works great)

• Aux leg (item 20, not shown on some frame drawings)

• Bus wire, two 24” pieces

• Tap set for 3/8” 24 (3/8” 16 for newer box beams) and 5/16 18 threads

Minimum number of people required: 2. For a 12-foot frame, 3 people are required.

Refer to the System 5 Frame drawings (pages 7-8) and the Parts Lists at the end of this manual to help with parts identification and visualization of the steps set forth in this procedure.

1) Verify that all screws and bolts have been greased. If they aren’t greased, apply silicon grease to all of them.

2) Start with inserting the middle box beam (item 2) in the left leg (item 3, Leg Left). You may have to drop the leg panel (item 18, legpnl) to get it in easily. Two people need to hold up the beam, while the third person holds up the leg. Guide the beam into the leg (flat side up). Insert a 3/8” 24x1.5 button head bolt (046-06421-00) with a 3/8” flat washer (081-07193-00) through the leg hole and into the beam, being careful not to strip the threads. Tighten the bolt fully, using a 7/32” hex

driver.

3) After the beam is attached to the leg, the auxiliary leg (12 ft frame only, item 20) can be put underneath the beam near the center to hold it up. Secure the auxiliary leg to the beam by inserting a “T” nut (000-06690-00) into the beam, and thread a 5/16x18x0.50 screw (044-07192-00) through the auxiliary leg mounting hole and into the “T” nut.

4) Insert the rear box beam (item 2) into the left leg next, using the same techniques outlined in step 2. The auxiliary leg can help to hold up the beam.

5) Prior to inserting the palm beam (item 7) into the left leg, thread the bus wire through one of the holes of the spread plate (part#726-06404-01, item 8), twistlocking the wire at the spread plate end. Run the other end of the wire through its matching bolt hole on the left end of the palm beam. The spread plate should mount inside the end of the palm beam, flat side up. As the palm beam is inserted into the left leg (rounded side out) guide the bus wire into the matching bolt hole of the leg. Insert a 3/8” 24x1.5 button head bolt through the leg hole and into the beam, using the same techniques outlined in step 1. The auxiliary leg can help to hold up the

beam.

6) Insert the back beam (item 13) into the left leg, using the same techniques outlined

in step 1. The auxiliary leg can help to hold up the beam.

7) Insert as many “T” nuts in the beams as required. For example, you will need 3 “T” nuts for the middle box beam’s inner channel and 3 “T” nuts for the palm beam’s inner channel in order to install the keyboard tray. You will need 4 “T” nuts for each back cover brace (item 15, brace 1), 2 for the back beam bottom channel and 2 for the rear box beam outside channel. You will need 2 “T” nuts for each power strip, usually mounted on the rear box beam.

8) With the auxiliary leg holding up one end of the S5 frame, insert the four beams into the right leg (item 1, Leg Right), using the same techniques outlined in step 1.

Also, for the palm beam, use the same technique with the spread plate and bus wire as outlined in step 4.

9) Install the four box beam braces (item 4) on each end of the box beams. Use four 5/16-18x3.5 bolts (043-06688-00) and four 5/16 lock washers (082-066889-00) for each box beam brace. Use a ½” socket wrench. Do not tighten down fully until the

frame is fully loaded and its width is checked.

10) To secure the spread plates into the palm beam ends, pull down on the bus wire, and line up the spread plate screw holes with the leg screw holes. With a 3/16” hex driver, insert a 5/16-18x1.125 flathead screw (046-06409-00) into spread plate screw hole sans the bus wire. Once the screw is threaded in and tightened down, remove the bus wire and insert the other counter-sunk screw in the screw hole that the bus wire previously occupied. You may have to loosen the other screw a little in order to remove the bus wire.

11) Using the 3/16” hex driver and 5/16-18x2.25 flathead screws (046-06401-00), install the spread plates (part# 726-06402-01, items 5 & 6) into the back beam ends. (Like spread plate pictured in Step 5.)

12) Install all the modules into the frame to ensure that their surfaces are flush. Use the thumbscrews (936-07240-01, S5 thumbscrew kit, 4 per module) to secure the modules to the box beams. Before installing the 401 module permanently into the frame, attach the talkback mic bracket (936-07219-01, S5 talkback mic kit) into the middle top screw hole of the SBC panel, using the screw and insulating washer supplied in the S5 talkback mic kit.

13) After verifying that the control surface is acceptable, tighten all loose screws and bolts in the frame. Tighten the bolts on the box beam braces only until their lock washers flatten, and no further. You will have to temporarily remove the modules on each end of the frame to be able to tighten the box beam braces.

14) Using a ¼” hex driver and 5/16x18x0.375 socket head screws (044-06686-00), install the back cover braces (item 15, brace 1). Determine the position of the braces by aligning them with the back cover mounting screw holes. Move the slide nuts in the rear box beam and back beam to the brace locations, and mount the braces to them.

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Euphonix System 5 Control Surface/Frame, S5, System 5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual