EUCHNER ESM-BA7xx User Manual

Emergency Stop Safety Relay ESM-BA7..

User Information

Correct Use The ESM-BA7.. is a universal emergency stop safety switching

device with seven safe relay outputs that can quickly and safely
stop the moving parts of a machine or system in case of danger.

Applications for the ESM-BA7.. include single or dual-channel
emergency stop circuits and guard monitoring on machines and
systems. This safety relay can be delivered with fixed screw
terminals or plug-in terminals.

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Features

Function

7 safe, redundant relay outputs

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4 auxiliary relay outputs; 2 auxiliary transistor outputs

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Connection of:

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- Emergency stop buttons

- Safety switches

- Non-contact safety switches

- OSSD-Outputs

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Single or dual-channel operation possible

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Feedback loop for monitoring downstream contactors or
expansion modules

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Cyclical monitoring of the output contacts

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Indication of the swiching state via LED

The emergency stop safety switching device ESM-BA7.. is
designed for safe isolation of safety circuits according to EN
60204-1 and can be used up to safety category 4, PL e
according to EN ISO 13849-1.

The internal logical system closes the safety contacts when
the start button is pressed.

If the safety switch is opened, the positively driven safety
contacts are opened and safely switch the machine off. It is
ensured that a single fault does not lead to a loss of the
safety function and that every fault is detected by cyclical
self-monitoring no later than when the system is switched
off and switched on again.

The operating status of the device is indicate by the
auxiliary transistor outputs O1 and O2

O1: Ready. PWR is connected.
O2: Both relay channel K1, K2 are switched on.

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2 start behavior possible:

- Monitored manual start

- Automatic start

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Up to PL e, SILCL 3, category 4

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STOP-category: 0

Fig. 1 Block diagramm ESM-BA7..

UL pending

Installation

Safety
Precautions

Electrical
Connection

As per EN 60204-1, the device is intended for installation in
control cabinets with a minimum degree of protection of
IP54. It is mounted on a 35-mm DIN rail according to
DIN EN 60715 TH35.

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Installation and commissioning of the device must be
performed only by authorized personnel.

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Observe the country-specific regulations when installing
the device.

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The electrical connection of the device is only allowed to
be made with the device isolated.

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The wiring of the device must comply with the instruc­tions in this user information, otherwise there is a risk

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that the safety function will be lost.

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A safety transformer according to IEC 61558-2-6 or a
power supply unit with electrical isolation from the
mains must be connected.

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External fusing of the safety contacts (6A slow-blow or
8A quick-action or 10 A gG) must be provided.

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A maximum length of the control lines of 1000 meters
with a line cross section of 0.75 mm

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must not be ex-

ceeded.

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The line cross section must not exceed 2.5 mm2.

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If the device does not function after commissioning, it
must be returned to the manufacturer unopened. Ope­ning the device will void the warranty.

Fig. 2 Installation / removal

It is not allowed to open the device, tamper with the de­vice or bypass the safety devices.

All relevant safety regulations and standards are to be
observed.

The overall concept of the control system in which the
device is incorporated must be validated by the user.

Failure to observe the safety regulations can result in
death, serious injury and serious damage.

A1: Power Supply
A2 : Power Supplay
S11: DC 24V control voltage
S10: Control line
S12: Control line
S13: Control line
S14: Control line
S21: Start, Control line
O1;O2: Aux transistor outputs
0V: Reference common O1, O2
81-82: Auxiliary Contact
91-92: Auxiliary Contact
101-102: Auxiliary Contact
101-112: Auxiliary Contact
13-14 to 73-74:
Safety Out1-7

Fig. 3 Connections

EUCHNER GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen Tel. [phone] Fax [phone] www.euchner.de [e-mail]

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Emergency Stop Safety Relay ESM-BA7..

User Information

Applications

Emergency Stop
Circuit

Depending on the application or the result of the risk assessment according to EN ISO 13849-1, the device must be wired as
shown in Fig. 1 to Fig. 11.

Fig. 1:

Two-channel emergency stop
circuit with short circuit and earth
fault monitoring.

(category 4, up to PL e)

Fig. 2:

Two-channel emergency stop
circuit with earth fault monitoring.

(category 3, up to PL d)

Starting Behavior

Feedback Loop

Fig. 3:

Single-channel emergency stop
circuit with earth fault monitor­ing.

(category 1, up to PL c)

Fig. 5:

Two-channel emergency stop
with pnp-outputs/OSSD-outputs

with short circuit monitoring.
(category 4, up to PL e)

Fig. 6:

Monitored manual start.
It is monitored that the start button was

opened before the emergency stop
button closes. (Prerequisite: operating
voltage must not be interrupted.)

Fig. 8:

Feedback loop for monitored manual
start:

The feedback loop monitors contactors
or the expansion modules .

Fig. 4:

Two-channel sliding guard
monitoring with short circuit and
earth fault monitoring.

(category 4, up to PL e)

Warning only for 24V-version:

In order to activate earth fault monitoring, the PE must be
connected only to the power supply unit in accordance with
EN60204-1.

Fig. 7:

Automatic start.

Warning:

Safety contacts switch
immediately when the
power supply is connected.

Max. permitted delay during
closing of the safety switches on
S12 and S13:

S12 before S13: 300 ms
S13 before S12: any

Fig. 9:

Feedback loop for automatic start:
The feedback loop monitors contac-

tors or the expansion modules .

Power supply
and
Safety contacts

Commissioning
Procedure

Fig. 10:

Power supply A1 and A2.

(Power supply according to techn.
data )

Note: The items listed under “Electrical connection” must be observed during commissioning.

1. Wiring emergency stop circuit:

Wire the emergency stop circuit according to the required
Performance Level determined (see Fig. 1 to Fig. 5).

2. Wiring start circuit:

Wire the start circuit according to Fig. 6 or Fig. 7 to set the
starting behavior.

Warning:
If “Automatic start” is set, bear in mind that the safety con-

tacts will switch immediately after the power supply is
connected. If “monitored manual start” is set, the start
button must be opened after wiring.

3. Wiring feedback loop:

If your application provides for external contactors or ex­pansion modules, connect them to the device according to
Fig. 8 or Fig. 9.

4. Wiring power supply:
Connect the power supply to terminals A1 and A2 (Fig. 10).

5. Starting the device:

Switch on the operating voltage.

Warning:

If the “automatic start” starting behavior is set, the safet y
contacts will close immediately.

If the “monitored manual start” starting behavior is set, close
the start button to close the safety contacts.

LEDs K1 and K2 are lit.

6. Triggering safety function:

Open the emergency stop circuit by actuating the connec­ted safety switch. The safety contacts open immediately.

7. Reactivation:

Close the emergency stop circuit. If “automatic start” is
selected, the safety contacts will close immediately.

If the “monitored manual start” starting behavior is set, close
the start button to close the safety contacts.

Warning: Wiring only in de-energized state.

Fig. 11:

Connecting load to safety contacts.

(Figure shows example.
Voltage „+V“ according to techn.

data)

EUCHNER GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen Tel. [phone] Fax [phone] www.euchner.de [e-mail]

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Emergency Stop Safety Relay ESM-BA7..

User Information

Maintenace

The device must be checked once per month for proper
function and for signs of tampering and bypassing of the
safety function.

The device is otherwise maintenance free, provided that it
was installed properly.

What to Do in
Case of a Fault?

Safety
Characteristics
According to
EN ISO 13849-1

Device does not switch on:

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Check the wiring by comparing it to the wiring diagrams.

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Check the safety switch used for correct function and
adjustment.

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Check whether the emergency stop circuit is closed.

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Check whether the start button (with manual start) is
closed.

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Check the operating voltage at A1 and A2.

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Is the feedback loop closed?

The device is certified according to EN ISO 13849-1 up to a
Performance Level of PL e.

Safety characteristics according to EN ISO 13849-1 for all variants of ESM-BA7

Load (DC-13; 24V) <= 0.1A <= 1A <= 2A

T10d [years] 20 20 20

Category: 4 4 4

PL e e e

PFHd [1/h] 2.47E-08 2.47E-08 2.47E-08

nop [cycle / year] <= 500.000 <= 350.000 <= 100.000

Device cannot be switched on again after an emergency
stop:

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Check whether the emergency stop circuit was closed
again.

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Was the start button opened before closing of the emer­gency stop circuit (with manual start)?

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Is the feedback loop closed?

If the fault still exists, perform the steps listed under
“Commissioning Procedure”.

If these steps do not remedy the fault either, return the
device to the manufacturer for examination.

Opening the device is impermissible and will void the
warranty.

Note:

Additional data can be requested from the manufacturer for
applications that deviate from these conditions.

Techn. Data

Operating voltage AC/DC 24V
Rated supply Voltage 50-60Hz
Permissible deviation + / - 10%
Power consumption DC 24V AC 24V
approx. 4.5 W approx. 8.5 VA
Control voltage at S 11 DC 24V
Control current S11..S14 approx. 250mA
Safety contacts 7 NO contacts
Auxiliary contacts 4 NC contacts
Auxiliary transistor outputs (O1, O2) DC 24V / 30mA, over current protected
Max. switching voltage AC 250V
Safety contact breaking capacity AC: 250V, 2000VA, 8A for ohmic load
(13-14, 23-24, 33-34,43-44, 53-54, 63-64, 73-74) 250V, 3A for AC-15
DC: 50V, 8A for ohmic load
24V, 3A for DC-13
Max. total current through all 7 contacts up to Ta=40°C:
35A 10mm spacing between the devices
20A no spacing between the devices
Auxiliary contacts braking capacity AC: 250V, 2000VA, 8A for ohmic load
(81-82, 91-92, 101-102,101-112)
Minimum contact load 24V, 20mA
Contact fuses 6A slow blow or 8A quick-action or 10A gG
Line cross section 0.14 -2.5mm2
Max. length of control line 1000m at 0.75 mm2
Contact material AgSnO
Contact service life mech. approx. 1 x 107, electr. 1 x 105 operating cycles
Test voltage 2.5kV (control voltage / contacts)
Rated impulse withstand voltage, leakage path/air gap 4kV (DIN VDE 0110-1)
Rated insulation voltage 250V
Degree of protection IP20
Temperature range -15°C bis +40°C
Degree of contamination 2 (DIN VDE 0110-1)
Overvoltage category 3 (DIN VDE 0110-1)
Weight approx. 350g
Mounting DIN rail according to EN 60715TH35

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EUCHNER GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen Tel. [phone] Fax [phone] www.euchner.de [e-mail]

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Emergency Stop Safety Relay ESM-BA7..

User Information

Dimension
Drawing

9945

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1
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EUCHNER GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen Tel. [phone] Fax [phone] www.euchner.de [e-mail]

Subject to technical modifications, no responsibility is accepted for the accurac y of this information. © EUCHNER GmbH + Co. KG 090093-03-04/12 (Translation of the Original Operating Instructions)

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