EUCHNER CTP-L.-AS1 Unicode, CTP-L.-AS1 Multicode Operating Instructions Manual

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Operating Instructions

Transponder-Coded Safety Switch With Guard Locking

CTP-L.-AS1 Unicode/Multicode

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

Contents

1. About this document ............................................................................................. 4

1.1. Scope ............................................................................................................................................4

1.2. Target group ..................................................................................................................................4

1.3. Key to symbols ...............................................................................................................................4

1.4. Supplementary documents ..............................................................................................................4

2. Correct use .......................................................................................................... 5

3. Description of the safety function .......................................................................... 6

4. Exclusion of liability and warranty ......................................................................... 7

5. General safety precautions ................................................................................... 7

6. Function ............................................................................................................... 8

6.1. Guard locking on version CTP-L1 ......................................................................................................8

6.2. Guard locking on version CTP-L2 ......................................................................................................9

6.3. Switching states .............................................................................................................................9

7. Manual release ................................................................................................... 10

7.1. Auxiliary release and auxiliary key release (can be retrotted) ...........................................................10

7.1.1. Actuating auxiliary release .............................................................................................10

7.1.2. Actuating auxiliary key release .......................................................................................10

7.2. Emergency unlocking (can be retrotted) ........................................................................................11

7.2.1. Actuating emergency unlocking ......................................................................................11

7.3. Escape release (optional) ..............................................................................................................11

7.3.1. Actuating escape release...............................................................................................12

7.4. Wire front release (optional) ...........................................................................................................12

7.4.1. Laying wire front release ................................................................................................12

8. Changing the approach direction ........................................................................ 13

9. Installation ......................................................................................................... 14

10. Electrical connection .......................................................................................... 15

10.1. Notes about .........................................................................................................................15

10.2. Setting the AS-Interface address ....................................................................................................15

10.3. Conguration in the AS-Interface safety monitor ..............................................................................15

10.3.1. Dual-channel dependent .................................................................................................15

10.3.2. Dual-channel conditionally dependent ..............................................................................16

10.3.3. Dual-channel independent ..............................................................................................16

10.4. AS-Interface status messages ........................................................................................................16

10.5. Safety in case of faults ..................................................................................................................16

10.6. Connection of guard locking control ...............................................................................................17

10.6.1. Guard locking control by means of switching the auxiliary voltage .....................................17

10.6.2. Guard locking control via ASi bit D0 (guard locking for process protection only) .................17

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

11. Setup ................................................................................................................. 18

11.1. LED displays ................................................................................................................................18

11.2. Teach-in function for actuator (only for unicode evaluation) ...............................................................18

11.2.1. Actuator teach-in ...........................................................................................................18

11.3. Functional check ...........................................................................................................................19

11.3.1. Mechanical function test ................................................................................................19

11.3.2. Electrical function test ...................................................................................................19

12. System status table ............................................................................................ 20

13. Technical data .................................................................................................... 21

13.1. Technical data for safety switch CTP-AS..........................................................................................21

13.1.1. Typical system times .....................................................................................................21

13.2. Dimension drawing for safety switch CTP… ....................................................................................22

13.3. Technical data for actuator CTP-... .................................................................................................24

13.3.1. Dimension drawing for actuator CTP-... ...........................................................................24

14. Ordering information and accessories ................................................................. 27

15. Inspection and service ........................................................................................ 27

16. Service .............................................................................................................. 27

17. Declaration of conformity ................................................................................... 28

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

1. About this document

1.1. Scope

These operating instructions are valid for all CTP-L.-AS1… from version V1.0.0. These operating instructions, the document “Safety information and maintenance” and any enclosed data sheet form the complete user information for your device.

1.2. Target group

Design engineers and installation planners for safety devices on machines, as well as setup and servicing staff possessing special expertise in handling safety components.

1.3. Key to symbols

Symbol/depiction Meaning

Printed document

www

Document is available for download at www.euchner.com

Document on CD

MEM

This section is applicable only if the memory card is used

DANGER

WARNING

CAUTION

Safety precautions

Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible

NOTICE

Important!

Notice about possible device damage Important information

Tip Useful information

1.4. Supplementary documents

The overall documentation for this device consists of the following documents:

Document title (document number)

Contents

Safety Information and Maintenance CTP/CET (2113769)

Basic information for safe setup and service

Operating Instructions (2124662)

(this document)

Possibly enclosed data sheet

Item-specic information about deviations or additions

Important!

Always read all documents to gain a complete overview of safe installation, setup and use of the device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc. no. in the search box.

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

2. Correct use

Safety switches series CTP-L.-… are operated as slaves on the safety bus AS-Interface Safety at Work and function as interlocking devices with guard locking (type4). The device complies with the requirements according to ENIEC60947-5-3. Devices with unicode evaluation possess a high coding level, devices with multicode evaluation possess a low coding level.

In combination with a movable guard and the machine control, this safety component prevents the guard from being opened while a dangerous machine function is being performed.

This means:

Ì Starting commands that cause a dangerous machine function must become active only when the guard is closed and

locked.

Ì The guard locking device must not be unlocked until the dangerous machine function has ended. Ì Closing and locking a guard must not cause automatic starting of a dangerous machine function. A separate start com-

mand must be issued. For exceptions, refer to ENISO12100 or relevant C-standards.

Devices from this series are also suitable for process protection.

Before the device is used, a risk assessment must be performed on the machine, e.g. in accordance with the following standards:

Ì ENISO13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design Ì ENISO12100, Safety of machinery – General principles for design – Risk assessment and risk reduction Ì IEC62061, Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic

control systems

Correct use includes observing the relevant requirements for installation and operation, particularly based on the following standards:

Ì ENISO13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design Ì ENISO14119, Safety of machinery – Interlocking devices associated with guards – Principles for design and selection Ì EN60204-1, Safety of machinery – Electrical equipment of machines – Part 1: General requirements

The safety switch is allowed to be operated only in conjunction with the intended EUCHNER actuator and the related connection components from EUCHNER. On the use of different actuators or other connection components, EUCHNER provides no warranty for safe function.

Important!

Ì The user is responsible for the proper integration of the device into a safe overall system. For this

purpose, the overall system must be validated, e.g. in accordance with ENISO13849-2.

Ì It is only allowed to use components that are permissible in accordance with the table below.

Table 1: Possible combinations for CTP components

Safety switch

Actuator

A-C-H-...

CTP-… Unicode/Multicode

Key to symbols Combination possible

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

3. Description of the safety function

Devices from this series feature the following safety functions:

Monitoring of guard locking and the position of the guard (interlocking device with guard locking according to ENISO14119)

Ì Safety function (see chapter 6.3. Switching states on page 9):

- When guard locking is unlocked, no valid code sequence is sent (monitoring of the locking device).

- When the guard is open, no valid code sequence is sent (monitoring of the door position).

- Guard locking can be activated only when the actuator is located in the switch head (failsafe locking mechanism).

Ì Safety characteristics: category, Performance Level, PFH

(see chapter 13. Technical data on page 21).

Activation of guard locking by switching on/off the auxiliary voltage

If the device is used as guard locking for personnel protection, the control of the guard locking must be regarded as a safety function.

The device does not feature a safety characteristic for control of guard locking, because the guard locking solenoid is completely disconnected from outside the device via the auxiliary power (no control function within the device). It therefore does not contribute to the failure probability.

The safety level for the control of the guard locking is dened only by the external control (e.g. PFH

D, ext.

for the standstill

monitor).

Guardlocking Device

PFH

ext.

(e.g. standstill

monitor)

(locking mean)

Auxiliary voltage

Control via ASi bit D0 (only for process protection) in conjunction with auxiliary voltage

Because control is via the non-safe bit D0, this control is only allowed to be used for process protection.

Guardlocking Device

PFH

ext.

(e.g. standstill

monitor)

(locking mean)

Control via ASi Bit D0

in conjunction with auxiliary voltage

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

4. Exclusion of liability and warranty

In case of failure to comply with the conditions for correct use stated above, or if the safety instructions are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.

5. General safety precautions

Safety switches fulll personnel protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel.

Check the safe function of the guard particularly

Ì after any setup work Ì after the replacement of a system component Ì after an extended period without use Ì after every fault

Independent of these checks, the safe function of the guard should be checked at suitable intervals as part of the maintenance schedule.

WARNING

Danger to life due to improper installation or due to bypassing (tampering). Safety components perform a personnel protection function.

Ì Safety components must not be bypassed, turned away, removed or otherwise rendered ineffec-

tive. On this topic pay attention in particular to the measures for reducing the possibility of bypassing according to ENISO14119:2013, section 7.

Ì The switching operation must be triggered only by actuators designated for this purpose. Ì Prevent bypassing by means of replacement actuators (only for multicode evaluation). For this

purpose, restrict access to actuators and to keys for releases, for example.

Ì Mounting, electrical connection and setup only by authorized personnel possessing the following

knowledge:

- specialist knowledge in handling safety components

- knowledge about the applicable EMC regulations

- knowledge about the applicable regulations on occupational safety and accident prevention.

Important!

Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating instructions are always available during mounting, setup and servicing. EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.euchner.com.

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

6. Function

The device permits the locking of movable guards.

The system consists of the following components: coded actuator (transponder) and switch.

Whether the device learns the complete actuator code (unicode) or not (multicode) depends on the respective version.

Ì Devices with unicode evaluation: The actuator must be assigned to the

safety switch by a teach-in operation so that it is detected by the system. This unambiguous assignment ensures a particularly high level of protection against tampering. The system thus possesses a high coding level.

Ì Devices with multicode evaluation: Unlike systems with unique code

detection, on multicode devices a specic code is not requested but instead it is only checked whether the actuator is of a type that can be detected by the system (multicode detection). There is no exact comparison of the actuator code with the taught-in code in the safety switch (unique code detection). The system possesses a low coding level.

When the guard is closed, the actuator is moved into the safety switch. When the switch-on distance is reached, power is supplied to the actuator by the switch and data are transferred.

If the guard is closed, guard locking is effective and the code is permissible, each CTP-AS transmits a switch-specic, unique safety code sequence with 8x4 bits via the AS-Interface bus.

The zero sequence is transmitted via the AS-Interface bus when the guard is unlocked.

In the event of a fault in the safety switch, the zero sequence is transmitted via the AS-Interface bus and the LOCK/DIA LED illuminates red. The occurrence of faults is detected at the latest on the next demand to close the safety outputs (e.g. on starting).

6.1. Guard locking on version CTP-L1

(Guard locking actuated by spring force and released by power-ON)

Activating guard locking: Close guard; no auxiliary power at the solenoid and/or clear AS-Interface output bit D0.

Releasing guard locking: Apply auxiliary power to the solenoid and set AS-Interface output bit D0.

The spring-operated guard locking functions in accordance with the closed-circuit current principle. If auxiliary power is interrupted, guard locking remains active and the guard cannot be opened directly.

Important!

Ì If the guard is open when the auxiliary power is interrupted and the guard is then closed, guard

locking is activated. This can lead to persons being locked in unintentionally.

Ì To ensure safe control of the guard locking, the auxiliary power must be shut down.

The actuator cannot be pulled out of the switch and the guard is locked as long as the guard locking pin is extended.

If the solenoid is controlled via the ASi bus and auxiliary power is applied to the solenoid, the guard locking pin is retracted and the actuator is released. The guard can be opened.

Transponder-coded actuator

Guard locking pin

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

6.2. Guard locking on version CTP-L2

(Guard locking actuated by power-ON and released by spring force)

Important!

Use as guard locking for personnel protection is possible only in special cases, after strict assessment of the accident risk (see ENISO14119:2013, section 5.7.1)!

Activating guard locking: Apply auxiliary power to the solenoid and set AS-Interface output bit D0.

Releasing guard locking: No auxiliary power at the solenoid and/or clear AS-Interface output bit D0.

The magnetically actuated guard locking operates in accordance with the open-circuit current principle. If the solenoid is not controlled (D0=0) or if auxiliary power is switched off, guard locking is released and the guard can be opened directly!

If the solenoid is controlled via the ASi bus (D0=1) and auxiliary power is applied to the solenoid, the guard locking pin is held in extended position and the guard is locked.

6.3. Switching states

Guard closed and locked Guard closed and not locked Guard open

Programming State D0, D1 D2, D3 Monitor diagnostics

Dual-channel

conditionally depen-

dent

Guard closed and locked

Code sequence Green

Guard closed and not locked

Half-sequence

00 Yellow ashing

Invalid state

(guard open, guard locking active)

Half-sequence

Red ashing

(monitoring of the invalid state)

Guard open 00 00 Red

Address 0 or communication disrupted – Gray

Dual-channel

independent

Guard closed and locked

Code sequence Green

Guard closed and not locked

Half-sequence

00 Red

Invalid state

(guard open, guard locking active)

Half-sequence

Red

Guard open 00 00 Red

Address 0 or communication disrupted – Gray

Dual-channel

dependent

Synchronization time

innite ∞

Guard closed and locked

Code sequence

Green if guard was previously open or yellow ashing

after startup if only the guard locking was open.

Guard closed and not locked

Half-sequence

Yellow ashing if guard was previously closed.

Red if guard was previously open.

Invalid state

(guard open, guard locking active)

Half-sequence

Yellow ashing if guard was previously closed.

Red if guard was previously open.

Guard open 00 00 Red

Address 0 or communication disrupted – Gray

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

7. Manual release

Some situations require the guard locking to be released manually (e.g. malfunctions or an emergency). A function test should be performed after release.

More information on this topic can be found in the standard ENISO14119:2013, section 5.7.5.1. The device can feature the following release functions:

7.1. Auxiliary release and auxiliary key release (can be retrotted)

In the event of malfunctions, the guard locking can be released with the auxiliary release irrespective of the state of the solenoid.

The zero sequence is sent via the ASi bus when the auxiliary release is actuated.

Open the guard and close it again after resetting the auxiliary release. The device will then operate normally again.

7.1.1. Actuating auxiliary release

1. Unscrew locking screw.

2. Using a screwdriver, turn the auxiliary release to in the direction of the arrow.

¨ Guard locking is released.

Important!

Ì The actuator must not be under tensile stress during manual release. Ì After use, reset the auxiliary release and screw in and seal the locking

screw (e.g. with sealing lacquer).

Ì The auxiliary key release must not be used to lock the switch during

servicing to prevent activation of guard locking, for example.

Ì Loss of the release function due to mounting errors or damage during

mounting.

Ì Check the release function every time after mounting. Ì Please observe the notes on any enclosed data sheets.

7.1.2. Actuating auxiliary key release

On devices with auxiliary key release (can be retrotted), simply turn the key to release. Function as for auxiliary release. For mounting, see the auxiliary key release supplement.

Auxiliary release

Locking screw

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

7.2. Emergency unlocking (can be retrotted)

Permits opening of a locked guard from outside the danger zone without tools. For mounting, see the mounting supplement.

Important!

Ì It must be possible to operate the emergency unlocking manually from outside the protected area

without tools.

Ì The emergency unlocking must possess a marking indicating that it may be used only in an emer-

gency.

Ì The actuator must not be under tensile stress during manual release. Ì The emergency unlocking must be sealed or the misuse of the release function must be prevented

in the control system.

Ì The unlocking function meets all other requirements from ENISO14119. Ì The emergency unlocking meets the requirements of Category B according to

ENISO13849-1:2015.

Ì Loss of the release function due to mounting errors or damage during mounting. Ì Check the release function every time after mounting. Ì Please observe the notes on any enclosed data sheets.

7.2.1. Actuating emergency unlocking

Ì Turn emergency unlocking clockwise until it clicks into place.

¨ Guard locking is released.

To reset, press the snap-in bolt inward using a small screwdriver or similar tool and turn the emergency unlocking back.

The zero sequence is sent via the ASi bus when the emergency unlocking is actuated.

Open the guard and close it again after resetting the emergency unlocking. The device will then operate normally again.

7.3. Escape release (optional)

Permits opening of a locked guard from the danger zone without tools (see chapter 13.2. Dimension drawing for safety switch CTP… on page 22).

Important!

Ì It must be possible to actuate the escape release manually from in-

side the protected area without tools.

Ì It must not be possible to reach the escape release from the outside. Ì The actuator must not be under tensile stress during manual release. Ì The escape release meets the requirements of Category B according

to ENISO13849-1:2015.

Snap-in bolt

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

7.3.1. Actuating escape release

Ì Press the red release knob to the end stop

¨ Guard locking is released.

Pull the knob out again to reset.

The half-sequence/zero sequence is sent via the ASi bus when the escape release is actuated.

Open the guard and close it again after resetting the escape release. The device will then operate normally again.

7.4. Wire front release (optional)

Release via a pull wire. Depending on the type of attachment, the wire front release can be used as emergency unlocking or escape release.

The following applies to non-latching wire front releases.

If the release is to be used as emergency unlocking, one of the following measures must be taken (see EN ISO 14119:2013, section 5.7.5.3):

Ì Install the release so that it can be reset only with the aid of a tool. Ì Alternatively, the reset can be undertaken at the control system level. E.g. by means of a

plausibility check (status of the transmitted code sequence/zero sequence does not match the guard locking control signal).

The emergency-unlocking specications in chapter 7.2 on Page 11 apply irrespective of this information.

Important!

Ì The wire front release meets the requirements of CategoryB accord-

ing to ENISO13849-1:2015.

Ì The correct function depends on the laying of the pull wire and on the

attachment of the pull handle, and this is the responsibility of the plant manufacturer.

Ì The actuator must not be under tensile stress during manual release.

7.4.1. Laying wire front release

Important!

Ì Loss of the release function due to mounting errors, damage or wear. Ì Check the release function every time after mounting. Ì When routing the wire front release, ensure that it operates smoothly. Ì Observe the min. bending radius (100mm) and minimize the number of bends. Ì The switch is not allowed to be opened. Ì Observe the notes on the enclosed data sheets.

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

8. Changing the approach direction

The approach direction needs to be changed only if the switch is to be approached from the rear.

Proceed as follows:

1. Remove the screws from the safety switch

2. Set the required direction

3. Tighten the screws with a torque of 1.2Nm

Figure 1: Changing the approach direction

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

9. Installation

CAUTION

Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective.

Ì Observe ENISO14119:2013, section 7, for information about reducing the possibilities for by-

passing an interlocking device.

NOTICE

Risk of damage to equipment and malfunctions as a result of incorrect installation.

Ì Safety switches and actuators must not be used as an end stop. Ì Observe ENISO14119:2013, sections 5.2 and 5.3, for information about fastening the safety

switch and the actuator.

Ì Protect the switch head against damage, as well as penetrating foreign objects such as swarf,

sand and blasting shot, etc.

Ì Observe the min. door radii (see chapter 13.3.1. Maßzeichnung Betätiger CTP‑... auf Seite <?>). Ì Observe the tightening torque for fastening the switch (max.1.4Nm).

A clearance of 12mm must be maintained around the actuator head (see Figure 2).

min. 12

Figure 2: Actuator head clearance

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

10. Electrical connection

1 AS-Interface +

2 Auxiliary voltage 0 V

3 AS-Interface -

4 Auxiliary voltage 24 V

View of safety switch plug connector

Figure 3: Terminal assignment, AS-Interface M12 plug connector

10.1. Notes about

Important!

Ì For use and operation as per the requirements

, a power supply with the feature “for use in

class 2 circuits” must be used. Alternative solutions must comply with the following requirements: Electrically isolated power supply unit in combination with fuse as per UL248. This fuse should be designed for max. 3.3A and should be integrated into the 30VDC voltage section.

Ì For use and applications as per the requirements

, a connection cable listed under UL cate-

gory code CYJV/7, min. 24AWG, min 80°C, must be used.

1) Note on the scope of the UL approval: the devices have been tested as per the requirements of UL508 and CSA/ C22.2 no. 14 (protection against electric shock and re).

10.2. Setting the AS-Interface address

The address can be set prior to or after mounting.

The AS-Interface address of the safety switch is set using an AS-Interface programming device. Addresses 1 to 31 are valid.

The unit is programmed by connecting the programming device to the M12 plug connector of the safety switch with a programming cable.

Address 0 is the default setting on delivery (the AS-Interface LED ashes alternately red/yellow).

10.3. Conguration in the AS-Interface safety monitor

(see operating instructions for the AS-Interface safety monitor)

10.3.1. Dual-channel dependent

The safety switch is congured in the AS-Interface safety monitor with the AS-Interface address set as follows, for example:

Ì Dual-channel dependent Ì With or without start-up test Ì Synchronization time = innite

In this operating mode, the guard must be opened each time prior to restarting.

Cat.

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

10.3.2. Dual-channel conditionally dependent

The safety switch is congured in the AS-Interface safety monitor with the AS-Interface address set as follows, for example:

Ì Dual-channel conditionally dependent Ì Independent: In-1

Important!

The switch is monitored for a malfunction; the door monitoring must not switch before guard locking monitoring. The guard does not have to be opened in this operating mode. Safety is provided again when the guard locking is closed.

10.3.3. Dual-channel independent

The safety switch is congured in the AS-Interface safety monitor with the AS-Interface address set as follows, for example:

Ì Dual-channel independent Ì With or without start-up test

Important!

Failure of a signal or function is not detected in this operating mode. The guard does not have to be opened in this operating mode. Safety is provided again when the guard locking is closed.

10.4. AS-Interface status messages

A dual LED (red/green) displays the colors red, green and yellow. The following table provides assistance with troubleshooting.

State

ASI LED

Explanation

green Normal operation

red

No data exchange between master and slave Cause:

- Master in STOP mode

- Slave not in LPS

- Slave with wrong IO/ID

red/yellow

alternately ashing

No data exchange between master and slave Cause: slave address = 0

red/green

alternately ashing

Device fault in the slave. Contact EUCHNER.

red ashing

10.5. Safety in case of faults

The ASi power supply and the auxiliary voltage are reverse polarity protected.

Cat.

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

10.6. Connection of guard locking control

10.6.1. Guard locking control by means of switching the auxiliary voltage

Auxiliary voltage, 24VDC

Auxiliary voltage, 0VDC

Figure 4: Connection example guard locking control by means of switching the auxiliary voltage

10.6.2. Guard locking control via ASi bit D0 (guard locking for process protection only)

Auxiliary voltage, 24VDC ASi bit D0

Auxiliary voltage, 0VDC

Figure 5: Connection example guard locking control via ASi bit D0 (guard locking for process protection only)

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Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

11. Setup

11.1. LED displays

You will nd a detailed description of the signal functions in chapter 12. System status table on page 20.

LED Color

ASI green/red

STATE green

LOCK/DIA yellow/red

11.2. Teach-in function for actuator (only for unicode evaluation)

The actuator must be allocated to the safety switch using a teach-in function before the system forms a functional unit.

The half-sequence is output during a teach-in operation. The number of possible teach-in operations is unlimited.

Tip!

Prior to switching on, close the guard on which the actuator to be taught in is installed. The teach-in operation starts immediately after switching on.

Important!

Ì The teach-in operation may be performed only if the device does not have any internal errors. Ì Devices in the condition as supplied remain in teach-in standby state until you have successfully

taught in the rst actuator. Once taught in, switches remain in the teach-in standby state for approx. 3min. after each switch-on.

Ì The safety switch disables the code of the previous actuator if teach-in is carried out for a new

actuator. Teach-in is not possible again immediately for this actuator if a new teach-in operation is carried out. The disabled code is released again in the safety switch only after a third code has been taught in.

Ì The safety switch can be operated only with the last actuator taught in. Ì If the switch detects the actuator that was most recently taught when in the teach-in standby state,

this state is ended immediately and the switch changes to normal state.

Ì The actuator to be taught in is not activated if it is within the operating distance for less than 30s.

11.2.1. Actuator teach-in

1. Establish teach-in standby:

- Devices in the condition as supplied: unlimited teach-in standby after switching on

- Switch already taught in: teach-in standby is available for approx. 3 min after switching on

¨ Teach-in standby indication, STATE LED ashes 3x repeatedly

2. Insert the actuator during teach-in standby.

¨ The automatic teach-in operation starts (duration approx. 30 s).

During the teach-in operation the STATE LED ashes (approx. 1Hz). Alternate ashing of the STATE and LOCK/DIA LEDs acknowledges the successful teach-in operation. Teach-in errors are indicated by the illumination of the red LOCK/DIA LED and a ashing code on the green STATE LED (see chapter 12. System status table on page 20).

3. Switch off operating voltage (min. 3s).

¨ The code of the actuator that was just taught in is activated in the safety switch.

4. Switch on operating voltage.

¨ The device operates normally.

LED

ASI STATE

LOCK/DIA

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2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

11.3. Functional check

WARNING

Danger of fatal injury as a result of faults in installation and functional check.

Ì Before carrying out the functional check, make sure that there are no persons in the danger zone. Ì Observe the applicable accident prevention regulations.

11.3.1. Mechanical function test

The actuator must slide easily into the actuating head. Close the guard several times to check the function. For devices with mechanical release (emergency unlocking or escape release), the correct function of the release must be checked as well.

11.3.2. Electrical function test

After installation and any fault, the safety function must be fully checked. Proceed as follows:

1. Switch on operating voltage.

¨ The machine must not start automatically.

¨ The safety switch carries out a self-test. The green STATE LED then ashes at regular intervals.

2. Close all guards. Guard locking by solenoid force: activate guard locking.

¨ The machine must not start automatically. It must not be possible to open the guard.

¨ The green STATE LED and the yellow LOCK/DIA LED are illuminated continuously.

3. Enable operation in the control system.

¨ It must not be possible to deactivate guard locking as long as operation is enabled.

4. Disable operation in the control system and deactivate guard locking.

¨ The guard must remain locked until there is no longer any risk of injury.

¨ It must not be possible to start the machine as long as the guard locking is deactivated.

Repeat steps 2-4 for each guard.

Page 20

Operating Instructions Transponder-Coded Safety Switch CTP-L.-AS1

(translation of the original operating instructions) 2124662-03-05/18

12. System status table

The dual LOCK/DIA LED displays the colors red and yellow. Depending on the state, both colors can ash alternately.

Operating mode

Actuator/door position

LED indicator

Output

State

STATE (green)

LOCK/DIA (red)

LOCK/DIA (yellow)

Normal operation

closed Normal operation, door closed and locked

closed

1x

in-

verse

Normal operation, door closed and not locked

open 1 x Normal operation, door open

Teach-in operation

(only unicode)

X 3 x Device in teach-in standby

closed 1Hz Teach-in operation



Positive acknowledgment after completion of teach-in operation

Fault display

X 1 x

Fault in the teach-in operation (only unicode) Actuator removed from the operating distance prior to the end of the teach-in operation or faulty actuator detected.

X 3 x

Read error (e.g. actuator faulty)

X 5 x Disabled actuator detected

X X Internal error

Key to symbols

LED not illuminated

LED illuminated

10Hz (8s)

LED ashes for 8s at 10Hz

3 x

LED ashes three times, and this is then repeated



LEDs ash alternately

X Any state

After the cause has been remedied, faults can generally be reset by opening and closing the guard. If the fault is still displayed afterward, use the reset function or briey interrupt the power supply. Please contact the manufacturer if the fault could not be reset after restarting.

Important!

If you do not nd the displayed device status in the system status table, this indicates an internal device fault. In this case, you should contact the manufacturer.

Page 21

2124662-03-05/18 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP-L.-AS1

13. Technical data

NOTICE

If a data sheet is included with the product, the information on the data sheet applies.

13.1. Technical data for safety switch CTP-AS

Parameter Value Unit

min. typ. max.

General

Material

- Switch head

- Switch housing

Die-cast zinc

Reinforced thermoplastic Installation position Any Degree of protection IP 67/IP 69/IP 69K

(screwed tight with the related mating connector) Safety class according to ENIEC61558 III Mechanical life 1x106 operating cycles Ambient temperature at UB=24V -20 - +55 °C Actuator approach speed, max. 20 m/min Actuating/extraction/retention force at 20°C 10/20/20 N Locking force F

max

3900 N

Locking force FZh 1) according to ENISO14119 FZh = F

max

/1.3 = 3,000 N Weight Approx. 0.42 kg Connection Plug connector M12, 4-pin For the approval according to UL the following applies Operation only with UL class 2 power supply, or equivalent measures Resilience to vibration Acc. to EN60947-5-3 EMC protection requirements Acc. to EN60947-5-3 Ready delay - - 1 s Risk time - - 260 ms Switch-on time - - 400 ms Frequency band

120…130

kHz

Solenoid

Auxiliary voltage 24 +10%/-15% (PELV) VDC Current consumption with auxiliary voltage 400 mA Duty cycle 100 % AS-Interface data EA code: 7 ID code: B AS-i operating voltage 26.5 - 31.6 VDC Total current consumption from AS-i CTP-..-AS.A - - 450

CTP-..-AS.B - - 50

Valid AS-Interface addresses 1 - 31 AS-Interface inputs Acc. to ASi Safety at work Inuenced by door position CTP-..-AS1.. D0, D1

CTP-..-AS2.. D0, D1, D2, D3

Inuenced by guard locking CTP-..-AS1.. D2, D3

CTP-..-AS2.. D0, D1, D2, D3

AS-Interface outputs

Guard locking solenoid D0(1=solenoid energized)

Reliability values acc. to ENISO13849-1

Mission time 20 years

Monitoring of guard locking and the guard position

Category 4 Performance Level (PL) e PFH

4.1 x 10-9/h

Control of guard locking