Eubank V Series Installation, Operation And Maintenance Manual

Installation, Operation and Maintenance
V SERIES Wallmount Air
Conditioners R410A
Series
REV. 10/26/16
1
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Your equipment is covered by a LIMITED WARRANTY against
UNIT M
ODEL QTY. FILTER SIZE TYPE 18,24,30,36 1 16 x 25 x 1 (st
andard) Disposable 18,24,30,36 1 16 x 25 x 2 (optional) Pleated 48, 60 1 20 x 30 x 1 (st
andard) Disposable 48, 60 1 20 x 30
x 2 (optional) Pleated
defects in material and workmanship. This is a vertical, wallmount unit designed for many different
applications in both residential and commercial settings. It is self­contained and arrives completely assembled, factory-charged and wired. The unit is 100% run-tested at the factory to ensure proper operation. Your unit is supplied with high-quality copper tubing and enhanced aluminum-finned coils for high heat transfer efficiency and long life. The unit cabinet is constructed of G-90 galvanized steel. All exterior surfaces are finished with a baked-on polyester coating. This will provide excellent corrosion protection in most applications. However, if the unit is installed in an area with a corrosive atmosphere, such as near an industrial plant or on the seacoast, additional coating should be considered to extend the life of the coils and cabinet.
This unit was designed for up to 105ºF of ambient temp
erature.
INSPECTION AND UNPACKING
A thorough inspection of the shipping container should be made immediately upon receiving your unit. Look for any punctures or openings. If it appears as if damage has occurred, it should be noted on the freight bill before signing. The delivering carrier should be contacted immediately to inspect damage, and no installation work should begin until this inspection is completed.
OPERATING INSTRUCTIONS
If heating and cooling functions are controlled by separate
thermostats,
during the cooling season to prevent simultaneous operation of the heating and cooling systems. Reverse the procedure during the heating season.
If the same thermostat controls both heating and cooling
functions, set the thermostat to either HEAT or COOL as desired. Set the desired temperature on your thermostat and set the fan
switch
(for air circulation only when the air conditioning system is operating).
IMPORTANT: Wait at least three (3) minutes after turning the air conditioner off before trying to restart. If an attempt is made to start the compressor before the refrigerant pressures are equalized, the compressor motor may trip on its overload. An additional waiting period will be required before restarting.
turn the furnac
to “ON”
e
thermostat
(for
continuous air circulation) or to “AUTOMATIC
to the “OFF
position
MAINTENANCE
1. Always install and keep filters clean. Check filters every 2
weeks. Clean or replace if necessary. The factory-installed filter is located behind the center front access panel.
DANGER: BEFORE PERFORMING ANY
WORK ON THIS EQUIPMENT, POWER SUPPLY MUST BE TURNED OFF AT THE HOUSEHOLD
SHOCK, INJURY, DEATH, OR DAMAGE TO EQUIPMENT.
SERVICE BOX TO AVOID THE POSSIBILITY OF
SAFETY RULES
WARNING: FAILURE TO FOLLOW THESE
RULES AND INSTRUCTIONS COULD CAUSE A MALFUNCION OR DESTRUCTION OF
PROPERTY DAMAGE, SERIOUS BODILY INJURY, OR
DEATH.
1. Installation and repair MUST be done by a qualified person.
2. AVOID ELECTRICAL SHOCK! Turn power OFF when
3.Close cover(s) before returning breaker(s)
4. Please observe good safety practices by wearing personal
5. Installation MUST conform to local codes. In the absence of
In our continuing effort to improve our product, specifications may change without notice. If there are any questions, please see the contact information on the last page of this manual.
In all cases, the equipment MUST be installed in accordance with the installation instructions described in this manual.
EQUIPMENT WHICH COULD RESULT IN
he equipment should be inspected before use and at least
T once annually by a professional service person.
servicing. There may be more than one disconnect switch to de-energize unit.
protective equipment such as gloves and safety glasses to avoid injury.
local codes, refer to the National Electrical Code (NEC), ANS/NFPA No. 70-1993 and recommendations made by the National Board of Fire Underwriters.
to “ON”
position.
WARNING: IMPROPER INSTALLATION MAY
AMAGE EQUIPMENT, CAN CREATE A HAZARD,
D AND WILL VOID THE WARRANTY
REV. 10/26/16
TO CHANGE SYSTEM FILTER:
A. Turn the power to the unit off at the unit disconnect. The
disconnect is located on the front of the T Series unit behind a small access door.
B. Remove the front center access door from the unit. C. Remove and replace the filter with the type and size
indicated in the table below.
D. Replace the access door and turn on the power to the unit.
NOTE: If your system has a filter grille installed in the return air
opening, the unit filter should have been discarded during installation.
The filter installed into the return air grille assemb replaced with the same size and type provided with the grille.
If your system is equipped with a fresh air intake, the filter for the fresh air assembly is accessed through the front center panel. The filter is a permanent washable type.
WARNING: SERIOUS INJURY MAY RESULT IF
WATER SPRAY IS DIRECTED TOWARD LIVE ELECTRICAL CONNECTIONS OR POWER SOURCES.
TO CLEAN FRESH AIR INTAKE FILTER: A. Follow steps A and B above.
“TO
CHANGE SYSTEM FILTER”.
B. Gently pull out the filter from the bottom. C. Wash the filter with water. D. Reinstall the filter, by sliding it into the
retaining rail. E. Replace the access door and turn the power on to the unit.
2. Keep the outdoor coil clean. Wash it down with a garden hose if necessary.
2
ly should be
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BE SURE THE UNIT DISCONNECT IS IN THE “OFF” POSITION
2.Locating the unit as close as possible to the main duc
t
3.
The clearance to combustibles is 0" on all sides, and 1/4
"
unit. Two-inch disposable filters can also be used and are
4.
The condenser air inlets (left, right and bottom inlets)
accommoda
te 2" filters. Th
e filter rack o
n th
is series i
s
5.
The condenser air outlet should be located at least 6’ awa
y
Maintenance section for the procedures for changing th
e
properly sized to allow a m
aximum velocity of 400 FP
M.
WHEN USING A FILTER GRILLE, THE FACTORY-INSTALLED
7.Service clearanc
e is 28" from th
e electrical box acces
s
center,
upper, an
d l
ower front access panels
.
8.The wall selected for unit installation MUST be able to or be
made to safely support the weight of the unit.
9.Do NOT locate where heat, lint or e
xhaust fumes w
ill b
e
discharged on the unit (as from dryer ven
ts)
.
AND THAT ALL ELECTRICAL POWER TO THE UNIT IS TURNED OFF BEFORE CLEANING THE SYSTEM.
Remove any loose grass, leaves, papers, etc., from the area around the condenser coil. These could reduce the air supply through the coil and reduce the amount of cooling capacity.
3. Since the air conditioner is located outdoors, it is exposed to all
weather elements. Treat it with a good automobile paste wax twice a year (in the spring and fall).
Check with your contractor if you have any questions regarding the maintenance or operation of your unit.
INSTALLATION
. CODES
A
The installer SHALL comply with all local, state, and federal codes and/or regulations pertaining to this type of equipment and its installation. Such codes and/or regulations should take precedence over any recommendations contained herein.
Installations SHALL be made in accordance with the National Electrical Code, local codes, and recommendations made by the National Board of Fire Underwriters.
B. UNIT SITE SELECTION
1. To eliminate noise from being transmitted into noise
sensitive areas, the unit should NOT be installed on walls adjoining bedrooms, sleeping quarters, or adjacent to windows.
system or area to be conditioned, will prevent lengthy duct runs and unnecessary thermal and air-pressure losses.
for the first three (3) feet of supply duct. SHALL be located at least 8" away from walls or other
obstructions for unrestricted airflow. from any obstructions to prevent recirculation of condenser
air. Bottom of the unit SHALL be located at least 12" away from
6.
the ground or other obstructions for unrestricted airflow.
5. R
eturn and supply grilles must be used when the return and supply are not ducted. When a supply grille is used in the installation, the louver spacing must be no greater than 5/8 inch.
6. If the factory-installed filter is used on your installation, access to the filter is made through the center panel on the front of the unit.
IF A REMOTE FILTER IS USED, SUCH AS A FILTER GRILLE, THE FACTORY-INSTALLED FILTER MUST BE REMOVED AND DISCARDED.
D. DUCTWORK
1. Properly-sized duct systems are critical for satisfactory
operation of any air conditioning system. All ductwork MUST be correctly sized for the design air flow requirement of the equipment.
2. The recommended operation duct static is to deduct 0.07" W.C. for any size of heater 5 kW to 20 kW on factory or field-installed heaters.
3. Ductwork routed through wall cavities, as well as any duct not in conditioned space, MUST be insulated. Supply ducting routed through exterior walls MUST be insulated with 1" insulation to the back of the unit.
4. Supply and return air ducts should be flush with the exterior wall and sized to fit over the unit duct collars in order to compress the collar air gasket.
5. If supply duct is flashed to the exterior of a building
onstructed with combustible material, the flashing MUST
c be insulated in order to maintain the required clearances to combustible materials. Required clearance is 1/4" for the first three (3) feet of supply duct.
E. FILTERS
1. One-inch disposable filters are supplied standard in each
available as an option. The filter rack is adjustable to adapted by bending the retaining brackets. Refer to the filters.
If a filter grille is used in the installation, the filter should be
2.
FILTER MUST BE REMOVED.
panel located on the front of the unit and 28" from the
C. UNIT PREPARATION
1. The V Series model units have top rain flashing built onto
the unit. The bottom-mounting flange for all models is shipped
Installation”
flange.)
2. Electrical entrances are located on the right side, left side, and back of all V Series units. Refe Electrical Hook-up” for details
3. Bend the lids of return and supply opening to form return and supply air collars and install air gaskets.
4. The supply and return air ducts should be checked to be sure they: a. Match the openings on the unit to be installed. b. Have the same distance between them vertically as
separately and in place
for
the
recommended use
the openings on the unit to be installed.
. (Refe
.
REV. 10/26/16
r to “Secti
r to “Section H.
on
of
the bottom
J. Uni
F. ELECTRICAL POWER
The installer MUST check available power to make certain it matches the unit nameplate rating and that constant voltage can be maintained to the unit. Unsatisfactory and unsafe performance could otherwise result. The local power company should be contacted about questions concerning power supply.
G. BREAKER/DISCONNECT ASSEMBLY
These units are standard equipped from the factory with a unit
t
disconnect. This is in the form of a circuit breaker (230V models) or disconnect (460V models). If an optional electric heat kit is to be installed, follow the instructions included with the heater assembly. See Figure 1 for reference.
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WARNING: ELECTRICAL EQUIPMENT
Wire Gauge Maximum Length 20
45' 18 60' 16 100' 14 160' 12 250'
SHOULD BE INSTALLED BY A QUALIFIED, LICENSED ELECTRICIAN. IMPROPER
EQUIPMENT, CAN CREATE A HAZARD AND WILL VOID WARRANTY.
ELECTRICAL HOOK-UP MAY DAMAGE
H. ELECTRICAL HOOKUP
The line voltage electrical service can be routed through the right side panel, the right side of the back panel, or left side panel. Each area is supplied with two line voltage knock-outs (1/2" – 3/4" and 1" – 1¼"). Low voltage wiring can be routed through the right or left side panel.
NOTE: When ro compartment, conduit MUST be used (even though this is a dry
area) to comply with the NEC code. A 11/4" conduit is supplied
for this application. Refer to the ELECTRICAL DATA tables for
minimum wire size and maximum breaker size. All wire sizes listed under the dual-feed circuit column are based on no more than three (3) conductors in the same conduit. If two circuits or more than three (3) conductors are to be routed in the same conduit, the ampacity of the wire size listed MUST be derated. Refer to Article 310 of the NEC code for adjustment factors. Be sure to install a ground wire of the proper size
uting line voltage through the return air
to the unit’s equipmen
t ground lug.
condition for which it will be used. For example, a unit to be installed on a building that is intended to be transported will require more wall strength than a unit installed at a permanent site. Existing walls may need additional reinforcement. NEVER RELY ON EXTERIOR SIDING OR PLYWOOD TO SUPPORT THE UNIT. Figure 2 at right represents a typical installation of a single-story stud wall at a permanent site. Since building materials and techniques vary with regions and intended use, a building contractor and/or local building code official MUST be consulted for suitable construction methods.
2. Locate and attach the lower mounting bracket in the desired location on the building.
3. Apply a suitable amount of caulk or silicone across the entire length of the top rain flashing and side mounting flanges.
4. Remove the flanges on both ends of the pallet and slide the
unit approximately 2” off
into location with fork truck, taking care to align unit with lower mounting bracket.
5. While allowing a small portion of weight on the lower bracket, push the unit against the wall and fasten appropriately.
the rear
of
pallet. Lift unit gently
I. LOW VOLTAGE WIRING
230 volt, 1- and 3-phase units are equipped with dual-primary voltage transformers for 208/240 volt operation. These models are factory wired to the 240 volt tap. For 208 volt operation connect the factory-installed black wires from the 240 volt tap to the 208 volt tap. The acceptable voltage range of the tap is as follows.
Five (5) conductor thermostat wires should be run from the thermostat location to the unit. Thermostat wire should be sized as shown on the table below.
Refer to wiring diagrams for connection details.
Tap Voltage Range 240 Volt 253 - 216 208 Volt 220 - 187
STAGING OF ELECTRIC HEAT
All V Series units with electric heat assemblies above 10 kW may be wired for single or two-stage heat. These models come factory wired for single-stage operation. For two-stage operation, remove the jumper bar from between the W1 and E terminal. Wire the first­stage heat to terminal W1. Wire the second-stage heat to terminal E.
J. UNIT INSTALLATION
V SERIES UNITS ARE FOR USE IN SINGLE-STORY
NGS ONLY
BUILDI
1. As previously stated, the wall that the unit is to be installed
onto MUST be strong enough to support the unit under the
REV. 10/26/16
SPECIAL NOTES FOR UNIT INSTALLATION
1) Minimum 12” clearance at the bottom of the unit for unrestricted airflow.
2)
Ensure the ambient temperature uniformity around unit
3)
Intake and discharge of the outdoor air flow must not be restricted or altered.
4)
All insulation and sealing related to the installation must be completed properly
5) External Static pressure should not exceed the minimum value in the AHRI Standard 390
K. CONDENSATE DRAIN
A 3/4” drain hose is located on the bottom side of drain may be extended for condensate removal to comply with local codes (use fitting size or larger). Install a condensate trap on this line.
L. AVAILABLE OPTIONS
Eubank wallmount air conditioners and heat pumps have the ability to equip a variety of options:
Electric Heat 5-20kW Energy Recovery Ventilator Sound Attenuation Module Powered Ventilation Damper Low Ambient Packages Economizer Lead Lag Controllers
Option kits must be installed according to the respective installation manual to ensure safe and reliable operation. Installation manuals are included with the option kit or can be
4
found on the Eubank website, www.EubankNCC.com.
the unit. The
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EXPLODED PA ATS DRAWi NG - 18 / 24 / 30 / 36
REV. 10/26/16
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