Eubank TV36S, TV36T, TV36D, TV48T, TV48D Installation, Operation And Maintenance Manual
...
Installation, Operation and Maintenance
TV SERIES
10+ EER
Wallmount Air Conditioners
REV G 3/01/17 1 3090016.
Your equipment is covered by a LIMITED WARRANTY against
UNIT MODEL
QTY.
FILTER SIZE
TYPE
36
1
16 x 30 x 1
(standard) Disposable
36
1
16 x 30 x 2
(optional) Pleated
48, 60
1
20 x 30 x 1
(standard) Disposable
48, 60
1
20 x 30 x 2
(optional) Pleated
defects in material and workmanship.
This is a vertical, wallmount unit designed for many different
applications in both residential and commercial settings. It is selfcontained and arrives completely assembled, factory-charged and
wired. The unit is 100% run-tested at the factory to ensure proper
operation. Your unit is supplied with high-quality copper tubing and
enhanced aluminum-finned coils for high heat transfer efficiency
and long life. The unit cabinet is constructed of G-90 galvanized
steel. All exterior surfaces are finished with a baked-on polyester
coating. This will provide excellent corrosion protection in most
applications. However, if the unit is installed in an area with a
corrosive atmosphere, such as near an industrial plant or on the
seacoast, additional coating should be considered to extend the
life of the coils and cabinet.
This unit was designed for up to 105ºF of ambient temperature.
INSPECTION AND UNPACKING
A thorough inspection of the shipping container should be made
immediately upon receiving your unit. Look for any punctures or
openings. If it appears as if damage has occurred, it should be
noted on the freight bill before signing. The delivering carrier
should be contacted immediately to inspect damage, and no
installation work should begin until this inspection is completed.
OPERATING INSTRUCTIONS
If heating and cooling functions are controlled by separate
thermostats, turn the furnace thermostat to the “OFF” position
during the cooling season to prevent simultaneous operation of the
heating and cooling systems. Reverse the procedure during the
heating season.
If the same thermostat controls both heating and cooling
functions, set the thermostat to either HEAT or COOL as desired.
Set the desired temperature on your thermostat and set the fan
switch to “ON” (for continuous air circulation) or to “AUTOMATIC”
(for air circulation only when the air conditioning system is
operating).
IMPORTANT: Wait at least three (3) minutes after turning the air
conditioner off before trying to restart. If an attempt is made to start
the compressor before the refrigerant pressures are equalized, the
compressor motor may trip on its overload. An additional waiting
period will be required before restarting.
MAINTENANCE
1. Always install and keep filters clean. Check filters every 2
weeks. Clean or replace if necessary. The factory-installed filter is
located behind the center front access panel.
DANGER: BEFORE PERFORMING ANY
WORK ON THIS EQUIPMENT, POWER SUPPLY
MUST BE TURNED OFF AT THE HOUSEHOLD
SERVICE BOX TO AVOID THE POSSIBILITY OF
SHOCK, INJURY, DEATH, OR DAMAGE TO EQUIPMENT.
SAFETY RULES
WARNING: FAILURE TO FOLLOW THESE
RULES AND INSTRUCTIONS COULD CAUSE A
MALFUNCION OR DESTRUCTION OF
EQUIPMENT WHICH COULD RESULT IN
PROPERTY DAMAGE, SERIOUS BODILY INJURY, OR
DEATH.
1. Installation and repair MUST be done by a qualified person.
The equipment should be inspected before use and at least
once annually by a professional service person.
2. AVOID ELECTRICAL SHOCK! Turn power OFF when
servicing. There may be more than one disconnect switch
to de-energize unit.
3. Close cover(s) before returning breaker(s) to “ON” position.
4. Please observe good safety practices by wearing personal
protective equipment such as gloves and safety glasses to
avoid injury.
5. Installation MUST conform to local codes. In the absence of
local codes, refer to the National Electrical Code (NEC),
ANS/NFPA No. 70-1993 and recommendations made by
the National Board of Fire Underwriters.
In our continuing effort to improve our product, specifications may
change without notice. If there are any questions, please see the
contact information on the last page of this manual.
In all cases, the equipment MUST be installed in accordance with
the installation instructions described in this manual.
WARNING: IMPROPER INSTALLATION MAY
DAMAGE EQUIPMENT, CAN CREATE A HAZARD,
AND WILL VOID THE WARRANTY
TO CHANGE SYSTEM FILTER:
A. Turn the power to the unit off at the unit disconnect. The
disconnect is located on the front of the T Series unit
behind a small access door.
B. Remove the front center access door from the unit.
C. Remove and replace the filter with the type and size
indicated in the table below.
D. Replace the access door and turn on the power to the unit.
NOTE: If your system has a filter grille installed in the return air
opening, the unit filter should have been discarded during
installation.
The filter installed into the return air grille assembly should be
replaced with the same size and type provided with the grille.
If your system is equipped with a fresh air intake, the filter for the
fresh air assembly is accessed through the front center panel. The
filter is a permanent washable type.
WARNING: SERIOUS INJURY MAY RESULT IF
WATER SPRAY IS DIRECTED TOWARD LIVE
ELECTRICAL CONNECTIONS OR POWER
SOURCES.
TO CLEAN FRESH AIR INTAKE FILTER:
A. Follow steps A and B above.
“TO CHANGE SYSTEM FILTER”.
B. Gently pull out the filter from the bottom.
C. Wash the filter with water.
D. Reinstall the filter, by sliding it into the
retaining rail.
E. Replace the access door and turn the
power on to the unit.
2. Keep the outdoor coil clean. Wash it
down with a garden hose if necessary.
REV G 3/01/17 2 3090016.
BE SURE THE UNIT DISCONNECT IS IN THE “OFF” POSITION
AND THAT ALL ELECTRICAL POWER TO THE UNIT IS
TURNED OFF BEFORE CLEANING THE SYSTEM.
Remove any loose grass, leaves, papers, etc., from the area
around the condenser coil. These could reduce the air supply
through the coil and reduce the amount of cooling capacity.
3. Since the air conditioner is located outdoors, it is exposed to all
weather elements. Treat it with a good automobile paste wax
twice a year (in the spring and fall).
Check with your contractor if you have any questions regarding
the maintenance or operation of your unit.
INSTALLATION
A. CODES
The installer SHALL comply with all local, state, and federal codes
and/or regulations pertaining to this type of equipment and its
installation. Such codes and/or regulations should take
precedence over any recommendations contained herein.
Installations SHALL be made in accordance with the National
Electrical Code, local codes, and recommendations made by the
National Board of Fire Underwriters.
B. UNIT SITE SELECTION
1. To eliminate noise from being transmitted into noise
sensitive areas, the unit should NOT be installed on walls
adjoining bedrooms, sleeping quarters, or adjacent to
windows.
2. Locating the unit as close as possible to the main duct
system or area to be conditioned, will prevent lengthy duct
runs and unnecessary thermal and air-pressure losses.
3. The clearance to combustibles is 0" on all sides, and 1/4"
for the first three (3) feet of supply duct.
4. The condenser air inlets (left, right and bottom inlets)
SHALL be located at least 8" away from walls or other
obstructions for unrestricted airflow.
5. The condenser air outlet s hould be located at least 6’ away
from any obstructions to prevent recirculation of condenser
air.
6. Bottom of the unit SHALL be located at least 12" away from
the ground or other obstructions for unrestricted airflow.
7. Service clearance is 28" from the electrical box access
panel located on the front of the unit and 28" from the
center, upper, and lower front access panels.
8. The wall selected for unit installation MUST be able to or be
made to safely support the weight of the unit.
9. Do NOT locate where heat, lint or exhaust fumes will be
discharged on the unit (as from dryer vents).
5. Return and supply grilles must be used when the return
and supply are not ducted. When a supply grille is used
in the installation, the louver spacing must be no greater
than 5/8 inch.
6. If the factory-installed filter is used on your installation,
access to the filter is made through the center panel on the
front of the unit.
IF A REMOTE FILTER IS USED, SUCH AS A FILTER GRILLE,
THE FACTORY-INSTALLED FILTER MUST BE REMOVED AND
DISCARDED.
D. DUCTWORK
1. Properly-sized duct systems are critical for satisfactory
operation of any air conditioning system. All ductwork
MUST be correctly sized for the design air flow requirement
of the equipment.
2. The recommended operation duct static is to deduct 0.07"
W.C. for any size of heater 5 kW to 20 kW on factory or
field-installed heaters.
3. Ductwork routed through wall cavities, as well as any duct
not in conditioned space, MUST be insulated. Supply
ducting routed through exterior walls MUST be insulated
with 1" insulation to the back of the unit.
4. Supply and return air ducts should be flush with the exterior
wall and sized to fit over the unit duct collars in order to
compress the collar air gasket.
5. If supply duct is flashed to the exterior of a building
constructed with combustible material, the flashing MUST
be insulated in order to maintain the required clearances
to combustible materials. Required clearance is 1/4" for
the first three (3) feet of supply duct.
E. FILTERS
1. One-inch disposable filters are supplied standard in each
unit. Two-inch disposable filters can also be used and are
available as an option. The filter rack is adjustable to
accommodate 2" filters. The filter rack on this series is
adapted by removing the 1” filter brackets. Refer to the
Maintenance section for the procedures for changing the
filters.
2. If a filter grille is used in the installation, the filter should be
properly sized to allow a maximum velocity of 400 FPM.
WHEN USING A FILTER GRILLE, THE FACTORY-INSTALLED
FILTER MUST BE REMOVED.
F. ELECTRICAL POWER
The installer MUST check available power to make certain it
matches the unit nameplate rating and that constant voltage can
be maintained to the unit. Unsatisfactory and unsafe performance
could otherwise result. The local power company should be
contacted about questions concerning power supply.
C. UNIT PREPARATION
1. The T Series model units have top rain flashing built onto
the unit. The bottom-mounting flange for all models is
shipped separately and in place. (Refer to “Section J. Unit
Installation” for the recommended use of the bottom
flange.)
2. Electrical entrances are located on the right side and left
side of all T Series units. Refer to “Section H. Electrical
Hook-up” for details.
3. Bend the lids of return and supply opening to form return
and supply air collars and install air gaskets.
4. The supply and return air ducts should be checked to be
sure they:
a. Match the openings on the unit to be installed.
b. Have the same distance between them vertically as
the openings on the unit to be installed.
REV G 3/01/17 3 3090016.
G. BREAKER/DISCONNECT ASSEMBLY
These units are standard equipped from the factory with a unit
disconnect. This is in the form of a circuit breaker (230V models)
or disconnect (460V models). If an optional electric heat kit is to be
installed, follow the instructions included with the heater assembly.
See Figure 1 for reference.
WARNING: ELECTRICAL EQUIPMENT
Wire Gauge
Maximum Length
20
45'
18
60'
16
100'
14
160'
12
250'
SHOULD BE INSTALLED BY A QUALIFIED,
LICENSED ELECTRICIAN. IMPROPER
ELECTRICAL HOOK-UP MAY DAMAGE
EQUIPMENT, CAN CREATE A HAZARD AND WILL VOID
WARRANTY.
H. ELECTRICAL HOOKUP
The line voltage electrical service can be routed through the right
side panel or left side panel. Each area is supplied with two line
voltage knock-outs (1/2" – 3/4" and 1" – 11/4"). Low voltage wiring
can be routed through the right or left side panel.
NOTE: When routing line voltage through the return air
compartment, conduit MUST be used (even though this is a dry
area) to comply with the NEC code. Refer to the ELECTRICAL
DATA tables for minimum wire size and maximum breaker size. All
wire sizes listed under the dual-feed circuit column are based on
no more than three (3) conductors in the same conduit. If two
circuits or more than three (3) conductors are to be routed in the
same conduit, the ampacity of the wire size listed MUST be
derated. Refer to Article 310 of the NEC code for adjustment
factors. Be sure to install a ground wire of the proper size to the
unit’s equipment ground lug.
The blower motor must be powered by 240V or 277V supply. If the
unit is supplied by 460V power, and a neutral connection is
unavailable, the motor may be powered by a 460V to 277V or
240V transformer.
condition for which it will be used. For example, a unit to be
installed on a building that is intended to be transported will
require more wall strength than a unit installed at a
permanent site. Existing walls may need additional
reinforcement. NEVER RELY ON EXTERIOR SIDING OR
PLYWOOD TO SUPPORT THE UNIT. Figure 2 at right
represents a typical installation of a single-story stud wall at
a permanent site. Since building materials and techniques
vary with regions and intended use, a building contractor
and/or local building code official MUST be consulted for
suitable construction methods.
2. Locate and attach the lower mounting bracket in the
desired location on the building.
3. Apply a suitable amount of caulk or silicone across the
entire length of the top rain flashing and side mounting
flanges.
4. Remove the flanges on both ends of the pallet and slide the
unit approximately 2” off the rear of pallet. Lift unit gently
into location with fork truck, taking care to align unit with
lower mounting bracket.
5. While allowing a small portion of weight on the lower
bracket, push the unit against the wall and fasten
appropriately.
I. LOW VOLTAGE WIRING
230 volt, 1- and 3-phase units are equipped with dual-primary
voltage transformers for 208/240 volt operation. These models are
factory wired to the 240 volt tap. For 208 volt operation connect the
factory-installed black wires from the 240 volt tap to the 208 volt
tap. The acceptable voltage range of the tap is as follows.
A 3/4” drain hose is located on the bottom side of the unit. The
drain may be extended for condensate removal to comply with
local codes (use fitting size or larger). Install a condensate trap on
this line.
Refer to wiring diagrams for connection details.
HOOK-UP
STAGING OF ELECTRIC HEAT
All T Series units with electric heat assemblies above 10 kW may
be wired for single- or two-stage heat. These models come factory
wired for single-stage operation. For two-stage operation, remove
the jumper bar from between the W2 and E terminal. Wire the firststage heat to terminal W2. Wire the second-stage heat to terminal
E.
Tap Voltage Range
240 Volt 253 - 216
208 Volt 220 - 187
J. UNIT INSTALLATION
T SERIES UNITS ARE FOR USE IN SINGLE-STORY
BUILDINGS ONLY
1. As previously stated, the wall that the unit is to be installed
onto MUST be strong enough to support the unit under the
REV G 3/01/17
SPECIAL NOTES FOR UNIT INSTALLATION
1) Minimum 12" clearance at the bottom of the unit for
unrestricted airflow
2) Ensure the ambient temperature uniformity around unit
3) Intake and discharge of the outdoor air flow must not be
restricted or altered
4) All insulation and sealing related to the installation must be
completed properly
5) External Static pressure should not exceed the minimum
value in the AHRI Standard 390
K. CONDENSATE DRAIN
Six (6) conductor thermostat wires should be run from the
thermostat location to the unit. If the unit is equipped with a
powered fresh air option, seven (7) conductor thermostat wires
should be run to the unit. Thermostat wire should be sized as
shown on the table below.
M. OPTIONS
Eubank wallmount air conditioners and heat pumps have the
ability to equip a variety of options:
Electric Heat 5-20kW
Energy Recovery Ventilator
Sound Attenuation Module
Powered Ventilation Damper
Low Ambient Packages
Economizer
Lead Lag Controllers
Option kits must be installed according to the respective
installation manual to ensure safe and reliable operation.
4
Installation manuals are included with the option kit or can be
found on the Eubank website, www.EubankNCC.com.
.
D PARTS DRAWING — 48
EXPLODED PARTS DRAWING - 36/48/60
REV G 3/01/17 5 3090016.
REV G 3/01/17 6 3090016.
PART NUMBER
DESCRIPTION
TV36S
TV36T
TV36D
TV48S
TV48T
TV48D
TV60S
TV60T
TV60D
1
COMP-BZP31-001
ZP31K5EPFV130
X 1 3020004
ZP31K5ETF5130
X 1 3020005
ZP31K5ETFD130
X
1
COMP-BZP44-001
ZP44K5EPFV130
X 1 COMP-BZP44-003
ZP44K5ETF5130
X 1 COMP-BZP44-004
ZP44K5ETFD130
X 1 COMP-BZP54-001
ZP54K5EPFV130
X 1 COMP-BZP54-003
ZP54K5ETF5130
X 1 COMP-BZP54-004
ZP54K5ETFD130
X 2 COND-V436
COND COIL
X X X 2 3070001
COND COIL
X X X X X X 3
550505
DISTRIBUTOR 3 CIRCUIT-COND
3
550517
DISTRIBUTOR 6 CIRCUIT-COND
4
T36-EVAP
EVAP COIL
X X X 4 3070002
EVAP COIL
X X X X X X 5
550517
DISTRIBUTOR 6 CIRCUIT-EVAP
X X X 5 550521
DISTIBUTOR 9 CIRCUIT-EVAP
X X X X X
X
6
TXV410-E3
TXV VALVE
X X X 6 TXV410-E5-HP
TXV VALVE
X X X X X X 7
61508
FILTER DRIER
X X X X X X X X X 8 T36-0008
FAN SHROUD TV36
X X X 8 T60-0008
FAN SHROUD TV48-60
X X X X X X 9
421508
MOTOR MOUNT OD FAN
X X X 9 259109
MOTOR MOUNT OD FAN
X X X X X
X
10
025015/3010014
MOTOR OD 230V 825 RPM
X X 10
025018
MOTOR OD 460V 1/4 HP 825 RPM
X
10
351145
MOTOR OD 230V 1075 RPM 1/2 HP
X X X
X
10
351146
MOTOR OD 460V 1/2 HP
X X 11
259114
OD FAN BLADE 22" TV36-60
X X X X X X X X X
12
359104
1/3 HP ECM BLOWER MTR 230V/277V
X X X
12A
3010020
1/3 HP ECM MODULE
X X X
12
359105
1/2 HP ECM BLOWER MTR 230V/277V
X X X X X X 12A
3010021
1/2 HP ECM MODULE
X X X X X X 12B
T36-0131
ECM MODULE BRACKET
X X X X X X X X X
13
050001
R.BLOWER WHEEL 98-7T CW
X X X
13A
050000
L.BLOWER WHEEL 98-7T CCW
X X X
13
3020002
R.BLOWER WHEEL 100-9T CW
X X X X X
X
13A
3020003
L.BLOWER WHEEL 100-9T CCW
X X X X X X 14
421506
BLWR MTR BRKT
X X X X X X X X X
14A
454280
BLWR MTR BRKT GROMMET TUBE
X X X X X X X X X
14B
454282
BLWR MTR BRKT WASHER TUBE
X X X X X X X X X
14C
454284
BLWR MTR BRKT MOUNTING SLEEVE
X X X X X X X X X
14D
454236
BLWR MTR BRKT WASHER
X X X X X X X X X
14E
750058
BLWR MTR BRKT BOLT(1/4-20)
X X X X X X X X X
15
T36-0000B
ASSEMBLY LEFT SIDE PANEL TV36
X X X
15A
T36-0135
OD.GRILL INLET LEFT SIDE TV36
X X X
15
T60-0008
ASSEMBLY LEFT SIDE PANEL TV48-60
X X X X X X 15A
T60-0091
OD.GRILL INLET LEFT SIDE TV48-60
X X X X X
X
15B
T36-0126
ERV INTAKE AIR PANEL
X X X X X X X X X
16
T36-0001B
ASSEMBLY RIGHT SIDE PANEL TV36
X X X
16A
T36-0134
OD.GRILLINLET RIGHT SIDE TV36
X X X
16
T60-0001B
ASSEMBLY RIGHT SIDE PANEL TV48-60
X X X X X X 16A
T60-0081
COND.GRILL INLET RIGHT SIDE TV48-60
X X X X X X 17
T36-0007B
TOP TV36
X X X
17
T60-0007B
TOP TV48-60
X X X X X X 18
T36-0012
ASSEMBLY REAR PANEL TV-36
X X X
18
T60-0012
ASSEMBLY REAR PANEL TV48-60
X X X X X X 19
T36-0003
ASSEMBLY DIVIDER DECK TV-36
X X X
19
T60-0003
ASSEMBLY DIVIDER DECK TV48-60
X X X X X X 20
T36-0005
ASSEMBLY BLOWER DECK TV36
X X X
20
T60-0005
ASSEMBLY BLOWER DECK TV48-60
X X X X X X 21
2022-0006P
ASSEMBLY DRAIN PAN TV36
X X X
21
2023-0006P
ASSEMBLY DRAIN PAN TV48-60
X X X X X X 22
T36-0098
BASE PAN ASSEMBLY TV36
X X X
22
T60-0098
BASE PAN ASSEMBLY TV48-60
X X X X X X 23
T36-0018
BLOWER FLANGE TV36
X X X
23
T60-0018
BLOWER FLANGE TV60
X X X X X X 24
T36-0010B
UPPER FRONT PANEL TV36
X X X
24
T60-0010B
UPPER FRONT PANEL TV48-60
X X X X X X 24A
2022-5062
DISCONNECT ACCESS DOOR TV36-60
X X X X X X X X X
24B
70518
DISCONNECT ACCESS DOOR LATCH TV36-60
X X X X X X X X X
25
T36-0011B
MIDDLE FRONT PANEL (no fresh air) TV36
X X X
25
T36-0011EB
MIDDLE FRONT PANEL (economizer f/a) TV36
X X X
25
T36-0011FB
MIDDLE FRONT PANEL (barometric f/a) TV36
X X X
25
T60-0011B
MIDDLE FRONT PANEL (no fresh air) TV48-60
X X X X X
X
25
T60-0011EB
MIDDLE FRONT PNL (economizer f/a) TV48-60
X X X X X X 25
T60-0011FB
MIDDLE FRONT PNL (barometric f/a) TV48-60
X X X X X X 26
T36-0017B
COMPRESSOR ACCESS DOOR TV36
X X X
26
T60-0017B
COMPRESSOR ACCESS DOOR TV48-60
X X X X X X 27
2022-5015
LOWER CONDENSER GRILL TV36
X X X
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