ETS-Lindgren 7-TR User Manual

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Model 7-TR
Tripod Positioner
User Manual
Model 3106B shown mounted onto 7-TR/POL-M
with optional 108507 centerline rotation boom
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ETS-Lindgren Inc. reserves the right to make changes to any product described
Revision
Description
Date
A
Initial Release
October, 2000
B C D Edits/updates
March, 2002 April, 2003 July, 2003
E
Added optional Pneumatic Polarization Upgrade Kit information; converted to half-size format
September, 2007
F
Added Boom Options; added Model 3106B boom information; rebrand
January, 2009 G
Updated part# of Pneumatic Polarization Upgrade Kit to 112413
June, 2009
H
Updated Assembly Steps; updated boom information; updated drawings
September, 2010
herein in order to improve function, design, or for any other reason. Nothing contained herein shall constitute ETS-Lindgren Inc. assuming any liability whatsoever arising out of the application or use of any product or circuit described herein. ETS-Lindgren Inc. does not convey any license under its patent rights or the rights of others.
© Copyright 2000–2014 by ETS-Lindgren Inc. All Rights Reserved. No part of this document may be copied by any means without written permission from ETS-Lindgren Inc.
Trademarks used in this document: The ETS-Lindgren logo is a registered trademark and BiConiLog is a trademark of ETS-Lindgren Inc.
Revision Record | MANUAL, 7-TR | Part #399260, Rev. L
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iii
Revision
Description
Date
J
Updated boom options
June, 2013
K
Updated Replacement and Optional Parts with 108507 boom information; added Mounting a Model 3106 Series Antenna
July, 2013
L
Updated boom options for manual and pneumatic models
July, 2014
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v
Table of Contents
Notes, Cautions, and Warnings .............................................. vii
1.0 Introduction .......................................................................... 9
Boom Options ........................................................................................... 11
Polarization Options .................................................................................. 11
7-TR with No Polarization ................................................................. 12
7-TR with Pneumatic Polarization ..................................................... 13
7-TR with Manual Polarization .......................................................... 15
ETS-Lindgren Product Information Bulletin ............................................... 15
2.0 Maintenance ....................................................................... 17
O-Ring Lubricant ....................................................................................... 17
Boom Antenna Mount Knobs .................................................................... 18
Replacement and Optional Parts .............................................................. 18
Service Procedures .................................................................................. 21
3.0 Specifications ..................................................................... 23
Physical Specifications ............................................................................. 23
Electrical Specifications–Pneumatic Polarization Option ........................... 23
4.0 Assembling the 7-TR ......................................................... 25
Recommended Tools ................................................................................ 25
Assembly Components ............................................................................. 25
Assembly Steps ........................................................................................ 26
5.0 Mounting a Model 3106 Series Antenna .......................... 29
6.0 Pneumatic Polarization Upgrade Kit ................................ 35
Assembly Components ............................................................................. 35
Assembly Steps ........................................................................................ 36
7.0 Operation ............................................................................ 43
General Antenna Mounting Information ..................................................... 43
Adjusting the 7-TR Boom Height ............................................................... 44
Adjusting the 7-TR Leg Height .................................................................. 45
Using the Pneumatic Polarization Option .................................................. 46
Adjusting Air Polarization Speed ....................................................... 46
Using Pneumatic Polarization ........................................................... 47
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Appendix A: Warranty ............................................................. 49
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vii

Notes, Cautions, and Warnings

Note: Denotes helpful information intended to
provide tips for better use of the product.
Caution: Denotes a hazard. Failure to follow instructions could result in minor personal injury and/or property damage. Included text gives proper procedures.
Warning: Denotes a hazard. Failure to follow instructions could result in SEVERE personal injury and/or property damage. Included text gives proper procedures.
See the ETS-Lindgren Product Information Bulletin for safety, regulatory, and other product marking information.
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Introduction
9
The ETS-Lindgren Model 7-TR Tripod Positioner is designed for EMC testing, providing increased stability for physically large, ultra-broadband antennas, such as ETS-Lindgren BiConiLog™ antennas. The 7-TR boom height can be adjusted up and down from one to two meters (3.3 to 6.6 ft), and can support antennas up to 13.6 kg (30 lb). The fiberglass and high-strength plastic construction makes it non-conductive and non-magnetic.
7-TR/POL-M shown
without boom
Specify the type of boom required when ordering a 7-TR with manual or pneumatic polarization; a boom is not included. For a list of available booms, see Boom Options on page 11.

1.0 Introduction

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Introduction
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The boom is attached to the carrier and is locked into position with a
hand knob clamp. Standard mount knobs are included with the boom to attach antennas securely to the boom.
Three horizontal legs extend from the base to support the mast and
maximize stability. Each leg has a caster with height adjustment for leveling the mast on uneven surfaces. For convenient storage, the legs can be folded upward and the top section of the mast removed.
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Introduction
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Boom Type
Function
Straight (109042)
For general antenna mounting on a 7-TR.
Offset (108983)
For general antenna mounting on a 7-TR with pneumatic or manual polarization. Can also be used to mount stinger-type antennas.
Stinger Only (118947)
For stinger mount antennas only.
Centerline Rotation (108507)
For Model 3106 Series antennas only; when changing polarization, maintains centerline rotation.
For mounting information, see Mounting a Model 3106 Series Antenna on page 29.

Boom Options

A variety of booms for the 7-TR are available, depending on your antenna model(s) and polarization requirements. For additional information see Replacement and Optional Parts on page 18.

Polarization Options

The 7-TR is available with no polarization, with pneumatic polarization, or with manual polarization; the following sections describe each option. Additionally, a kit is available to upgrade an existing 7-TR from no polarization or manual polarization to pneumatic polarization. See Pneumatic Polarization Upgrade Kit on page 35 for more information.
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The 7-TR with no polarization option includes a standard boom assembly (109042) for general antenna mounting.
For information on assembling a 7-TR, see page 25. For information on using the 7-TR, see page 43.

7-TR WITH NO POLARIZATION

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Introduction
13
Specify the type of boom required when ordering a 7-TR with manual or pneumatic polarization; a boom is not included. For a list of available booms, see Boom Options on page 11.
The 7-TR with pneumatic polarization enables remote rotation of an antenna between horizontal and vertical positions while maintaining a constant rotational axis for the centerline of the antenna. A coax cable guide at one end minimizes stress on cables during use.

7-TR WITH PNEUMATIC POLARIZATION

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The 1/4-in air hoses are UV stabilized with a 1/8-in National Pipe Thread (NPT) fitting. The customer may supply a metric fitting for a 4-mm tube.
The pneumatic polarization option consists of the following components:
Air cylinderAttaches to the carrier.
The air cylinder is made of non-conductive material, and is connected by 6.3-mm (1/4-in) tubing to the Air Polarization Interface mounted to the base of the 7-TR. The air cylinder will polarize antennas up to
13.6 kg (30 lb).
Twin air hoseConnects to Air Output. Air hoseConnects to Air Input.
Air Polarization InterfaceMounts to the rear of the 7-TR mast.
The Air Polarization Interface requires 120 VAC (230 VAC is optional), and approximately a 0.28 cubic meters/minute (1 CFM) air supply at 6 bars (90 PSI).
Pneumatic InterfaceMounts to the rear of the 7-TR mast, above the
Air Polarization Interface.
Fiber optic cableUsing a controller such as the Model 2090
Multi-Device Controller (or next generation ETS-Lindgren controller, if applicable), enables horizontal and vertical boom rotation.
An air supply of 0.28 cubic meters per minute (1 CFM) at 6 bars (90 PSI) is required for the pneumatic polarization option. It is important to have clean, dry air; the use of a 40-micron filter in close proximity to the tripod installation is recommended (not included).
For information on assembling a 7-TR, see page 25. For information on using the 7-TR, see page 43. For information on using the polarization option, see page 46.
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Introduction
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Specify the type of boom required when ordering a 7-TR with manual or pneumatic polarization; a boom is not included. For a list of available booms, see Boom Options on page 11.

7-TR WITH MANUAL POLARIZATION

For information on assembling a 7-TR, see page 25. For information on using the 7-TR, see page 43.

ETS-Lindgren Product Information Bulletin

See the ETS-Lindgren Product Information Bulletin included with your shipment for the following:
Warranty information  Safety, regulatory, and other product marking information  Steps to receive your shipment  Steps to return a component for service  ETS-Lindgren calibration service  ETS-Lindgren contact information
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Maintenance
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Before performing any maintenance, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
Maintenance of the Model 7-TR is limited to external components such as cables or connectors.
If you have any questions concerning maintenance, contact ETS-Lindgren Customer Service.
WARRANTY

2.0 Maintenance

O-Ring Lubricant

To prevent excessive wear of the O-rings, the air cylinder included with the pneumatic polarization option uses an O-ring lubricant that can be purchased from a seal or bearing store. To purchase O-ring lubricant from ETS-Lindgren, see Replacement and Optional Parts on page 18 for the part number.
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Maintenance
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ETS-Lindgren may substitute a similar part or new part number with the same functionality for another part/part number. Contact ETS-Lindgren for questions about part numbers and ordering parts.
Part Description
Part Number
7-TR Tripod Options
1. 7-TR Tripod, No Polarization
7-TR
2. 7-TR Tripod, Pneumatic Polarization
7-TR/POL
3. 7-TR Tripod, Manual Polarization
7-TR/POL-M
Pneumatic Polarization Upgrade Kit
112413
Boom Antenna Mount Knob, 0.875-14 THD (7/8-14)
104136
Boom Antenna Mount Knob, 0.250-20 THD (1/4-20)
104169
O-Ring Lubricant
890437

Boom Antenna Mount Knobs

Each boom option for the Model 7-TR Tripod Positioner includes two boom antenna mount knobs. The mount knobs can be threaded through the perforated boom and into the antenna mount to secure an antenna into place. For additional mount knobs contact ETS-Lindgren Customer Service.

Replacement and Optional Parts

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Maintenance
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Part Description
Part Number
Boom Assembly Options
1. Boom Assembly, Antenna Mounting, StraightStandard
for general antenna mounting on 7-TR
109042
2. Boom Assembly, Antenna Mounting, OffsetStandard for general antenna mounting on 7-TR/POL and 7-TR/POL-M; can also be used to mount stinger-type antennas
108983
3. Boom,Stinger Only For stinger-mount antennas only.
118947
Stinger boom, 118947
Straight boom, 109402
Offset boom, 108983
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Part Description
Part Number
4. Boom Assembly, Antenna Mounting, 3106For
mounting Model 3106 antennas only
108507
For mounting information, see Mounting a Model 3106 Series Antenna on page 29.
3106 Series boom,
108507
Model 3106B shown mounted onto 7-TR/POL-M
with optional 108507 centerline rotation boom
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Maintenance
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Service Procedures

For the steps to return a system or system component to ETS-Lindgren for service, see the Product Information Bulletin included with your shipment.
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Specifications
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Height:
217.9 cm (85.8 in)
Width:
109.5 cm (43.1 in)
Depth:
154.9 cm (61 in)
Weight (with pneumatic polarization option):
26 kg (58 lbs)
Load Capacity:
13.6 kg (30 lbs)
110 V
220 V
Power Supply:
160 mA
80 mA
Frequency:
60 Hz
50 Hz
Power Input:
160 mA
80 mA
Interface Device:
500 mA 12 VDC
300 mA 12 VDC
I/O Ports:
ST Fiber Optic Input
ST Fiber Optic Input

3.0 Specifications

Physical Specifications

Electrical Specifications–Pneumatic Polarization Option

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Assembling the 7-TR
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Before assembling or connecting any components, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.

4.0 Assembling the 7-TR

Recommended Tools

15- or 20-cm (6- or 8-in) adjustable open-end wrench  #2 Phillips screwdriver  #3 Phillips screwdriver  Hex key

Assembly Components

Mast assembly with carrier and folded legs  Top mast section  Boom antenna mount knob, 0.250-20 (1/4-20)  Boom antenna mount knob, 0.875-14 (7/8-14)  Boom assembly  Mounting hardware
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Assembling the 7-TR
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Assembly Steps

1. Remove the three lock pins that hold the three legs against the mast.
You will re-use the lock pins in the next step.
2. Lower the three legs and secure the support struts to the mast with the lock pins.
3. Place the base of the Model 7-TR Tripod Positioner on the floor and install the top mast section onto the bottom mast.
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Assembling the 7-TR
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See Operation on page 42 for information on adjusting boom height, leg height, and mounting an antenna.
4. Install the boom: Orient the boom so the mounting holes are to the front of the
7-TR. If the boom has a cable guide (not shown), orient the cable guide to the rear of the 7-TR.
If the boom has a cable guide, remove the cable guide from the
end of the boom.
Insert the end of the boom through the front and rear
carrier collars, leaving five inches of boom on the hand knob clamp side of the carrier.
Secure the boom with the 1/4-20 set screws located in the
carrier collars.
5. If the boom has a cable guide, reinstall the cable guide.
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Mounting a Model 3106 Series Antenna
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Before connecting any components or operating the Model 7-TR, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
You will need assistance from two team members to mount a Model 3106 Series antenna to the 7-TR.
You must install the 108507 boom onto the 7-TR before performing these steps. For clarity, the following illustrations do not show the 7-TR.
ETS-Lindgren may substitute a similar part with the same functionality for another part (for example, a wingnut for a hex nut).
1. Remove the two 104136 boom knobs from the underside of the 108507 boom. You will re-use the knobs in step 7.

5.0 Mounting a Model 3106 Series Antenna

The following steps to mount a Model 3106B Double-Ridged Waveguide Horn Antenna onto a 108507 boom apply to all Model 3106 Series antennas.
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Mounting a Model 3106 Series Antenna
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2. Lift the mount adapter up and away from the boom.
3. Remove the wingnut to free the 1/4–20 screw from the mount adapter. You will re-use the screw in step 6.
4. Remove the nuts to free the two screws from the vertical plate on the mount adapter. You will re-use the screws in step 6.
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Mounting a Model 3106 Series Antenna
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Retain these two screws for future use; if you remove the Model 3106B from the 7-TR, you will need to replace these screws to provide support for the inner ridge of the antenna.
5. On the side of the Model 3106B with the antenna connector, remove the two screws from the mount plate.
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Mounting a Model 3106 Series Antenna
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6. Attach mount adapter to the Model 3106B: Using the two screws removed in step 4, insert the screws
through the lip on the vertical part of the mount adapter and into the two holes on the antenna. Tighten to secure.
Using the screw removed in step 3, insert the screw through
the horizontal part of the mount adapter and into the mount block on the antenna. Tighten to secure.
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Mounting a Model 3106 Series Antenna
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7. Attach the mounted assembly to the boom: Use the two 104136 knobs removed in step 1 to attach the antenna and mount adapter assembly to the boom. Tighten to secure.
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Mounting a Model 3106 Series Antenna
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Pneumatic Polarization Upgrade Kit
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Before assembling or connecting any components, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.

6.0 Pneumatic Polarization Upgrade Kit

Assembly Components

The Pneumatic Polarization Upgrade Kit for the Model 7-TR Tripod Positioner upgrades a 7-TR with no polarization or manual polarization to pneumatic polarization. The kit includes these major components:
Carrier  Air cylinder  Air Polarization Interface  Pneumatic Interface  Power supply  Air hoses  Mounting hardware
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Pneumatic Polarization Upgrade Kit
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Assembly Steps

1. Remove the boom from the carrier on the 7-TR:
Remove the 1/4-20 set screws located in the carrier collars that
secure the boom.
If the boom has a cable guide, remove the cable guide from the
end of the boom.
Completely remove the boom from the carrier by withdrawing it
towards the front of the 7-TR.
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Pneumatic Polarization Upgrade Kit
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2. Remove the carrier from the mast on the 7-TR:
Remove protective cap from top of mast.  Unscrew the hand knob clamp.  Lift to completely remove the carrier from mast.
3. Install the new carrier:
Insert the new carrier onto the top of the mast.  Slide the carrier down the mast to the desired height.  Tighten the hand knob clamp to secure the carrier into place.
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Pneumatic Polarization Upgrade Kit
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4. Install pneumatic polarization components: The mast includes mounting holes for the pneumatic polarization
components. Place components into position as indicated in the previous illustration.
Secure components into place with appropriate mounting
hardware.
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Pneumatic Polarization Upgrade Kit
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5. Connect coiled tubing from air cylinder to compression connectors on right-angle bracket.
6. Connect twin air hose: Plug ends of the twin air hose into the connectors on the side of
the Pneumatic Interface.
Plug the other ends of the twin air hose into the compression
connectors on the right-angle bracket.
Tighten both sides of the compression connectors.
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Pneumatic Polarization Upgrade Kit
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7. Plug one end of the single air hose into the Solenoid Connection on the Air Polarization Interface.
8. Plug the other end of the single air hose into the connector on the bottom of the Pneumatic Interface.
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Pneumatic Polarization Upgrade Kit
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9. Connect tubing (provided) from Pneumatic Interface to the air supply.
10. Plug one end of the fiber optic cable into the Fiber Optic Input on the
Air Polarization Interface.
11. Plug the other end of the fiber optic cable into the Model 2090 Multi-Device Controller (or next generation ETS-Lindgren controller, if applicable), or other controller.
12. Install the boom: Orient the boom so the mounting holes are to the front of the
7-TR. If the boom has a cable guide, orient the cable guide to the rear of the 7-TR.
If the boom has a cable guide, remove the cable guide from the
end of the boom.
Insert the end of the boom through the front and rear
carrier collars, leaving five inches of boom on the hand knob clamp side of the carrier.
Secure the boom with the 1/4-20 set screws located in the
carrier collars.
13. If the boom has a cable guide, reinstall the cable guide.
14. Replace the protective cap removed in step 2 onto the top of the mast.
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Pneumatic Polarization Upgrade Kit
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Prior to mounting an antenna or using the 7-TR, see Operation on page 42.
15. Connect power: Plug the power cable into the Power IN on the Air Polarization
Interface.
Connect the power supply to the power source.
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Operation
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Before connecting any components or operating the Model 7-TR, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
If using a Model 7-TR with pneumatic polarization, test the air polarization speed prior to mounting an antenna. For the steps to adjust air polarization speed, see page 46.
To reduce stress and deflection, attach the antenna as close to the carrier as possible.

7.0 Operation

General Antenna Mounting Information

ETS-Lindgren antennas can be attached to the boom on the Model 7-TR Tripod Positioner using either the 104136 or 104169 boom antenna mount knob. The boom includes mounting holes for attaching antennas.
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Operation
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Adjusting the 7-TR Boom Height

1. Grasp the hand knob clamp with one hand while supporting the boom
with the other.
2. Loosen the hand knob clamp, and then lower or raise the carrier to the desired height.
3. Tighten the hand knob clamp to secure the carrier and boom into place.
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Operation
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Adjusting the 7-TR Leg Height

The casters include a threaded stem that can be rotated to raise or lower the extension leg. To adjust the height:
1. Loosen the 1-in plastic hexagonal nut on the top of the stem.
2. Rotate the base of the stem just below the leg.
3. Repeat for the remaining leg.
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Operation
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Damage to the antenna may occur if the air polarization speed is set too high. Adjust the flow control valves to prevent damage.

Using the Pneumatic Polarization Option

ADJUSTING AIR POLARIZATION SPEED

Flow control valves attached to the air cylinder allow variable speed on polarization cycling. Use a small screwdriver to adjust the air flow through the two 90-degree fittings.
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Operation
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1. Turn on the air supply and power.
2. Press the Manual Polarization button on
the Air Polarization Interface.
3. Adjust polarization speed as necessary.

USING PNEUMATIC POLARIZATION

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Warranty
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See the Product Information Bulletin included with your shipment for the complete ETS-Lindgren warranty for your Model 7-TR.
Product Warranted
Duration of Warranty Period
Model 7-TR Tripod Positioner
2 Years

Appendix A: Warranty

DURATION OF WARRANTIES FOR MODEL 7-TR
All product warranties, except the warranty of title, and all remedies for warranty failures are limited to two years.
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