ETS-Lindgren 2188 User Manual

Turntable
Model 2188
1.2m, 1.5m and 2.0m
Users Manual
©ETS-Lindgren—January, 2006 Rev. B—Part#399771
Model 2188 Turntable
ETS-Lindgren reserves the right to make changes to any products herein to improve functioning or design. Although the information in this document has been carefully reviewed and is believed to be reliable, ETS-Lindgren does not assume any liability arising out of the application or use of any product or circuit described herein; nor does it convey any license under its patent rights nor the rights of others.
©Copyright 2006 by ETS-Lindgren L.P. All Rights Reserved. No part of this document may be copied by any means without written permission from ETS-Lindgren L.P.
Revision Description Date
A Initial Release November, 2005 B Added two meter turntable information, updated
January, 2006
illustrations and drawings
E-Mail & Internet Addresses
support@ets-lindgren.com
http://www.ets-lindgren.com
USA
1301 Arrow Point Drive, Cedar Park, TX 78613 USA
P O Box 80589, Austin, TX 78708-0589 USA
Tel. +512.531.6400 Fax +512.531.6500
Finland
Mekaanikontie 1, 27510, Eura, Finland
Tel. +358.2.838.330
Fax +358.2.865.1233
Japan
4-2-6, Kohinata
Bunkyo-ku, Tokyo 112-0006 Japan
Tel. +81.3.3813.7100 Fax +81.3.3813.8068
China
1917-1918 Xue Zhixuan Building
No. 16 Xue Qing Road
Haidian District
Beijing Postcode: 100083 China
Tel. +86.010.827.55304 Fax +86.010.827.55307
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©ETS-Lindgren—January, 2006
Model 2188 Turntable
Table of Contents
1. Introduction.................................................................................................................................. 7
1.1. Standard Configuration......................................................................................................... 7
1.2. Model 2188 Options..............................................................................................................8
1.2.1. Model 2090 Series Positioning Controller...................................................................... 8
1.2.2. Additional Fiber Optic Cable .......................................................................................... 9
2. Getting Started........................................................................................................................... 11
2.1. Unpacking and Acceptance................................................................................................ 11
2.2. Electrical Specifications......................................................................................................11
2.2.1........................................................................................................................................ 11
2.2.2. Mechanical ...................................................................................................................12
2.3. Turntable Installation Considerations ................................................................................. 12
2.3.1. Conduit......................................................................................................................... 12
2.3.2. Electrical Considerations.............................................................................................. 12
2.3.3. Access.......................................................................................................................... 12
3. Installation.................................................................................................................................. 13
3.1. Tools Required.................................................................................................................... 13
3.2. Unpacking........................................................................................................................... 14
3.3. Positioning the Turntable.................................................................................................... 14
3.4. Installing Anchor Plates ...................................................................................................... 16
3.5. Raised Panel Floor Flange Installation............................................................................... 17
3.6. Floor Flange Mounting in a Concrete Pit............................................................................ 18
3.7. Motorbase Attachment........................................................................................................19
3.8. Final Leveling of the Table.................................................................................................. 20
3.9. Application of Conductive Grease ...................................................................................... 20
4. Electrical Installation.................................................................................................................. 21
5. Operation................................................................................................................................... 23
5.1. Editing Positioning Controller Configuration Parameters ................................................... 23
5.2. Setting Travel Limits ........................................................................................................... 24
5.3. Turntable Encoder Calibration............................................................................................ 25
5.3.2. Turntable Calibration Example..................................................................................... 26
5.4. Changing Rotation Speed................................................................................................... 27
5.5. Variable Speed Settings ..................................................................................................... 27
5.6. Speed Selection..................................................................................................................28
5.7. GPIB Commands................................................................................................................ 29
6. Infrared Controller...................................................................................................................... 31
7. Recommended Maintenance..................................................................................................... 33
7.1. Routine Maintenance.......................................................................................................... 33
7.2. Bi-Annual Maintenance.......................................................................................................33
7.3. Annual Maintenance........................................................................................................... 34
8. Warranty.................................................................................................................................... 37
9. Addendum A: Drawings............................................................................................................39
©ETS-Lindgren—January, 2006 Rev. B—P#399771
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Model 2188 Turntable

SAFETY SYMBOL DEFINITIONS

NOTICE: This product and related documentation must be reviewed for familiarization
with safety markings and instructions prior to operation of the product.
REFER TO MANUAL—When the product is marked with this symbol refer to the instruction manual for additional
!
OR
OR
CAUTION
WARNING
information. If the instruction manual has been misplaced, go to www.ets-lindgren.com contact ETS-Lindgren customer service. HIGH VOLTAGE—Indicates the presence of hazardous voltage. Unsafe practice could result in several personal injury or death.
PROTECTIVE EARTH GROUND (SAFETY GROUND)— Indicates protective earth terminal. Uninterruptible safety earth ground from the main power source to the product input wiring terminals, power cord or supplied power cord set shall be provided. CAUTION—Denotes a hazard. Failure to follow instructions could result in minor personal injury and/or property damage. Text that follows the symbol will provide proper procedures. WARNING—Denotes a hazard. Failure to follow instruction could result in SEVERE personal injury and/or property damage. Text that follows the symbol will provide proper procedures.
for downloadable files or
GENERAL SAFETY CONSIDERATIONS/PRECAUTIONS
Read this manual completely before beginning the installation of the turntable. Refer to drawings at the rear of the manual and the “Tools Required” list included prior to
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beginning installation. This equipment should be installed and operated only by qualified personnel. The electrical installation of this product should be accomplished by an individual who is authorized to so do by the appropriate local authority. The installation should be in compliance with local electrical safety codes. BEFORE POWER IS APPLIED TO THIS INSTRUMENT, GROUND IT PROPERLY through the protective conductor of the AC power cable to a power source provided with protective earth contact. Any interruption of the protective (grounding) conductor, inside or outside of the instrument, or disconnection of the protective earth terminal could result in personal injury.
©ETS-Lindgren—January, 2006
Model 2188 Turntable
GENERAL SAFETY CONSIDERATIONS/PRECAUTIONS (continued)
BEFORE SERVICING: CONTACT ETS-LINDGREN (+1.512.531.6400)—servicing or modifying the unit without ETS-Lindgren authorization may void your warranty. If an
WARRAN TY
attempt to service the unit must be made, disconnect all electrical power prior to beginning. Voltages exist at many points within the instrument that could, if contacted, cause personal injury. Only trained service personnel should perform adjustments and/or service procedures upon this instrument. Capacitors inside this instrument may still be
CHARGED even when the instrument is disconnected from the power source.
WARRAN TY
Do not make any modifications to this unit without consulting the factory directly.
ONLY QUALIFIED PERSONNEL should operate or service this equipment.
STAY CLEAR of moving components during operation of equipment. Do not operate the turntable while someone is physically on the turntable top.
Do not, at any time, place hands or feet in the vicinity of the drive pinion on the turntable.
Regularly inspect all equipment and conduct scheduled maintenance in accordance with the factory
WARRAN TY
recommendations provided.
Only use replacement parts and fasteners ordered directly from the factory.
©ETS-Lindgren—January, 2006 Rev. B—P#399771
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Model 2188 Turntable
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©ETS-Lindgren—January, 2006
Model 2188 Turntable
1. Introduction
The ETS-Lindgren Model 2188 is an electric-powered, variable-speed turntable platform system designed for use with an EMCO Model 2090 series positioning controller to perform EMI compliance testing. The Model 2188 is available in 1.2-meter, 1.5-meter and 2.0-meter diameters. The turntable is ideal for installations in new or existing test locations where pit excavation is not an option or must be shallow.
The top of the turntable is conductive with a continuous ground brush to electrically couple it to the ground plane. The ground brushes are attached directly to the chamber floor via the floor flange and are in continuous contact with the turntable top. The brushes point downward from the floor flange. .
The drive motor and gearing are located beneath the platform. The Model 2188 turntable is powered by an electric motor through a worm gear box with a chain and sprocket final drive. The top of the turntable is removable to provide easy access in the event that service is required. The electronics are located in a shielded enclosure. Signal I/O is via fiber-optic cable.
To prevent over-travel of the turntable in either direction of movement, “hard” limits are provided in the form of pins that actuate switches located below the tabletop. These pins allow limits to be set and allow as much as two full rotations. Rotation speed can be varied from the front panel of the controller or through the IEEE-488 interface bus.
1.1. Standard Configuration
Turntable Assembly
Single-phase electric drive (208-230 VAC 50/60 Hz)
Variable speed drive
Conductive top
Continuous rotation
One (1) ten meter fiber-optic control cable
Fiber optic shield penetration kit
Two (2) fiber optic feed-thrus
One (1) three meter fiber optic control cable
©ETS-Lindgren—January, 2006
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Model 2188 Turntable
1.2. Model 2188 Options
1.2.1. Model 2090 Series Positioning Controller
The Model 2090 Series Multi-Device Positioning Controller is designed for use with ETS-Lindgren positioning devices such as antenna towers, turntables, reverberation paddles, multi-axis positioners, etc. to accomplish a variety of tests for EMC compliance, antenna pattern measurements, and more.
The Controller allows the user to synchronize the simultaneous, yet independent movement of two primary devices such as towers or turntables in either manual or remote GPIB modes while controlling the on/off operation of up to four auxiliary devices. The unit includes a GPIB bus and is compatible with most popular software. Firmware revision 3.11 or higher required.
Each primary device is interfaced to the controller through a bi-directional fiber optic interface using a proprietary command protocol. Auxiliary devices use a single fiber optic signal to control simple on/off operation. The fiber optic control lines that attach devices to the unit eliminate extraneous RF interference signals that can normally be conducted through wire signal cables.
The front panel of the Model 2090 provides the interface for two separate and complete device controllers, each with identical displays and function keys. The function keys let the user configure device specific parameters, adjust limit and position settings and control device motion. Numeric displays and status indicators are provided for each device interface to show positioning and operational information as well as device parameter settings. In addition to the two primary device interfaces, an auxiliary control interface for four auxiliary devices is present. This interface provides keys and indicators to allow the user to manually toggle the auxiliary devices on or off.
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©ETS-Lindgren—January, 2006
Model 2188 Turntable
Control of all devices may be accomplished either in the manual or remote modes through the use of the GPIB (IEEE 488 standard interface bus) port located on the rear panel. Each primary device is identified by a unique GPIB address that the controller recognizes, allowing each positioning device to function as a separate device on the GPIB bus.
1.2.2. Additional Fiber Optic Cable
Various lengths of fiber optic cable may be ordered. Specify additional cable lengths at the time of order placement. Cables are terminated with type ST connectors.
©ETS-Lindgren—January, 2006 Rev. B—P#399771
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Model 2188 Turntable
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©ETS-Lindgren—January, 2006
Model 2188 Turntable
2. Getting Started
2.1. Unpacking and Acceptance
Step 1. Upon delivery of your order, inspect the shipping container(s) for evidence of damage. Record any damage on the delivery receipt before signing. In case of concealed damage or loss, retain the packing materials for inspection by the carrier.
Step 2. Once all of the materials are removed from the container by a qualified installer, check all materials against the packing list to verify that the equipment received matches what was ordered. If you find any discrepancies, note them and call ETS-Lindgren Customer Service (+1.512.531.6400) for further instructions.
Ensure that you are satisfied with the contents of your order and the condition of your equipment prior to installation.
Pre-planning is essential for a successful installation. Be sure to discuss your requirements with your sales representative and request dimensional drawings prior to construction of your site.
2.2. Electrical Specifications
Nominal AC Voltage 230 VAC Input Frequency 50/60 Hz Phase Single Phase AMP 2.0 RPM 0.5/2.0 variable
Table 1: Electrical Specifications
©ETS-Lindgren—January, 2006 Rev. B—P#399771
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Model 2188 Turntable
2.2.1. Mechanical
Diameter 1.2 meter 1.5 meter 2.0 meter Height (Minimum) Distributed Load Rating*
*Distributed Load Rating is based on an evenly distributed load to each section. Point loads under 0.37 sq. m (4 sq. ft) should not exceed 500 kg (1,100 lb.). Nothing over 400 kg (882 lb.) may be applied to a 45-degree segment outboard of the casters.
16.51 cm (6.12 in.) 500 kg (1,100 lb)
Table 2: Mechanical Parameters
16.51 cm (6.12 in.) 1,000 kg (2,200 lb)
16.51 cm (6.12 in.) 1,000 kg (2,200 lb)
2.3. Turntable Installation Considerations
2.3.1. Conduit
Power and signal line paths must be planned in advance. Power and signal lines must never run through the same conduit. Conduit must be in place before pouring concrete or installing the ground plane. Consider the size of the cable bundle when selecting conduit diameter.
2.3.2. Electrical Considerations
A qualified and licensed electrical contractor must be used to install power lines, and the installation should comply with all applicable regulatory agencies. A dedicated circuit is required with the shortest distance possible between the power source and the turntable.
2.3.3. Access
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An access area underneath the turntable is advisable for large diameter installations. A service switch is necessary to deactivate the turntable during service.
©ETS-Lindgren—January, 2006
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