ETS-Lindgren 2165 User Manual
Model 2165
LoPro™ Turntable
1.2-Meter
User Manual
ETS-Lindgren L.P. reserves the right to make changes to any products herein to improve
functioning or design. Although the information in this document has been carefully reviewed and
is believed to be reliable, ETS-Lindgren does not assume any liability arising out of the
application or use of any product or circuit described herein; nor does it convey any license under
its patent rights nor the rights of others. All trademarks are the property of their respective
owners.
©Copyright 2007–2008 by ETS-Lindgren L.P. All Rights Reserved. No part of this
document may be copied by any means without written permission from
ETS-Lindgren L.P.
Trademarks used in this document: The ETS-Lindgren logo and LoPro are trademarks of
ETS-Lindgren L.P.
Revision Record
MANUAL,INSTAL,MODEL 2165 LoPro TURNTABLE | Part #399791, Rev. C
Revision Description Date
A Initial Release January, 2007
B
• Updated Turntable Encoder Calibration
February, 2007
• Added Waste Electrical and Electronic
Equipment (WEEE) Directive
C Rebrand July, 2008
ii |
Table of Contents
Notes, Cautions, and Warnings ......................................................................... v
1.0 Introduction ................................................................................................... 7
Standard Configuration ....................................................................................................... 7
Turntable Assembly ............................................................................................... 7
Optional Items..................................................................................................................... 8
Infrared Remote Controller .................................................................................... 8
Shaft Kit ................................................................................................................. 9
ETS-Lindgren Product Information Bulletin ........................................................................ 9
2.0 Maintenance ................................................................................................ 11
Recommended Maintenance Schedule ........................................................................... 11
Monthly ................................................................................................................ 11
6-Month Service .................................................................................................. 12
12-Month Service ................................................................................................ 12
Cleaning the Bearing Races ............................................................................................. 12
Replacement and Optional Parts...................................................................................... 13
Service Procedures .......................................................................................................... 13
3.0 Specifications .............................................................................................. 15
Electrical Specifications .................................................................................................... 15
Physical Specifications ..................................................................................................... 15
4.0 Turntable Installation Considerations ....................................................... 17
Before You Begin—Precautions ....................................................................................... 17
5.0 Electrical Installation .................................................................................. 19
6.0 Assembly and Installation .......................................................................... 21
Required Tools ................................................................................................................. 21
Assembly Instructions ....................................................................................................... 21
7.0 Optional Shaft Kit Installation Instructions .............................................. 23
Components ..................................................................................................................... 23
Required Tools ................................................................................................................. 24
Determine Shaft Length .................................................................................................... 24
Assemble Drive Shaft ....................................................................................................... 24
Install Shaft Housing ......................................................................................................... 25
Install Drive Shaft ............................................................................................................. 25
Connect Shaft to Motor Drive ........................................................................................... 26
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Cut Drive Shaft Assembly ................................................................................................. 27
Cut Shaft Housing ............................................................................................................ 28
8.0 Operation ..................................................................................................... 29
Appendix A: Warranty ...................................................................................... 31
Appendix B: Drawings ...................................................................................... 33
Appendix C: EC Declaration of Conformity .................................................... 35
iv |
Notes, Cautions, and Warnings
Note: Denotes helpful information intended to provide tips for
See the ETS-Lindgren Product Information Bulletin for safety, regulatory, and
other product marking information.
better use of the product.
Caution: Denotes a hazard. Failure to follow instructions
could result in minor personal injury and/or property
damage. Included text gives proper procedures.
Warning: Denotes a hazard. Failure to follow instructions
could result in SEVERE personal injury and/or property
damage. Included text gives proper procedures.
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vi |
1.0 Introduction
The ETS-Lindgren Model 2165 LoPro™ Turntable is an electric-powered,
variable-speed turntable platform system designed for use with the
Model 2090 Multi-Device Controller (or next generation ETS-Lindgren controller,
if applicable) for EMI compliance testing. The Model 2165 is a low-profile design
constructed of PVC plate with a textured ABS top and other non-metallic
components. The 1.2-meter diameter turntable is an easily assembled system
that can be disassembled for service or to be moved. The mechanical assembly,
motor drive unit, and shaft kit (optional) comprise the three basic subassemblies
of the turntable.
The mechanical assembly is shipped assembled with the top, base, gearbox,
support bearings, and drive belt. The bearings on which the turntable rotates are
integral to the top and bottom of the table. Three independent bearing races
provide support for the inner and outer portions of the turntable top. These
bearings are of a completely non-metallic construction. There are four keepers
located on the outside of the turntable top that prohibit the bearings from shifting
out of position during shipment. When the table is in place and ready to begin
testing, the keepers should be removed.
The motor drive, encoder, and limit switch assemblies are located in a shielded
enclosure with state-of-the-art I/O provided by a fiber optic interface. The
motor drive is coupled to the drive shaft with a flexible hose coupling. The other
end of the shaft connects to the turntable gearbox with a keyed coupling that
clamps between the two shafts. The shaft assembly transmits torque from the
motor drive to the gearbox at the table. The drive belt runs around the underside
of the turntable at its perimeter, and is driven by a pulley in the gearbox.
Turntable rotation is limited by the soft, or electrical, limits that are set on the
front panel of the controller.
There is a 1 cm (0.40 in) vertical x 2.54 cm (1.0 in) horizontal slot on the bottom
side of the turntable base that can be used to run 3/8-in maximum diameter cable
from the side and up through the center opening of the turntable.
Standard Configuration
TURNTABLE ASSEMBLY
Featuring continuous or non-continuous operation, the turntable assembly
includes:
• Single-phase electric drive (208-230 VAC 50/60 Hz)
• Variable-speed drive
Introduction | 7
• Conductive top
• Continuous rotation
• 10-meter fiber optic control cable
• Fiber optic shield penetration kit
Additionally, the turntable is infrared compatible, and can be used with an
optional ETS-Lindgren Infrared Remote Controller (IR remote). For more
information on using an IR remote, see Infrared Remote Controller on page 8.
Optional Items
INFRARED REMOTE CONTROLLER
The Model 2165 is infrared compatible, and can be used with a universal remote
control programmed to a specific protocol, such as the ETS-Lindgren Infrared
Remote Controller (IR remote).
8 | Introduction
SHAFT KIT
This option allows the electric drive motor to be positioned farther from the
turntable. The extension shaft separates the turntable and the drive motor by as
much as 5 m (16.4 ft). Steps to cut it to a custom length are included in Optional
Shaft Kit Installation Instructions on page 23.
The shaft kit option must be specified at the time the turntable order is placed.
ETS-Lindgren Product Information Bulletin
See the ETS-Lindgren Product Information Bulletin included with your shipment
for the following:
• Warranty information
• Safety, regulatory, and other product marking information
• Steps to receive your shipment
• Steps to return a component for service
• ETS Lindgren calibration service
• ETS Lindgren contact information
Introduction | 9
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10 | Introduction
2.0 Maintenance
WARRANT Y
Before performing any maintenance, follow the safety
information in the ETS-Lindgren Product Information
Bulletin included with your shipment.
Regularly inspect all equipment and conduct scheduled
maintenance in accordance with the factory recommendations
provided.
BEFORE SERVICING: CONTACT ETS-LINDGREN
(+1.512.531.6400)—Servicing or modifying the unit without
ETS-Lindgren authorization may void your warranty. If an
attempt to service the unit must be made, disconnect all
electrical power prior to beginning. Voltages exist at many points
within the instrument that could, if contacted, cause personal
injury. Only trained service personnel should perform
adjustments and/or service procedures upon this instrument.
Capacitors inside this instrument may still be charged even
when the instrument is disconnected from the power source.
Recommended Maintenance Schedule
Regular maintenance will prolong the effective operation and reliability of your
turntable. Follow the recommended schedule for monthly, 6-month, and
12-month service.
Do not perform maintenance while the turntable is operating.
MONTHLY
• Inspect the turntable assembly for loose fasteners, abnormal wear, and oil
leaks.
• Verify the accuracy of the current position setting on the ETS-Lindgren
controller in relation to the turntable. If the turntable always rotates in the
same direction, over time the 0-degree position may drift. To reset the
current position, see the controller manual.
Maintenance | 11
6-MONTH SERVICE
• Check all parts for wear.
• The drive belt is furnished fully tensioned, but after usage the belt may need
to be tightened. To remove slack in the belt, loosen the six bolts on the
gearbox, move it outward, and then re-tighten. See Drawing 5 and
Drawing 11 located in the back pocket of this manual.
12-MONTH SERVICE
• Thoroughly inspect the unit for wear.
• Grease the plastic miter gears with a silicone grease lubricant.
• Clean the bearing races to remove any dust or dirt that may have
accumulated. For instructions, see the next section.
Cleaning the Bearing Races
To clean the bearing races, remove the turntable top as follows:
1. Remove the eight bolts at the center ring to remove the center
plate/flange that holds down the turntable.
2. If keepers are installed at the four corners of the assembly, remove the
bolts that hold the four keepers in place, and then remove the keepers.
3. Expose the bearing races by gently lifting the turntable top and placing it
to the side.
4. Remove the bearings. Carefully place them in a secure location.
5. Use a clean rag moistened with water to clean the races. No lubrication
is necessary in the tracks.
6. When complete, replace the bearings. Alternate the delrin bearings
(white) and nylon bearings (tan tint) to improve wear characteristics.
Gently replace the turntable surface. Insert the plate/flange in the center
and tighten the eight bolts that secure it. If desired, reinstall the four
keepers.
12 | Maintenance
Replacement and Optional Parts
Following are the part numbers for ordering replacement or optional parts for the
Model 2165 LoPro™ Turntable.
Part Description Part Number
2165 turntable assembly 2165
Motor base assembly 109896
Tie bracket 105728
Standoff (2) 890508
1/2–13 x 3/4-in hex bolt 910551
1/4-in x 1 1/4-in hex bolt 910449
Hose clamp 890684
Hose coupling 860204
Fiber optic cable 705344-10
Shaft Kit 106555
IR Remote Controller 707030
Service Procedures
For the steps to return a system or system component to ETS-Lindgren for
service, see the Product Information Bulletin included with your shipment.
Maintenance | 13
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14 | Maintenance
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