ETS-Lindgren 2087 User Manual

Model 2087
Electric Powered
Turntable
2 & 3 Meter Models
MANUAL
© EMC TEST SYSTEMS, L.P. - OCTOBER 2002 REV C – PN 399233
MODEL 2087 TURNTABLE SERIES
EMC Test Systems, L.P. reserves the right to make changes to any products herein to improve functioning, design, or for any other reason. Nothing contained herein shall constitute EMC Test Systems, L.P. assuming any liability whatsoever arising out of the application or use of any produ ct or circuit described herein. EMC Test Systems, L.P. does not convey any license under its patent rights or the rights of others.
© Copyright 2002 by EMC Test Systems, L.P. All Rights Reserved.
No part of this document may be copied by any means
without written permission from EMC Test Systems, L.P.
E-MAIL & INTERNET
Support@ets-lindgren.com http://www.ets-lindgren.com
USA
1301 Arrow Point Dr., Cedar Park, TX 78613 P.O. Box 80589, Austin, TX 78708-0589 Tel 512.531.6400 Fax 512.531.6500
FINLAND
Euroshield OY Mekaanikontie 1 27510, Eura, Finland Tel 358.2.838.3300 Fax 358.2.865.1233
SINGAPORE
Lindgren RF Enclosures Asia-Pacific 87 Beach Road #06-02 Chye Sing Building Singapore 189695 Tel 65.536.7078 Fax 65.536.7093
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 REV C – PN 399233
MODEL 2087 TURNTABLE SERIES
Table of Contents
INTRODUCTION ........................................................................................................................................ 1
STANDARD CONFIGURATION .............................................................................................................. 2
OPTIONS ...................................................................................................................................................... 3
PRECAUTIONS ........................................................................................................................................... 5
TURNTABLE INSTALLATION CONSIDERATIONS........................................................................... 6
POWER AND SIGNAL LINES ......................................................................................................................... 6
OUTDOOR INSTALLATIONS .......................................................................................................................... 6
ASSEMBLY INSTRUCTIONS ................................................................................................................... 7
GROUND RING INSTALLATION .................................................................................................................... 8
ELECTRICAL INSTALLATION .............................................................................................................. 9
CONNECTING THE MODEL 2090 POSITIONING CONTROLLER..................................................................... 10
SETTING TRAVEL LIMITS ................................................................................................................... 11
OPERATION .............................................................................................................................................. 13
RECOMMENDED PARAMETERS FOR THE MODEL 2090 POSITIONING CONTROLLER ................................... 14
EDITING MODEL 2090 POSITIONING CONTROLLER CONFIGURATION PARAMETERS .................................. 14
TURNTABLE ENCODER CALIBRATION ....................................................................................................... 15
TT CALIBRATION EXAMPLE ...................................................................................................................... 16
SETTING CURRENT POSITION ON 2090 ...................................................................................................... 17
CAUTION: ON RESETTING CURRENT POSITION ON 2090 ........................................................................... 17
HAND CONTROL UNIT .......................................................................................................................... 18
RECOMMENDED MAINTENANCE ...................................................................................................... 19
EVERY SIX MONTHS.................................................................................................................................. 19
EVERY 12 MONTHS ................................................................................................................................... 19
SPECIFICATIONS .................................................................................................................................... 20
ELECTRICAL .............................................................................................................................................. 20
MECHANICAL ............................................................................................................................................ 20
WARRANTY STATEMENT .................................................................................................................... 21
ILLUSTRATIONS ..................................................................................................................................... 22
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 REV C – PN 399233
MODEL 2087 TURNTABLE SERIES
NOTICE: This produc t and related documentation must be r eviewed fo r familiariz ation with safety markings and instructions before operation.
SAFETY SYMBOL DEFINITIONS
!
OR
CAUTION
WARNING
REFER TO MANUAL
instruction manual for additional information.
HIGH VOLTAGE
could result in severe personal injury or death.
PROTECTIVE EARTH GROU ND (SAF ETY G ROUND)
Indicates protective earth terminal. You should provide uninterruptible safety ea rth ground from t h e main power source to the pro duct input wiri n g terminals, power cord, or supplied power cord set.
CAUTION
minor personal in jury and/or property dama ge . Included text gives proper procedures.
WARNING
SEVERE personal injury and/or pr operty damage. Included tex t gives proper procedures.
GENERAL SAF ETY CONSIDERATIONS
BEFORE POWER IS APPLIED TO THIS INSTRUMENT, GROUND IT PROPERLY
cable to a power source provided with protective earth contact. Any interruption of the protective (grounding) conductor , inside or outside the ins trument, or dis connection of t h e protective earth terminal could re sult in personal injury.
When product is marked with this symbol refer to
Indicates presence of hazardous voltage. Unsafe practice
Denotes a hazard. Failure to follow instructions could result in
Denotes a hazard. Failure to follow instructions could result in
through the protective conductor of the AC power
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 REV C – PN 399233
WARRANTY
BEFORE SERVICING: CONTACT ETS-LINDGREN -
(or modifying) the unit by yourself may void your warranty. I f you attempt to ser vice the unit by yourself, dis co nn ect all el ectrical power befor e starting. There ar e v oltages at many points in the instrument which could, if contacted, cause personal injury. Only trained service personnel should perform adjus tm ents and/ or service procedure s upon this i nstrument.
Capacitors inside this instrument may still be CHARGE D even when instrument is discon n e cted from its powe r source.
ONLY QUALIFIED PERSONNEL
STAY CLEAR
of moving components during opera tion of equipm e nt.
shou ld ope rate (or s ervice) this equi pm e n t .
servicing
MODEL 2087 TURNTABLE SERIES Introduction
INTRODUCTION
The ETS-Lindgren Model 2087 is an electric powered turntable platform system designed to be used with the Model 2090 Positioning Controller for EMI compliance testing. The Model 2087 is available in 2.03 and 3.03 meter sizes, both designed for indoor or outdoor use.
The sectional turntable top surface is made of aluminum. The conductive metal top is fitted with a ground brush to electrically couple the turntable to the ground plane. The brush provides continuous contact with the floor flange supplied. To extend the life of the ground brush, a one-piece stainless steel liner is attached to the inside edge of the stationary floor flange.
Both models utilize a pinion and gear drive with a gear reducer and electric motor located beneath the platform. The bearing on which the turntable rotates has the drive teeth cut directly on the outside and will easily support most Equipment Under Test (EUT). Support for the turntable includes casters that aid in the support of cantilevered loads on the outside of the turntable.
The turntable top is sectional to provide easy access if service is required. On standard models, a 15 cm hole is provided in the center of the turntable to accommodate customer supplied cabling to and from the EUT. This hole also provides access to the limit switch adjustment knobs and the primary circuit breaker.
To prevent over-travel of the turntable in either direction of movement, mechanical limits can be adjusted. The limit switch adjustments are on the encoder/limit assembly which is located below the turntable top. For continuous rotation without limits, adjustments can be made in the encoder/limit assembly. Soft limits can be set within the mechanical limits, using the Model 2090 positioning controller. Signal I/O between the turntable and positioning controller is provided by fiber-optic control lines.
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 1 REV C – PN 399233
Standard Configuration MODEL 2087 TURNTABLE SERIES
STANDARD CONFIGURATION
Turntable assembly
Ground ring assembly with ground brush and floor flange
230 VAC Electric Motor Unit
Rotational limit adjust switches
Continuous or Non-continuous operation
Ten-meter fiber-optic control cables
Overall height 280 mm (11”)
SCAN and SEEK Capability
2 © EMC TEST SYSTEMS, L.P. – OCTOBER 2002
REV C – PN 399233
MODEL 2087 TURNTABLE SERIES Options
OPTIONS
Model 2090 Positioning Controller: This controller provides control for two separate devices (ETS-Lindgren towers and turntables) in any combination, plus the control of four auxiliary devices. The unit includes a GPIB bus and is compatible with most popular software.
Hand Control Unit (HCU): This sturdy, hand-held controller will allow the user to manually operate the table remotely and independently from the Model 2090 Positioning Controller. This controller attaches conveniently to the electrical enclosure located on the base of the turntable. Functions include clockwise (CW) and counter-clockwise (CCW) control.
Slip Ring: This optional allows continuous rotation of the turntable through the use of the latest technology in mercury slip rings. The slip ring option is typically supplied with Schuko or NEMA connectors. Specify part #103441 for NEMA connectors, and part #103351 for Schuko connectors. The current rating for the standard electrical assembly is 20 amperes. Consult the factory for all custom requirements on slip rings.
Shield Room Feed-Through: This option allows the customer to take the fiber-optic control cable from the control room to the shield room and still maintain satisfactory shielding attenuation. The unit is made of brass for conductivity and provides attenuation of greater than 100 dB at 10 GHz. A single 22.25 mm (.875”) hole is required to mount this option.
Variable Speed Drive: An optional variable speed drive package is available with the Model 2087 Turntable. Speed adjustment is electronically controlled by the Model 2090 Controller via the front panel or through the GPIB interface.
EUT Power Outlets: Receptacles are usually mounted on the base of the turntable at its center axis point. These receptacles can be custom mounted, flush with the tabletop on some turntables. Consult the factory for more details.
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 3 REV C – PN 399233
Options MODEL 2087 TURNTABLE SERIES
Mounted LISNs: LISNs can be mounted to the underside of some turntables. This option is only practical on larger turntables with sufficient clearance.
Additional Fiber Optic Cable: Additional lengths of fiber optic cable may be ordered.
4 © EMC TEST SYSTEMS, L.P. – OCTOBER 2002
REV C – PN 399233
MODEL 2087 TURNTABLE SERIES Precautions
PRECAUTIONS
Read this manual completely before starting installation. This equipment should be installed and operated only by qualified personnel.
The electrical installation of this product should be accomplished by an individual who is authorized to so do by the appropriate local authority. The installation should be in compliance with local electrical safety codes.
Do not attempt to service unless qualified to do so. As with any electrical equipment, ensure unit electrical power has been disconnected and secured when performing scheduled maintenance
or adjustments.
WARRANTY
Do not make any modifications to this unit without consulting the factory directly.
Stay clear of all moving components on this equipment.
Do not operate turntable while someone is physically on the turntable top.
Do not, at any time, place hands or feet in the vicinity of the drive
pinion on the turntable.
Regularly inspect all equipment and conduct scheduled maintenance in accordance with the factory recommendations provided.
Only use replacement parts and fasteners ordered directly from the factory.
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 5 REV C – PN 399233
Turntable Installation Considerations MODEL 2087 TURNTABLE SERIES
TURNTABLE INSTALLATION CONSIDERATIONS
Pre-planning is essential for a successful installation. Be sure to discuss your requirements will your sales representative and request dimensional drawings prior to construction of your site.
POWER AND SIGNAL LINES
Conduit
Power and signal line paths should be planned in advance. Conduit should be in place before pouring concrete or installing the ground plane. Be sure to consider the size of the cable bundle when selecting conduit diameter.
Electrical Considerations
A qualified and licensed electrical contractor should be used to install power lines, and the installation should comply with all applicable regulatory agencies. A dedicated circuit should be used, with the shortest distance possible between the power source and the turntable.
Access
An access area underneath the turntable is advisable for large diameter installations. A service switch should be installed to deactivate the turntable during service.
6 © EMC TEST SYSTEMS, L.P. – OCTOBER 2002
REV C – PN 399233
OUTDOOR INSTALLATIONS
Drainage
A centerline drain of at least 15cm (6in) must be installed to provide proper drainage during rain storms, etc.
Cold Climate Conditioning
Oil used in the gear assemblies will congeal at 2 Turntables operated in these temperatures should include a heat source and/or dehumidifier.
o
C (28o F).
MODEL 2087 TURNTABLE SERIES Assembly Instructions
ASSEMBLY INSTRUCTIONS
The installation of turntables 2 meters and larger will be performed by a factory installation specialist or by individuals who have been authorized by ETS-Lindgren to do such work. Proper installation of the turntable directly affects performance. The following installation information is provided to familiarize the user of the turntable with the installation process.
1. Uncrate all parts. Check all parts for any shipping damage.
Ensure a clear area is available to assemble the turntable unit safely. NOTE: Do not discard any packing material until unit is fully assembled.
2. Remove the bolts which attach the top onto the turntable drive
assembly. Make note of the placement of each top section as it is removed. Refer to the assembly drawing in the rear of this manual for more details.
CAUTION Lifting the turntable assembly using a forklift or other lifting machinery should be performed by qualified personnel.
3. Using a forklift or other appropriate lifting device, place the
turntable bottom or bearing support section into position. If the turntable is to be installed in a pit, center and level the assembly.
CAUTION Ensure power is off and secured before proceeding further.
4. The drawings at the back of this manual illustrate the
placement of floor plates and leveling screws to anchor and level the turntable. Anchor the turntable through the attachment holes provided using the concrete expansion bolts provided. After installing the floor plates and leveling screws, level the entire turntable by adjusting all the leveling screws between and under the casters, and in the center section of the turntable.
5. Tighten all lock-nuts accompanying the leveling screws to lock
the height of the turntable into place.
© EMC TEST SYSTEMS, L.P. – OCTOBER 2002 7 REV C – PN 399233
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