Eternal GU100/508111100, GU100/508221100, GU100/508121100, GU100/508211100 Installation & Operation Manual

Service Information Center:
Call us rst if you have any questions with this product. We can help you with questions about assembly and Water Heater operation or if there are any damaged or missing parts when you unpack this unit from the shipping box. Please call before returning to the store.
1-866-946-1096
8am-4pm CST, Monday through Friday
157290081P Date 2011/12/15
Natural Gas (NG) - Factory Default Liquid Propane Gas (LPG) - Optional Orice
Model GU100 / 508(11,12,21,22)1100
California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death, serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel combustion (gas, oil) or components of the product itself.
WARNING
! !
Read this Operator's Manual carefully and be sure your Water Heater is properly assembled, installed and maintained. Failure to follow these instructions exactly could result in re, explosion, serious bodily injury and/or property damage. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
! !
IMPORTANT:
Only specially trained and authorized personnel are permitted to service this water heater.
NOTE TO ASSEMBLER / INSTALLER:
Leave this manual with the consumer.
NOTE TO CONSUMER:
Keep this manual for future reference.
RECORD YOUR SERIAL #________________
(see silver CSA label on Gas Water Heater)
Only a licensed professional can install Eternal units for safety and code compliance. Venting and plumbing codes can vary by location. Installation instructions and all applicable codes must be followed or property damage, severe injury, or death may result. Failure to use a licensed plumber or contractor, follow venting, plumbing, and building codes; or follow installation instructions may be unlawful and will void the product warranty. Grand Hall is not responsible for any costs incurred for repairing any problems resulting from failure to follow installation instructions or applicable codes.
WARNING
! !
1
C
2
Table of Contents
Included & Optional Accessories P3 Specifications P4
Dimensions P5
Parts & Service Parts List P6~8
Pre-Installation Instructions for Your Safety P9
Installation Preparation P10
Condensate Disposal P11
Indoor & Outdoor Installation P12~13
Mobile Home Installation & EC Adapter Installation P14
Wall & Floor Mounting P15~16
Venting Intake & Exhaust Material P17
Venting Specification P18
Vertical & Horizontal Termination P19~20
Clearance Requirements from Vent Terminations to Building Openings P21
Multiple Units Termination P22
Concentric Vent Kit & Outdoor Vent Kit Installation P23
Vent Pipe Installation & Terminator Position P24
Gas Supply Piping P25
LP Conversion P26
Water Supply Connection P27
Condensate Piping
P28
Temperature and Pressure Relief Valve
P29
Electrical Connection P30
Optional Remote Controller Installation P31~32
Plumbing Diagrams P33
Operating Instructions P34
How To Use The Front Control Interface P35
How To Use the Remote Controller P36
Maintenance and Service P37
"D" button Diagnostic Function
P38
Diagnostics P39~41
How To Check Gas Combustion
P42~43
Wiring and Connection Diagram P44
Grand Hall Limited Warranty P45~47
3
151140066151140067
190006019
1
Propane Gas Label
314070066
157010126
Mounting Bracket x2pcs
Wall Bracket x1pcs
1/4"x1
1
2
" screws x6pcs
Mounting Bracket Assembly
Intake Orifice 32
152140230
(for NG application installing at elevation
1
Outdoor Venting Cap
Concentric Kit
1
Item Description
Qty
P/N
Item Description
QtyP/N
314070074
ECHCVT01
Eternal Condensate
ECHNK01
Neutralizer Kit
1
Remote Controller Kit
314070039
1
1
ECHNR01
Eternal Condensate Neutralizer Refill
Water Heater Stand
314080136
1
Item Description
Qty
273
Eternal Hybrid Condensing
Water Heater
Operating and Installation Manual Registration Card
T&P Relief Valve
Drain Valve
Assembly
Mesh Screen
1
1
1
1
2
P/N
Item Description
QtyP/N
508111100
157290081
157140188
194140151
305070273
151140097
GU100
LP Orifice
1
1
T-Fitting
195140195
(for condensate line)
1
EC Adapter
312070025
1/2" Bushing
150290239
1
150150197
1
1
over 3,000 ft)
195140180
1
Hole Plug
1
Horizontal Terminator 3"
151140130
3
Included Accessories
Optional Accessories
Self Tapping Screw
5/32" x 5/8" : 2pcs
151140066151140067
190006019
1
Propane Gas Label
314070066
157010126
Mounting Bracket x2pcs
Wall Bracket x1pcs
1/4"x1
1
2
" screws x6pcs
Mounting Bracket Assembly
Intake Orifice 32
152140230
(for NG application installing at elevation
Item Description
Qty
273
Eternal Hybrid Condensing
Water Heater
Operating and Installation Manual Registration Card
T&P Relief Valve
Drain Valve Assembly
Mesh Screen
1
1
1
1
2
P/N
Item Description
QtyP/N
508111100
157290081
157140188
194140151
305070273
151140097
GU100
LP Orifice
1
1
T-Fitting
195140195
(for condensate line)
1
EC Adapter
312070025
1/2" Bushing
150290239
1
150150197
1
1
over 3,000 ft)
195140180
1
Hole Plug
Philips Head Screw
M8x15 : 4pcs
Stainless Steel Expansion Bolt
: 4pcs
4
Eternal Hybrid Water Heater Technical Specications
Model Name
GU100
Thermal Efciency (*) / Energy Factor
96% NG / 97% LP / 0.94 Energy Factor Installation Indoor / Outdoor / Wall Hung / Floor Standing Flue System Forced Exhaust Power or Direct Vent Vent Run 3" PVC / 2" PVC Up to 100ft, 6 Elbows Max, 5ft Deduction Per Elbow / Up to 35ft,
3 Elbows Max, 5ft Deduction Per Elbow
(2"PVC Cannot be used at elevations above 4,000ft) Condensate Discharge Low Fire / Med Fire / High Fire 0.5GPH / 1.1GPH / 1.75GPH Condensate pH Level 4 pH Gas Type Pre-set for NG / LP Conversion Kit Included Unit Connections Gas / Water Fitting 1/2" Female NPT / 3/4" Female NPT
Electricity Dedicated 120VAC, 60Hz w/3 Pronged Power Cord Gas Input Rate Min / Max 16,000 BTU/Hr / 100,000 BTU/Hr Gas Supply Pressure NG / LP 3.5" WC to 10.5" WC / 8" WC to 14" WC Manifold Pressure
(minimum)
Honeywell
NG (-) 0.01" W.C. PG (
-
) 0.01" W.C. Ignition System Direct electronic Ignition and Automatic Flame Sensing Burner System Single Orice Fuel Injection/ Pre-mixing Metal ber Infrared Burner Gas Valve System Single Stage Negative Pressure Full Modulation Air Ratio valve Internal Piping Material PPS + Copper Reserve Tank Under 2 Gallons Electrical Consumption Standby 8W, Max 45W Maximum Noise Level Under 35dB (a) Remote Controller Up to 3 kits Multi Unit Capable Up to 2 in manifold GPM Capacity Range 0.1 to 10.0 GPM Temperature Sensing Tank, Cold Inlet, Hot Outlet, Air Thermistors Temperature Control
Simulation Feed Forward and Feed Back, Computer Controlled Mixing Valve
Flow Sensing Dual Flow Sensors w/Built-in GPM Monitor
Temperature Settings Range 100°F to 140°F in 5°F Steps
Unit Dimensions (WxHxD) 16.9" x 29.1" x 13.8"
Unit Weight 74.5Ibs
Safety Devices T&P Valve, Flame Rod, Thermal Fuse(306°F), Remaining Flame
Detection, Fan RPM Check, Freeze Protection(-40°F), Vent Blockage Detection, Thermostat Switches(149°F / 194°F), Gas Valve Current Leak Detection, Ignition Prevention, Dipswitch Temperature Lock, GFCI w/2 x 5A Fuses.
*
GU100 is for single or dual unit applications with no multi control unit.
*
Maximum manifold pressure is indicated on the rating label on right side of the unit.
*
Independent DOE tested.
5
Dimensions - GU100 / 508(11,12,21,22)1100
6
Parts Diagram for Model GU100 / 508(11,12,21,22)1100
11
12
5
9
13
6
14
3
4
7
2
10
1
15
8
16
17
18
7
19
30
7
Parts Diagram for Model GU100 / 508(11,12,21,22)1100
8
KEY DESCRIPTION
1 Panel, Front Assembly
2 Panel, Top / Rear Assembly
3 Panel, Rear
4 Panel, Left Assembly
5 Panel, Right Assembly (GU100)
6 Panel, Bottom
7 Mounting Bracket
8 Wall Bracket
9 Controller / Front
10 T&P Relief Valve (Cash Acme)
11 Vent Collar
12 Vent Collar Packing
13 Rubber Foot
14 Drain Valve Assembly
15 Main Power Cord
16 Handle
17 Condensing Nipple
18 Mesh Screen
19 Outdoor Venting Cap (Optional)
20 Trap Cleaner Assembly
21 Radial Blower Assembly
22 Gas Valve
23 Air Pressure Switch (GU100)
24 Burner Assembly
25 Main Controller (GU100)
26 Cold Water Tube Assembly (GU100)
27 Hot Water Tube Assembly (GU100)
28 Flexible Silencer Kit
29 Mixing Valve
30 EC Adapter
31 Water Pressure Switch
Parts List for Model GU100 / 508(11,12,21,22)1100
9
Pre-Installation Instructions for Your Safety
WARNING
If you do not follow these instructions exactly, a re or explosion could result causing property damage, personal injury or loss of life.
WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the re department.
Use this water heater at your own risk. The set outlet water temperature can cause severe burns instantly or death from scalds. Test the water before bathing or showering. Do not leave children or the inrm without supervision.
Installation Codes
Before Installation
The installation must conform with local codes or, in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1/NFPA 54. Properly ground the unit in accordance with all local codes or in the absence of local codes, with the National Electrical Codes, ANSI/NFPA 70.
This water heater does not have a pilot. It is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand. Smell all around the water heater area for evidence of leaking gas. Be sure to smell next to the oor because LP gas is heavier than air and will settle on the oor. Use only your hand to turn the manual gas valve knob. Never use tools. If the knob will not turn by hand, don't try to repair it. Call a qualied service technician. Force or attempted repair could result in a re or explosion. Do not use this water heater if any part has been under water. Immediately call a qualied service technician to inspect the water heater and to replace any damaged parts.
Far away from water heater In approved containers Tightly closed Out of children's reach
Cannot be seen Vapors are heavier than air Go a long way on the oor Can be carried from other rooms to the main burner by air currents
Turn off all electrical power to the water heater if service is to be performed. Turn the manual gas valve located on the outside of the unit clockwise to the off position.
Vapors from ammable liquids will explode and catch re causing death or severe burns. Do not use or store ammable products such as gasoline, solvents or adhesives in the same room or area near the water heater.
Keep ammable products
Vapors
TO TURN OFF GAS TO WATER HEATER
WARNING
WARNING
WARNING
□ □ □ □
! !
! !
! !
10
Installation Preparation
Unpack the unit carefully and make sure that all accessories are put aside so they will not be lost.
● Operator's manual ● Warranty Registration Card ● Included Parts Inspect the water heater for possible shipping damages.
Check the markings of the rating plate on the water heater to be certain the type of gas being furnished corresponds to what the water heater is equipped for. Do not connect this water heater to a fuel type not in accordance with the rating plate.
Carefully choose the location for the new heater as placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. Whether replacing an old water heater or putting the water heater in a new location, consider the following critical points:
Read the Safety guidelines in the beginning of this manual. The internal computer controlled regulator is preset by the manufacturer and should not be adjusted by user. Maintain proper space around the unit for servicing. Install the unit so that it can be connected or removed easily. The electrical connection requires a means for switching off the power supply. Avoid installing the unit in an area with high levels of dust, sand, or debris. These particles may clog the air vent or impair the function of the fan, leading to improper combustion. Regular maintenance is needed. Do not install the unit where the exhaust vent is pointing into any opening in a building or where the noise may disturb neighbors.
The location selected should be as close to the vent termination point as possible, and centered within the water piping system for best hot water delivery. All water heaters can leak. Do not install without adequate drainage provisions where water flow can cause property damage. If vented through an outside wall or through the roof using 3" vent piping the total vent run cannot exceed 95 feet with one 90° elbow. If more elbows are required the venting distance must be reduced 5 feet for every 90° elbow. Vent piping should slope downward towards the unit. Horizontal runs require adequate support at 3½ feet intervals and vertical runs supported at 5 feet intervals. Condensation may be created at times as the combustion gases exit the vent cap. Discoloration of surfaces in proximity to the vent cap may occur.
Unpacking Your Eternal Water Heater
Additional Safety Instructions
WATER HEATER PLACEMENT
Before Commencing The Installation
Check that it is in accordance with relevant building and mechanical codes, as well as any local, state or federal regulations.
WARNING
The appliance should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the appliance or to lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan be installed under the appliance. The pan must not restrict combustion air ow. The minimum inlet gas pressure must be within the value specied by the manufacturer and the minimum value listed is only for the purpose of input adjustment. If a water heater is installed in a closed water supply system, such as one having a backow preventer in the cold water supply line and a thermal expansion tank is required, contact the water supplier or local plumbing inspector on how to control this situation. The Temperature and Pressure (T&P) relief valve must be certied as meeting the requirement of the Standard for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems ANSI Z21.22/CAN1-
4.4. The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 psi) and a discharge capacity not less than the water heater input rate as marked on the rating plate.
WARNING
CAUTION
! !
! !
11
Condensate Disposal
The condensate drain must be lled and unobstructed to allow ow of condensate. The condensate should not be subjected to conditions where freezing could occur. If the condensate is subjected to freezing or obstruction, it can leak, resulting in potential water damage to the unit and surrounding area.
The drain line material must be an approved material by the authority having jurisdiction. In absence of such authority, PVC and CPVC piping must comply with ASTM D1785 or D2846. This pipe must be connected to the port at the side panel. The end of the pipe should drain to a laundry tub or to a oor drain.
Over time, blockage of the trap by debris may occur; when the condensate cannot be released, the unit will go into error and will shut down. When this occurs, the trap must be cleaned.
CLEANING OUT THE TRAP
The condensate trap must be lled with water prior to using the water heater.
Fill 3.0 oz. of water through the exhaust collar per gure 1.
Eternal water heater will typically produce a condensate that is considered slightly acidic with a Ph content of approximately 3-4. Install a neutralizing lter if required by authority having jurisdiction (See gure 2).
Direct to drain from the unit. Drain through neutralizer from the unit. Drain to laundry tub from the unit, in this case the unit must be above the height of the laundry tub. When installing a condensate pump, ensure the pump is approved for use with condensing appliance. The pump should be equipped with an overow switch to prevent property damage from potential condensate spillage.
1.
2.
3.
4.
CAUTION
Figure 2.
Figure 3.
NOTICE
NOTICE
To Remove Trap
1. Gently pull trap body downwards to remove.
2. Remove clip securing trap to the nipple.
! !
! !
! !
3 oz.
Figure 1.
4
1
2
3
1
2
1/2" PVC (SCH40, ASTM-D1785)
or
3/4" CPVC (SDR11, ASTM-D2846)
12
Indoor Installation
Clearances
From top of water heater 12 inches From back of unit 0.6 inch
From front of unit 6 inches (*) From left side of unit (gas piping side) 6 inches
From side wall ue or vent connector in any direction 6 inches From right side of unit 2 inches
GU100 can be used as either Power-Vent or Direct-Vent appliance. When used as a Power-Vent appliance, the water heater should be located in an area where enough air is available for proper combustion and ventilation. Follow the latest edition of ANSI Z223.1 and any of your local codes that are applicable. GU100 is a Category IV vented appliance and manufacturer's ventilation specifications should be followed. In general these requirements specify that if the unit is installed in a confined space, there must be permanent air supply openings if Eternal isn't installed as Direct-Vent.
When combustion air is supplied directly through an outside wall such as intake louver openings into the dwelling, each opening should give a minimum free area of one square inch per 15,000 Btu/hour of the total input ratings of all appliances in the enclosed area.
When combustion air is supplied from inside the building, each opening should give a minimum free area of one square inch per 3,750 Btu/hour of the total input ratings of all appliances in the enclosed area. These openings should never be less than 40 sq.in.
The minimum required inside air volume should be 50 cu.ft per every 3,750 Btu/hour.
□ □
Combustion Air Supply
Air supply from outside building:
Air supply from inside building:
Minimum Recommended Air Supply To Water Heater as Power-Vent
Model # Water Heater Capacity Outside Air Area Inside Air Area
GU100 Max. 100,000 Btu/hour 25 sq.in. 100 sq.in.
Model # Water Heater Capacity Minimum Required Air Volume
GU100 Max. 100,000 Btu/hour 1333 cu.ft
Air Vents
Heater
Air Vents
Heater
*
For accessibility when performing maintenance, 24" clearance in front of the unit it is recommended.
Natural gas in high altitude might contain less heating value than typical 1100 BTU/ cuft and therefore can cause improper air / gas mix leading to improper combustion. For natural gas installations in altitudes above 3,000 feet, be sure to apply the intake orice (P/N 152140230) provided by manufacturer in the accessory box.
WARNING - high elevation installations
! !
13
Outdoor Installation
Clearances
From top of water heater 24 inches From back of unit 0.6 inch
From front of unit 24 inches From left side of unit (gas piping side) 6 inches
From side wall ue or vent connector in any direction 6 inches From right side of unit 2 inches
If this unit is installed under an overhang, there must be a 24" clearance from the top of the unit to the overhang, and the surrounding area must be open in front and on the sides of the unit.
For outdoor installation, do not remove the vent cap from the top of the appliance. Locate the water heater in an open, unroofed area, and maintain the above minimum clearances from combustible materials.
Exhaust Ventilation
Do not have the ue terminal pointing toward an opening into the building. Do not locate your heater in a pit or any location where gas and water can accumulate.
WARNING
! !
Do not install the water heater where water, debris or ammable vapors may get into the ue terminal. This may cause damage to the water heater.
WARNING
! !
Min. 4ft
Natural gas in high altitude might contain less heating value than typical 1100 BTU/ cuft and therefore can cause improper air / gas mix leading to improper combustion. For natural gas installations in altitudes above 3,000 feet, be sure to apply the intake orice (P/N 152140230) provided by manufacturer in the accessory box.
WARNING - high elevation installations
! !
14
Mobile Home Installation
Read and Review this entire Manual with special emphasis on the combustion and ventilation for your safety. If you do not follow these instructions exactly, a re or explosion could result causing property damage, personal injury or loss of life.
WARNING
! !
Eternal water heater must be used as sealed combustion type (Direct Vent) where all the combustion air is supplied from the outdoors through the air intake and all combusted gas by products are vented directly to the outside by means of the vent termination.
MOBILE HOME(Manufactured Home).
This appliance must be installed in accordance with the Manufactured Home Construction And Safety Standard,(Title 24, CFR; Part 3280). In addition, install in accordance with the following instructions, the instructions supplied with the venting termination, local codes, utility company requirements for the installation of water heaters in manufactured homes (mobile homes). In the absence of such a standard, the water heater should be installed in accordance with the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and ANSI A119.5/NFPA 501D.
LOCATION for MOBILE HOME(Manufactured Home).
Per code, water heaters must be installed with a sealed combustion design so as to separate the water heater's combustion and venting system from the interior atmosphere of the manufactured home. In accordance with code ­water heaters must be direct vented. Please refer to direct venting instructions and diagrams on page 19.
Placement of Water Heater: Locate the water heater as desired, make certain the minimum clearances are maintained. For indoor and outdoor installation follow entire Eternal operation manual, please see section above on manufactured home and recreational park trailer outdoor installation.
When installing in a garage, the heater's ignition source should be elevated no less the 457mm (18") from the oor unless the ooring is listed as being resistant to the ignition of ammable vapors.
Operations Manual should be attached to the unit after installation.
EC Adapter Installation
How to install the EC Adapter
Loosen M10 screw. Insert the combustion probe. After test, retighten M10 screw on the EC Adapter and make sure no leak.
How to test exhaust combustion air
1.
2.
3.
EC Adapter
M10 Screw (Test Hole)
combustion probe
M10 Screw
O Ring
Note: It is not necessary to glue the EC Adaptor into the top of the unit, but when installing PVC vent pipe into EC
Adaptor it is recommended you glue the PVC into the EC Adaptor.
For outdoor installation, please install EC Adapter to check gas setting prior to install outdoor venting cap or PVC vent pipe.
Note:
15
Wall Mounting
Mounting Steps
1. Install mounting brackets with 6 screws on top and bottom back of the unit.
Select a location on the wall to mount the unit. The included wall bracket has been pre-drilled for easy installation on standard stud walls. If the framing is not standard or installing on an uneven surface, fasten 3/4" plywood to the stud wall and then attach the wall bracket.
Hang the unit on the mounted wall bracket and secure bottom of the unit to the wall with included wall anchors and wall screws.
2.
3.
1/4"x1 ½" Screws
The water heater must be properly supported; if the wall is not strong enough, be sure to reinforce the wall. The unit must be mounted on a vertical wall and level to the ground.
WARNING
! !
Philips Head Screws 1/4"x3/8"
Philips Head Screws 1/4"x3/8"
1/4"x1 ½" Screws
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