ETC SmartPack CE Wall Mount User Manual

Wall Mount, CE Installation Manual
Revision D
Copyright © Electronic Theatre Controls, Inc.
All Rights reserved.
Product information and specifications subject to change.
Part Number:
7021M2130-GB
Released: 2014-01
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Using this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Product Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Help from ETC Technical Services . . . . . . . . . . . . . . . . . . . . . . . . . .4
Prepare for Installation . . . . . . . . . . . . . . . . . . . . . . 5
Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Cable Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Verify the Contents of the Shipping Carton . . . . . . . . . . . . . . . . .6
Additional Parts and Specialty Tools Required . . . . . . . . . . . . . .6
Cable Routing and Conduit Access . . . . . . . . . . . . . . . . . . . . . . .7
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . 8
Install Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Mount the SmartPack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rough-In Conduit and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Connect Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Power Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Three-Phase Supply Connections . . . . . . . . . . . . . . . . . . . .10
Single-Phase Supply Connections (Europe) . . . . . . . . . . . .10
Load Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Earth/Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . .11
Neutral Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Connect Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Emergency/SmartLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Connect Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect SmartLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect ESD Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
DMX 512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Connect DMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Data Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Guidelines for Data Termination: . . . . . . . . . . . . . . . . . . . . .15
Final Installation and Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Final Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Test Loads via Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Select the operating language: . . . . . . . . . . . . . . . . . . . . . . .16
Set a level for a dimmer: . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Verify DMX512 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting SmartLink . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
LinkPower Supply Kit . . . . . . . . . . . . . . . . . . . . . . 19
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ETC®, SmartPack™, SmartSwitch™ and SmartLink™ are either registered trademarks or trademarks of Electronic Theatre Controls, Inc. in the United States and other countries. LonWorks® and LON® are registered trademarks of the Echelon
®
Corporation. All other trademarks, both marked and not marked, are the property of their respective owners.

Introduction

Congratulations on your purchase of the ETC® SmartPack™ Wall Mount dimming pack. SmartPack continues ETC's tradition of providing the highest quality products for the entertainment and architectural lighting market.

Using this Manual

Use this manual during the installation of the SmartPack Wall Mount unit. This manual includes instructions for installing SmartPack units to operate together on a SmartLink™ control network. For user configuration and system operation instructions please refer to the Wall Mount SmartPack User Manual.
The following symbols are used in this manual to alert you to danger or important information.
Note:
CAUTION:
WARNING:
WARNING:
Please email comments about this manual to: TechComm@etcconnect.com
Provides important information about your installation.
A Caution statement indicates situations where there may be undefined or unwanted consequences of an action, potential for data loss or an equipment problem.
A Warning statement indicates situations where damage may occur, people may be harmed, or there are serious or dangerous consequences of an action.
RISK OF ELECTRIC SHOCK! This warning statement indicates situations where there is a risk of electric shock.
Introduction 1

Product Variants

The instructions in this manual apply to the CE SmartPack Wall Mount dimming packs
Part Number
7021A1103 7021A1103-LPS 7021A1105 12 channel /
7021A1105-LPS
7021A1106 7021A1106-LPS 7021A1107 6 channel /
7021A1107-LPS
7021A1110 3 channel /
7021A1110-LPS
7021A1111
7021A1112
7021A1113
7021A1114
7021A1115
7021A1116
Channel Count/
Breaker Type
12 channel / 10A breakers
10A (ND) 2 pole breakers
6 channel / 15A breakers
15A (ND) 2 pole breakers
25A (ND) 2 pole breakers
12 channel / 10A breakers
12 channel / 10A (ND) breakers
12 channel / 10A breakers
12 channel / 10A (ND) breakers
12 channel / 10A breakers
12 channel / 10A (ND) breakers
Operating
Voltage
230 VAC 47-63Hz single or three phase
Installed Weight
(loaded)
22Kg / 48lbs
A SmartPack with a “-LPS” part number suffix includes a LinkPower supply which is factory installed for SmartLink station power.
21Kg / 46lbs
28Kg / 61lbs ThruPower Switch
28Kg / 61lbs ThruPower Switch
28Kg / 61lbs ThruPower Relay
28Kg / 61lbs ThruPower Relay
24Kg / 53lbs Relay (only)
24Kg / 53lbs Relay (only)
Notes
2 SmartPack Wall Mount Installation Manual
Option kits available for the SmartPack Wall Mount unit include:
I/O compartment
DMX512 In / DMX512 Thru
Emergency contact input
SmartLink™ enabled
Optional LinkPower supply for wall station support.
3, 6, or 12 dimmer channels available
Variable speed cooling fan
Capable of dimming multiple load types
CE Compliant
32 built-in presets and a sequencer for stand-alone operation.
Cover removed for clarity
Part Number Description Notes
7021K1010 LinkPower supply kit
7021K1000 19” Rack mount kit
7021K1004 RCD kit 7021K1008 RCD/40A Mains Breaker kit 7021K1006 RCD/63A Mains Breaker kit
optional - supplies power for up to four SmartLink wall stations
requires 15 rack units of space (18 rack units for ThruPower and relay models)
Introduction 3

Help from ETC Technical Services

If you are having difficulties, your most convenient resources are the references given in this manual. To search more widely, try the ETC web site at www.etcconnect.com of these resources is sufficient, contact ETC Technical Services directly at one of the offices identified below. Emergency service is available from all ETC offices outside of normal business hours.
When calling for help, please have the following information handy:
Model of SmartPack Wall Mount
Other components in the system (if any) including other Smartlink host products, LinkPower supply, quantity and type of SmartLink wall stations, etc.
DMX control source used for system-wide control.
. If none
Americas
ETC International
Technical Services Department
3031 Pleasant View Road
Middleton, WI 53562
800-775-4382 (USA, toll-free)
+1-608 831-4116
service@etcconnect.com
Asia
ETC Asia, Ltd.
Technical Services Department
Room 1801, 18/F,
Tower I, Phase I, Enterprise Square
9 Sheung Yuet Road
Kowloon Bay, Kowloon, Hong Kong
+852 2799 1220
service@etcasia.com
United Kingdom
Electronic Theatre Controls, Ltd.
Technical Services Department
Unit 26-28 Victoria Industrial Estate
Victoria Road,
London W3 6UU, UK
+44 (0)20 8896 1000
service@etceurope.com
Germany
Electronic Theatre Controls, GmbH
Technical Services Department
Ohmstrasse 3
93607, Holzkirchen, Germany
+49 (80 24) 47 00-0
techserv-hoki@etcconnect.com
4 SmartPack Wall Mount Installation Manual

Prepare for Installation

Installation Environment

Dry room (30-95% humidity, non-condensing)
0-35°C (32-95°F) ambient temperature
Dust free
Wall-mounting location must support 23kg (50lbs)
Minimum 25.4cm (10”) clearance in front of unit for airflow vents

Electrical Requirements

•50-60Hz
230/400 VAC, 3Ø+N+PE 40A per phase
230 VAC, 1Ø+N+PE 120A per phase
For use on TN-C, TN-S, TN-CS and TT supplies
Not suitable for use on Delta IT supplies
This equipment must be connected to a suitable safety earth/ground.

Cable Specification

Purpose Cable Type/Description Note
AC Input - Three phase 230/400 VAC 3Ø+N+PE, 50-60Hz, 40A per phase
AC Input - Single phase 230 VAC, 1Ø+N+PE, 50-60Hz, 120A per phase
DMX512
SmartLink™
Emergency
2
25mm cable Use only cables of size and rating complying with local wiring regulations.
Recommended - Belden 9729
Alternatives Carol - C0910 General -0E8990 Olfex - 9729 Omni - D62402 Quabbin - 8604 Olympic - 2998 Pro-Plex - PC224T
Belden 8471 plus 1 - 2.50mm drain wire recommended (drain wire not required if installed in grounded metal conduit).
2 - 1.5mm
/ 2AWG maximum stranded
2
ESD
2
twisted
Supply gauge must be coordinated with upstream protective switchgear.
CAT 5 cable is also approved for DMX distribution if installed in grounded metal conduit.
• For use of CAT 5 cable, you will need to purchase a CAT 5 termination kit (ETC part number 4100A1013) from a local ETC office or service provider.
For use with wall stations and SmartLink pack to pack synchronization. SmartLink is FTT­10A topology-free and polarity independent.
Contact input for emergency lighting loads.
Prepare for Installation 5

Compliance

CE Compliance
EN55015, EN55022B, EN61000-6-2, EN60439-1
Complies with CE Directives 336/83/EEC and 73/23/EEC

Verify the Contents of the Shipping Carton

SmartPack unit with cover attached.
Warning labels. If necessary replace the warning label on your SmartPack unit with the label displaying the operational language of the installed location.
SmartPack User Manual and Mounting Template.
DMX Cable Preparation Kit with 8-pin connector (4100A1012).

Additional Parts and Specialty Tools Required

4 x 6-8mm (1/4” - 3/8”) bolts or screws, 50-100mm (2 - 4”) long, and suitable wall plugs, are suggested. Mounting hardware and surface must support 23kg (50 lbs).
Conduit punch, Conduit or bushes 12.7mm (1/2”) diameter
Slotted screwdriver for line terminals
Phillips screwdriver
4.75mm (3/16”) wide slotted-style screwdriver for load terminals
Jeweler’s screwdriver for data terminals
Wire strippers
6 SmartPack Wall Mount Installation Manual
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