ETC 7060A3169, 7060A3171 User Manual

Page 1

Assembly Guide

Production Dates: September 2004 - Present

ATTENTION: The part numbers listed in this guide may differ from the parts

required for your particular Source Four fixture. Part numbers for fixtures change occasionally as parts are replaced or upgraded.

To ensure that you are ordering the proper part for your specific fixture, please contact your ETC dealer, or ETC Customer Service for assistance.

Product information and specifications subject to change.

Part Number:

7060M2500-05.02

Released: July 2006

Rev B

Page 2

Table of Contents

Basic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Lamp Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Assemble lamp socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Reflector Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Remove reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Install reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Clean reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Front Barrel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Assemble front barrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

19°, 26°, 36°, and 50° Lens Tubes . . . . . . . . . . . . . . . . . . . . . . . . . .12

Assemble lens tube (19°, 26°, 36°, and 50°) . . . . . . . . . . . . . . .13

Cleaning 19°, 26°, 36°, and 50° glass lenses . . . . . . . . . . . . . .14

10° Lens Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

5° Lens Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Assemble 5° and 10° lens tubes . . . . . . . . . . . . . . . . . . . . . . . .17

Clean 5° and 10° polymer lenses . . . . . . . . . . . . . . . . . . . . . . .17

ETC®, Emphasis®, Expression®, Insight™, Imagine™, Focus™, Express™, Unison®, Obsession® II, ETCNet2™, EDMX™, Source Four of Electronic Theatre Controls, Inc. in the United States and other countries.

All other trademarks, both marked and not marked, are the property of their respective owners.

i Table of Contents

, Revolution®, Sensor®, and WYSILink™ are either registered trademarks or trademarks

Page 3

Basic Assembly

4 5 6 7 8 9

Figure 1

Reference

Number

1 7060A2008 Lamp socket assembly 1 2 7060A2011 Rear housing assembly, single clutch 1

2A 7060A2020 Rear housing assembly, double clutch 1

3 7060A2012 Front barrel assembly 1 4 7060A2000-K 5° lens tube, with knob (See page 16)1 5 7060A2001-K 10° lens tube, with knob (See page 15)1 6 7060A2002-K 19° lens tube (6 x 16), with knob 1 7 7060A2003-K 26° lens tube (6 x 12), with knob 1 8 7060A2004-K 36° lens tube (6 x 9), with knob 1

9 7060A2005-K 50° lens tube (4.5 x 6), with knob 1 10 7060A4008-01 Knob set with male insert 2 11 HW5143 Washer, flat fiber 1

Part Number

Description Quantity

Required

Optional Equipment

12 HW5197 Screw, 1/4-20 x 5/8, black zinc 1

Basic Assembly 1

Page 4

Lamp Socket Assembly

Figure 2

Reference

Number

1 7060A3055 Housing, socket, casting, painted 1

2 7060A3057 Socket, light baffle casting, painted 1

3 7060A4007 Knob, X-Y, lamp set 1

4 7060A4008-02 Knob, Z, lamp set w/female insert 1

5 7060A4011 Bushing, cup 1

6 7060A3011 Hub, index, casting 1

7 7060A3012 Spring, lamp retainer 1

8 HW748 Spring, compression 1

9 7060B7019 Complete UL socket assembly 1 10 HW534 Nut, hex, 1/4-20, black zinc 1 11 7060A3025 Screw, 1/4-20 knurled head 1 12 HW746 Retaining ring, flat, Southco 1 13 HW5123 Nut, hex, 9/16-18, black zinc 1 14 HW747 Washer, wave 1 15 7060A3056 Clamp, strain relief, painted 1 16 HW3103 Screw, 8-32 x 5/8 PhFHMS, black zinc 2 17 HW5122 Bolt, 1/4-20 x 1.75, full thread, black zinc 1 18 HW8209 Clip Tinnerman 1

19 7060B7003

20 W6195 36" sleeve, fiberglass 1 21 HW749 Spring, ground 1

22 7060B7007

23 7060A4037 Handle, insulated rear, black 1 24 HW2181 Screw, 6-32 x 3/4, Taptite 4 25 7060A3085 Source Four Lamp Retainer Wire 1

Part Number

Description Quantity

48" W420 wire, 16 gauge, 200° C/300V, green UL 1180/CSA AWM with lug J490T installed

4" W420 wire, 16 gauge, 200° C/300V, green, UL 1180/CSA AWM with two J490T lugs installed

Required

2 Source Four Assembly Guide

Page 5

Assemble lamp socket

Tools Required:

• Open-end adjustable wrench or a 7/16” socket

• Needle-nose pliers

• #2 Phillips screwdriver

Figure 3

Step 1: Set the crossbar of the retainer clip (25) under the two hooks on the clip bracket

as shown in Figure 3.

Step 2: Place the Tinnerman clip (18) over the retainer clip crossbar between the two

hooks and press it down firmly until it snaps into place.

Step 3: Insert the bolt (17) through the light baffle socket casting (2). See Figure 4.

Step 4: Install the green ground wire assemblies (19 and 22) on the bolt (17) with the

prongs on the crimped connectors toward the casting. Run both wires through the indent in the lip around the bolt hole. Secure with nut (10) and torque to 60 inch pounds.

Step 5: Place the socket assembly (9) into the light baffle socket casting (2). Be sure it is

well seated.

Figure 4

Lamp Socket Assembly 3

Page 6

Step 6: Install the lamp retainer spring (7). The lamp retainer spring secures the socket.

Insert the spring one end at a time, making sure the rectangular slot in each side of the spring seats on the corresponding tab in the casting.

Note:

If the spring does not seat correctly, coax it into place with a screwdriver or needlenose pliers.

Figure 5

Step 7: Install the bushing cup (5) into the housing socket casting (1) as shown in Figure

5. The cup should slide smoothly up and down, but not side to side.

Step 8: Insert the threaded end of the index hub (6) through the holes in the bushing cup

and the back of the housing socket casting (1).

Step 9: Slide the X-Y knob (3) over the exposed index hub bolt (6), then insert the wave

washer (14) on the bolt and secure with the 9/16 hex nut (13). Hand tighten the X-Y knob (3).

Install the wave washer with the upward curve toward the hex nut.

Cable Clamp in

Housing

222112

Green wires

White wire

Figure 6

Figure 7

Step 10: Insert the knurled head screw (11) through the housing socket casting (1) as

shown in Figure 6.

Step 11: Install the shorter green ground wire (22) onto the screw. The prongs on the

crimped connector should be toward the casting.

Step 12: Install the ground spring (21) onto the screw and secure it with the Southco flat

retaining ring (12). Install the Southco ring with its prongs away from the casting.

4 Source Four Assembly Guide

Page 7

Note:

Use pliers to straighten the Southco retaining ring (12) if it bends when you install it on the bolt.

Step 13: Lay the leads in the bottom half of the cable clamp (located in the housing socket

casting [1]), making sure that the fiberglass sleeving extends slightly past the screw holes in the housing socket casting. Install new sleeving if necessary. Then, route the wires as shown in Figure 7.

CAUTION:

Step 14: Install the top half of the cable clamp (15) and secure it with the two screws (16).

Note:

Step 15: Using the four screws (24), attach the handle (23) to the lamp socket assembly.

Step 16: Place the compression spring (8) on the protrusion on the inside of the index hub

Step 17: Insert bolt (17) through spring (8) and through the index hub (6) of the housing

Step 18: Before proceeding, check again to make sure the wires are still positioned as

Step 19: Press the two castings together firmly so the bottom of the light baffle (2) sits on

You must follow the wire routing diagram to ensure that the socket leads do not interfere with the lamp focus mechanism.

Tighten the screws alternately to ensure a solid connection.

To ensure that the clamp holds the cable tightly, flatten the cable, then fold over the sleeving before you install the top half of the clamp. Make sure the top edge of the cable clamp is even with the edge of the socket to prevent interference with lamp focus movement. Make sure sleeving is not pinched.

See Figure 2.

(6).

socket (1), joining the two castings. Make sure wires are not pinched between the two pieces.

indicated in Figure 6. Adjust if necessary.

top of the cable clamp (15), then install the X-Y lampset (3) and Z lamp knob (4). Hand tighten the knob all the way to the right.

CAUTION:

Lamp Socket Assembly 5

You must install Z knob as described above to ensure proper lamp focus travel.

Page 8

Reflector Housing Assembly

SOURCE FOUR

Double-clutch reflector housing

for 5°and 10° fixtures.

Reference

Number

1 7060A3054 Housing, reflector casting, painted black 1

2 7060A3006 Clip, reflector retainer 4

3 7060A4010 Bushing, gate 4

4 7060A3016 Plate, clutch 1

5 7060A3019 Spring, reflector support 1

6 7060A4015 Reflector, molded glass, coated 1

7 7060A3058 Bracket, yoke, painted 1

8 HW8144 Handle, yoke knob, 5/16 - 18 2

9 HW753 Rivet, machine, 3/16 x .720, flat head, black zinc 2 10 HW5126 Washer, flat, 5/16, black zinc 4 11 HW5193 Bolt 5/16-18 x 3/4, black zinc 2 12 HW5125 Bolt, carriage, 5/16-18 x .75, black zinc 2 13 HW752 Rivet machine, 3/16 x 5/16, black zinc 4

Part Number

Figure 8

Description Quantity

Required

6 Source Four Assembly Guide

Page 9

Remove reflector

Tools Required:

• minimally padded work surface (cardboard, carpet, or rubber mat recommended)

WARNING:

Step 1: Place the reflector housing face down on your work surface so that the concave

Step 2: Loosen the clutch and rotate the yoke so that it is perpendicular to the housing

Step 3: Using the yoke as your handle, raise the housing assembly off of the work

Step 4: Carefully lift the housing to see if the reflector is released. If it is not, repeat step

This procedure may crack or break the reflector. Always wear gloves, safety glasses, and a dust mask when performing this procedure.

reflector surface points downward.

at roughly a 90° angle. Tighten the clutch.

surface a few inches and then firmly tap the housing on the work surface. This should force the reflector out of its clips.

3 with slightly more force.

Reflector Housing Assembly 7

Page 10

Install reflector

Note:

The following assumes all four reflector retainer clips (2) have already been riveted to the reflector housing casting (1) and the gate bushings (3) installed on the retainer clips.

Step 1: Place the reflector housing casting (1) on a flat work surface with the large

opening facing up.

Step 2: Install the reflector support spring (5) in the circular opening at the base of the

casting.

Step 3: Insert the reflector (6) at an angle, under any three adjacent legs of the reflector's

clips.

Step 4: Gently press down on the opposite side of the reflector until it snaps into place

under the remaining clips.

Under three adjacent clips.

Step 3 Step 4

Note:

If the reflector does not snap in, turn the casting over. Gently pull on the side of the reflector that has not snapped in until the rest of the reflector slides into place.

Clean reflector

Remove dust with a blast of oil-free air or wipe with a clean, lint-free cloth using alcohol or distilled water (alcohol is recommended).

WARNING:

Do not use glass and window cleaners on the reflector. Chemicals in these cleaners will stain the reflector.

8 Source Four Assembly Guide

Page 11

Front Barrel Assembly

Figure 13

Shutter Assembly: The bottom divider plate

(4) has four dimples punched into the surface; the top plate (6) has none. The middle divider plates (5) are noticeably thinner-gauge metal than the other two.

See detail to

the right

Reference

Number

1 7060A3052 Front barrel, top casting, painted 1

2 7060A3053 Front barrel, bottom casting, painted 1

3 7060A2025 Shutter blade assembly, 22 gauge 4

4 7060A3001-01 Plate, divider with dimples (bottom) 2

5 7060A3003 Plate, gate (middle) 1

6 7060A3001-02 Plate, divider (top) 1

7 HW754 Shutter spring 4

8 HW3165 Screw, 8/32 x 1/2, Taptite 4

9 7060A3045 Cover, iris slot 1 10 HW372 Screw, 8-32 x 1/4, black zinc 2

Part Number

Description Quantity

Figure 12

Required

Front Barrel Assembly 9

Page 12

Assemble front barrel

Tools Required:

• #2 Phillips head screwdriver

Step 1: Stand the top and bottom front barrel castings (1 and 2) upright with the shutter

end of the castings toward the bottom.

Note:

Step 2: Slide the bottom divider plate (4), into its place in the bottom casting (2). The

Note:

WARNING:

Step 3: With the bottom barrel casting (2) to your left, place two shutter blades (3) on top

Step 4: Place a divider plate (5) on top of the two shutter blades.

Step 5: Place another shutter blade on top of the middle divider plates and perpendicular

Step 6: Place the fourth shutter blade on top of the divider and through the bottom

Step 7: Place the top divider plate (6) on top of the fourth shutter blade.

The top front barrel casting contains the iris slot.

dimples on the divider plate must point down.

The bottom divider plate (4) has four dimples punched into the surface; the top plate (6) has none. The middle divider plates (5) are noticeably thinner-gauge metal than the other two.

The notches on the divider plates must fit against the flanges in the casting so the plates do not move.

Divider plate edges are sharp. Handle with caution.

of dimple plate (4) and opposite each other so together they form a barrier. The handles should extend past the barrel casting, rivets pointed down. These will be the side shutters (See Figure 13).

to the previously installed shutter blades. This will be the top shutter, so align the handle away from the bottom casting (2). Then place the other divider plate on top.

casting in the final shutter position. Pull the blade and plate assembly slightly forward to allow the handle to slip through the slot in the bottom casting. Then fully seat the blader assembly into the casting again.

Note:

10 Source Four Assembly Guide

Make sure no shutter assembly components are under the pattern holder guides.

Page 13

Step 8: With both front barrel castings still standing upright, join the two halves, sliding

the handle of the top shutter blade through the slot in the top front barrel casting (1).

Step 9: Starting at the bottom of the castings (closest to the shutters), use four PHMS

screws (9) to fasten the front barrel casting halves together, as shown. Torque the screws to 25 inch/pounds.

Note:

Step 10: Turn the front barrel assembly over so that the narrower end is on your work

Step 11: Install the four shutter springs (7) between the four dimples in the shutter plate

Note:

WARNING:

Step 12: Place iris slot cover (9) over the iris slot. Use two screws (10) to secure the cover.

The ends of the two front barrel castings must be even. Adjust as necessary before completely tightening the nuts and screws. Failure to do this could interfere with the barrel rotation.

surface.

and the tabs in the lip of the casting.

Install the springs at the joints in the castings on either of the tabs at the joint. Once they are installed, the springs at the joints will sit at a slight angle.

During assembly, the shutter springs can pop out of place. Always wear protective eyewear during this procedure.

Front Barrel Assembly 11

Page 14

19°, 26°, 36°, and 50° Lens Tubes

Figure 14

16, 17, 18, 19

Place side of lens with paint dot toward front of lens tube.

19 ° (6x16)

Red dot

26 ° (6x12)

Black dot

5 6 7

36 ° (6x9)

No dot

Note: Lenses are degree specific. Do not interchange lenses (i.e. do not place a 19° lens in a 26° slot).

50 ° (4.5x6)

Yellow dot

Reference

Number

1 7060A3137 Lens tube, left, painted 1

2 7060A3139 Lens tube, right, painted 1

3 7060A4009 Bushing, guide 8

4 7060A4012 Pad lens support - asphere 5

5 7060A4002 Aspheric lens, 19° 1

6 7060A4001 Aspheric lens, 26° 1

7 7060A4004 Aspheric lens, 50° 1

8 7060A4020 Meniscus lens, 36° set, front 1 8A 7060A4021 Bi-convex lens, 36° set, rear (36° Only) 1

9 7060A3079 Clip, gel retainer, 90° bend 1 10 HW750 Spring, retainer 1 11 HW369 Screw, PHMS, 8-32 x 3/4, black zinc 4 12 HW370 Nut, Ny-Lok, 8/32, black zinc 3 13 HW534 Nut, hex, 1/4-20, black zinc 2 14 7060A4008-01 Knob set with male insert 1 15 HW5143 Washer, flat, 1/4 1 16 7060A4033 19° lens tube label 1 17 7060A4034 26° lens tube label 1 18 7060A4035 36° lens tube label 1 19 7060A4036 50° lens tube label 1

12 Source Four Assembly Guide

Part Number

Description Quantity

Required

Pad lens support - meniscus set 10

Page 15

Assemble lens tube (19°, 26°, 36°, and 50°)

Tools Required:

• #2 Phillips head screwdriver

Step 1: Place the left and right lens holder castings (1 & 2) face up on your work surface.

Align the castings so the colorframe grooves are to your left

Step 2: Install lens support pads (4) as required inside both lens holder castings. Four

pads are required per lens. Insert pads short-side down, as shown.

Step 3: Install the 1/4-20 hex nut (13) in the left lens holder casting as shown.

Figure 15

Lens support

pad

Step 4: Install the short end of the gel retainer clip (9) in the left lens holder casting (1).

Step 5: Position the clip in the forward, locked position, then install the retainer spring

(10) on the clip.

Step 6: Install the required lens (or lenses) (5, 6, 7, or 8 & 8A) as shown on page 12.

Lens

Lens holder casting

Hex-nut

Lens holder casting

Figure 16

Note:

19°, 26° and 50° aspheric lenses have painted dots to orient the lens in the tube. Install the lens with the painted dot facing the front of the tube. Seat the lens in the support pads so the dot remains visible.

Step 7: Invert the right lens casting (2) and hold it above the left lens casting (1).Fit the

clip (9) and spring (10) into the right lens casting. Gently place the right lens casting onto the left lens casting, making sure that the 1/4-20 hex nut and retaining clip assembly stay properly seated. Make sure the lens stays straight by looking into the lens holder. The top edge of the lens should seat properly in the support pads.

Step 8: Install the PHMS screws (11) in four locations with Ny-lok nuts (12). The PHMS

screw location on the bottom of the colorframe holder is threaded and does not require a Ny-lok nut. Hold the nuts tight against the casting and torque the screws to 25 inch pounds.

Step 9: Install the eight bushing guides (3). Point the narrow tab on the bottom toward

the back of the casting; point the square tab toward the front. Squeeze the guides slightly so they bend in the middle then snap into place. Make sure the rounded side of the guide faces outward from the tube.

19°, 26°, 36°, and 50° Lens Tubes 13

Page 16

Cleaning 19°, 26°, 36°, and 50° glass lenses

Step 1: Dampen a clean, lint-free cloth with vinegar or household ammonia. You may

use water, but it leave spots. You can remove the spots by polishing the lens gently with a clean, dry cloth.

WARNING:

Step 2: Starting from the center, gently wipe the lens.

Never use glass and window cleaner or any abrasive material to clean the lens. Glass and window cleaners will stain the lens surface. Abrasive materials (such as steel wool) will damage the surface of the lens.

14 Source Four Assembly Guide

Page 17

10° Lens Tube

Figure 17

Reference

Number

1 7060A3096 10° lens tube assembly, painted 1

2 7060A4009 Bushing, guide 8

3 HW750 Spring, retainer 1

4 HW6122 Bumper, recess rubber 4

5 7060A4025 Lens, 10°, 10" 1

6 7060A3079 Clip, gel retainer 1

7 HW307 Screw, 8-32 x .38 lg, SPHMS, black zinc 4

8 HW370 Nut, 8-32, 3/8, 1/4, black zinc 4

9 HW3104 Washer, .170 x .381 x .023, black zinc 4 10 HW5197 Screw, 1/4, 20x58 PHRMS, black zinc 1 11 HW5200 Washer, SH, .253 x .281 x .438, black zinc 1 12 7060A4008 Knob, Z lamp, with male insert 1 13 HW5143 Washer, Flt. 1/4, .252 x .500 x .060, FL 1

Part Number

Description Quantity

Required

10° Lens Tube 15

Page 18

5° Lens Tube

Figure 18

Reference

Number

1 7060A3095 5° lens tube assembly, painted 1

2 7060A4009 Bushing, guide 8

3 HW750 Spring, retainer 1

4 HW6122 Bumper, recess rubber 4

5 7060A4024 Lens, 5°, 10" 1

6 7060A3079 Clip, gel retainer 1

7 HW307 Screw, 8-32 x .38 lg, SPHMS, black zinc 4

8 HW370 Nut, 8-32, 3/8, 1/4, black zinc 4

9 HW3104 Washer, .170 x .381 x .023, black zinc 4 10 HW8170 Handle, 10-32 inserts 1 11 7060A3073 Handle backing plate 1 12 HW467 Screw, 10-32 x 1/2 PHTRMS 2 13 HW443 Washer, .195 x .410 x .025 black zinc 2 14 HW5197 Screw, 1/4, 20x58 PHRMS, black zinc 1 15 HW5200 Washer, SH, .253 x .281 x .438, black zinc 1 16 7060A4008 Knob, Z lamp, with male insert 1 17 HW5143 Washer, Flt. 1/4, .252 x .500 x .060, FL 1

Part Number

Description Quantity

Required

16 Source Four Assembly Guide

Page 19

Assemble 5° and 10° lens tubes

Tools Required:

• #2 Phillips head screwdriver

Step 1: Place the lens tube assembly (1) on your work surface. Align the assembly so

that the colorframe grooves are to your left.

Step 2: If you are assembling a 5° tube, attach the handle (10) as shown in Figure 18,

using the screws (12), washers (13) and backing plate (11) indicated.

Step 3: Install the required lens as shown on page 15 or page 16 in the tube using

required bumpers (4), screws (7), nuts (8), and washers (9) as indicated. The side of the lens with the fresnel grooves should face the front of the tube. The smooth side should face the rear.

Clean 5° and 10° polymer lenses

WARNING:

Remove dust with a blast of oil-free air. If this is not sufficient, follow the instructions below.

Step 1: Dip lens in clean alcohol/water solution (mix 9 parts water to 1 part alcohol).

Step 2: Use a moistened, nylon, soft-bristle brush to wash the smooth side in a straight

Step 3: Use the same moistened brush to clean the ridged side, following the ridges,

Step 4: Dip lens in clean alcohol/water solution.

Step 5: Use air gun to dry the smooth surface.

Step 6: Use air gun to dry the ridged surface. Use air stream to move the liquid away from

Step 7: Inspect the lens for dirt. If necessary, repeat the entire process.

Handle polymer lenses by their edges only. Never rub anything dry on a polymer lens. Do not use glass and window cleaners on the lens. This will damage the lens.

motion.

without hand pressure.

you. Using this method, remove as much liquid as possible.

5° Lens Tube 17

Page 20

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Service:

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7060M2500-05.02

 Rev B  Released 07/2006 

Email:

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