ETAS ES5095.1 User Manual

ES5095.1 Break-Out-Panel (80-CH)

User’s Guide

2

Copyright

The data in this document may not be altered or amended without special noti­fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela­tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.

Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.

© Copyright 2017 ETAS GmbH, Stuttgart

The names and designations used in this document are trademarks or brands
belonging to the respective owners.

V1.0.0 R04 EN - 12.2017

ES5095.1 Break-Out-Panel (80-CH) - User’s Guide 3

Contents

ETAS Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2.1 Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2.2 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.3 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.4 Connecting/Disconnecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.5 Requirements for Users and Duties for Operators. . . . . . . . . . . . . . . 7

1.2.6 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3.1 CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3.2 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4 Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.5 About this User’s Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2 Design and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3 Connections and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2 Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3 Connecting Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4 Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4 Technical Data, Standards and Order Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2 Standards Met . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.3 Order Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ES5095.1 Break-Out-Panel (80-CH) - User’s Guide4

Contents ETAS

5 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ES5095.1 Break-Out-Panel (80-CH) - User’s Guide 5

ETAS Introduction

1 Introduction

This chapter features information on the following subjects:

• "Properties" on page 5

• "Basic Safety Notices" on page 6

• "Requirements for Users and Duties for Operators" on page 7

• "Intended Use" on page 7

• "Identifications on the Product" on page 10

• "CE Mark" on page 10

• "RoHS Conformity" on page 10

• "Product Return and Recycling" on page 11

• "About this User’s Guide" on page 11

1.1 Properties

The ES5095.1 Break-Out-Panel is a break-out panel that enables the measure­ment, interruption and manipulation of signals to the ETAS LABCAR.

Features at a Glance

• 80 channels (separate ground connection (GND) per channel)

• Maximum permissible voltage: 60 V DC

• Maximum permissible current: 10 A

• Pin diameter of short-circuit bars: 4 mm

The two figures below show the ES5095.1 Break-Out-Panel in the front and rear
view:

Fig. 1-1 Front View

Fig. 1-2 Rear View

ES5095.1 Break-Out-Panel (80-CH) - User’s Guide6

Introduction ETAS

The functional units of the ES5095.1 Break-Out-Panel (BoP) are illustrated sche­matically in the following block diagram:

Fig. 1-3 Block Diagram

The signals are routed from the electronic control unit (ECU) via the short circuit
bridge to the ETAS LABCAR (see Fig. 1-3, red wire). The control unit (ECU) is
connected via channel connection ECU_x and the ETAS LABCAR is connected via
channel connection LC_x. Each signal is assigned a ground line (GND_x). This is
not routed via a short circuit bar and therefore cannot be interrupted or con­nected by the user (see Fig. 1-3, blue wire).

For more information on how to connect an ECU and an ETAS LABCAR, see
Chapter "Connection Options" on page 18.

1.2 Basic Safety Notices

Please observe the following safety notices to avoid health issues or damage to
the device.

1.2.1 Identification of Safety Notices

The safety notices contained in this manual are marked with the general danger
symbol shown below:

The safety notices shown below are used alongside this symbol. They point out
extremely important information. Please read this information carefully.

CAUTION!

Indicates a hazard with low risk of minor or moderate physical injury
or damage to property if not avoided.

WARNING!

Indicates a possible danger with moderate risk of death or (serious)
physical injury if not avoided.

DANGER!

Indicates an immediate danger with a high risk of death or serious
physical injury if not avoided.

ES5095.1 Break-Out-Panel (80-CH) - User’s Guide 7

ETAS Introduction

1.2.2 Scope of Supply

Prior to the initial commissioning of the product, please check whether the mod­ule was delivered with all required components (see chapter 2.3 on page 14).

1.2.3 General Safety Information

Please observe the ETAS product safety notices ("ETAS Safety Advice") and the
following safety notices to avoid health issues or damage to the device.

ETAS GmbH does not assume any liability for damages resulting from improper
handling, unintended use or non-observance of the safety precautions.

1.2.4 Connecting/Disconnecting Devices

To avoid injuries and hardware damages, please observe the following precau­tionary measures:

• Do not apply any voltages to the ES5095.1 connections that do not corre­spond to the specifications of the respective connection. The exact speci­fication of the I/O hardware is located in the manuals of the corresponding
boards.

• Do not connect or disconnect any devices while the ETAS LABCAR or
external devices are switched on. First, switch off the ETAS LABCAR by
shutting down the real-time PC and activating the on/off switch on the
rear and unplugging the power cable.

• When plugging in connectors, ensure that they are inserted straight and
no pins are bent.

1.2.5 Requirements for Users and Duties for Operators

The product may be assembled, operated and maintained only if you have the
necessary qualification and experience for this product. Improper use or use by a
user without sufficient qualification can lead to damages or injuries to one's
health or damages to property. The system integrator is responsible for the safety
of systems that use the product.

General Safety at Work

The existing regulations for work safety and accident prevention must be fol­lowed. All applicable regulations and laws regarding operation must be strictly
adhered to when using this product.

1.2.6 Intended Use

The ES5095.1 Break-Out-Panel is a break-out panel that enables the measure­ment, interruption and manipulation of signals to the ETAS LABCAR.

The ES5095.1 Break-Out-Panel must only be installed in and operated from a
19” rack.

The purpose of the ES5095.1 Break-Out-Panel is:

• Use in industrial lab facilities or workplaces

Note

Read the documentation supplied with the product (Product Safety Advice and
this user manual) prior to starting up the product.

ES5095.1 Break-Out-Panel (80-CH) - User’s Guide8

Introduction ETAS

• Hardware interface for ECUs in a hardware-in-the-loop test system

The ES5095.1 is not intended for use:

• Within a vehicle on the road

• As part of a life support system

• In applications where misuse can lead to injuries or damages

• In environments in which conditions prevail that fall outside the specified
ranges: See "Ambient Conditions" on page 22

• With signal conditioning that falls outside the specified ranges: See "Tech­nical Data, Standards and Order Data" on page 21

Requirements for Operation

The following requirements are necessary for safe operation:

• Use the product only according to the specifications in the corresponding
User's Guide. With any deviating operation, the product safety is no lon­ger ensured.

• Observe the regulations applicable at the operating location concerning
electrical safety as well as the laws and regulations concerning work
safety!

• Observe the requirements for the ambient conditions.

• Do not use the product in a wet or damp environment.

• Do not use the product in potentially explosive atmospheres.

• Keep the surfaces of the product clean and dry.

Requirements for the Technical State of the Product

The product is designed in accordance with state-of-the-art technology and rec­ognized safety rules. The product may be operated only in a technically flawless
condition and according to the intended purpose and with regard to safety and
dangers as stated in the respective product documentation. If the product is not
used according to its intended purpose, the protection of the product may be
impaired.

Electrical Safety and Power Supply

• Observe the regulations applicable at the operating location concerning
electrical safety, as well as the laws and regulations regarding safety at
work.

• Connect only current circuits with safety extra-low voltage in accordance
with EN 61140 (degree of protection III) to the connections of the module.

• Ensure that the connection and setting values are adhered to (see the
information in the chapter "Technical Data").

• Do not apply any voltages to the connections of the module that do not
correspond to the specifications of the respective connection.