ETAS CBN101.1, CBN103.1, CBN105.1, CBN107.1 User Manual

CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 Isolating Measurement Probe
User’s Guide
Copyright
The data in this document may not be altered or amended without special noti­fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela­tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license. Using and copying is only allowed in concurrence with the specifications stipulated in the contract.
Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH.
© Copyright 2016 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands belonging to the respective owners.
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide R04 EN - 02.2016
2
ETAS Contents
Contents
1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Requirements for users and duties for operators . . . . . . . . . . . . . . . 5
1.1.4 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Identifications on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Product return and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 RoHS conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.2 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6.1 Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6.2 Working with the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 Scope of supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1 Combined use with measuring modules . . . . . . . . . . . . . . . . . . . . 11
2.1.2 Product variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Assemblies and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Design of the Isolating Measurement Probe . . . . . . . . . . . . . . . . . 13
2.2.2 Measuring channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.3 Housing of measuring channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.4 Connections and cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.5 Operating voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.6 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide 3
ETAS
2.3 Notes about commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.1 Use of the Isolating Measurement Probe CBN101.1/ CBN103.1/
CBN105.1/ CBN107.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.2 Expanded functions when using the TEDS information of the Isolating
Measurement Probes CBN101.1 and CBN107.1 . . . . . . . . . . . . . . 16
2.4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 Standards and guidelines met . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Type check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.1 High-voltage side (CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1) . 24
3.5.2 Low-voltage side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Isolating Measurement Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.1 CBN101.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.2 CBN103.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.3 CBN105.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.4 CBN107.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 Calibration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide4
ETAS General
DANGER!
WARNING!
CAUTION!
Note

1 General

The introductory chapter informs you about the basic safety information, prod­uct return and recycling, the use of this manual, information.
the scope of delivery and other

1.1 Basic Safety Instructions

1.1.1 Labeling of Safety Instructions

The safety instructions contained in this manual are identified by the general danger symbol shown below:
The safety instructions shown below are used for this purpose. They provide notes about e carefully.
xtremely important information. Please read this information very
Identifies an immediate danger with high risk, which could result in death or severe bodily injury if it is not avoided.
Identifies a possible danger with medium risk, which could result in death or (severe) bodily injury if it is not avoided.
Identifies a danger with low risk that could result in slight or moder­ate bodily injuries or property damage if it is not avoided.

1.1.2 General safety information

Please observe the product safety advice ("ETAS Safety Advice CBN" and the subsequent safety instructions to avoid any impact on your health or damages to the device.
Carefully read the documentation that belongs to the product (ETAS Safety Advice CBN and this User’s Guide) prior to the startup.
ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precautions.

1.1.3 Requirements for users and duties for operators

The Isolating Measurement Probe product may be commissioned and used only by qualified electricians for high-voltage systems (BGI/GUV-I 8686 of the DGUV, minimum Level 2).
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide 5
General ETAS
WARNING!
WARNING!
The product may be assembled, operated and maintained only if you have the necessary qualification and experience for this product. Improper use or use by a user without sufficient qualification can lead to damages or injuries to one's health or damages to property.
General safety at work
The existing regulations for safety at work and accident prevention must be fol­lowed.

1.1.4 Correct Use

This product has been developed and released for use in automotive applica­tions. For usage in other domains please contact your ETAS representative.
Requirements for Operation
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
Check before each use of the product in high-voltage systems its function by measuring a known extra-low voltage.
The following requirements are put in place for safe operation:
• The Isolating Measurement Probe product meets the requirements of pro­tection class IP65. Observe the notes for the ambient conditions (see chap­ter 3.1.4 on page 20).
• Use the product only according to the specifications ion the corresponding user's guide. For any other use, the product safety is not ensured.
• This product must not be used for measuring of mains supply circuits.
• Observe the regulations concerning electrical safety and the laws and reg­ulations concerning occupational safety applicable at the application site!
• Observe the rules for working on equipment with dangerous voltages!
• Carefully attach the high-voltage measuring cables.
• Keep the high-voltage measuring lines short to minimize the risks of inju­ries from pinching, contracting, scoring or shearing.
• Do not use the product in a wet or humid environment.
• Do not use the product in a potentially explosive atmosphere.
• Keep the surfaces of the product clean and dry.
Requirements for the technical State of the Product
The product is designed in accordance with state-of-the-art technology and rec­ognized safety rules. The product may be operated only in a technically flawless condition and according to the intended purpose and with regard to safety and
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide6
ETAS General
DANGER!
dangers as stated in the respective product documentation. If the product is not used according to its intended purpose, the protection of the product may be impaired.
Risk of electric shock with damaged housing of a measuring channel or damaged insulation of a high-voltage cable!
Electric shock upon touching energized components of the Isolating Measurement Probe leads to injuries, heart failure or death. A damaged Isolating Measurement Probe must be decommissioned
immediately! Ensure that the damaged Isolating Measurement Probe is not longer being used!
A repair of the Isolating Measurement Probe is not possible, attempts to repair are not permissible!
Maintenance and cleaning
The product is maintenance-free. For cleaning, use a clean and dry cloth.
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide 7
General ETAS

1.2 Identifications on the product

The high-voltage side of the housings of the measuring channels of the CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 Isolating Measurement Probe is identified in orange. The following symbols are used for identifying the product:
Symbol Description
Before using the product, carefully read the user’s guide!
840 V Maximum input voltage 840 V
Measuring input, minus
Measuring input, plus
Housing protected with double insulation (acc. to EN 61010-1)
Identification for CE, see chapter 1.3 on page 8
Identification for RoHS, see chapter 1.5.1 on page 9
Identification for China RoHS, see chapter 1.5.2 on page 9
Observe the information in chapter "Technical data" on page 19.

1.3 CE marking

ETAS confirms that the product meets the product-specific applicable European Directives with the CE marking affixed to the product or its packaging. The CE Declaration of Conformity for the product is available upon request.

1.4 Product return and recycling

The European Union (EU) issued the Waste Electrical and Electronic Equipment (WEEE) Directive to ensure the setup of systems for collecting, handling and pro­cessing electronic waste in all countries of the EU.
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide8
ETAS General
This ensures that the equipment is recycled in a resource-saving manner that does not represent any risk for the health and safety of humans and the environ­ment.
Fig. 1-1 WEEE symbol
The WEEE symbol (see Fig. 1-1 on page 9) on the product or its packaging iden­tifies that the product may not be disposed of together with garbage.
The user is obligated to collect used equip the WEEE return system for recycling.
The WEEE directive relates to all ETAS equip batteries.
Additional information about the recycling pr obtained from the ETAS sales and service branch offices (see chapter 5 on page 29).
ment separately and provide them to
ment, but not to external cables or
ogram of ETAS GmbH can be

1.5 RoHS conformity

1.5.1 European Union

The EU Directive 2002/95/EU limits the use of certain dangerous materials for electrical and electronic devices (RoHS conformity).
ETAS confirms that the product corresponds to this directive which is applicable in the
European Union.

1.5.2 China

ETAS confirms that the product meets the product-specific applicable guidelines of the China RoHS (Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation) applicable in China with the China RoHS marking affixed to the product or its packaging.

1.6 About this manual

This manual describes the startup and technical data of the CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 Isolating Measurement Probe product.

1.6.1 Organization

The manual consists of four chapters and one index.
• Chapter 1: "General"
The "General" chapter (this chapter) in information, product return and recycling, the use of this manual, the scope of delivery and other information.
forms you about the basic safety
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide 9
General ETAS
Note
• Chapter 2: "Hardware Description"
The "Hardware description" chapter pr CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 Isolating Measurement Probe and information about the power supply, the measuring channels and their housing, the connections and cabling, the cable identification and the serial number.
• Chapter 3: "Technical Data"
The "Technical data" chapter describes the have been met, the ambient conditions, the application area, the system requirements for operating the CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 Isolating Measurement Probe, the electrical data, the mechan­ical data, and the mapping of the measuring channels.
• Chapter 4: "Ordering Information"
The "Ordering Information" chapter includes the ordering information for the a
vailable cables and the accessories.
The concluding chapter "ETAS Contacts" gives you information about the inter­national ETAS sales and service branch offices.

1.6.2 Working with the manual

ovides an overview of the
standards and guidelines that
Typographical conventions
The following typographical conventions are used:
Bold Labels of the device
Italics Particularly important text passages
Important notes for the user are represented as follows:
Important note for users.

1.7 Scope of supplies

Before the initial startup of your CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 Isolating Measurement Probe, please verify that the device has been delivered with all the required parts (see the chapter "Ordering Information" on page 27).
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide10
ETAS Hardware description
Note

2 Hardware description

This chapter provides an overview of the Isolating Measurement Probe CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 and information about housing, serial number and connections.

2.1 Overview

2.1.1 Combined use with measuring modules

The Isolating Measurement Probe CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 is a signal conditioning cable with an active voltage measuring channel inte­grated in the cable for the combined use w ers.
The combination of the measurement modules with the Probe expands their application range by the potential-free measurement of voltages up to 10 V, e.g. in the high-voltage electrical system of tric vehicle systems. The electrical isola age electrical system and the measurement module occurs close to the
uring point in the measuring channel of the isolating measurement probe.
meas
The Isolating Measurement Probe CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 pr
ovides an efficient solution for measuring voltages during the development,
application and validation of ECUs of the electric drive.

2.1.2 Product variants

ith A/D modules from external provid-
Isolating Measurement
hybrid and elec-
tion between the voltage in the high-volt-
The Isolating Measurement Probe CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 was developed for these applications and is available in four different assembled variants:
Isolating Measure­ment Probe
CBN101.1 Open Wire
CBN103.1 Lemo FGA.0B.306 with A/D module
CBN105.1 Lemo FGG.1B.306 with A/D module
CBN107.1 Lemo FGG.1B.310 with A/D module
The complete technical data of the Isolating Measurement Probe CBN101.1/ CBN103.1/ CBN105.1/ CBN107.1 is located in the chapter on page 19.
Connection to measurement module
Assembly Application example
Adaptation to measurement setup by the user
CSM ADMM 4/ 8 classic/ pro
IPETRONIK M-SENSE 4
Softing MA08.1
"Technical data"
CBN101.1/CBN103.1/CBN105.1/CBN107.1 - User’s Guide 11
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