eta PelletsUnit Operation Manual

2015-10-07 EN
0000000062 V.010 X.33.0
1507 93005
7-15 kW
Operation
ETA Heiztechnik Gewerbepark 1 A-4716 Hofkirchen an der Trattnach Tel: +43 (0) 7734 / 22 88 -0 Fax: +43 (0) 7734 / 22 88 -22 info@eta.co.at www.eta.co.at
3
Contents
1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Warranty, guarantee and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Boiler functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Emission measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1 User interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1.2 Setting the date and time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1.3 Changing the names of function blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1.4 Text menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1.5 Setting a time window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1.6 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2 Function block [Boiler] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2.2 Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2.4 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3 [Buffer] function block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3.2 Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.3.4 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.4 [Hot water tank] function block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4.2 Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.4.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.4.4 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.5 [Fresh water module] 2 pumps function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.5.2 Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.5.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.5.4 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.6 [Heating circuit] function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.6.2 Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.6.3 The heating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.6.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.6.5 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.7 [Solar] function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4 www.eta.co.at
7.7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.7.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.7.3 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.8 [Pellet store] function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.8.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.8.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.9 [Pellet store with switch unit] function block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.9.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.9.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.9.4 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.10 [External heat source] function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.10.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.10.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.10.3 Text menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8 Low-emission operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
General information
5
1 General information
Copyright
All contents of this document are property of ETA Heiztechnik GmbH and are protected by copyright. Any reproduction, transfer to third parties or use for other purposes is prohibited without written permission from the owner.
Subject to technical alterations
We reserve the right to make technical modifications without notice. Printing and typesetting errors or changes of any kind made in the interim are not cause for claims. Individual configurations depicted or described here are only optionally available. In the event of contradictions betwee n individual d ocuments regarding delivery scope, the information in our current price list applies.
Explanation of symbols
Instructions and information
Layout of safety instructions
SIGNAL WORD!
Type and source of danger
Possible effects
Measures for avoiding the danger
Types of safety instruction
CAUTION!
On non-compliance with this safety instruction, there is a risk of material damage.
WARNING!
On non-compliance with this safety instruction, there is a risk of physical injury.
DANGER!
On non-compliance with this safety instruction, there is a risk of major physical injury.
6 www.eta.co.at
Preface
2 Preface
Dear Customer,
This user manual provides important information and instructions, to ensure safe and satisfactory operation of your product.
Please take the time to look through it.
Warranty and guarantee
You should also read the "Conditions for warranty, guarantee, liability" (see page 8) carefully. As a rule, these conditions will be satisfied by a professional heating technician. Nevertheless, inform the technician of our warranty conditions. All of the re­quirements we impose are intended to prevent damage that neither you nor we wish to occur.
Read the user manual
Please read the user manual carefully before starting up the system. This is the only way to ensure that you can operate your new boiler efficiently and with minimum environmental impact.
Take advantage of the knowledge and skills of an expert
Only allow an expert to assemble, install and commission the equipment and carry out the basic boiler settings. Insist on receiving an explanation and training on how your new boiler functions and how to operate and maintain it.
Extended warranty
We grant an extended warranty if the product is com­missioned by an authorised partner company or by our own customer service.
In this connection, please note the warranty conditions applicable at the time of purchase.
Service agreement
You can ensure the best care for your heating system by taking out a service agreement with one of our certified contractors or our own customer service.
Remote control of the boiler via the internet
The remote control enables you to operate your ETA boiler remotely via your own network (VNC Viewer) or the internet <www.meinETA.at> using a PC, smartphone or tablet, as though you were standing right in front of the ETAtouch control system of your ETA boiler.
For details, see operating manual "meinETA communication platform".
A LAN cable is required for the connection from the ETAtouch control system to the internet modem.
For details see the boiler installation instructions.
Preface
7
8 www.eta.co.at
Warranty, guarantee and liability
3 Warranty, guarantee and liability
Requirements
We can only accept liability for the function of our products if they are correctly installed and operated. This is only possible if the conditions below are complied with.
Maximum of 2,000 hours at full load per year
The boiler described in this user manual may only be used for heating and producing hot water , with no more than 2,000 full-load hours annually.
Installation in a dry room
For set-up, a dry room is required. In particular, only condensation dryers may be used as clothes dryers in the same room.
Observe local building and fire safety regulations
Local building and fire safety regulations must be observed.
Connecting pipe to chimney
The connecting pipe to the chimney must be a moisture-resistant stainless steel flue pipe with maximum diameter of 120 mm and at least 3 cm of insulation. For lengths over 2 m, correspondingly more insulation is needed.
Suitable fuel
The boiler is suitable for use with wood pellets according to ISO 17225-2:2014, quality class A1, ENplus-A1. Operation with unsuitable fuels, in particular those containing halogens (chlorine) or high­slag pellets such as from grain waste, is not permitted.
Ensure supply air is free from aggressive substances
The air supplied to the boiler must be free from aggressive substances such as chlorine and fluorine from solvents, cleaning agents, adhesives and propel­lants, or ammonia from cleaning agents, to prevent corrosion of the boiler and chimney.
Only fill with softened water
Water is the intended heat-transfer medium. For special antifreeze requirements, up to 30% glycol may be added. Softened water is required for the initial fill­up of the heating system and for refilling after repairs. Addition of hard water should be kept to a minimum to limit limescale build-up in the boiler.
For the initial fill-up, the lime content of all water in the heating system may not exceed the value of 10,000 lt°dH (system volume in litres multiplied by the hardness in degrees of German hardness).
pH value between 8 and 9
The pH value of water used to fill the heating system must be between 8 and 9.
Use a sufficient number of shut-off valves
Set enough shut-off valves to avoid bleeding large amounts of water during repairs. Any leaks in the system must be repaired at once.
Sufficiently large expansion tank
To protect against air suction if the system cools off, a specialist must design a sufficiently large expansion tank. The 18-litre expansion tank built into the boiler is sufficient for typical underfloor or radiat or systems. If there is a buffer storage tank, an additional expansion tank will be needed.
Sufficient air venting must also be ensured. Open expansion tanks or underfloor heating with permeable piping also have a high air intake, resulting in above­average boiler corrosion. Corrosion damage to the boiler due to insufficient air venting or high air intake is excluded from warranty, guarantee and liability.
Sufficient power
Continuous operation with heat consumption below the minimum specified on the type plate is only permitted with a buffer storage tank of sufficient size.
Expanding the control system
Only components provided by us may be used for expanding the control system, unless these are generally available standard devices, such as thermo­stats.
Regularly perform cleaning and maintenance
Cleaning and maintaining the product is essential. The required steps and intervals are either contained in this documentation or included as a separate document.
Repairs
Repairs are only permitted using spare parts provided by us. The only exceptions are commonly available standard parts such as electrical fuses or fastening
Warranty, guarantee and liability
9
materials, provided such parts have the necessary features and do not compromise the safety of the system.
Proper installation
The installing contractor is liable for proper installation according to the corresponding installation instructions and the relevant rules and safety regulations. If you as customer have installed the heating system partly or entirely without relevant training and in particular without up-to-date practical experience, without having the installation checked by a trained and responsible expert, we exclude defects in our delivery and conse­quential damages resulting from this cause from our warranty, guarantee and liability.
Repair of defects
For repairs of defects carried out by the customer or by a third party, ETA shall only bear the costs or remain obligated by warranty if this work was approved in writing in advance by the customer service of ETA Heiztechnik GmbH.
No tampering with boiler safety devices
Boiler safety devices such as those mentioned below must not be tampered with: Temp erature monitoring and control devices, safety temperature limiters, safety valves and thermal discharge valves.
10 www.eta.co.at
Boiler functionality
4 Boiler functionality
1 Heat exchanger with integrated return riser 2 Hot stainless steel combustion chamber 3Turbulators 4 Lambda probe 5Return 6 Draught fan 7 Flow mixing valve 8 Flow to water tank 9 Heating pump 10 Flow to heating circuit 1 11 Diverter valve between heating circuit 1 and hot
water tank
12 Air connection for operation with external air
supply 13 Ash screw 14 Movable, self-cleaning rotating grate
15 Detachable ash box 16 Expansion tank 17 Stoker screw 18 Rotary valve 19 Metering screw 20 Pellet bin 21 Suction motor for pellet transport
Boiler functionality
11
How the boiler works
A suction motor sucks the pellets from the storage room, which may be up to 20 m away, into the pellet bin on the boiler. The p ellet bin has a capacity of up to 30 kg. Fill-up of the pellet bin takes place once a day at a time that can be set as needed. Only on very cold days might it be necessary for pellets to be fed to the boiler a second time.
The metering screw meters the pellets as they are conveyed from the pellet bin, to avoid overfilling the rotary valve. This way, pellets do not need to be cut. This protects the sealing edges and enables quiet operation. The rotary valve separates the pellet bin from the combustion chamber to prevent back burning in the pellet bin. The stoker scre w pushes the pellets into the combustion chamber.
The pellets are burned on the movable rotating grate. Automated cleaning takes place during breaks in combustion. The grate is rotated against a comb to clean the air gaps.
On a restart, the pellets are ignited with a ceramic igniter.
Beneath the grate and the heat exchanger, two ash screws convey the ash to a detachable ash box. This is large enough that it only needs to be emptied once or twice in each heating season.
In an uncooled, hot combustion chamber made of stainless steel, hot and complete burnout occurs before the combustion gases in the heat exchanger transfer the heat to the boiler water. Movement of the turbulators cleans the heat exchangers automatically once a day.
For heating systems without a buffer storage tank, all the devices needed for safe operation, such as the pump, flow mixing valve, diverter valve for hot wat er charging, expansion tank, boiler air vent and safety valve, are already installed in the boiler. If needed, a second heating circuit can be installed in the boiler.
The lambda probe, in combination w ith the variable­speed draught fan, ensures high efficiency.
The boiler can be operated with an external air supply by means of a heat-resistant air supply duct.
12 www.eta.co.at
Emission measurement
5 Emission measurement
Why measure emissions?
It is a requirement for the carbon monoxide (CO) emissions of every boiler to be measured periodically. In Germany, this periodic measurement must also include a dust measurement.
There are several aspects of this th at co uld go wr on g, resulting in incorrect measurements even though the boiler fully and consistently complies with these limits when operating in accordance with the relevant standards.
Notes on emission measurement in Germany
In accordance with the provisions of "BImSchV,"
lower limit values for the emission measurement in Germany apply to all new heating system installa­tions starting 1 January 2015. Notes on compliance are found under 8 "Low-emission operation".
Clean the boiler 3 - 5 days before the emission measurement
Thoroughly clean the boiler and flue pipe 3 - 5 days before the emission measurement. Once this is complete, heating can resume as usual.
This delay between cleaning and measurement
is necessary in order to allow dust disturbed during cleaning to settle again. If the chimney sweep measures unsettled dust, the dust reading will be higher than normal and thus inaccurate.
CAUTION!
Under no circumstances clean the boiler and flue
pipe on the day of the measurement!
Ensure sufficient heat consumption
Open all radiator valves and turn radiator thermost ats to maximum.
Allowing the boiler to cool
Switch off the boiler 3 to 5 hours before the emission measurement by pressing the [On/Off] button.
This allows the boiler to cool, and the additional water in the boiler is used to discharge heat during the emission measurement.
Setting the duration of the emission measurement
The duration of the emission measurement is
factory-set to 30 minutes. If necessary, this can be increased with the [Service] access level.
With the [Service] access level, change to the text menu of the [Boiler] function block. You can adjust the duration as follows:
Select the parameter and press [Change]. A settings screen opens. Select the desired duration and press [Accept] to save.
Emission measurement at full load
Before measurement at full load, the bo iler must
be operating in a heating phase for at least 15 minutes, and the boiler temperature must be over 65°C.
To start the emission measurement, press the [MEAS.]
button in the boiler overview scre en. As confirm a­tion, the button lights up green and the countdown in the button commences.
The boiler runs at full load for the set time. The control system ensures that sufficient heat is channelled to the heating circuits and the hot water tank.
The emission measurement may only take place
once the boiler has been operating in this way for at least 10 minutes (i.e. more than 10 minutes of the countdown have elapsed).
Boiler
Flue gas
Emission measure
MeasDuration
Emission measurement
13
Selecting emission measurement for full load or partial load
National regulations may stipulate emission
measurement at partial load. If this is the case, you must set the required output range before commencing the emission measurement.
With the [Service] access level, change to the text menu of the [Boiler] function block. You can adjust the output range as follows:
Select the parameter and press [Change]. A settings screen opens:
Select the desired output range and pres s [Accept] to save.
If you select [Combination], measurements are
performed consecutively at full load and partial load.
Emission measurement at partial load
Switch on the boiler by pressing the [On/Off] button.
If you are performing the measurement at partial load, when you press the [MEAS.] button a message appears telling you that the boiler must be in a heating phase for at least 30 minutes before the emission measurement.
When you confirm this message, the boiler automati­cally starts heating. The countdown in the [MEAS.] button stops.
Once the boiler is ready for the emission mea-
surement, another message appears on the screen. When you confirm this message, the countdown in the [MEAS.] button starts and the boiler runs at partial load for the set duration. The control system ensures that sufficient heat is channelled to the heating circuits and the hot water tank.
The emission measurement can only take place
once the boiler has been operating in this way for at least 10 minutes (i.e. more than 10 minutes of the countdown have elapsed).
After the measurement
Switch the boiler back to normal mode by pressing [MEAS.]. As confirmation, the light in the button goes off.
If you do not press this button, the boiler will au-
tomatically switch back to normal mode aft er the set time (factory setting 30 minutes).
Boiler
Flue gas
Emission measure
Measurement type
14 www.eta.co.at
General information Safety
6 Safety
6.1 General information
Operation only by trained personnel
The product may be operated by trained adults only. Training may be provided by the heating technician or our customer service. Please read the associated doc­umentation carefully in order to avoid errors during operation and maintenance.
The product may not be operated by persons with impaired physical, sensory, or mental capabilities. Persons who lack experience and knowledge as well as children may not operate, clean, or maintain the product.
Keep children away from the pellet store
Children must be kept away from the pellet store. It is a good idea to lock the door to the pellet store. The door handle on the inside of the pellet store must not be removed. It must be possible to open the door from the inside in an emergency.
Keep fire extinguishers in a clearly visible location
In Austria, the minimum requirement is an ABC powder extinguisher with 6 kg. An AB foam extinguish­er with 9 litres, which produces less damage when used, is preferable. The fire extinguisher should be kept outside the boiler room, visible and easily accessible.
In Germany and Switzerland, fire extinguishers are not required for heating systems in private residences. In spite of this, we recommend having one in the house.
Storage of ash
The ash must be kept in non-flammable containers with covers. Do not put hot ash in the waste bin due to risk of fire.
Emergency stop switch for the boiler
In Austria, heating systems installed in boiler rooms must be equipped with an emergency stop switch. The switch must be situated immediately outside the access door and clearly marked. For boiler rooms that are only accessible from outdoors, these switches may also be within the boiler rooms, immediately next to the access doors.
A single-pole emergency stop switch is integrated into the boiler's safety chain. When actuated, it interrupts the supply of combustion air and fuel. The pumps continue running to cool the boiler.
6.2 Safety devices
Pump safety run, automatic heat dissipation at overtemperature
If the boiler temperature exceeds 90°C (factory setting) for any reason, the pump safety run will start. All heating pumps and boiler pumps that are connected to the boiler control system are switched on to dissipate heat from the boiler.
This action prevents the boiler temperature from rising further and triggering further safety devices such as the safety temperature limiter. The pump safety run is displayed on the screen as operating mode [Heat dis­sipation].
The heat dissipation is limited by the maximum flow temperature set in the heating circuits and
the target hot water temperature.
Safety shutdown by safety temperature limiter
For additional safety against boiler overheating, a safety temperature limiter is built into the boiler. When a boiler temperature of 105°C (tolerance 100 to 106°C) is reached, the power supply to the draught fan and the fuel intake is interrupted. If the boiler temperature decreases below 70°C again, the safety temperature limiter can be manually released for a restart of the boiler.
Safety valve against overpressure
A safety valve with 3 bar opening pressure has already been installed on the boiler at the factory. If solar or other heat sources provide energy to the buffer storage tank via a heat exchanger, a safety valve (3 bar maximum) is also required on the buffe r storage tank.
Normally an expansion tank that is too small or defective, or blocked heating lines, are the cause for activation of the safety valve. T he safety valve mu st be on the boiler at the top of the flow in order to discharge heat in an emergency. Only this way can it reduce pressure by blowing out hot water and steam.
DANGER!
Safety valve outlet
The safety valve outlet must be directed to the ground in a pipe so nobody is endangered by hot water or steam.
The safety valve outlet must be directed to the
sewer via a clearly visible, open route (siphon funnel) so that malfunctions, especially a failure of
Safety Safety devices
15
the safety valve to close, can be recognised. If no sewer connection is available, the outlet must be directed to the ground in a pipe.
16 www.eta.co.at
User interface Operation
7 Operation
7.1 User interface
7.1.1 Overview
Touchscreen user interface
The touchscreen only displays function blocks that are required and configured to work with your heating system.
1 Menu buttons 2 Heating system function blocks 3 Date and time 4 Remote control (meinETA)
Overview
Displays an overview screen of the selected function block.
Text menu
Allows you to change parameters of the selected function block.
I/O menu
Enables a specialist to assign inputs and outputs and manually operate the outputs of the selected function block.
Messages
Messages of the selected function block (notifi­cations, warnings or errors)
Toolbox
Toolbox for the specialist.
Help
Displays additional information for a parameter selected in the text menu. If additional information is available, the symbol in the
button changes to .
7.1.2 Setting the date and time
Explanation
The ETAtouch control system allows you to adjust the date and time to suit your respective time zone.
The date and time are factory-set to Central European Time (UTC+01:00).
Changing the date and time
Press the button to open the function block overview screen.
Tap on the date or time at the bottom right-h and corner of the touchscreen.
Operation User interface
17
A settings screen opens:
By tapping on [Day:], [Month :], [Year:] or [Time:], you can select the parameter that you wish to change.
Enter the new value and press [Accept] to save.
7.1.3 Changing the names of function blocks
Renaming function blocks
You can individually adapt the names of function blocks to make them easier for you to recognise.
If you are changing the names of function blocks, bear in mind that they should be kept short. This
will make the touchscreen clearer.
Changing a name
Tap [HC] twice to rename this function block. A small menu window opens:
Tap [Change name].
A keypad is displayed:
Enter the new name and press [Accept] to save.
To cancel the process and keep the original name, press [Cancel].
18 www.eta.co.at
User interface Operation
7.1.4 Text menu navigation
Using the text menu
For each function block, there is a text me nu. In this window, the available parameters are displayed and can be changed if necessary.
If additional information is available for a selected parameter, the symbol in the button changes to . This additional information is displayed when you press the button.
Only modify parameters if you know what their
function is. Before any changes, read the relevant section of the user manual or configuration manual, or the additional information displayed when you press . If you cannot find sufficient information about a parameter, please consult a specialist.
Text menu overview screen
Press the button and [HC], for example, to open the text menu of this function block.
1 Submenu opens 2 [Value] or [Change] 3 Selected parameter 4 Submenu is available
Modifying parameters
Example: Change the [Day heat. lim.] parameter in the [HC] function block.
First, press [HC] to select the function block.
Press to sw itch to the function block's text menu. The parameter can be found under:
It is possible to modify certain parameters in
order to adapt the heating system to your needs. When you select a parameter that can be changed, the [Value] field changes to the [Change] button.
Press the [Change] button or tap the parameter twice to open a settings window:
1 Name of the parameter 2 Factory settings 3 Adjustment range (minimum and maximum value)
Enter the new value and press th e [Accept] button to save.
Press the button to return to the overview window of the function block.
Heating circuit
Day heat. lim.
Operation User interface
19
7.1.5 Setting a time window
Setting time window and temperatures
The time window is set with the timer for charging the tank (for example for accumulator tank and hot water tank), or the operating times (for example for the heating circuit).
1 Timer to set a time window
Setting a time window and the hot water
temperature for the hot water tank will be described in the following. This example applies accordingly for all other function blocks with timers.
To set the charging times, tap the
timer in the
overview. An overview opens.
Fig. 7-1: Overview
Set the individual time windows and temperatures by tapping the lines [Time slot 1:], [Time slot 2:], [Time slot 3:] and [Set-back temperature between time slots:]. A settings window appears after tapping.
Fig. 7-2: Settings window
Enter the time window and desired temperature and press [Accept] to save. Set the further time w indows the same way.
Press the [Delete] button to delete a set time window and restore the factory settings.
Copying time windows
After you have set the time windows, you can copy them for other days of the week. To do this, tap the [Copy] button in the overview screen.
Fig. 7-3: Overview
20 www.eta.co.at
User interface Operation
A screen opens showing the individual days of the week.
Fig. 7-4: Copying time windows
Make your selection and press the [Accept] button to save.
7.1.6 Messages
Overview of messages
Press the button to go to the messages overview of the selected function block.
1 Symbol for the highest priority type of all occurred
messages 2 Symbol for the type of individual message 3 Button for acknowledging a message 4 Brief description of the message 5 Detailed description of the message
In the event of an error, alarm or warning in a function block, the symbol of the button changes.
The possible states are:
No messages present
There is a warning
There is an error or alarm
Types of message
Notification
A notification does not interrupt operation, and
therefore no acknowledgement is requir ed. Notifi-
cations inform the user, for example, that pump
anti-blocking protection has been activated.
• Warning
A warning is displayed on failure of a function that
is not absolutely essential for continued operation.
It can be acknowledged before the cause of failure
is remedied. However, it will continue to be
displayed until the cause has actually been dealt
with.
• Error, alarm
An error or alarm stops operation. Some of these
can be acknowledged before the cause of the
problem is remedied. However, they will continue
to be displayed until the cause has actually been
dealt with.
Operation User interface
21
Other errors and alarms can only be acknowl­edged after the cause has successfully been remedied. You can then delete these messages with the [Confirm later] button.
Once an error or alarm has been resolved and ac­knowledged, you must restart the boiler or the affected heating circuit by pressing the [On/Off] button.
Acknowledging an error
Press the button to open the message window of the selected function block.
Select the message that you wish to acknowledge. When you press [Conf.] or tap the row twice, a notice
appears. Press [OK] to acknowledge the message and delete it
from the list.
Acknowledging all errors
Tap [Boiler] twice to acknowledge all errors for this function block. A small menu wind ow opens. Tap on the [Confirm error] field in this window.
22 www.eta.co.at
Function block [Boiler] Operation
7.2 Function block [Boiler]
7.2.1 Overview
Boiler overview
Press the button and [Boiler] to open the boiler overview window.
Switching the boiler on and off, additional de-ashing, setting the fill-up time and emission measurement all take place in this overview screen.
1 Operating condition 2 Pellet stock in boiler 3 Temperature [Boiler] 4 Heating coil 5 [MEAS.] button 6 [FILLTIME] button 7 [On/Off] button 8 [ASH] button 9 Boiler pressure (pressure in heating system) 10 Outside temp.
[On/Off] button
This button switches the boiler on and off. If the boiler is on, this button appears green .
[ASH] button
This button starts boiler de-ashing. If the boiler is in operation, burnout first takes place when
this button is pressed, and de-ashing only after this. If the boiler is switched off or on standby, de­ashing can be started straight away.
[MEAS.] button
This button switches the boiler to full load for a period of 30 minutes for the emission measure-
ment. The heat is discharged into the heating circuits and the hot water tank. When the 30 minutes are over, the boiler automatically switches back to normal mode.
[FILLTIME] button
This button sets the daily time for complete
refilling of the pellet bin on the boiler, if pellets
have been used up. This prevents refilling during the night. This time applies for every day of the week.
Boiler pellet stock
The current stock of pellets in the boiler is displayed. If this stock drops below the minimum level of 5 kg, the suction motor starts
and refills the pellet bin.
Heating coil for heating circuit
This symbol is displayed next to the boiler as soon as it supplies heat to the heating circuit.
The displayed temperature is the flow
temperature in the heating circuit.
Heating coil for second heating circuit
Optional: Only for [2nd internal HC (PelletsUnit 7-15 kW only)]
This symbol is displayed at the top next to the boiler as soon as it supplies heat to the second heating circuit.
The displayed temperature is the flow temperature to the second heating circuit.
Hot water tank or buffer
This symbol is displayed next to the boiler as soon as it supplies heat to the hot water tank or buffer.
The displayed temperature is the flow temperature to the tank.
Boiler functionality
Press the [On/Off] button to switch the boiler on and off. When the boiler is switched on, heating starts as soon as there is demand from the connected consumers (either the buffer , heating circuits or the hot water tank).
Operation Function block [Boiler]
23
The control system calculates the required boiler temperature based on the flow temperatures demanded by the consumers. When the boiler is supplying heat to the consumers, the "Heating coil" or "Tank" symbols appear in the overview screen.
The minimum running time for the boiler heating phase is 30 minutes. If there is no more demand from the consumers after that time, the boiler ends the heating phase with a burnout. The operating mode changes to [Ember burnout] and then to [Ready].
The pellet bin on the boiler is automatically topped up as soon as the stock of pellets falls below a minimum limit. The [FILLTIME] button sets the daily time for complete refilling of the pellet bin on the boiler if pellets have been used up, see page 24.
Boiler de-ashing takes place within a configurable interval, see page 25. De-ashing can also be disabled for a time, e.g. to prevent the boiler from de-ashing at night, see page 25.
After a certain, configurable quantity of pellets has been consumed, the control system issues a reminder to empty the ash box. If the ash box is only partially full, this quantity can be increased, see page25.
7.2.2 Operating modes
Switched off
The boiler is off. The [On/Off] button in the overview screen lights up red.
Fill up pellet bin
The suction process for refilling the boiler pellet bin has been started.
Filling stopped for ignition
The suction process for refilling the boiler pellet bin has been stopped, in order to ignite pellets for a boiler heating phase. After ignition, the fill-up process is restarted.
Warm Start
An attempt is made to ignite the fuel without the electrical ignition using only the heat stored in the combustion chamber.
Igniting
The fuel is ignited using the electrical ignition.
Heating
The boiler is in heating mode and is channelling heat to the consumers.
Ember burnout
At the end of the heating phase, the fuel that is still on the grate is burnt off. No more fuel is fed into the boiler.
Ashbox missing
The ash box is not connected to the boiler.
Filling stopped for de-ashing
The suction process for filling the boiler pellet bin has been stopped for boiler de-ashing. After de-ashing, the fill-up process is restarted.
Ready
When ember burnout is complete, the still switched-on boiler is in standby waiting for a heating demand.
De-ash
The boiler is de-ashing.
Malfunction during ash removal
The ash screw has been switched off due to excessive current consumption. This may be due to a full ash box or blockage of the ash screw by foreign objects.
Malfunction
A malfunction has occurred, preventing the boiler from heating. The cause can be found in the list of error messages.
Ember burnout due to a malfunction
The current heating phase has ended with ember burnout due to a malfunction.
Ember burnout due to external locking
Due to an external lockout (Stop command), the current heating phase has ended with ember burnout.
Locked
Heating not possible, as the boiler has been locked externally (Stop command).
Calibrating lambda probe
The lambda probe is undergoing automatic calibration. It is not possible for the unit to heat whilst in this mode.
Fill
Pellets are being conveyed to the combustion chamber for subsequent ignition.
Loading...
+ 53 hidden pages