Esu Class 66, Class 77 Instruction Manual

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En g i n E E r i n g Ed i t i o n
Instruction manual
1. Edition, September 2014
Class 66/77
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2
Content
We, ESU electronic solutions ulm GmbH & Co. KG, Edisonallee 29, D-89231 Neu-Ulm, Germany, declare in sole responsibility that the product
„ESU H0-Diesellok Class 66/77“, part number: 31050, 31051, 31052, 31053, 31054, 31055, 31056, 31057, 31058, 31059, 31070, 31071,
31072, 31073, 31074, 31075, 31076, 31077, 31078, 31079 complies with all relevant regulations of the Directive for Electromagnetic Com-
patibility (2004/108/EG). The following harmonised standards have been applied:
EN 55014-1:2006 + A1:2009: Electromagnetic Compatibility - requirements for household appliances, electric tools, and similar apparatus - Part
1: Emission - Product
EN 55014-2:1997 + A1:2001 + A2:2008: Electromagnetic Compatibility - Requirements for household appliances, electric tools, and similar
apparatus - Part 2: Immunity - Product family standard.
1. Declaration of Conformity ........................................2
2. Prototype .................................................................3
3. Model .....................................................................6
3.1. Important remarks - please read this first ......... 6
3.2. Unpacking the model ...................................... 6
3.2.2. Mounting & removing the centre pick-up ..... 6
3.3. Outward appearance and special features ........ 7
4. The technology of the ESU model ............................8
4.1. Possible operating modes of the class 66/77 .... 8
4.1.1. Analogue mode ........................................... 8
4.1.2. Digital mode ................................................. 8
4.1.2.1. Digital operation with DCC systems .......... 8
4.1.2.2. DCC with RailComPlus®............................ 9
4.1.2.3. Prerequisites for RailCom® Plus ................. 9
4.1.2.4. M4 registration .......................................... 9
4.1.2.5. Digital operation with Märklin® Digital...... 9
4.2. Your first ride................................................... 9
4.2.1. Lighting functions ......................................... 9
4.2.2. Sound functions ......................................... 10
4.2.3. Curve and turnout sensors.......................... 10
4.2.4. Synchronised smoke generator ................... 10
4.2.4.1. Filling the smoke generator holding tank . 10
4.2.4.2. Operating the smoke generator ............... 11
4.2.5. PowerPack energy storage .......................... 11
5. Decoder Settings (Programming) ............................12
5.1. Configuration Variables (CVs) ........................ 12
5.1.1. Standardisation in the NMRA ...................... 12
5.1.2. Bits and Bytes ............................................. 12
5.2. Programming the decoder ............................. 12
5.2.1. Programming with DCC systems ................. 12
5.2.2. Programming with Märklin® 6021 ............ 12
5.2.2.1. Changing to the programming mode ...... 13
5.2.2.2. Short mode ............................................. 13
5.2.2.3. Long mode .............................................. 13
5.2.3. Programming with the Märklin® Central
Station®............................................................... 13
5.2.4. Programming with ESU LokProgrammer ..... 14
5.3. Adress settings .............................................. 14
5.3.1. Short Addresses in DCC mode .................... 14
5.3.2. Long Addresses in DCC mode .................... 14
5.3.3. Motorola® address ..................................... 14
5.3.3.1 Consecutive addresses for more functions 14
5.4. Adapting the Driving Characteristics .............. 15
5.4.1. Acceleration and Deceleration .................... 15
5.4.1.1. Shunting mode ........................................ 15
5.4.2. Starting Voltage, Vmax ............................... 15
5.5. Break sectors ................................................. 15
5.5.1. DC break mode .......................................... 15
5.5.2. Märklin® brake mode ................................ 15
5.5.3. Lenz® ABC brake mode ............................. 16
5.6. Adjusting the volume .................................... 16
5.6.1. Overall sound volume ................................. 16
5.6.2. Adjust individual sounds ............................. 16
5.6.3. Motor sound .............................................. 16
5.6.4. Auxiliary sounds ......................................... 16
5.7. PowerPack ..................................................... 16
5.8. Decoder reset ................................................ 17
5.9. Adjusting the brightness of the lights ............ 17
5.10. Smoke generator ....................................... 17
5.10.1. Blower of the smoke generator ............... 17
5.10.2. Heating temperature ............................... 17
6. Maintenance..........................................................17
6.1. Removing the housing ................................... 17
6.2. Lubrication .................................................... 17
6.3. Replacing wheel sets ..................................... 17
6.4. Replacing traction tires .................................. 18
6.5. Installing a coupler ........................................ 18
7. Accessories supplied with the model ......................20
8. Technical support ...................................................20
9. Spare parts ............................................................20
10. List of all important CVs .......................................21
12. Warranty Certificate .............................................23
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En g i n E E r i n g Ed i t i o n
Original
Prototype
2. Prototype
With the liberalisation of the international rail goods traffic established in 2001 the newly founded rail operators needed to procure motive power in order to be able to handle the traffic they had fought so hard to take away from the state owned railways. The procurement of technically sophisticated new vehicles was often not possible due to budgetary restraints. A more cost effective solution was offe­red by the American Electro Motive Division (EMD) with the class 666 that had already been tested and proven in Great Britain. The locomotives known as the JT 42 CWR are based on the American SD40 and ongoing development culminating in the SD 40-2, which were found to be most reliable due to their simple, but proven design.
The first railway institution employing the diesel electric class 66 on German lines was the Harbour and Freight Services AG in Cologne the so called Häfen und Güterverkehr Köln AG (HGK). In 1999 this company purchased two units. Almost at the same time the class 66 was introduced to other Eu­ropean countries. Rail traffic corporations having purchased or leased class 66 locomotives can be found in France, Belgium, the Netherlands, Lux­embourg and Norway. So far about 650 units have been delivered in two different version to European customers. The somewhat long and slim outline
Class 66‘ predecessor is named JT 26 CW-66. The picture shows Deutsche Bahn 259 003 in Sed-
din on 28.9.1997
Picture: Rolf Wiemann
meets the clearance diagram of British Rail. The square-edged design of the body and the chassis with its massive boogies and quite a number of see­mingly confusing pipes and cables give the class 66 an unmistakable appearance.
The General Motors twelve Cylinder Two Stroke engine 12N-710G3B-EC can not only be heard but also recognised due to its characteristic sound and offers a power of 3194 HP (2350 kW). The starting tractive effort amounts to 409 kN, the continuous tractive effort is 260 kN. With a maximum speed of 120 km/h the class 66 locomotives can easily keep pace with other trains using electric traction even on mainlines. Due to the independence from cen­tenary the client can, if need be, pick up the train from the most remote spur or siding and take it via DB mainlines right through to his own factory. With their livery the class 66 locomotives form a pleasant contrast to the standardized red livery of the DB AG.
Since 1999 the HGK mainly handles block trains with their class 66 locomotives albeit with varying loads. Tank cars have been a standard load for HGK class 66 locomotives taking the train over the entire route to Braunschweig, Ingolstadt, Marktredwitz and Aichstetten. But one can also find the locomo-
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Prototype
tives from Cologne in central Germany whenever they haul a train to Leuna or Berlin, amongst others. We have chosen the DE671 built in 2003 and with an extended concession issued in 2011 as the pro­totype for our model that bears white stripes on the front. The livery of the class 66 locomotives is accentuated by the sharp contrast of black or grey sides with the light green contrast patches leading around the cabs. In Germany, Belgium and the Netherlands the Captrain locomotives are mainly deployed hauling container traffic, block trains consisting of tank wagons or coal cars. They also display their power ahead of block trains made up of cars with sliding sides carrying parts for the automotive industry. In Germany these six axle locomotives regularly travel from the Rhine Ruhr region as far as Berlin.
As from 2010 CB rail, a renter of locomotives sent their German and Luxembourg subsidiaries under the name of Ascendos Rail Leasing GmbH into the game of rail freight traffic. For operations on only partly electrified lines Ascendos has a stable of 20 class 66 locomotives and an extra three class 77. For Modeltrain enthusiasts these locomotives with their green livery accentuated by the turquoise and yellow contrast stripes are highly attractive since they are not only deployed to haul block trains with containers, tank cars, construction materials, coal,
motor vehicles or machine parts but make them­selves useful in track maintenance service of for transfers of other vehicles. Particularly in the area of construction site logistics these locomotives are often seen with only a handful of cars. Well known companies renting these six axle locomotives have been and are the HGK, Crossrail, ITL or the Ruhr­talbahn deploying them all over Germany, Belgium and the Netherlands.
The four units owned by the SNCF Benelux and re­gularly travelled through Belgium, the Netherlands and Germany in their impressive and very elegant blue silver livery. Initially it was quite easy to diffe­rentiate them due to their different design of the contrast areas on the front and rear. They were mainly hauling two axle hoppers, container trains and tank car trains.
HKG‘s DE 62 still owns the british style headlights with outer position lamp in contrast to DE
61. Picture taken on 24.08.2011 in Ulm Hbf
Picture: Jochen Frickel
The prototype of the ESU model in Montzen
/ Belgium
Picture: Rolf Wiemann
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En g i n E E r i n g Ed i t i o n
Original
Prototype
Section view of class 77 showing the components locationsFigure 1:
Drawing: ESU GmbH & Co. KG
DE61 of HGK is allowed to be used in ger-
many only
Picture: Jochen Frickel
Crossrail‘s class 77 DE 6311 in Neuwied train
station
Picture: Rolf Wiemann
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6
Model
3. Model
3.1. Important remarks - please read this first
Congratulations to your purchase of the H0 diesel locomotive class 66/77. Your H0 model offers va­rious innovative functions. This manual provides a step by step insight into the features of the class 66/77. Therefore we have one request:
Please read this manual prior to operating the mo­del carefully. Although the model is quite robust, inappropriate handling could lead to injury of the operator or to damage of the locomotive. Do not indulge in “costly” experiments.
This locomotive is not a toy and should only be • operated under supervision.
Please make sure that the room has adequate • ventilation when operating the smoke genera­tor continuously!
Keep the smoke distillate away from children. It • contains substances that may damage your he­alth if consumed. In case of contact with your eyes consult a doctor immediately.
Please return the pipette only into the packaging • after you have emptied it completely. Otherwise you may risk draining the smoke distillate.
Protect the model against wet conditions and • humidity.
When working on the locomotive (maintenance) • always make sure there is no power connected to the model. Replace the housing on the chas­sis prior to operating the locomotive after main­tenance work.
Make sure that no wires are squeezed or that no • short circuit may occur.
Please note: All models shown here are pre-produc­tion samples. They may vary slightly from the series production models!
3.2. Unpacking the model
Pull the model screwed to the plastic holder with both hands out of the foam insert. At the bottom of the plastic holder you will find a hexagon spanner. Now place the model on its side, hold the model
and the plastic holder with one hand and release the hexagon bolt with the other hand. For safe keeping of the spanner there are two retai­ning clips at the bottom of the plastic holder.
Please keep all parts of the packaging and this manual for later use. Only the original packaging guarantees proper protection against transport da­mage. Please fix the locomotive by means of the hexagonal bolt to the plastic holder and place it into the foam insert and put it into the carton and the transport box prior to shipment. Now you must adapt your class 66/77 to the control mode of your layout. If you are a Märklin model train enthusiast and therefore need a locomotive with a centre pick-up you may simply place the lo­comotive onto the track, enter address 3 and you are ready to run. The centre pick-up clipped onto the locomotive ser­ves not only for current pick-up but also activates the electrical connection of both rails. Thus all 12 wheels pick-up current from the tracks. If you operate a two-rail layout you must remove the centre pick-up. How you do this is described in chapter 3.2.2.
3.2.2. Mounting & removing the centre pick-up
Removal: Put the locomotive on its roof. Then you apply the tool in such a way that the ends of the four wire brackets fit into the four holes below the base plate of the centre pick-up. Carefully(!) squee­ze the tool and then lever the centre pick-up with a slight tug from its position.
release of hexagon boltFigure 2:
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En g i n E E r i n g Ed i t i o n
Model
Model
Mounting: For re-converting your locomotive to a three-rail vehicle again hold the centre pick-up bet­ween thumb and index finger and place it in the receptacle. Please note that the centre pick-up must be attached to bogie “1”. Finally press the centre pick-up until there is an audible “click”. That´s it!
3.3. Outward appearance and special features of
your class 66/77
With your new class 66/77 you can operate your model trains prototypically like never before. There are many separately applied detail parts on the me­tal housing as well as on the metal chassis. Of cour­se, such details and modifications of the housing are correct for the respective locomotive number. All grab irons are made off sturdy plastic and are separately applied. Separate plastic pipes are atta­ched to the bogies. The large speaker powered by the LokSound V4.0 M4 decoder distributes its powerful sound through the cut-through radiator grills. New is also the sen-
sor triggering the squealing noise in curves and on turnouts. The ESU 5-pole high performance motor with a vir­tually silent commutator and two flywheels assure plenty of power and smooth running. All four axles are powered. Four traction tires assure considerable tractive ef­fort. Model train enthusiasts who prefer to run their locomotives without traction tires and rather enjoy more prototypical wheels sets find a voucher for six wheel sets (2-rail system) with RP 25 wheels (please also refer to page 26!). In order to obtain these wheel sets, simply send this voucher to ESU. In or­der to assure perfect driving dynamics and excellent sound without interruptions due to dirty tracks the locomotive is equipped with a “PowerPack“energy storage module. A coupler shaft as per NEM 362 with short coupler kinematics provides close coupling between loco­motive and train in any situation. In terms of its lighting the class 66/77 is just as prototypically versatile as its full scale counterpart. Of course there is directional lighting generated by warm white LEDs that can be turned off at one end, wherever the train is coupled to the locomotive. During shunting all three headlights at either end are switched on. In addition there is directional cab lighting as well as illuminated driver’s cab-control panel. Since these locomotives are employed inter­nationally one can also set the lighting according to the Belgian, Dutch and French lighting rules.
pickup shoe removalFigure 3:
Assembly of pickup shoeFigure 4:
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Technical functions
4. The technology of the ESU model
The new LokSound V4.0 M4 decoder is a central part of your new class 66/77. Its circuitry is responsi­ble for design and control of all running and sound
functions of the class 66/77:• Driving forward and in reverse • Lighting functions• Sound functions• Smoke generator•
Besides M4 the LokSound V4.0 M4 also supports DCC with RailComPlus, Motorola® and Selectrix® and also be operated on analogue layouts. Pro­gramming can be done either with DCC command stations or with Märklin® central units, etc. the de­coder automatically detects the mode of operation; therefore you do not have to set anything in this regard.
In case you wish to change any of the default set­tings of the locomotive (such as the address or the sound volume) we recommend to first reading chapter 5. This chapter lists all parameters of the LokSound V4.0 M4 decoder and how to change them with the various command stations available on the market.
4.1. Possible operating modes of the class 66/77
4.1.1. Analogue mode
The class 66/77 may also be operated on conven­tional (=analogue) DC or AC model train layouts. The number of available functions is, however, qui­te limited:
Driving forward and backwards• Directional lighting• Engine sounds (automatic)•
The smoke generator cannot be turned on in ana­logue mode. The engine sound sets in at about
6.5 V track voltage. At 8.5 V the locomotive slow­ly starts moving. Both DC transformers (throttles, e.g.: ROCO®) and AC transformers (e.g.: Märklin®, Titan) are suitable for analogue operation. Please note, that due to the large number of different sys­tems on the market you may not achieve trouble­free operation with electronic throttles employing PWM (pulse width modulation).
Attention: the class 66/77 must have come to a complete standstill before you activate the change­of-direction command! Never switch to the opposi­te direction while the locomotive is moving.
4.1.2. Digital mode
For prototypical operation we recommend using a digital command control system. The numerous functions are only available in digital mode.
The default address (ex works) is “03” (DCC and Märklin® Motorola®)
14 speed steps with Märklin® Motorola®. In DCC mode the decoder automatically detects the speed steps set in the command station.
4.1.2.1. Digital operation with DCC systems
The class 66/77 can be operated with any DCC compliant system. Sounds and other functions of the class 66/77 can be triggered with the function buttons F0 through F21. Function mapping (ex works):
Functionmapping:
Button
Function
F0 Directional lighting F1 Engine sound F2 Horn (high)
F3 Smoke generator
F4 Cab lighting F5 Headlights off at cab 1 F6 Headlights off at cab 2 F7
Headlights as per lighting rules in BE/FR (Third headlight off)
F8 shunting lights DE/FR/BE F9 Horn (low) F10 Emergency stop F11 Platform announcement F12 Turnout sensor off F13 Coupler sound F14 Illuminated driver’s cab-control panel F15 Shunting lights as per NL F16
Air compressor / exterior lights as per CNet,TGOJ, CLF
F17 Station announcement F18 Short horn (high) F19 Short horn (low) F20 Sanding F21 Shunting mode
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En g i n E E r i n g Ed i t i o n
Model
Technical functions
The number of the functions actually available is de­termined by your command station respectively by your throttle. Depending on the digital system there may be fewer functions available.
4.1.2.2. DCC with RailComPlus®
The LokSound V4.0 M4 supports RailComPlus®, which was jointly developed by Lenz® and ESU. This means that the decoder automatically re­ports to RailComPlus® capable command stations. You will never ever have to change a locomotive address manually! Simply put the locomotive onto the track.
4.1.2.2. Prerequisites for RailCom® Plus
RailComPlus® implies an accordingly equipped di­gital command station. The ESU ECoS command station supports RailComPlus®-capable decoders from software 3.4. You don´t need to change any­thing about the decoder settings. It will be automa­tically recognised. Of course you can change the locomotive name, all functional key and locomotive symbols and after that write it back on your decoder. This happens automatically in the background. If you do not wish to have the automatic recogniti­on, you can switch it off by deleting CV 28, bit 7.
4.1.2.4. M4 registration
If you use a Märklin® systems Central Station®, Central Station 2 or mobile station® The locomotive will be automatically detected and registered by the system once you have put it onto the track. This process occurs completely automati­cally, you do not have to adjust any settings. DCC with RailComPlus® has the highest priority when registering the locomotive. Therefore the de­coder will always register with RailComPlus® and DCC on an ESU ECoS command station even when M4 is active. If RailComPlus® is not available then M4 will be treated as the second priority. Therefo­re the decoder will register with M4 on a Märklin Central Station®. Whenever you run your class 66/77 with a Mär­klin® central unit under M4, then the system limits the number of available functions to 16.
4.1.2.5. Digital operation with Märklin® Digital (6021)
You may operate the class 66/77 with the Märklin® 6021 central unit without any problems. A special feature allows you to assign three more addresses besides the “actual locomotive address”. They are known as following addresses. This enables you to access 16 functions with your 6021. Details on how to do this are described in chapter 5.3.3.1
4.2. Your first ride
Most certainly you wish to test your new locomo­tive right away. We recommend going about this step by step. Put the locomotive onto the track call it up on your handheld throttle.
4.2.1. Lighting functions
First turn on the lights by pressing F0. Then the whi­te forward headlights as well as the red rear lights of the class 66/77 should light up. If you wish you
Beleuchtung Class 66/77
vorne hinten
Deutschland Fahren
Rangieren
Belgien Fahren
Rangieren
Nothalt: Abwechselndes Blinken der weißen unteren Lichter vorne
Niederlande Fahren
Rangieren
Frankreich Fahren
Rangieren
Lighting functionsFigure 5:
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Technical functions
may switch on the cab lighting with F4 in order to better see the cab interior. If you now press F7 (while the headlights are turned on) then the illuminated driver’s cab-control panel will come to life. You will clearly see this through the side windows of the cab. It is common practice to turn of the head and tail lights at the cab where a train is coupled to the locomotive. Press F5 is the train coupled to cab 1 in order to switch off the head (tail) lights at that end. When shunting without any vehicle coupled to the locomotive you should press F8 in order to have prototypical lighting for shunting. In each bogie there are 4 LEDs, which are activated during braking and thus simulate the sparks of the brake shoes on the wheel rim as can be observed on locomotives hauling heavy trains.
4.2.2. Sound functions
After pressing F1 (preliminary lubrication and star­ting sequence) your class 66/77 comes to life and continues with the typical sound of an idling two stroke engine. Once you go to speed step 1 the prime mover will rev up before the locomotive slowly starts moving. The response of the prime mover to different thrott­le settings is for both - acceleration and slowing down - somewhat delayed compared to diesel­hydraulic locomotives, as is the case with the proto­type. Shortly before coming to a standstill you will hear the squealing brakes. Of course you may trigger various user sounds with your throttle (refer to the table on page 8). You may also adjust the volume of each individual sound se­quence. How to do this is described in chapter 5.6. Another special feature is the station announce­ments in different languages to suit different coun­tries. Simply write the following values in the CV mentioned below:
CV Value Language: station announcement
48 0 German 48 1 Dutch 48 2 French
4.2.3. Curve and turnout sensors
The class 66/77 has been equipped with a compre­hensive set of sensors in order to reproduce proto­typical sounds in curves and across turnouts.
Please take note of the following: These sensors function only when the locomotive is travelling at low speed. As soon as the locomotive stops or drives faster than speed step 7 (of 28) the squealing in curves and over turnouts will not be replayed. The curve and turnout sounds will only be active if the engine sound is turned on. The curve sensor works for radii of about 80 cm. The sensors may not detect very large radii. Unfortunately certain mechanical limits are unavoidable. The contact brackets for the turnout sensors are lo­cated below the axles 1 and 6 (in other words, the outer axles). Also refer to Fig. 11 on page 18. These brackets should not be pushed or bent manually! Treat these brackets with great care. Occasionally there may be some sparks at the con­tact brackets when traversing a turnout. The cur­ve sensors have been tested with all commonly available DC and AC systems. While traversing a turnout the bogies may be raised slightly. If you do not wish to hear any sounds in curves or on turnouts you can switch off this function with function button F12.
4.2.4. Synchronised smoke generator
The class 66/77 is equipped with a load depen­dent, synchronised smoke generator that can be controlled with your command station respectively handheld throttle. The system consists of a holding tank for the smoke distillate, an evaporator unit with temperature control and a blower thatch ex­hausts the smoke in a controlled manner. This system can adjust both the amount and the in­tensity of the smoke discharged subject to the ope­rating conditions and thus assures prototypical per­formance. This system has been especially tuned for the class 66/77 and also comprehensively tested. Please bear in mind the following remarks in order to assure safe operation: Only use the ESU smoke distillate part N0. 51990. Other liquids may lead to damage of the paint finish, choking the system or a faulty heating unit due to unwanted deposits. Only activate the smoke generator while observing the model and in a well ventilated room.
4.2.4.1. Filling the smoke generator holding tank
First take the pipette from the packaging of the model and pull about 0.4 to 0.5 ml smoke distillate
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En g i n E E r i n g Ed i t i o n
Model
Technical functions
into it. Please observe the index markers on the pipette in order to establish the appropriate quan­tity. Then carefully inject the distillate into the large opening of the red-brown silencer. Do not exceed the maximum quantity of the hol­ding tank of 0.5 ml. If in doubt rather put less liquid into the system! Due to the integral temperature sensor the smoke generator will not be damaged even if there is no liquid in the system! Fill the smoke system only while the locomotive is on a horizontal sector but never on a gradient. Do not turn the locomotive with liquid in the tank si­deways or upside down! This avoids the drainage of the distillate.
4.2.4.2. Operating the smoke generator
The smoke generator only works in conjunction with the sound. Smoke without sound is not pos­sible.
First activate the smoke generator with the function button F3. As long as the engine (prime mover) is not running nothing happens just like with the pro­totype. After pressing F1 you will hear the sounds of the starter motor. As soon as the prime mover is firing acoustically the diesel locomotive blows a strong cloud of smoke from the exhaust into the “model sky”. Like with the prototype the intensity of the smoke from the exhaust is reduced as soon as the prime mover begins to idle. More intense smoke will be emitted during accele­ration and, of course, there is no smoke when the locomotive slows down. In order to protect the model the smoke generator is turned off automatically after 6 minutes. Thus overheating is avoided in case there is no distillate in the holding tank. Switch off the F3 button and then on again in order to reactivate the smoke function. The maximum capacity of the holding tank is 0.5
ml and is sufficient for about 10 to 15 minutes ope­ration. In some instances it may happen that the system is clogged up due to an excessive amount of distillate in the holding tank. Simply blow some air through the exhaust opening in order to remove the drops of condensation. The smoke generator system as well as the entire locomotive gets quite warm. Let the model cool down before putting it back into its packaging. You may adjust the amount and the intensity of smoke as you desire. You find more information on how to do this in chapter 5.10.
4.2.5. PowerPack energy storage
The class 66/77 is equipped with a maintenance free “PowerPack” energy storage module. This fa­cilitates uninterrupted power supply even on dirty tracks. The PowerPack is only active in digital mode. In analogue mode it will be automatically switched off. After turning on the power supply the “Power Pack” must first be charged. This may take up to 60 seconds. Only then the full capacity will be availab­le. The system supplies power to the lighting, the motor and the sound functions. The maximum time that the system should cover can be set (also refer to chapter 5.7.).
Filling the smoke unitFigure 6:
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Decoder settings
5. Decoder Settings (Programming)
Chapter 5 covers setting various parameters of the LokSound decoder. Should you not be familiar with the handling of CVs please take the time to read these occasionally quite complex instructions. After an introduction into the world of parameters in chapter 5.1, we explain in the following section
5.2 how to change various parameters in DCC mode and with Märklin® central units. The chapters 9 to 16 explain which parameters have what kind of influence on the behaviour of the LokSound decoder.
5.1. Configuration Variables (CVs)
LokSound decoders follow the CV concept develo­ped in the US. CV stands for „Configuration Varia­ble“ and indicates that the storage cells described above are not only variable but they also determine the behaviour of the decoder.
5.1.1. Standardisation in the NMRA
The NMRA (National Model Railroad Association) has defined which CVs determine certain parame­ters of a decoder. The DCC standard allocates fixed numbers for certain CVs (adherence is obligatory). This greatly simplifies things for the user since deco­ders of most manufacturers comply with this stan­dard and therefore dealing with CVs requires the same process with the same CV-numbers regardless of the manufacturer. The DCC concept permits to enter numbers ranging from 0 to 255 into CVs. Each CV carries only one number. While the position number is predetermined, the range of values may vary. Not all CVs must accept values ranging from 0 to 255. The permitted values for LokSound decoders are lis­ted in the table in chapter 20.1. showing all availab­le CVs.
5.1.2. Bits and Bytes
Most CVs contain numbers: CV 1 for instance contains the locomotive address. This can be any number between 1 and 127. While most CVs ex­pect numbers to be entered, some others are rather like a „collection point“ of various „switches“, that administer different functions in one CV (mainly „on“ or „off): CVs 29 and 49 are good examples: you must calculate the value for these CVs yourself. The value depends on which settings you want to
program: Have a look at the explanations for CV 29 in the tab­le in chapter 10: firstly, decide which options should be active. The column „Value“ has two numbers for each option. If the option is switched off, the value is 0. Otherwise, it is a number between 1 and
128. Add all the values for the respective options to arrive at the correct value for this CV. Example: Let us assume you want to run trains with the ECoS in DCC mode with 128 speed steps. Ana­logue detection should be active (because you also want to drive your locomotive in analogue mode). All other options are not active. Therefore you must write the value 6 in CV 29 (0 + 2 + 4 +0 = 6).
5.2. Programming the decoder
In this paragraph we explain how you can program the decoder with the most commonly available di­gital systems.
5.2.1. Programming with DCC systems
LokSound decoders support all NMRA program­ming modes as there are the programming track modes (Direct Mode, Register Mode, Paged Mode) and the mode for the main („POM“, „Program­ming on the Main“). Programming on the Main enables you to program your decoders comfortably without having to remo­ve the locomotive form the layout. In this case, the command station talks directly to the decoder by using its locomotive address, for instance: „Loco­motive number 50, write the value 7 into CV 3!“. Thus knowing the locomotive address is a precondi­tion. Unfortunately, you cannot read CV values. However, with RailCom® you can read CV values on the main. More on this topic in chapter 15. Assuming you have a suitable DCC system you can read CV values on the programming track. You can also reprogram the locomotive address without knowing the old address since the command sta­tion simply transmits the command „Write value 7 in CV 3!“. Each decoder receiving this command will execute it. ESU counts the bits from 0 to 7 as laid out in the standards while others (e.g.: Lenz®) count the bits from 1 to 8.
5.2.2. Programming with Märklin® 6021
The LokSound V4.0 M4 decoder can be program­med with all mfx® compatible central units directly
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via the decoder menu. However, in some cases not all decoder options can be accessed. This compro­mise is necessary in order to assure that all mfx® central units on the market can be suppor­ted. Read the manual of your central unit in order to find out how to program mfx® capable deco­ders. The procedure is identical to programming Märklin® locomotives
5.2.2.1. Changing to the programming mode
Enter the programming mode with the 6020/6021: The throttle must be set to „0“. No other locomoti­ves may be on on the layout. Watch out for flashing signals of the locomotive!
Press the „Stop“ and „Go“ buttons of the 6021 • simultaneously until a reset has been triggered (al­ternately pull the mains plug of the transformer). Press the „Stop“ button in order to switch off the track voltage. Enter the current decoder address. If you do not know the current address, simply enter „80“. Activate the change-of-direction button (turn the • throttle knob to the left beyond the arrestor until you hear a click sound), hold it in this position and then press the „Go“ button. Please bear in mind that the 6020/6021 only per-• mits you to enter values from 1 to 80. The value 0 is missing. Always enter „80“ instead of „0”.
5.2.2.2. Short mode
The decoder is in the short mode (the headlights flash periodically in brief intervals).
Now enter the number of the CV that you want to • adjust e.g.: „01“. Always enter this number with two digits. For confirmation activate the change-of-direction • routine (now the lights flash twice very quickly). Now enter the new value for the desired CV, e.g.: • 15 (two digits). For confirmation activate the change-of-direction • routine (now the lights light up for about one se­cond). Then you can enter other CVs as desired.•
Selecting „80“ allows you to exit the programming mode. Alternately you can switch off the track vol­tage and then on again (press the „Stop“ button on the 6021, then the „Go“ button).
5.2.2.3. Long mode
You access the long mode by entering the value 07 in CV 07 while in the short mode. The decoder confirms the change to the long mode by slowly flashing lights.
Enter the hundred-digit and the ten-digit (decade) • of the CV that you want to change. Example: If you want to adjust CV 124, you enter „12“. For confirmation activate the change-of-direction • routine (now the lights flash periodically: long – short – long – short - etc.) Now enter the unit of the CV („04“ in this ex-• ample). For confirmation activate the change-of-direction • routine. Now the decoder expects the entry of the CV value. The lights flash periodically: long – short – short). Now enter the hundred-digit and the ten-digit • (decade) of the new CV value (as a two-digit num­ber). Example: You want to write the value 135. Therefore, you enter „13“. For confirmation activate the change-of-direction • routine. Now the lights flash periodically: long – short – short – short). Now enter the unit of the new CV value as a two-• digit number („05“ in this example). For confirmation activate the change-of-direction • routine (now the lights light up for about one se­cond). Now you can adjust more CVs in long mode.• Exit the long mode by switching off the track vol-• tage and then on again (press the „Stop“ button on the 6021, then the „Go“ button).
5.2.3. Programming with the Märklin® Central-
Station®
With the Central Station® until software version
2.04, you can program the CVs 1 to 80 via the Mo­torola® programming menu. Unfortunately, you can only enter values between 1 and 80. Find more information regarding this programming mode in chapter 8 of the manual of the Central Station®. Owners of a Central Station “Reloaded” or a Cen­tral Station 2 can program LokSound decoders in DCC mode without any problems. With the CS1 “Reloaded” please proceed as described in the ma­nual in chapter 18 (“Decoder programming”). When using a Central Station 2, DCC programming is somewhat trickier.
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Decoder settings
Establish a new locomotive manually. This must be • done even if the decoder registers itself via mfx®. The locomotive address is not important in this context. Call up the new “Dummy” locomotive with a • throttle. Open the menu “Edit locomotive” and select type • “DCC”. Open the function “Edit locomotive”.• Now enter all CVs you wish to configure in the • list. Only then the command station will read out the values and save any changes.
5.2.4. Programming with ESU LokProgrammer
The LokProgrammer 53451 offers the easiest and most comfortable way of setting the CVs of Lok­Sound decoders: simply by a few mouse clicks on an MS-Windows® computer. The computer saves you to look for the various CV numbers and values. More information is contained in the manual for the LokProgrammer. You can access all properties of ESU decoders with the LokProgrammer. Since this works independently form the data format it also works for mfx® deco­ders. Please use the software version from V4.3.0 on­wards for the LokSound V4.0 decoder. The software is available for download on our website!
5.3. Adress settings
Each LokSound decoder requires a definite address to be addressable for the central unit. Depending on the type of decoder and the digital system, there are several possibilities how to allocate addresses.
5.3.1. Short Addresses in DCC mode
Normally you would control LokSound decoders with the short address that is stored in CV 1. In DCC mode, the permitted values range from 1 to 127. In order to enable the decoder to „listen“ to the short address you must delete bit 5 in CV 29. Some digital systems (e.g. ROCO® Lokmaus II, Lenz® digital plus, Lenz® compact) only support the values 1 – 99 as short address.
5.3.2. Long Addresses in DCC mode
You can operate LokSound decoders also with long addresses (4-digit addresses). The supported values range from 128 – 10239. The long address is stored in the CVs 17 and 18. You must activate the long address by setting bit 5 in CV 29.
Bit 5 in CV 29 switches between short and long address. The decoder can only respond to one address at a time. If you want to use your LokSound with the long address it is practical to program this address direct­ly with your digital system: most modern digital sys­tems (e.g. ESU ECoS, Bachmann E-Z Command® Dynamis®) have a menu for programming long addresses. The command station not only programs CV 29 correctly but also assures the correct storage of the values for the long address in CV 17 and 18. If you want to enter the long address manually in CV 17 and 18 please refer to 5.2.2.3.
5.3.3. Motorola® address
You can also operate many LokSound decoders with the Motorola® format. The address for this operating mode is stored in CV 1. This address is identical to the short address in DCC mode as described in chapter 5.3.1. The LokSound decoder responds both to commands in DCC and in Motorola® mode at the same time. Märklin® digital devices (6020, 6021, Delta®) can only work with addresses from 1 to 80. Should you have entered a higher value in CV 1 you will not be able to drive this locomotive with these central units.
5.3.3.1 Consecutive addresses for more functions
The extended Motorola®-Format covered only the lighting function (F0) and the auxiliary function F1 to F4. Of course, this is far too few for the many functions of the LokSound V4.0. Therefore one can assign up to three additional addresses (4 addresses in total). The so called con­secutive addresses follow immediately after the actual address stored in CV 1 and serve to trigger functions. Motor control is solely accomplished via the base address in CV 1. Example: You select the address 50 in CV 1 for a class 50 locomotive. You want to set 3 consecutive addresses. They are 51, 52 and 53. They will then switch the consecutive functions whenever you call up theses addresses on your 6021:
Name Example Functions
Base address 66 F0, F1 – F4 Consecutive address 1 67 (66+1) F5 – F8 Consecutive address 2 68 (66+2) F9 – F12 Consecutive address 3 69 (66+3) F13 – F16
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Please make sure that no other vehicle is program­med to any of the consecutive addresses (in this ex­ample 51 to 53). Otherwise you will inadvertently run several vehicles at the same time! The consecutive addresses are activated with bits 3 and 7 in CV 49. For reasons of compatibility they are not next to each other. The relationship is as follows:
Bit 7 Bit 3 Description
Value to be
added to
CV 49
0 0 No consecutive address 0 0 1 Consecutive address 1 active 8 1 0 Consecutive address 2 active 128 1 1 Consecutive address 3 active 136
First read out the value in CV 49 (default value: CV 49 = 1) and the value shown in column 4. If, for instance, you wish to activate 3 consecutive addres­ses then you must write the value 136 + 1 = 137 into CV 49. Consecutive addresses are only active in Motorola® mode.
5.4. Adapting the Driving Characteristics
5.4.1. Acceleration and Deceleration
Acceleration and brake time can be set indepen­dently from each other. Therefore, you could for instance program a short acceleration and a much longer brake time. The time for accelerating is adjusted in CV 3 while deceleration is set in CV 4. Permitted values are 0 (no delay) to 255. The times set in these CVs work speed dependant. Therefore, the acceleration distance and the brake distance are longer at high speeds. In other words, the faster the locomotive moves, the longer is the distance until it stops.
5.4.1.1. Shunting mode
The default setting for the shunting mode is F3. It reduces the speed to about 50%. Thus, you have smoother control of your locomotive in the lower speed ranges, which is important for shunting, par­ticularly in the 14-speed-step mode.
5.4.2. Starting Voltage, Vmax
LokSound decoders know internally 256 speed steps. They can be adapted to the characteristic of the locomotive and allocated to the actually available speed steps (14, 28, or 128).
The NMRA defined two options to facilitate this: Motor characteristic via CV 2, 5, and 6. Enter the start voltage in CV 2 and the maximum speed in CV
5. CV 6 corresponds with the speed at a medium speed step. Thus, you can define a “kink” in the speed curve. This mode is active if bit 4 = 0 in CV
29. The values of the start, mid and maximum speed are dependent on each other. Selecting a mid speed that is lower than the start speed or higher than the maximum speed could lead to some erratic driving performance. Therefore always adhere to the prin­ciple: start voltage < mid speed < maximum speed.
5.5. Break sectors
Brake sectors have the purpose to slow down the locomotive independently from the commands issued by the command station. Frequently, this function serves for stopping a train in front of a red signal. If a LokSound detects a brake command, it will slow down with the programmed deceleration and then stop. After this enforced stop, the loco­motive will accelerate again as per the programmed values in CV 3. Depending on the type of digital system, there are several options on how to influence the decoder so that it stops the train.
5.5.1. DC break mode
In order to activate the DC brake mode you must set bit 3 in CV 27. The LokSound decoder will start brake once it moves from a digital sector into a DC sector provided the brake mode is active and the polarity of the track voltage does NOT match the current direction of travel. The locomotive will stop taking into account the programmed deceleration.
5.5.2. Märklin® brake mode
In principle, the Märklin® modules 72441 / 72442 apply a DC voltage to the track instead of the digital signals. Provided bit 3 and bit 4 in CV 27 is set, then LokSound decoders detect this voltage and will stop the train (CV 27 = Value 24). The signal generated by these modules looks the same as DC from conventional DC-transformers. The LokSound could possible misinterpret this and switch to the analogue mode instead of brake. If you wish to control the LokSound decoder with DCC signals and keep your Märklin® brake sectors then you should switch off the DC analogue mode by deleting bit 1 in CV 50. The LokSound will stop
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Decoder settings
as desired.
5.5.3. Lenz® ABC brake mode
As a new function the LokSound V4.0 decoder supports the ABC braking technique introduced by Lenz®. In order to use this function a group of anti­parallel diods will be be soldered to one half of the track. The resulting fall of voltage generates an as­symetrical DCC signal. LokSound decoders are able to detect the potential difference between the left and right half of the signal. If desired, the decoder will be stopped. To be able to use the ABC technique you also need, beside the adequate LokSound V4.0 decoder, an appropriate brake module. The ABC technique can only be operated with boosters offering an exact symmetrical output. All command stations and boosters by ESU and Lenz® garantuee a symme­trical output. We don´t recommend to use other boosters for the ABC technique.
If you wish to stop the LokSound decoder when • the track signal is stronger on the right side than on the left side (and the diods are also installed on the left side), set bit 2 in CV 27. If you wish to stop the LokSound decoder when • the track signal is stronger on the left side than on the right side (and the diods are also installed on the right side), set bit 1 in CV 27. If you want to stopp the decoder no matter in • which half of the track the diods are set, please set bit 2 and bit 1 in CV 27 (CV 27 = 3).
5.6. Adjusting the volume
The volume of all individual sounds of the class 66/77 can be independently adjusted. This enables you to tune the model optimally according to your preferences.
5.6.1. Overall sound volume
If you wish to reduce the overall volume simply en­ter a lower value in CXV 63 (master volume). All sounds will be adapted in the correct ratio.
5.6.2. Adjust individual sounds
If you wish to adjust the volume of individual sounds you must set the volume for each individual sound by changing the value of its corresponding CV. In order to enable the decoder to describe these CVs correctly you must assure that the so-called “Index CV” CV 32 has the correct value:
Before you change any volume CV please make sure thatch CV 32 = 1. The CVs for the sounds are defined as follows:
CV Function Value
259 Motor 128
275 Horn 128
299 Air compressor 128
307 Announcement #1 128
315 Coupler 128
323 Horn short (low) 128
339 Sanding 128
363 Announcement #2 128
371 Squeal in curves 128
379 Horn short (high) 128
403 Turnout “bump” 128
451 Chance 128
459 Brake 80
467 Shifting gears 128
5.6.3. Motor sound
Of course the sound of the prime mover can also be adjusted individually.
5.6.4. Auxiliary sounds
Auxiliary sounds can also be adjusted individually. If you wish not to hear a certain sound (for instance, no sanding) then you set the corresponding CV to the value of “0”.
5.7. PowerPack
The PowerPack energy storage module continues to provide electric current to the decoder in case of a power interruption. Should you have installed iso­late track sectors ahead of signal where the sector is disconnected form the power source if the signal aspect shows “red”, the locomotive will still be po­wered by the “PowerPack” and will therefore conti­nue running? Of course, in such a situation this may be undesirable. Therefore it is possible to adjust the buffer time in CV 113 as a multiple of 0.016384 seconds. The default value facilitates about 2.9 se­conds. For smooth running the time should not be
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set to any value lower than 0.3 seconds.
5.8. Decoder reset
You may reset the decoder to default values at any time. Simply write the value 8 in CV 8.
Schreiben Sie dazu in die CV 08 den Wert 08.
5.9. Adjusting the brightness of the lights
The brightness of all LEDs of the Class 66/77 can be changed. The range is from value 31 (maximum brightness, default value) down to the value 0 (lights are almost off, very dark).
Please change the following CV values:
Description
(* für CNet,TGOJ,CFL)
Decoder output
Index
CV 32
CV Value
Lower right cab1
Light forward [1]
0 262 31
Lower right cab1 (blinking)
Light forward [2]
0 358 31
Lower right cab2 Light rear [1] 0 270 31
Lower right cab2 (blinking) Light rear [2] 0 366 31
Lower left cab1 AUX1[1] 0 278 31
Lower left cab1 (blinking) AUX1[2] 0 374 31
Lower left cab2 AUX2[1] 0 286 31
Lower left cab2 (blinking AUX2[2] 0 382 31
Upper cab1 AUX3 0 294 31
Upper cab2 AUX4 0 302 31
Interior lighting cab1 AUX5 0 310 31
Interior lighting cab2 AUX6 0 318 31
Red cab1 AUX7 0 326 31
Cab-control panel cab1 and 2 AUX8 0 334 31
Brake lights AUX9 0 342 15
Red cab2 AUX10 0 350 31
The value 0 in the following CV‘s will disable the lights completely:
Description
(* für CNet,TGOJ,CFL)
Decoder output
Index
CV 32
CV Value
Lower right cab1
Light forward [1]
0 259 1
Lower right cab1 (blinking)
Light forward [2]
0 355 12
Lower right cab2
Light rear [1] 0 267 1
Lower right cab2 (blinking)
Light rear [2] 0 363 12
Lower left cab1
AUX1[1] 0 275 1
Lower left cab1 (blinking)
AUX1[2] 0 371 1
Lower left cab2
AUX2[1] 0 283 1
Lower left cab2 (blinking)
AUX2[2] 0 379
Upper cab1
AUX3 0 291 1
Upper cab2
AUX4 0 299 1
Interior lighting cab1
AUX5 0 307 1
Interior lighting cab2
AUX6 0 315 1
Red cab1
AUX7 0 323 1
Cab-control panel cab1 and 2
AUX8 0 331 1
Brake lights
AUX9 0 339 3
Red cab2
AUX10 0 347 1
5.10. Smoke generator
You may also adjust the smoke generator as you desire.
5.10.1. Blower of the smoke generator
The revs of the blower can be set with CV 138 (de­fault value: 128). A higher value results in higher revs and thus in more smoke. However, this also means higher consumption of the distillate and a somewhat “thinner” smoke plume.
5.10.2. Heating temperature
The temperature of the heating element can be ad­justed with CV 139 (default value: 128). Only inc­rease this value slightly in order to avoid excessive wear and tear of the smoke generator. The settings in CVs 138 and 139 are dependent of each other and should be adjusted together.
6. Maintenance
6.1. Removing the housing
Put the model on its roof. You will find four Phillips screws at the bottom of the chassis located between the bogies and the fuel tank. Remove these screws and put the model back on its wheels. Now you can easily remove the housing. The yellow circles point to the screws to be removed in order to take off the housing.
6.2. Lubrication
We have equipped the class 66/77 with durable mechanical components. All moving parts have been permanently lubricated with durable grease and oil. Additional lubrication of these individual components is therefore not required.
6.3. Replacing wheel sets
Exchanging wheel sets: If installed, first remove the centre pick-up by pulling it off with the tool provi­ded (also refer to chapter 3.2.2). Remove the three Phillips screws at the bottom of the bogie (marked
Screw locationFigure 7:
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Maintenance
6.4. Replacing traction tires
Traction tires do age and must be replaced after wearing. ESU supplies suitable traction tires with each locomotive. For exchanging the traction tires you must remove the side parts of the bogies (also refer to chapter 6.3.).
Please make sure that the traction tires are put onto the wheels uniformly and without any tension in order to avoid out-of-round running characteristics of the model. It has proven quite useful to place the traction tires prior to mounting into some low surface tension water (a drop of dishwashing liquid is sufficient).
6.5. Installing a coupler
A standard coupler is mounted ex works at the cab 2 end of the locomotive. At the other end the de­flector is closed and prototypical hoses have been mounted. Installing a model train coupler takes about two minutes. You will find the required parts in the packaging. The only tool you may need is either a pair of flat nose pliers or tweezers and a thin screw driver. Remove the coupler shaft and the coupler from the accessory bag.
Removal of bogie side partsFigure 9:
Installation of bogie side partsFigure 12:
Installed contract bracketsFigure 11:
Removal of wheel setFigure 10:
Screw location on bogieFigure 8:
with a yellow circle) and lift off the gear cover. Remove the released bogie side part.
The contact bracket for the turnout sensor is loca­ted above the first and the sixth axle. These bra­ckets remain in place when exchanging the wheel sets. Slightly lift the wheel set and pull it towards the centre of the locomotive.
Insert the new wheel set and make sure the current pick-up strips touch the inside of the wheels. When replacing and screwing down the bogie side part please make sure that the contact brackets can be seen through the elongated slots.
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The sprung socket for holding the coupler shaft is located between front deflector and the front of the bogie.
Pull off the hoses and the prototype coupler using the tweezers or the flat nose pliers and then press the deflector inwards.
Since the latter may sit quite firmly in its position push a thin screw driver next to the retaining clip between deflector and insert.
Accessory partsFigure 13:
Sprung socketFigure 14:
Removal of small partsFigure 15:
Place the coupler shaft onto the sprung socket that the front faces left in “driving direction”.
Then press the shaft downwards and turn it by 90 degrees until it projects through the deflector at the front.
Now insert the coupler.
Removal of deflectorFigure 16:
Installation of coupler shaftFigure 17:
Installed coupler shaft Figure 18:
Insert the couplerFigure 19:
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Maintenance
9. Spare parts
Due to the large number of parts built into class 66/77 we have divided the spare parts in to compo­nent groups. Some parts belonging to large parts groups are also included in smaller groups.
Please bear in mind that only the spare parts lis­ted in the supplied spare part list are available ex works as spare parts. Enquiries for individual parts are pointless.
Should you require a spare part you must first identify the spare part group containing the nee­ded part. For rarely needed parts you may have to purchase a larger component group. You must sta­te the listed ESU part number when ordering spare parts from your hobby shop
Both arresting positionsFigure 20:
The first arresting position of the coupler may be needed in order to avoid the buffers of the locomo­tive and the first car missing each other in curves (Particularly S curves) when ever heavy trains are pushed through such curves. Generally you would push the coupler into its proper position.
7. Accessories supplied with the model
ESU is fully aware of the “challenges” of model train operations. Often enough small detail parts break off and “disappear”. Since the class 66/77 has quite a few details and we want to make sure that can enjoy your class 66/77 for a very long time we have put a little plastic bag with small parts that could easily break or get lost. Make sure you keep these parts for the time when you may need them.
8. Technical support
Should you have questions regarding your class 66/77 to which you have not found the right ans­wer in this manual please first contact your hobby shop. The people there are your competent contact for all questions relating to model trains. Should you not be able to get an answer to your question look up our homepage in the internet. We continuously publish topical questions and answers as well as the latest versions of manuals. Of course you will also find our postal address as well as our phone number on our site.
www.esu.eu
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10. List of all important CVs
CV Name Description Range Value
1 Loco address Address of the loco 1 - 127 3 2 Start voltage Sets the minimum speed of the engine 1 - 75 3
3 Acceleration This value multiplied by 0.25 is the time from stop to maximum speed 0 - 255 65
4 Deceleration This value multiplied by 0.25 is the time from maximum speed to stop 0 - 255 45
5 Maximum speed Maximum speed of the engine 0 - 255 120
8 Manufacturer‘s ID Manufacturers‘s ID ESU - Writing value 8 in this CV triggers a reset to
factory default values
- 151
17 18Long address of the loco
Long address of engine CV 17 contains the high byte (Bit 6 and 7 must always be enabled), CV18 contains the Lowbyte. Active only if enabled in CV 29 (see below)
128 ­9999
192 128
19 Consist Address Additional address for consist operation. Value 0 or 128 means: consist
address is disabled
0-255 0
27 Brake mode Allowed brake modes 24
Bit Function Value 0 ABC braking, voltage higher on the right-hand side 1 1 ABC braking, voltage higher on the left-hand side 2 2 ZIMO HLU brakes active 4 3 Brake on DC, if polarity against driving direction 8 4 Brake On DC, if polaritiy like driving direction 16
28 RailCom® Configuration Settings for RailCom® 131
Bit Function Value 0 Channel 1 Adress broadcast not enabled
Channel1 Adress broadcast enabled
0 1
1 Data transmission not allowed on Channel 2
Data transmission allowed on Channel 2
0 2
2 Command Acknowledgement on Channel 1 not allowed
Command Acknowledgement on Channel 1 allowed
0 4
7 RailComPlus® automatic loco recognition not active
RailComPlus® automatic loco recognition active
0
128
29 Configuration register This register contains important information, some of which are only
relevant for DCC operation.
30
Bit Function Value 0 Normal direction of travel
Reversed direction of travel
0 1
1 14 speed steps DCC
28 or 128 speed steps DCC
0 2
2 Disable analog operation
Enable analog operation
0 4
3 Disable RailCom®
Enable RailCom®
0 8
4 - 0
16
5 Short adresses (CV 1) in DCC mode
Long addresses (CV 17 + 18) in DCC mode
0
32
48 Language selection Selection of announcement languages for certain sound projects 0 - 255 0
Important CVs
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Important CVs
CV Name Description Range Value
49 Extended Configurations More important adjustments for the decoder 0 - 255 19
Bit Description Value 0 Enable Load control
Disable Load control
1 0
1 20 kHz motor pulse frequency
40 kHz motor pulse frequency
0 2
2 Disable Märklin® Delta® Mode
Enable Märklin® Delta® Mode
0 4
3 Consecutive addresses for Motorola® Protocol „low“-Bit 0
8
4 Disable automatic DCC speed step detection
Enable automatic DCC speed step detection
0
16
5 DisableLGB® function button mode
Enable LGB® function button mode
0
32
6 DisableZIMO® Manual Function
Enable ZIMO® Manual Function
0
64
7 Consecutive addresses for Motorola® Protocol „high“-Bit 0
128
50 Analogue mode Selection of allowed analogue modes 0 - 3 3
Bit Function Value 0 DisableAC Analogue Mode
Enable AC Analogue Mode
0 1
1 Disable DC Analogue Mode
Enable DC Analogue Mode
0 2
52 Load control parameter „K slow“ „K“-component of the internal PI-controller for lower speed steps 0 - 255 48
53 Control Reference voltage Defines the Back EMF voltage, which the motor should generate at
maximum speed. The higher the efficiency of the motor, the higher this value may be set. If the engine does not reach maximum speed, reduce this parameter.
0 - 255 140
54 Load control parameter „K“ „K“-component of the internal PI-controller.
Defines the effect of load control. The higher the value, the stronger the effect of Back EMF control.
0 - 255 48
55 Load control parameter „I“ „I“-component of the internal PI-controller. Defines the momentum (iner-
tia) of the motor. The higher the momentum of the motor (large flywheel or bigger motor diameter), the higher this value has to be set.
0 - 255 32
56 Operating range of load control 0 – 100 % Defines up to which speed in % load control will be active. A
value of 128 indicates that load control will be switched off after reaching half speed.
0 - 255 255
63 Sound volume «Master» Master volume for all sounds 0 - 192 192 67-94Speed table Defines motor voltage for speed steps. The values „in between“ will be
interpolated.
0 - 255 -
113 Power Fail Bypass The time that the decoder bridges via the PowerPack after an interruption
of voltage. Unit: A multiple of 0.016384 sec.
0 - 255 100
125 Starting voltage Analogue DC 0 - 255 90 126 Maximum speed Analogue DC 0 - 255 130 127 Starting voltage Analogue AC 0 - 255 90 128 Maximum speed Analogue AC 0 - 255 130 138 Smoke generator - Blower Adjusting the fan speed. The higher the value, the faster operates the fan
and the more smoke will be ejected.
0 - 255 140
139 Smoke generator - Heating
temperature
Adaption of the heating temperature of the smoke generator. The bigger the value, the higher the heating temperature.
0 - 255 160
253 Constant brake mode Determines the constant brake mode. Only active, if CV254 >0 0 - 255 0
Function CV 253 = 0: Decoder stops linearly
CV 253 > 0: Decoder stops constantly linear
254 Constant braking distance forward A value > 0 determines the way of brake distance it adheres to, indepen-
dent from speed.
0 - 255 0
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Model
12. Warranty Certificate
24 months warranty from date of purchase
Dear customer,
Congratulations on purchasing this ESU product. This quality product was manufactured applying the most advanced production methods and processes and was subjected to stringent quality checks and tests.
Therefore ESU electronic solutions ulm GmbH & Co. KG grants you a warranty for the purchase of ESU products that far exceeds the national warranty as governed by legislation in your country and beyond the warranty from your authorised ESU dealer. ESU grants an extended
manufacturer‘s warranty of 24 months from date of purchase
Warranty
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Coupon
DE
Kostenlose Zusendung von 6 Achsen mit Rp25-Rädern.
Sehr geehrter Kunde, bei Einsendung dieses Gutscheins erhalten Sie sechs Achsen, bestückt mit haftreifenlosen Rädern mit niedrigem Rp25-Profil für noch bessere Optik Ihres Modells. Die Radsätze sind für den Betrieb auf Zwei­leitergleisen ausgelegt. Ein Betrieb auf Märklin®-Gleisen ist nicht vorgesehen.
Wir akzeptieren keine Photokopien dieses Gutscheins!
EN
Free delivery of six axles with Rp25 wheels.
Dear customer, by sending us this coupon you will receive 6 axles with a low Rp25-profile which are not equipped with traction tyres to make your model look even better. These wheel sets are exclusively meant for being operated on two-conductor tracks. An operation on Märklin® tracks is not intended.
We do not accept photocopies!
FR
Livraison gratuite 6 essieux avec un profil bas, selon Rp25.
Cher consommateur, si vous nous envoyez ce bon, vous recevrez 6 essieux avec un profil bas Rp25, sans bandages d‘adhérence, pour que votre locomotive a l‘air encore mieux. Ces essieux doivent être utilisés seulement en 2-rail (DC) et non en 3-rail (Märklin®).
Nous n‘acceptons pas les photocopies!
NL
Gratis levering van 6 wielassen Rp25.
Geachte klant, stuur ons deze bon en U ontvangt 6 wielassen met een laag Rp25 profiel, zonder rembandjes, opdat uw locomotief er nog beter zou uitzien. Deze wielassen zijn uitsluitend te gebruiken bij een 2-rail systeem. Het gebruikt ervan is niet bedoeld voor Märklin® rails.
Wij aanvaarden geen fotocopies!
[DE] Bitte senden Sie diesen Gutschein in einem frankierten Briefumschlag an:
Electronic solutions ulm GmbH & Co. KG Edisonallee 29 D - 89231 Neu-Ulm (GERMANY)
[EN] Please put this coupon into a stamped envelope and send it directly to:
[FR] Veuillez svp insérer le bon dans une enveloppe affranchie et envoyez celui-ci à:
[NL] Steek aub de bon in een gefrankeerde omslag en stuur deze direct naar:
Absenderadresse (Bitte in Druckbuchstaben ausfüllen / Please fill out in capital letters)
ESU-Knd.Nr. [customer no.]:......
E
-
Bitte ausfüllen, falls bekannt oder vorhanden.
[If available./Indien beschikbaar./Si disponible.]
Name [Name]: .........................
Straße [Street]: ........................
PLZ [ZIP code] / Stadt [City]: .....
Land [Country]: .......................
E-Mail [Email]: .........................
Telefon [Phone]: ......................
Bitte um kostenlose Zusendung von 6 Achsen mit Rp25-Rädern [Please send me six axles with Rp25 wheels free of charge.]
Datum [Date]
Unterschrift [Signature]
û
Coupon for wheel set
u
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En g i n E E r i n g Ed i t i o n
Model
Warranty conditions:
This warranty is valid for all ESU products that have been purchased from an authorised dealer.
No claims will be accepted without proof of purchase. The filled in warranty certificate together with your ESU dealer’s receipt serves as proof of purchase. We recommend keeping the warranty certificate together with the receipt.
In case of claim please fill in the enclosed fault description as detailed and precise as possible and return it with your faulty product.
Extend of warranty / exclusions:
This warranty covers free of charge repair or replacement of the faulty part, provided the failure is demonst­rably due to faulty design, manufacturing, material or transport. Please use the appropriate postage stamps when shipping the decoder to ESU. Any further claims are excluded.
The warranty expires:
1. In case of wear and tear due to normal use
2. In case of conversions of ESU - products with parts not approved by the manufacturer
3. In case of modifications of parts, particularly missing shrink sleeves, or wires directly extended on the decoder.
4. In case of inappropriate use (different to the intended use as specified by the manufacturer).
5. If the instructions as laid down in the user manual by ESU electronic solutions ulm GmbH & Co. KG were not adhere to.
Due to liability reasons any inspections or repairs can only be carried out on products that are not installed in a locomotive or carriage. Any locomotive sent to ESU for inspection will be returned without even touching it. There is no extension of the warranty period due to any repairs or replacements carried out by ESU.
You may submit your warranty claims either at your retailer or by shipping the product in question with the warranty certificate, the receipt of purchase and fault description directly to ESU electronic solutions ulm GmbH & Co. KG:
ESU GmbH & Co. KG
- Garantieabteilung ­Edisonallee 29 D-89231 Neu-Ulm GERMANY
You will find further informations at our website: www.esu.eu
Warranty
Copyright 1998 - 2012 by ESU electronic solutions ulm GmbH & Co KG. Electrical characteristics and dimensions are subject to change without prior notice. All rights reserved. ESU might not be held responsible for any damage or consequential loss or damage chaused by inappropriate use of the product, abnormal operating conditions, unauthorized modifications to the products etc... Not suitable for children under 14 years of age. Inappropriate use may result in injury due to sharp points and edges. Märklin® and mfx® is a registered trademark of the company Gebr. Märklin® and Cie. GmbH, Göppingen, Germany. RailCom is a registered trademark of the company Lenz Elektronik GmbH, Giessen, Germany. All the other trade marks are owned by their respective right holders. ESU electronic solutions ulm GmbH & Co. KG continues to develop the products according to the company´s politics. Therefore, ESU reserves the right to carry out changes and improvements on the products listed in this manual at any time and without any advanced note. Duplications and reproductions of this documentation are strictly forbidden and need to be allowed by ESU in writing.
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ESU P/N 04014-14980
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