Esteam NJA200D, NJA200D-10, NJA200D-20-10, NJA200D-20, NJA200D-05 Owner's Manual

ESTEAM CLEANING SYSTEMS

OWNER’S MANUAL

Congratulations on your selection of a new Ninja soil extractor built in

Canada by “Esteam Cleaning Systems.” Our goal has been to produce the

best high performance line of carpet cleaning equipment on the market
today. Reading your owners manual will help to achieve maximum benefit
from your purchase.

760-026

1

TABLE OF CONTENTS

Page No.

Introduction on the Ninja 200D 1
Specifications 2
Maintenance 3
Safety Information 3
Operating Instructions 4
Trouble Shooting 7
Schematic 10
Circuit Indicator Option 27
Warranty Registration 33
Warranty 34

2

NJA200D
NJA200D-20

NJA200D-05
NJA200D-20-05

NJA200D-10
NJA200D-20-10

ELECTRICAL

Amps
Volts

One cord
15 amps
115 volts(220volts)

Two cords
15 amps per cord
115 volts(220volts)

Two cords
15 amps per cord
115 volts(220volts)

VACUUM MOTOR

Cfm’s
Vacuum lift

2-2 stage
94
150”

2-3 stage High Performance
101

185”

2-2 stage
94

150”

PUMP

200 psi

200 psi

200 psi

INTERNAL HEATER

N/A N/A 1850 watt / 200ºF

SOLUTION TANK

(Clean water)

10.5 gallons (40 litres)

10.5 gallons (40 litres)

10.5 gallons (40 litres)

RECOVERY TANK

10.5 gallons (40 litres)

10.5 gallons (40 litres)

10.5 gallons (40 litres)

LENGHT

26 inches (66 cm)

26 inches (66 cm)

26 inches (66 cm)

WIDTH

17 inches (43 cm)

17 inches (43 cm)

17 inches (43 cm)

HEIGHT

34 inches (86 cm)

34 inches (86 cm)

34 inches (86 cm)

WEIGHT

110 lbs (49.8 kgs)

115 lbs (52 kgs)

115 lbs (52 kgs)

INTRODUCTION

Be it a small residential job or a large commercial contract, Esteam Cleaning Systems
industrial carpet cleaning extractors are right for your needs. The Ninja 200D delivers
the ultimate in power, capacity, durability, and performance. The Ninja 200D is a light
weight portable electronic truckmount, and is one of the most powerful soil extractors on
the market.

Only the highest quality components go into our equipment, to deliver you strength and
reliability in a long life high performance machine. All Esteam Cleaning Systems
equipment housings are made of high impact, unbreakable polyethylene.

The Ninja 200D incorporates a dual 2 stage vacuum producing 150 inches of water lift
or 185 inches of water lift with optional dual 3 stage vacuum.

SPECIFICATIONS
NINJA 200D

3

MAINTENANCE

DAILY:

- Clean high water level float screen inside the recovery tank.

- Ensure high level float ball is working properly.

- Rinse out recovery tank after use.

- Clean dirt and obstructions from the (recovery tank) drain valve rubber
gaskets to prevent premature wear.

- Rinse out pump with clean water at conclusion of work day.

- Clean poly housing with mild soap and water.

MONTHLY:

- Clean air inlet and check exhaust port.

- Check 1 ½ dump valve seal.

YEARLY:

- We recommend that your unit be inspected by a qualified service technician
once a year.

PREVENTATIVE MAINTENANCE:

- Never store this unit in a place where there is a possibility of the temperature

dropping below 00C (320F).

SAFETY INFORMATION

1. Prior to inspection or repair of this machine, disconnect all electrical cords
rendering the machine powerless. Failure to do so could result in serious or fatal
injury.

2. Inspect unit daily for worn or damaged components. E.g. frayed cord, loose plug,
or a plug with missing ground pin, etc.

3. This unit should only be operated when in an upright position on a level surface.

4. Do not operate unit unless it is properly grounded in a 3 pin grounded outlets.
Never bend or remove ground pin from plugs.

5. Ensure filters and screens are free from lint or dirt.

6. Do not run unit if vacuum motor or pump are wet. Allow sufficient time for motor
to dry before plugging unit in.

7. Do not use solvent based cleaning products in this extractor.

4

8. Keep air inlets and exhaust ports free from obstructions. Blocked air inlets or
exhaust ports can cause the unit to overheat.

9. Do not use solution or recovery tanks for storing hoses, cords or accessories.

10. When using electrical equipment around water it is important to wear rubber
soled shoes and keep machine properly grounded at all times. Failure to do so
could result in a fatal electric shock.

OPERATING INSTRUCTIONS

1. Insert electrical cords into 3 pin grounded outlets. Two cord machines that are
equipped with an Optional Circuit Indicator located above the Switch Plate. The
electrical cords must be plugged into separate circuits. When this is achieved the
green light will illuminate showing the machine is ready for operation.

2. We recommend the use of a Esteam liquid Defoamer, to prevent the machine
from prematurely shutting off due to excess foam in the recovery tank. Turn on
vacuum and pour approximately ¼ cup of Esteam Liquid Defoamer into the end
of the vacuum hose.

3. 200 PSI pump priming instructions: Using Primer Quick Connect

- Fill fresh water tank

- Attach vacuum and solution hose to machine

- Attach primer quick connect to end of solution hose

- Place solution hose with primer quick connect into open end of vacuum hose
and hold

- turn vacuum and pump switches on

- Once a continuous flow of water is entering the vacuum hose, this indicates
pump is primed

- Turn off vacuum and pump switches and disconnect primer quick connect

- Connect solution hose and vacuum hose to carpet wand

- Turn vacuum and pump switches on

- Machine is ready to use.

TO USE YOUR NINJA HEATER:

A. Hook the wand solution hose to the quick connect of your machine.
B. Plug the heater power cord into a wall that is on a separate circuit form the other

cord.
C. Turn the heater switch on.
D. When the red light goes out, solution is heated and ready to use.

5

OPERATING INSTRUCTIONS (CONTINUED)

WARNING: If your heater does not work DO NOT attempt to repair it yourself, call your

distributor for repair procedures. Using solvents in heaters can be hazardous and will
void your warranty. Allowing heaters to freeze will crack the heater cartridge and will
also void your warranty.

DANGER: No solvents of any type may be used in this system at any time. The use of
solvents is extremely hazardous resulting in possible fire and/or explosion.

4. Connect vacuum and solution hoses to the carpet cleaning wand.

5. Proceed to clean carpets.

6. When the recovery tank becomes full, vacuum will automatically stop extracting.

When vacuum stops extracting it will make a distinctive high pitched noise as all
the air flow will be cut off. At this time switch unit off. Drain the recovery tank by
pulling up on drain valve on front of machine.

NOTE: Ensure that the high water level float screen inside the recovery tank is free
from any obstructions. Be sure to close drain valve before resuming cleaning.

7. To empty solution tank remove vacuum hose from wand. Turn on vacuum and

extract solution from solution tank into recovery tank, then drain recovery tank.

NOTE: Do not completely submerge end of vacuum hose into solution. Allow some air
to enter end of vacuum hose with liquid.

8. When the job is completed empty and rinse out the solution and recovery tanks.

Allow vacuum to run for 3 to 5 minutes. This will eliminate all moisture from
vacuum assuring long vacuum life.

WARNING: When using electrical equipment around water it is important to wear
rubber soled shoes and keep machine properly grounded at all times. Failure to do so
could result in electric shock.

6

7

PROBLEM

CAUSE

SOLUTION

1. Entire unit will not
operate

1. Unit not plugged in

1. Connect unit to 3 pin
grounded outlets

2. Loose wiring

2. See dealer

2. Pump will not run

1. Switch not turned on

1. Turn on switch

2. Broken switch

2. See dealer

3. Loose wiring

3. See dealer

4. Pump motor defective

4. See dealer

3. Vacuum will not run

1. Switch not turned on

1. Turn on switch

2. Broken switch

2. See dealer

3. Loose wiring

3. See dealer

4. Blocked rotor

4. See dealer

4. Pump runs but does not
pump solution

1. Out of solution

1. Fill solution tank

2. Pump inlet screen
plugged

2. Clean inlet screen

3. Pump was not properly
primed

3. Prime pump using
priming quick connect

4. Kink in solution hose

4. Remove kink

5. Plugged jet or quick
connect

5. Remove blockage

6. Internal (inside machine)
or external solution line
damaged and leaking

6. See dealer

5. Pump runs but has loss
pressure

1. Partial kink in solution
hose

1. Remove kink

2. Partial blockage in
solution hose

2. Remove blockage

3. Jet orifice opening on
cleaning wand is too large

3. Total jet opening for 150
PSI pump should be .06 or
.08. Heat option should be
.03

TROUBLE SHOOTING

WARNING: Prior to inspection or repair of this machine, disconnect all

electrical cords rendering the machine powerless. Failure to do so could
result in serious or fatal injury.

8

PROBLEM

CAUSE

SOLUTION

6. Vacuum operates but has
poor or no suction

1. Recovery tank full

1. Drain recovery tank

2 Vacuum hose plugged

2. Locate and remove
blockage

3. Wand plugged

3. Locate and remove
blockage

4. Exhaust port blocked

4. Locate and remove
blockage

5. High level float stuck in
off position

5. Turn vacuum off and tap
top of float screen cage

6. Front drain valve left
open after draining
recovery tank

6. Close recovery tank
drain valve on front of
machine

7. Vacuum prematurely
stops extracting

1. Excess foam in recovery
tank

1. Add defoamer to
recovery tank

2. Lint or dirt on automatic
shut off float screen

2. Clean auto shut off float
screen

3. Defective float ball

3. Replace float screen
cage

8. Machine spits water out
of exhaust port

1. High level float not
working properly

1. Check auto shut off float
cage and ball for proper
operation

9. Machine blowing
excessive amounts of water
out of exhaust ports

1. Damaged (leaking)
recovery tank fittings

1. Immediately shut unit
down. Bring unit to a dealer
for service

10. Water accumulating in
bottom electrical
component area

1. Inside solution line
leaking

1. Immediately shut unit
down. Bring unit to a dealer
for service

2. Pump leaking

2. Immediately shut unit
down. Bring unit to a
dealer for service

3. Solution or recovery tank
leaking from above

3. Immediately shut unit
down. Bring to a dealer for
service

11. Heater won’t work

1. Heater cord not plugged
in

1. Connect cord to 3 Pin
(separate) outlet

2. Faulty Thermostat or
Thermo cut-out

2. See dealer

12. Water not hot enough

1. Check Jet size on wand
or upholstery tool

1. Do not exceed .03 orifice
size for maximum heat
transfer

2. Cold water used in
solution tank

2. Use hot tap water for
maximum heat transfer

9

NINJA 200D PSI

10

REF

PART NO.

DESCRIPTION

NOTES:

1

580-015

1/4 Quick Connect (For priming pump )

2

305-230

Switch, Rocker 20 Amp

3 315-015

Cord, 25' Black 14/3 SJTW-A

4 335-005

Strain Relief, 12 Gauge

5 350-005

Strap Velcro

6A

355-401

Vacuum, 2 Stg - 110v (C/W: 355-405)

NJA200D

6B

355-500

Vacuum, 2 Stg - 220v

NJA200D-20

7

355-405

Vacuum Cap, Straight

8 400-115

Locknut, 1/4 x 20 Nylon SS

9 400-130

Locknut, 10 x 24 Nylon SS

10

400-135

Locknut, 1/4 x 20 Nylon Zinc

11

400-165

Locknut, 1/2"

12

405-010

Bolt, 1/4 x 1 SS

13

405-020

Bolt, 1/4 x 1-1/4 SS

14

405-065

Bolt, 1/4 x 6 Stove Zinc

15

405-615

CS, 1/4 x 1/2 SS (Hex HD)

16

405-620

CS, 1/4 x 3/4 SS (Hex HD)

17

410-005

MS, 1/4 x 1 Phil SS Flat/H

18

410-058

SMS, 4 x 1/4 Pan Phil S.S.

Not shown

19

410-125

SMS, 8 x 5/8 Pan Rob. S.S.

Not shown

20

410-160

MS, 10-24 x 3/4 Pan PH SS

21

410-205

MS, 10-32 x 1/2 Panphil SS

22

410-225

SMS, 10 X 1/2 Pan Rob. Zinc

Not shown

23

415-115

FW, 10 SS

24

415-120

FW, 1/4 Zinc

25

415-125

FW, 1/4 SS

26

415-155

FW, 1/2 SS (Stand/Max OD)

27

415-156

FW, 1/2 SS

28

415-305

FNDW, 1/4 SS

29

420-055

Rivet, AL/AL #46

Not shown

30

420-105

Rivet, AL/ST #66

31

420-151

Rivet, AL/AL Fullysealed #68

32

425-005

Clamp, #8 Hose 1/2 x 1

33

425-010

Clamp, #20 Hose 13/16 x 1 3/4

34

435-015

Handle, Brass/Chrome

35

440-006

S.S. Hinge 2" x 2"

36

445-015

Latch, Machine

37

445-020

Latch, Striker

38

455-075

Caster, 4" Swivel

39

455-052

Wheel Cap Dome

40

455-057

Wheel, 8" Grey/Black Hub

41

465-065

Brace, Ninja Tank

42

470-051

Axel, Ninja HD

43

475-010

Gasket, Rubber - 1 1/2" Dump Valve

NINJA 200D PSI (P. 1)