Estate W10121806C User Manual

INSTALLATION INSTRUCTIONS

30" (76.2 CM) FREESTANDING GAS RANGES

INSTRUCCIONES DE INSTALACIÓN

ESTUFA AUTÓNOMA A GAS DE 30" (76,2 CM)

Table of Contents/Índice

RANGE SAFETY........................................................................................ 2

INSTALLATION REQUIREMENTS .......................................................... 3

Tools and Parts......................................................................................3

Location Requirements.......................................................................... 3

Gas Supply Requirements.....................................................................5

INSTALLATION INSTRUCTIONS ............................................................ 6

Unpack Range ....................................................................................... 6

Install Anti-Tip Bracket...........................................................................6

Verify Anti-Tip Bracket Location............................................................7

Level Range ...........................................................................................7

Make Gas Connection ...........................................................................7

Check Operation.................................................................................... 8

Check Operation of Oven/Broil Burner ................................................. 9

Complete Installation ........................................................................... 10

GAS CONVERSIONS..............................................................................10

LP Gas Conversion..............................................................................10

Pilot and Bypass Screws Conversion .................................................12

Complete Conversion .......................................................................... 12

Natural Gas Conversion....................................................................... 12

Pilot and Bypass Screws Conversion .................................................14

Complete Conversion .......................................................................... 14

SEGURIDAD DE LA ESTUFA ................................................................15

REQUISITOS DE INSTALACIÓN...........................................................16

Piezas y herramientas..........................................................................16

Requisitos de ubicación ......................................................................16

Requisitos del suministro de gas ........................................................18

INSTRUCCIONES DE INSTALACIÓN...................................................19

Desempaque la estufa......................................................................... 19

Instalación del soporte anti-vuelco .....................................................19

Verificación de la ubicación del soporte anti-vuelco .......................... 20

Nivelación de la estufa......................................................................... 20

Conexión del suministro de gas..........................................................21

Verifique el funcionamiento .................................................................21

Verifique el funcionamiento del quemador de asar/del horno............ 22

Complete la instalación .......................................................................23

CONVERSIONES DE GAS .....................................................................24

Conversión de gas LP .........................................................................24

Conversión de tornillos de desvío y piloto ..........................................25

Complete la conversión.......................................................................26

Conversión de gas natural...................................................................26

Conversión de tornillos de desvío y piloto ..........................................27

Complete la conversión.......................................................................28

IMPORTANT:

Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

IMPORTANTE:

Instalador: Deje las instrucciones de instalación con el propietario. Propietario: Conserve las instrucciones de instalación para referencia futura.

W10121806C

RANGE SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

follow instructions.

can be killed or seriously injured if you don't

You instructions.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

•

instructions. If you cannot reach your gas supplier, call the fire department.

•

– Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

■ If using a ball valve, it shall be a T-handle type.

■ A flexible gas connector, when used, must not exceed 3 feet.

WARNING

Tip Over Hazard A child or adult can tip the range and be killed. Connect anti-tip bracket to rear range foot. Reconnect the anti-tip bracket, if the range is moved. Failure to follow these instructions can result in death or serious burns to children and adults.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Too ls ne ed ed

■ Level

■ ³⁄₈" drive ratchet

■ Tape measure

■ Flat-blade screwdriver

■ Phillips screwdriver

■ Hand or electric drill

■ Wrench or pliers

■ 7 mm combination wrench

■ Pipe wrench

■ ¹⁄₈" (3.2 mm) drill bit (for wood floors)

■ ³⁄₁₆" (4.8 mm) carbide-tipped masonry drill bit (for concrete/

ceramic floors)

■ Pipe-joint compound resistant to LP gas

■ Noncorrosive leak-detection solution

Parts supplied

Check that all parts are included.

A. Anti-tip bracket B. Plastic anchors (2) C. #10 x ¹⁄₂" screws (2)

■ Anti-tip brackets must be securely mounted to subfloor.

Thickness of flooring may require longer screws to anchor bracket to subfloor. Longer screws are available from your local hardware store.

Parts needed

Check local codes and consult gas supplier. Check existing gas supply. See “Gas Supply Requirements” section.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specified on the model/serial rating plate. The model/serial rating plate is located on the oven frame behind the left side of the broiler door.

■ The range should be located for convenient use in the kitchen.

■ Recessed installations must provide complete enclosure of

the sides and rear of the range.

■ To eliminate the risk of burns or fire by reaching over heated

surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ All openings in the wall or floor where range is to be installed

must be sealed.

■ Do not seal the range to the side cabinets.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ The floor anti-tip bracket must be installed. To install the anti-

tip bracket shipped with the range, see “Install Anti-Tip Bracket” section.

■ Proper gas supply connection must be available. See “Gas

Supply Requirements” section.

■ Contact a qualified floor covering installer to check that the

floor covering can withstand at least 200°F (93°C).

■ Use an insulated pad or ¼" (0.64 cm) plywood under range if

installing range over carpeting.

IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage. This oven has been designed in accordance with the requirements of UL and CSA International and complies with the maximum allowable wood cabinet temperatures of 194°F (90°C).

Mobile Home - Additional Installation Requirements

The installation of this range must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280

(formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

Mobile home installations require:

■ When this range is installed in a mobile home, it must be

secured to the floor during transit. Any method of securing the range is adequate as long as it conforms to the standards listed above.

Product Dimensions

Freestanding Range

26 3/4" (67.9 cm)

24 1/4"

(61.6 cm)

29 7/8" (75.9 cm)

36"

(91.4 cm)

42"

(106.7 cm)

Cabinet Dimensions

Cabinet opening dimensions shown are for 25" (64.0 cm) countertop depth, 24" (61.0 cm) base cabinet depth and 36" (91.4 cm) countertop height.

If the cabinet depth is greater than 24" (61.0 cm), oven frame must extend beyond cabinet fronts by ½" (13.0 mm) minimum.

IMPORTANT: If installing a range hood or microwave hood combination above the range, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

A. 18" (45.7 cm) upper side cabinet to countertop B. 13" (33 cm) max. upper cabinet depth C. 30" (76.2 cm) min. opening width D. For minimum clearance to top of cooktop, see NOTE*. E. 30¹⁄₈" (76.5 cm) min. opening width

F. This shaded area recommended for installation of rigid gas

pipe. G. 8" (20.3 cm) H. Grounded outlet

I. 17" (43.2 cm)

J. 4¹⁄₂" (11.4 cm)

K. 2" (5.1 cm)

L. 2" (5.1 cm) min. clearance from both sides of range to side

wall or other combustible material.

*NOTE: 24" (61.0 cm) minimum when bottom of wood or metal

cabinet is covered by not less than ¹⁄₄" (0.64 cm) flame retardant millboard covered with not less than No. 28 MSG sheet steel,

0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or

0.020" (0.5 mm) copper. 30" (76.2 cm) minimum clearance between the top of the cooking

platform and the bottom of an uncovered wood or metal cabinet.

Gas Supply Requirements

WARNING

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

IMPORTANT: Leak testing of the range must be conducted according to the manufacturer’s instructions.

Type of G as

Natural gas:

This range is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas.

■ This range is factory set for use with Natural gas. See “Gas

Conversions” section. The model/serial rating plate located behind the broiler door on the left-hand side oven door frame has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP gas conversion:

Conversion must be done by a qualified service technician. No attempt shall be made to convert the appliance from the gas

specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See “Gas Conversions” section.

■ A ½" (1.3 cm) male pipe thread is needed for connection

to the female pipe threads of the inlet to the appliance pressure regulator.

■ Do not kink or damage the flexible metal tubing when

moving the range.

Rigid pipe connection: The rigid pipe connection requires a combination of pipe

fittings to obtain an in-line connection to the range. The rigid pipe must be level with the range connection. All strains must be removed from the supply and fuel lines so range will be level and in line.

■ Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the range. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the range.

A. Gas supply line B. Shutoff valve “open” position C. To range

Gas Pressure Regulator

The gas pressure regulator supplied with this range must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural gas:

Minimum pressure: 5" WCP Maximum pressure: 14" WCP

LP gas:

Minimum pressure: 11" WCP Maximum pressure: 14" WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Gas Supply Line

■ Provide a gas supply line of ¾" (1.9 cm) rigid pipe to the range

location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON With LP gas, piping or tubing size can be ½" (1.3 cm) minimum. Usually, LP gas suppliers determine the size and materials used in the system.

Flexible metal appliance connector:

■ If local codes permit, a new CSA design-certified,

4 to 5 ft (122 to 152.4 cm) long, ½" (1.3 cm) or ¾" (1.9 cm) I.D., flexible metal appliance connector may be used for connecting range to the gas supply line.

®†

tape.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

Gas Supply Pressure Testing

Gas supply pressure for testing regulator must be at least 1” water column pressure above the manifold pressure shown on the model/serial rating plate.

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

Line pressure testing above ½ psi gauge (14" WCP)

The range and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).

INSTALLATION INSTRUCTIONS

Unpack Range

WARNING

Excessive Weight Hazard

Use two or more people to move and install range. Failure to do so can result in back or other injury.

1. Do not use oven door handle to lift or move the range

2. Remove shipping materials, tape and film from range. Keep

cardboard bottom under range.

3. Remove oven racks and parts package from inside oven.

4. To place range on its back, take 4 cardboard corners from the

carton. Stack one cardboard corner on top of another. Repeat with the other 2 corners. Place them lengthwise on the floor behind the range to support the range when it is laid on its back.

5. Using 2 or more people, firmly grasp the range and gently lay

it on its back on the cardboard corners.

6. Pull cardboard bottom firmly to remove.

7. Use an adjustable wrench to loosen the leveling legs. Adjust

the leveling legs to the correct height. Leveling legs can be loosened to add up to a maximum of 1" (2.5 cm). A minimum of ³⁄₁₆" (5.0 mm) is needed to engage the anti-tip bracket.

NOTE: If height adjustment is made when range is standing, tilt the range back to adjust the front legs, then tilt forward to adjust the rear legs.

8. Place cardboard or hardboard in front of range. Using 2 or

more people, stand range back up onto cardboard or hardboard.

Line pressure testing at ½ psi gauge (14" WCP) or lower

The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).

1. Remove template from the anti-tip bracket kit (found inside

the oven cavity) or from the back of this manual.

2. Place template on the floor in cabinet opening so that the left

edge is against cabinet and top edge is against rear wall, molding or cabinet.

3. Tape template into place.

4. If countertop is not flush with cabinet opening edge, align

template with overhang.

If cabinet opening is wider than that specified in the “Location Requirements” section, adjust template so range will be centered in cabinet opening.

5. To mount anti-tip bracket to wood floor, drill two ¹⁄₈" (3.2 mm)

holes at the positions marked on the bracket template. Remove template from floor.

Install Anti-Tip Bracket

Contact a qualified floor covering installer for the best procedure for drilling mounting holes through your type of floor covering.

WARNING

or serious burns to children and adults.

Before moving range, slide range onto shipping base, cardboard or hardboard.

To mount anti-tip bracket to concrete or ceramic floor, use a ³⁄₁₆" (0.48 cm) masonry drill bit to drill 2 holes at the positions marked on the bracket template. Remove template from floor.

6. Tap plastic anchors into holes with a hammer.

7. Align anti-tip bracket holes with holes in floor. Fasten anti-tip

bracket with screws provided.

Depending on the thickness of your flooring, longer screws may be necessary to anchor the bracket to the subfloor. Longer screws are available from your local hardware store.

8. Move range close enough to opening to allow for final gas

connection. Remove shipping base, cardboard or hardboard from under range.

9. Open the broiler door. Use a ³⁄₈" drive ratchet to lower the rear

leveling legs one-half turn. Use a wrench or pliers to lower the front leveling legs one-half turn.

3. Locate gas pressure regulator inside the burner box.

A. Rear leveling leg B Front leveling leg

A. Rear leveling leg B. Front leveling leg

10. Adjust the leveling legs to the correct height. Leveling legs can

be loosened to add up to a maximum of 1" (2.5 cm). A minimum of ³⁄₁₆" (0.48 cm) is needed to engage the anti-tip bracket.

11. Move range into its final location making sure rear leveling leg

slides into anti-tip bracket.

12. If installing the range in a mobile home, you must secure the

range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.

13. Continue installing your range using the following installation

instructions.

Make Gas Connection

WARNING

A. Gas pressure regulator

IMPORTANT: Do not remove the gas pressure regulator.

4. All connections should go over and through the burner box

and follow down the range back.

Typical rigid pipe connection

A combination of pipe fittings must be used to connect the range to the existing gas line. Your connections may be different; according to the supply line type, size and location.

1. Apply pipe-joint compound made for use with LP gas to all

pipe thread connections.

2. Using a pipe wrench to tighten, connect the gas supply to the

range.

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

1. Remove grates.

2. Lift the cooktop by both front corners until the side support

rods snap into place.

A. Pressure regulator

connection fitting B. 90° elbow C. Black iron pipe

D. Union

E. Nipple F. Manual shutoff valve

G. ½" or ¾" gas pipe

Typical flexible connection

1. Use a combination wrench and pliers to attach the flexible

connector to the adapters. Check that connector is not kinked.

Level Range

1. Place rack in oven.

2. Place level on rack and check levelness of range, first side to

side; then front to back.

A. Pressure regulator

connection fitting B. Use pipe-joint compound C. Adapter D. Flexible connector

E. Adapter

F. U se p i pe - jo i nt c om p ou n d G. Manual shutoff valve H. ½" or ¾" gas pipe

Complete Connection

1. Open the manual shutoff valve in the gas supply line. The

valve is open when the handle is parallel to the gas pipe.

A. Closed valve B. Open valve

2. Test all connections by brushing on an approved noncorrosive

leak-detection solution. Bubbles will show a leak. Correct any leak found.

3. Push back on side support rods and slowly lower the cooktop

until it snaps into place.

4. Place burners, burner caps and grates on the cooktop.

3. If range is not level, pull range forward until rear leveling leg is

removed from the anti-tip bracket. Use ³⁄₈" drive ratchet and wrench or pliers to adjust leveling legs up or down until range is level.

4. Push range back into position.

5. Check that rear leveling leg is engaged in anti-tip bracket. NOTE: Range must be level for satisfactory baking performance.

Check Operation

To Light Standing Pilot Lights:

Before using the range, the standing pilots must be lit. They will stay lit after turning off the burners.

1. Make sure all controls are off and the oven and cooktop are

cool.

2. Remove surface grates from the cooktop.

3. Lift the cooktop by both front corners until the side support

rods snap into position.

Verify Anti-Tip Bracket Location

1. Make sure the anti-tip bracket is installed

■ Look for the anti-tip bracket securely attached to the floor.

■ Slide the range back so the rear range foot is under the anti-

tip bracket.

2. If installing the range in a mobile home, you must secure the

range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.

3. Continue installing your range using the follwing installation

instructions.

A. Side support rods

4. Using a match, light both burner pilot lights.

5. The surface pilot flames should be 0.4" to 0.6"

(1.0 to 1.5 cm) high.

A. 0.4" - 0.6" (1.0 - 1.5 cm)

6. If the pilot flame needs adjustment, use a flat blade

screwdriver and turn the adjusting screw until the flame is of the desired height.

Check Operation of Oven/Broil Burner

1. Make sure all controls are off and the oven is cool.

2. Open the oven door to remove oven racks and the oven

bottom tray.

3. Remove the fasteners holding the flame spreader. Lift and pull

out the flame spreader.

A. Adjusting screw

7. Push back on the side support rods and slowly lower the

cooktop until it snaps into position.

8. Push in and turn each surface burner control knob to the “HI”

position. The flame should light with 4 seconds.

OFF

9. If surface burners do not ignite, repeat steps 3 to 6.

10. Check each cooktop burner for proper flame. The small inner

cone should have a very distinct blue flame ¼" (0.64 cm) to ½" (1.3 cm) long. The outer cone is not as distinct as the inner cone.

A. Outer cone B. Inner cone

11. Turn the control knob quickly to the “LO” position after the

burner lights. If the flame goes out, turn the control knob to the “OFF” position.

12. Check each cooktop burner for proper low flame. The low

flame should be a minimum, steady blue flame. The flame size should be ¼" to ³⁄₈" (0.64 cm to 0.95 cm) high.

If the low flame needs adjusting:

1. Turn control knob to the “Lo” setting and remove control

knob.

2. Insert a small flat-blade screwdriver into the valve stem. Turn

the valve adjusting screw to obtain the smallest flame that will not go out when the control of a cold burner is quickly turned from “HI” to “Lo.” Turn right to decrease flame height. Turn left to increase flame height. Repeat for other cooktop burners as needed.

A. Oven bottom tray B. Fasteners C. Flame spreader

4. Locate the pilot light on the left-hand side of teh oven burner.

5. Push in oven control knob and hold, then ignite the oven pilot

light with a match.

A. Oven burner B. Oven pilot

6. Hold the oven control knob in for 10 seconds to make sure the

pilot will remain lit.

7. If the oven pilot light turns off after releasing the knob, repeat

steps 5 and 6.

8. When the oven pilot remains on, replace the flame spreader,

oven bottome tray and racks.

NOTE: The pilot light will stay lit after turning off the oven. The oven burner should turn on the next time a temperature is selected on the oven control knob. If the oven burner does not turn on, repeat previous steps for lighting oven pilot lights.

9. Open broiler door.

10. Push in and turn the oven control knob to 350°F. The oven

pilot should now be larger with the flame burning against a small metal bulb. The oven burner should light in 20-40 seconds; this delay is normal. The oven valve requires a certain time before it will open and allow gas to flow.

OFF

240

3. Replace control knob.

A. Valve stem

300

350

400

OVEN TEMP

450

Broil

520

500

PUSH TO TURN

11. Check the oven burner for proper flame. The flame should be

½" (1.3 cm) long, with inner cone of bluish-green. The outer mantle should be dark blue and should be clean and soft in character. No yellow tips (not enough air), blowing or lifting (too much air) of flame should occur.

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