Estate TGG222VDB, TGG222VDQ, TGG222VQ, WFG222CXB, WFG222CXQ Installation Instructions

INSTALLATION INSTRUCTIONS

20" (50.8 CM) FREESTANDING GAS RANGE

with standard clean oven

INSTRUCCIONES DE INSTALACIÓN

ESTUFA AUTÓNOMA A GAS DE 20" (50,8 CM)

con horno de limpieza estándar

Table of Contents/Índice..........................................2

To the installer: Please leave this instruction book with the unit.

To the consumer: Please read and keep this book for future reference.

W10173755D

Para el instalador: favor de dejar este manual de instrucciones con la unidad.

Para el consumidor: favor de leer y guardar este manual para futura referencia.

TABLE OF CONTENTS

ÍNDICE

RANGE SAFETY .......................................................................... 2

INSTALLATION REQUIREMENTS ..............................................4

Tools and Parts .......................................................................... 4

Location Requirements.............................................................. 4

Electrical Requirements ............................................................ 6

Gas Supply Requirements ........................................................ 6

INSTALLATION INSTRUCTIONS ................................................8

Unpack Range ............................................................................8

Install Anti-Tip Bracket ..............................................................8

Verify Anti-Tip Bracket Location ................................................9

Level Range ................................................................................9

Make Gas Connection ................................................................9

Check Operation ......................................................................10

Complete Installation ..............................................................11

GAS CONVERSIONS ...............................................................12

LP Gas Conversion ..................................................................12

Complete Conversion...............................................................13

Natural Gas Conversion............................................................14

Complete Conversion ..............................................................15

RANGE SAFETY

SEGURIDAD DE LA ESTUFA.................................................... 17

REQUISITOS DE INSTALACIÓN................................................19

Herramientas y piezas ............................................................ 19

Requisitos de ubicación .......................................................... 19

Requisitos eléctricos................................................................ 21

Requisitos del suministro de gas .......................................... 21

INSTRUCCIONES DE INSTALACIÓN........................................23

Desempaque la estufa..............................................................23

Instalación del soporte anti-vuelco ..........................................23

Verificación de la ubicación del soporte anti-vuelco ..............24

Nivelación de la estufa ............................................................24

Conexión del suministro de gas ..............................................25

Verifique el funcionamiento ....................................................26

Complete la instalación ............................................................27

CONVERSIONES DE GAS.......................................................28

Conversión de gas LP ..............................................................28

Complete la conversión...........................................................29

Conversión de gas Natural.......................................................30

Complete la conversión...........................................................32

WARNING: Gas leaks cannot always be detected by smell.

Gas suppliers recommend that you use a gas detector approved by UL or CSA.

For more information, contact your gas supplier.

If a gas leak is detected, follow the “What to do if you smell gas” instructions.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools needed

■ Level

■

⁄8" drive ratchet

■ Tape measure

■ Flat-blade screwdriver

■ Phillips screwdriver

■ Hand or electric drill

■ Slip-joint pliers

■ 7 mm combination wrench

■ Pipe wrench

■

⁄8" (3.2 mm) drill bit (for wood floors)

■

⁄16" (4.8 mm) carbide-tipped masonry drill bit (for

concrete/ceramic floors)

■ Pipe joint compound resistant to LP gas

■ Non-corrosive leak-detection solution

Parts supplied

Check that all parts are included.

A. Anti-tip bracket B. Plastic anchors (2) C. #10 x 11⁄2” screws (2)

■ Literature bag

■ Conversion orifice spuds (inside bag containing literature)

■ Anti-tip bracket must be securely mounted to subfloor.

Thickness of flooring may require longer screws to anchor bracket to subfloor. Longer screws are available from your local hardware store.

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the oven frame behind the left side of the broiler door.

Model/serial rating plate location

■ The range should be located for convenient use in the kitchen.

■ Recessed installations must provide complete enclosure of the sides and rear of the range.

■ To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ All openings in the wall or floor where range is to be installed must be sealed.

■ Do not seal the range to the side cabinets.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ The floor anti-tip bracket must be installed. To install the anti-tip bracket shipped with the range, see “Install Anti-Tip Bracket” section.

■ Grounded electrical supply is required. See “Electrical Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section.

■ Contact a qualified floor covering installer to check that the floor covering can withstand at least 200°F (93°C).

■ Use an insulated pad or installing range over carpeting.

IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, deliminate or sustain other damage. This oven has been designed in accordance with the requirements of UL and CSA International and complies with the maximum allowable wood cabinet temperature of 194ºF (90ºC).

Mobile Home - Additional Installation Requirements

The installation of this range must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

Mobile home installations require:

■ When this range is installed in a mobile home, it must be secured to the floor during transit. Any method of securing the range is adequate as long as it conforms to the standards listed above.

⁄4" (0.64 cm) plywood under range if

Product Dimensions

(106.6 cm)

Installation Clearances

Cabinet opening dimensions shown are for 25" (64 cm) countertop depth, 24" (61 cm) base cabinet depth and 36" (91.4 cm) countertop height.

If the cabinet depth is greater than 24" (61 cm), the oven frame must extend beyond cabinet fronts by

13" (33.0 cm) max. upper cabinet depth

20" (50.8 cm) min. cabinet opening width

opening width

18" (45.7 cm) min. clearance upper side cabinet to countertop

3" (7.6 cm) min. countertop space to side wall or other combustible material

⁄2" (13 mm) minimum.

For minimum clearance to top of cooktop, see NOTE.

This shaded area

recommended for

installation

of gas pipe.

(65.9 cm)

(50 cm)

This shaded area

recommended for

electrical outlet.

(6.4 cm)

24"

(61.0 cm)

(10 cm)

NOTE: 24" (61 cm) minimum when bottom of wood or metal cabinet is covered by not less than

10" (25.4 cm)

(14 cm)

(10 cm)

(5.1 cm)

⁄4" (0.64 cm) flame retardant

millboard covered with not less than No. 28 MSG sheet steel,

0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or

0.020" (0.5 mm) copper.

30" (76.2 cm) minimum clearance between the top of the cooking platform and the bottom of an uncovered wood or metal cabinet.

IMPORTANT: If installing a range hood or microwave hood combination above the range, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

Electrical Requirements

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

IMPORTANT: The range must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, latest edition.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park,

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

■ A 120-volt, 60 Hz, AC only, 15-amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this range be provided.

■ This range is equipped with a power supply cord having a 3 prong ground plug. To minimize possible shock hazard, the cord must be plugged into a grounded 3 prong outlet.

■ Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.

This range is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

■ The wiring diagram is located on the back of the range.

NOTE: The metal chassis of the range must be grounded in order for the control panel to work. If the metal chassis of the range is not grounded, no keypads will operate. Check with a qualified electrician if you are in doubt as to whether the metal chassis of the range is grounded.

Gas Supply Requirements

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition.

Type of Gas

Natural Gas:

This range is design-certified by the CSA International for use with Natural gas or, after proper conversion, for use with LP gas.

■ This range is factory set for use with Natural gas. See “Gas Conversions” section. The model/serial rating plate located on the frame behind the broiler door has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion:

Conversion must be done by a qualified service technician.

No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See “Gas Conversions” section.

Gas Supply Line

■ Provide a gas supply line of 3⁄4" rigid pipe to the range location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe joint compounds that resist the action of LP gas must be used. Do not use TEFLON With LP gas, piping or tubing size can be Usually, LP gas suppliers determine the size and materials used in the system.

⁄2" minimum.

®†

tape.

Flexible metal appliance connector:

■ If local codes permit, a new CSA design-certified, 4-5 ft (122-152.4 cm) long,

⁄2" (1.3 cm) or 3⁄4" (1.9 cm) I.D., flexible metal appliance connector may be used for connecting range to the gas supply line.

⁄2" (1.3 cm) male pipe thread is needed for connection to

■ A the female pipe threads of the inlet to the appliance gas pressure regulator.

■ Do not kink or damage the flexible metal tubing when moving the range.

Rigid pipe connection:

The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the range. The rigid pipe must be level with the range connection. All strains must be removed from the supply and fuel lines so range will be level and in line.

Gas Pressure Regulator

The gas pressure regulator supplied with this range must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 5" WCP

Maximum pressure: 14" WCP

LP Gas:

Minimum pressure: 11" WCP

Maximum pressure: 14" WCP

Contact local gas supplier if you are not sure about the inlet pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level.

Gas Supply Pressure Testing

■ Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the range. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the range.

A. Shutoff valve in “open” position B. Gas supply line C. To range

Gas supply pressure for testing regulator must be at least 1" water column pressure above the manifold pressure shown on the model/serial rating plate.

Line pressure testing above

⁄2 psi gauge (14" WCP)

The range and its individual manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than

⁄2 psi (3.5 kPa).

Line pressure testing at

⁄2 psi gauge (14" WCP) or lower

The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of that system at test pressures equal to or less than

⁄2 psi (3.5 kPa).

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

INSTALLATION INSTRUCTIONS

Unpack Range

1. Do not use oven door handle to lift or move the range.

2. Remove shipping materials, tape and film from range. Keep

cardboard bottom under range. Remove oven racks and parts package from inside oven.

3. Take 4 cardboard corners from the carton. Stack one cardboard corner on top of another. Repeat with the other 2 corners. Place them lengthwise on the floor behind the range to support the range when it is laid on its back. Using 2 or more people, firmly grasp the range and gently lay it on its back on the cardboard corners.

4. Pull cardboard bottom firmly to remove.

5. Use an adjustable wrench to loosen the leveling legs. Adjust

the leveling legs to the correct height. Leveling legs can be loosened to add up to a maximum of 1" (2.5 cm). A maximum

⁄16" (0.5 cm) is needed to engage the anti-tip bracket.

NOTE: If height adjustment is made when range is standing, tilt the range back to adjust the front legs, then tilt forward to adjust the rear legs.

6. Place cardboard or hardboard in front of range. Using 2 or more people, stand range back up onto cardboard or hardboard.

Before moving range, slide range onto shipping base, cardboard or hardboard.

1. Remove template from the anti-tip bracket kit found inside the

oven cavity.

2. Place template on the floor in cabinet opening so that the left

edge is against cabinet and top edge is against rear wall, molding or cabinet.

3. Tape template in place.

4. If countertop is not flush with cabinet opening edge, align

template with overhang.

If cabinet opening is wider than that specified in the “Location Requirements” section, adjust template so range will be centered in cabinet opening.

5. To mount the anti-tip bracket to wood floor, drill two

⁄8" (0.32 cm) holes at the positions marked on the bracket

template. Remove the template from the floor.

To mount the anti-tip bracket to a concrete or ceramic floor,

⁄16" (4.8 mm) masonry drill bit to drill 2 holes at the

use a positions marked on the bracket template. Remove the

A. Cardboard shipping base

Install Anti-Tip Bracket

template from the floor.

6. Tap plastic anchors into holes with a hammer.

7. Align the anti-tip bracket holes with holes in floor. Fasten

anti-tip bracket with the screws provided. Depending on the thickness of your flooring, longer screws may be necessary to anchor the bracket to the subfloor. Longer screws are available from your local hardware store.

8. Move range close enough to opening to allow for electrical

connections to be made. Remove shipping base, cardboard or hardboard from under range.

Contact a qualified floor covering installer for the best procedure for drilling mounting holes through your type floor covering.

9. Open the broiler door. Use a 3⁄8" drive ratchet to lower the rear

leveling legs one-half turn. Use slip-joint pliers to lower the front leveling legs one-half turn.

3. If range is not level, pull range forward until rear leveling leg is

removed from the anti-tip bracket. Use

⁄8" drive ratchet and slip-joint pliers to adjust leveling legs up or down until range is level.

4. Push range back into position.

5. Check that rear leveling leg is engaged in anti-tip bracket. NOTE: Range must be level for satisfactory baking performance.

A. Rear leveling leg B. Front leveling leg

10. Adjust the leveling legs to the correct height. Leveling legs

can be loosened to add up to a maximum of 1" (2.5 cm). A minimum of

⁄16" (0.5 cm) is needed to engage the anti-tip

bracket.

11. Move the range into final location making sure the rear

leveling leg slides into the anti-tip bracket.

12. If installing the range in a mobile home, you must secure the

range to the floor. The method of securing the range must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

13. Continue installing your range using the following installation

instructions.

Verify Anti-Tip Bracket Location

1. Make sure the anti-tip bracket is installed:

■ Look for the anti-tip bracket securely attached to the floor.

■ Slide the range back so the rear range foot is under the

anti-tip bracket.

2. If installing the range in a mobile home, you must secure the

range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.

Make Gas Connection

Typical rigid pipe connection

A combination of pipe fittings must be used to connect the range to the existing gas line. Your connection may be different; according to the supply line type, size, and location.

1. Apply pipe joint compound made for use with LP gas to all

pipe thread connections.

2. Using a pipe wrench to tighten, connect the gas supply to the

range.

A. Anti-tip bracket B. Range foot

3. Continue installing your range using the following installation

instructions.

Level Range

1. Place rack in oven.

2. Place level on rack and check levelness of range, first side to

side; then front to back.

A. Pressure regulator

connection fitting B. 90˚ elbow C. Black iron pipe

D. Union E. Nipple F. Manual shutoff valve

⁄2" to 3⁄4" gas pipe

Typical flexible connection

1. Use a combination wrench to attach the flexible connector to

the adapters. Check that connector is not kinked.

A. Pressure regulator

connection fitting B. Use pipe joint compound. C. Adapter D. Flexible connector

E. Adapter F. Use pipe joint compound. G. Manual shutoff valve H.1⁄2" to 3⁄4" gas pipe

Complete Connection

1. Locate gas pressure regulator in the broiler.

5. Close the broiler door.

6. Place burners, burner caps and grates on the cooktop.

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

7. Plug into a grounded 3 prong outlet.

Check Operation

A. Gas pressure regulator

IMPORTANT: Do not remove the gas pressure regulator.

2. Check that the gas pressure regulator shutoff valve is in the

“ON” position.

Front ViewFront View

Shutoff valve

3. Open the manual shutoff valve in the gas supply line. The

valve is “open” when the handle is parallel to the gas pipe.

4. Test all connections by brushing on an approved noncorrosive

leak-detection solution. Bubbles will show a leak. Correct any leak found.

Gas Pressure Regulator

Front

A. Closed valve B. Open valve

Side View

“ON” Position

Electronic Ignition System

Cooktop and oven burners use electronic igniters in place of standing pilots. When a cooktop control knob is turned to the “LITE” position, the system creates a spark to light the burner. This sparking continues until the control knob is turned to the desired setting.

When the oven control is turned to the desired setting, a hot surface igniter heats to a bright orange and ignites the gas. No sparking occurs. The glow bar remains on while the burner operates.

Check Operation of Cooktop Burners

1. If control panel and knobs were removed earlier, reinstall

knobs.

2. Push in and turn each surface

unit control knob to “LITE” position. The flame should light

LITE

within 4 seconds.

3. Turn control knob to “HI”

position after burner lights.

4. Check each cooktop burner for

proper flame. The small inner cone should have a very distinct blue flame

⁄4" (0.64 cm) to 1⁄2" (1.3 cm) long. The outer cone is not as distinct as the inner cone.

5. Turn the control knob quickly to the “LO”

position after the burner lights. If the flame goes out, turn the control knob to the “OFF” position.

6. Check each cooktop burner for proper low flame. The low

flame should be a minimum, steady blue flame. The flame size should be

⁄4" to 3⁄8" (0.64 cm to 0.95 cm) high.

OFF

MED

outer cone

inner cone

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