Essilor Pro-E 700 edger, Pro-E 600 edger User Manual

User Manual
CONTENTS
INTRODUCTION 7
I. FIRST STEPS WITH PRO-E 9
1. Descriptive diagrams 11
2. Using the edger 13
a. Turning on the edger 13 b. Switching off the edger 13 c. Using the touch screen and keypads 14 d. Edging screen 15
II. EDGING A LENS 17
1. Edger working environment 19
a. Menu screen 20 b. Calling up a shape 22 c. Lens set-up and feeling 22
2. Perform a Beveling 24
a. Automatic beveling 25 b. Legend screen for customized bevels 26 c. Customized beveling 27 d. Modifying the bevel curve 29 e. Modifying the bevel curve at a particular point 30 f. Displacing the bevel curve 31
3. Perform a high-base bevel 32
a. Captioned screens 33 b. High-base beveling 34
4. Perform a Step bevel 40
a. Captioned screens 41 b. Perform a Step bevel 42
5. Grooving 49
a. Automatic grooving 50 b. Customized groove legend screen 51 c. Customised grooving 52 d. Modifying the groove curve 54 e. Modifying a point in the groove curve 55 f. Displacement of the groove curve 56
6. Produce a Flat-edge finish 56
7. Do a mixed job 57
a. Legend screens 58 b. Configuring the mixed finish 60
8. Perform a Drilled job 62
a. Automatic drilling 63 b. Legend screen for customized drilling 64 c. Customized drilling 65
9. Perform a Polishing 67
10. Chamfering 67
11. Perform a Retouching 68
12. Perform a “Super Chamfer” (Pro-E 700) 70
13. Perform a Chemistrie TM job (Pro-E 700) 72
a. Prerequisites 72 b. Preparing a Chemistrie TM job 73 c. Prepare the Chemistrie TM lenses 77 d. Cut a Chemistrie lens 78
14. Carry out a Half Jacket job (Pro-E 700) 81
a. Outline the step bevel trajectory on a Half Jacket shape 81 b. Finalize the step bevel settings in “front surface follow-up” mode 94 c. Modify the shape on Essibox 96
15. M’EYE Sign feature (Pro-E 700) 100
a. To prepare the engraving 100 b. Performing engraving 112 c. Setting up the favorites 116
16. M’EYE Touch feature (Pro-E 700) 117
a. On Essibox 118 b. On the edger 125
III. PREPARING A DRILLED JOB 127
1. Menu screen 129
2. Configuring a drilling point 130
a. Creating a drilling point 131 b. Dimensioning a drilling point 131 c. Adjusting the position of a drilling point 132
IV. CONFIGURING THE EDGER 137
1. Configure the edger 139
a. Time, date and language 139 b. Connections 140 c. Screensaver 141
2. Adjusting the precision of the edger 141
a. Adjusting the diameter of the finished lenses 141 b. Adjusting the position of the bevel and groove 142 c. Adjusting the diameter of drill-holes 143 d. Adjusting the chamfer 144 e. Adjusting the groove 145 f. To adjust the engraving 146 g. Adjust the position of high-base bevel 147 h. Adjust the position of the step bevel 149
3. Restore the factory settings 150
V. MAINTENANCE & SERVICING 151
1. Carrying out the autotests 153
2. Calibrating the touch screen 154
3. Consulting the preventive maintenance screen of the “small tools” module 155
4. Changing or cleaning the edger tools 158
a. Changing or cleaning the drill bit 159 b. Changing or cleaning the mill bit 162 c. Changing the chamfering wheel 165 d. Install and change the step bevel ++ tool 168 e. Installing and changing the engraving tip 171
USER MANUAL> CONTENTS
5. Statistics and technical log 174
a. Edger cycles 174 b. Technical log and errors 175
6. Maintaining and cleaning the edger 176
a. Precautions required 176 b. Clean the door, the “small tools” module and the wheels 176 c. Dress the wheels 178
TECHNICAL DATA 181
1. Edger 183
2. Environment 185
GENERAL INFORMATION 187
1. Symbols 189
2. Modifications 189
3. Declaration of conformity 190
4. Copyright 190
5. Materials and products 190
6. Safety instructions: 190
7. Electromagnetic waves 191
8. License agreement for M’EYE Sign™ (Engraving) software 191
a. General information 191 b. Accepted use of the Software and restrictions 192 c. Liability 192 d. Disclaimer of warranties 192 e. Limited liability 192 f. Termination 192 g. Applicable law 193 h. Entirety of the agreement; authentic language 193
GLOSSARY 195
INTRODUCTION
To take full advantage of the features on your Pro-E 600 edger, we encourage you to read through the entire
manual.
You need to have at least memory version:
V 3 for Pro-E 600,
V 3 for Pro-E 700.
USER MANUAL> INTRODUCTION
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I. FIRST STEPS WITH PRO-E
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This chapter contains all the information relating to the first use of the edger:
Description of the edger (F p.11)
Using the device (F p.13)
1. DESCRIPTIVE DIAGRAMS
This section consists of descriptions and lists of accessories.
1. USB plug
2. Trough
3. Screen
4. ON/OFF button
5. Cycle start/stop button
6. Barcode reader
7. Screen tilt buttons
8. Fans
9. Manufacturer plate
10. Main switch
Connectors
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1. Power socket
2. Solenoid valve socket
3. Pump socket (tank + pump) / Solenoid valve socket (town)
Accessories
Stylus
Posiblock removal pliers
Triangular key
White dressing stone for finishing wheel
Square dressing stone for polishing wheel
Transport wedges to be kept
Accessory box
Use :
22 mm posiblock holder
18 x 14 mm posiblock holder
22 mm stop
18 x 14 mm stop
Mill/drill bit replacement tool (blocking key)
Ø 1.0 mm drill bit (quantity 2, including one mounted on the module)
Ø 0.8 mm drill bit (quantity 2)
Ø 1.5 mm edging mill bit (quantity 2, including one mounted on the module)
Ø 20 mm grooving wheel
Chamfering wheel
Step bevel wheel
Torque wrench
High-base edging wheel
Metal ruler
Modeling clay
Description pamphlet of the accessories box
Maintenance
Blocking key for tool changes (drill bit/mill bit)
Adjustable wrench for tool changes (drill bit/mill bit)
Accessory for Step bevel wheel assembly/dismantling
Adjustable wrench for tool changes (drill bit, mill bit, chamfering wheel)
Options
Open or closed circuit spraying kit
Milling chip recovery tray
Posiblock holder and “Weco” posiblock stop accessory kit
M’Eye Sign Box
Essibox
Connection accessories
220 V power cable
RJ45 cable for the tracer-edger connection
Essibox connection cable
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Wastewater evacuation pipe with attachment ring
2 connectors to clip onto two internal water pipes and connect to the rinsing kit
2. USING THE EDGER
In this section, you will find all the information concerning the following:
Turning on (F p.13) andoff (F p.13) the edger,
the use of the touch screen and the keyboards (F p.14),
the description of the work screens of the edger (F p.15).
a. Turning on the edger
Press the main switch, located behind the edger on the left, to power it up.
Press the ON/OFF button located under the touch screen.
The edger will initialise.
On the edger screen, press on the “cycle start” button on the front surface or on the icon to end the
initialization phase.
A beep indicates that initialization was successful.
The edger is ready for use when the initial screen is displayed.
b. Switching off the edger
Before switching off the edger:
Check that there is no glass in the trough
Check that the lens clamp shafts are loosened and that the trough door is open
Go to the edging screen.
Press the ON/OFF button for a short time located under the touch screen or press / ,
then .
Do not press the ON/OFF button for several seconds. This would result in shut-down of the
machine and an error message would be displayed at the next switch-on.
A confirmation message is displayed on the screen.
Press to confirm.
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The edger will switch off.
Extended period of non-use
For a prolonged period of non-use (a few days), it is preferable to turn off the edger using the main
switch.
It must be turned off at least once a week.
c. Using the touch screen and keypads
Using the touch screen
Use the stylus supplied with the machine to use with the touch screen.
You can also touch the screen with your finger.
If the screen is not sensitive enough to finger pressure, press lightly with a fingernail.
If the response area does not correspond to the position of the key, you need to calibrate the touch
screen. For further information, refer to the section Maintenance and servicing > Check and calibrate > Calibrate the touch screen (F p.154).
Never press hard on the screen as this could break it.
Never press on the screen with sharp objects such as pens, scissors, clamps, etc.
Screen breakage is not covered by the guarantee.
On the screen, press the icon buttons to access the desired menus and job functions .
Using the keypads
When you need to enter or modify data, two types of keypads are automatically displayed, according to the
information to be entered.
The numeric keypad is displayed for entering values.
Reset the fields
Go back
Cancel and go back to the work screen
Confirm
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The alphanumeric keypad is displayed to save or search for jobs.
Job ID
Job reference (alphanumeric characters)
Collection list (when the edger is connected to a Essilor range tracer)
Job list
&
d. Edging screen
1. Work screen indicator
2. Tool wear indicator
3. Settings
4. Devices connected
5. Active eye
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6. Information on the shape
7. Size increase/reduction
8. Work area
9. Turning off the product/edging screen
or
10. Job call: Tracer menu
11. Actions available for the current screen
12. Start the edging cycle
Detailed functions
For more information, consult the section Edging a lens > Work environment of the edger > Captioned
screen. (F p.20)
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II. EDGING A LENS
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This chapter describes the work environment of the edger and the procedures for edging any type of lens:
Edger working environment (F p.19)
Perform a Beveling (F p.24)
Beveling for a high-base frame (F p.32)
Perform a Step bevel, (F p.40)
Grooving (F p.49)
Produce a Flat-edge finish (F p.57)
Do a mixed job (F p.57)
Perform a Drilled job (F p.62)
Perform a Polishing (F p.67)
Perform a Chamfering (F p.67)
Perform a Retouching (F p.68)
Perform a “Super Chamfer” (F p.70) (Pro-E 700)
Perform a Chemistrie job (F p.72) TM (Pro-E 700)
Perform a Half-Jacket job (F p.81) (Pro-E 700)
Create an engraving or a creative shape (F p.100) (Pro-E 700)
1. EDGER WORKING ENVIRONMENT
This section describes the edger working environment and the initial stages of the edging of a lens.
Description of the edging screen (F p.20)
Shape call-up procedure (F p.22)
Putting the lens in place (F p.22)
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a. Menu screen
1. Lens material
Plastic lens -index 1.5
&
Polycarbonate lens
Medium or high index plastic lens - index > 1.5
Trivex lens
TM
Tribrid lens
TM
The configuration of the edging cycles depends on the type of material. An incorrect choice may result in
material damage.
The Pro-E 600 edger does not edge glass lenses.
2. Type of finish
Bevel
High-base bevel
“Step”/“Half-Jacket” bevel
Groove
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Flat-edge finish
Mixed job
3. Drilling
Drilling enabled
Drilling disabled
4. Edging mode
Automatic mode
The finish parameters are automatically calculated according to the information acquired when tracing the frame and feeling the lens.
Customized mode
The finish parameters can be fully customized.
5. Type of cycle
Milling cycle
This cycle is recommended for lenses with a hydrophobic coating. It works with all types of materials. Milling involves a specific feeling cycle: the edger will feel the contour of the shape to be edged twice, then four feeling operations will be required every 90° to define the segments to be cut.
2 stars Cycle
For all types of material. This cycle offers a more sophisticated edging mode than the standard cycle, dedicated to thin lenses or to hydrophobic lenses when milling is not possible (lens too quick for example).
Standard cycle
For all types of material.
6. Polishing
Polished lens
Non-polished lens
7. Front surface chamfering
Small chamfer
Large chamfer
No chamfering
8. Rear surface chamfering
Small chamfer
Large chamfer
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No chamfering
9. Size reduction/increase (mm)
10. Manual lens clamping
Press and hold to close the lens clamp shafts manually.
11. Start the edging cycle
The door closing and lens clamping are automatic.
Function also available via the “cycle start” button on the front surface.
Always browse from left to right: depending on your selection, certain menus will be available while
others will not.
Your habits taken into account
The edger memorizes your working habits: as time goes by, the buttons of the functions you use most
often will be displayed by default.
b. Calling up a shape
There are 3 ways of calling up the shape you want to edge:
Calling up the current job:
> Press to display the shape being processed on the tracer.
Calling up the number of a shape saved on the tracer:
> Press for a few seconds to open the numeric keypad.
> You can then call up a shape via the ID allocated to it.
Job call via a barcode:
> Scan the barcode using the barcode reader (optional).
Always lock down your 2 lenses before proceeding with the edging. If a job in the course of modification on
the tracer (display of the symbol beside the reference) is called up on the edger, a warning message is
displayed.
> Press to continue and display the job on the edger. The modifications underway are then ignored.
> Press to prevent the display of the job and finish the modifications underway on the tracer.
A reminder of the type of posiblock required is displayed on the shape. It is crucial to use the proper
accessory to edge the lens. Otherwise, an error message is displayed at the start of the cycle.
c. Lens set-up and feeling
Prerequisite: the lens must be centered and blocked before placing it in the edger.
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Check that the posiblock holder and the stop correspond to the posiblock used. Otherwise, you will need
to remove them from the lens clamp shafts and replace them with the tools matching the diameter of the
posiblock.
For a 22 mm posiblock For an 18 × 14 mm posiblock
Place the lens in the posiblock holder.
Place the metal peg of the posiblock upwards and the positioner downwards: a magnet is used to
hold the lens in position on the axis.
You can clamp the lens manually by pressing . Manual lens clamping is particularly suited to
hydrophobic lenses, thick lenses and high-camber lenses, as it ensures that the lens won't come
off the pad before clamping.
Make sure you move your hand well away before you start the edging cycle.
Press the “cycle start” button (front face) or
The door closes then the lens clamping operation starts.
The size of the posiblock holder is checked then the feeling cycle starts.
To interrupt the feeling cycle at any time, press .
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As the lens is felt, its shape appears on screen. The double tracing represents the profile of the front
surface of the shape (inner shape) and its rear surface (outer shape).
In the case of edging mode selection:
automatic, you do not have to configure anything, all the data is automatically recovered from
the tracer. The lens edging starts automatically after the feeling cycle.
customized, the finish parameters can be fully customized.
For further information, refer to the section concerning your type of finish.
The different lens edging stages appear on the screen.
2. PERFORM A BEVELING
This section describes the procedures for the creation of a bevel:
In automatic mode (F p.25), you do not have to configure anything. All the data is automatically
retrieved from the tracer. The lens edging starts automatically after the feeling cycle.
In customized mode (F p.27), you can opt for front/rear surface tracking, a distributed bevel,
lens curve tracking or frame rim tracking. You can also do the following:
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a general modification of the bevel curve (F p.29) a modification at a point of the bevel curve (F p.30) a displacement of the bevel curve (F p.31)
You can consult the description of the customized bevel screen (F p.26).
a. Automatic beveling
Call up the desired shape located on the tracer or on the job management program.
The shape is displayed on the edger work screen.
After the tracing of a rimmed frame:
The bevel finish is selected by default.
The automatic mode is selected by default.
If you want to produce a bevel less than 0.75mm high, configure the bevel directly on the
screen.
Press and to adjust the height of the bevel.
Height (mm)
By default 0.75
Minimum 0.30
Maximum 0.75
Select lens material.
Select the type of cycle.
Choose whether or not to polish and/or chamfer your lens.
For more information, consult the section Edging a lens > Perform a polishing (F p.67) and Edging a
lens > Perform a chamfering (F p.67).
Press the “cycle start” button (front face) or .
The door closes, the lens is clamped, then the feeling operation starts.
The edging cycle starts.
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When the edging cycle is finished, the retouch screen is displayed.
Press to release the lens.
If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
b. Legend screen for customized bevels
1. Automatic bevel
2. Customized bevel
Front surface tracking: the crest of the bevel is positioned at a constant distance from the
front surface.
Rear surface tracking: the crest of the bevel is positioned at a constant distance from the
rear surface.
Distributed bevel: the position of the crest of the bevel is proportional to the thickness of
the lens, with respect to the front surface.
Lens curve tracking: the camber of the bevel is adjustable.
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Frame rim tracking: the bevel tracks the groove precisely, according to the data obtained
on frame tracing.
3. Lens thickness
Maximum lens thickness - represented by the white square along the shape.
Minimum lens thickness - represented by the red square along the shape.
4. Cursor movement
The cursor is represented by the green square along the shape. To move it, select it directly or use the
and buttons.
5. Zoom window
Represents the bevel profile and indicates the distance between the bevel crest and the front and rear
surfaces of the lens at the cursor position.
6. Bevel distribution value
Distribution value modifiable for:
front/rear surface tracking a distributed bevel lens curve tracking
7. Modify the selected value
Reduce or increase the distribution value.
8. Bevel trajectory
Flat representation of the lens making it possible to assess the distances between the bevel crest and the
front & rear surfaces of the lens.
9. Trajectory modification
General modification of the bevel curve
Modification of the bevel curve at a particular point
Displacement of the bevel curve
10. Navigation
Stop the cycle
Return to the main edging screen without saving your changes.
Start the edging cycle
c. Customized beveling
The use of the customized bevel depends on 2 parameters: the frame and the lens. Before starting your job,
identify the major constraint.
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BEVEL FRAME LENS ADVANTAGES
Classic Lens for which the front surface
base is approximately equal to the
frame base.
Makes it possible to do an aesthetically pleasing
job. The lens material does not protrude beyond
the front of the frame.
Classic Lenticular lens&, Executive lens&Makes it possible to do a job with specific lenses.
Classic Thin lens Makes it possible to balance out the bevel when
thin lenses are used.
Flat base
High base
Thin lens for which the front
surface base is approximately
equal to the frame base.
Makes it possible to retrieve the frame base in a
pattern tracing (base = 0).
Particular
groove
(groove with
meniscus&)
Thin lens for which the base is
approximately equal to the
meniscus of the groove.
Compliance with original shape.
Job using a specific frame.
Call up the desired shape located on the tracer or on the job management program.
The shape is displayed on the edger work screen.
After the tracing of a rimmed frame:
The bevel finish is selected by default.
The automatic mode is selected by default.
Select lens material.
Change the edging mode. Press to select customized mode .
Select the type of cycle.
Choose whether or not to polish and/or chamfer your lens.
For more information, consult the section Edging a lens > Perform a polishing (F p.67) and Edging a
lens > Perform a chamfering (F p.67).
Press the “cycle start” button (front face) or .
The door closes, the lens is clamped and then felt.
The customized bevel finish screen is displayed.
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Select the type of customized bevel you want to do.
To avoid reproducing defects when tracking a frame rim, check that the frame groove is in perfect
condition and that the hinges are properly closed. All groove imperfections will be reproduced.
Press and to adjust the distribution value if required.
Press .
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
Press to release the lens.
If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
d. Modifying the bevel curve
Once you have configured the desired type of customized bevel, you can complete your customization by
moving the bevel curve towards the front or rear surface of the lens so it takes on its shape.
Press from the customized bevel finish screen.
You will access the trajectory modification screen.
Press to select the general modification of the bevel curve.
Use the buttons and to move the bevel curve:
Press to move the curve towards the front surface of the lens.
Press to move the curve towards the rear surface of the lens.
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The curve cannot be moved more than the minimum distance between the front and rear surfaces
observed on the bevel before the modification.
The position of the bevel as well as the distances between the crest of the bevel and the front and
rear surfaces of the lens are displayed in the zoom window at the position of the cursor.
Press the “cycle start” button (front face) or .
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
Press to release the lens.
If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
e. Modifying the bevel curve at a particular point
Once you have configured the desired type of customized bevel, you can complete your customization by
partially moving the bevel curve towards the front or rear surface of the lens so it takes on its shape.
Press from the customized bevel finish screen.
You will access the trajectory modification screen.
Press to select modification of the bevel curve at a particular point.
Using the cursor, select the point on the curve that you want to move or click directly on the position of
the shape you want to modify.
Use the buttons and to move the point on the selected curve.
Press to move it towards the front surface of the lens.
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