Essilor PRO-E 600 User Manual

User Manual
CONTENTS
INTRODUCTION 5
I. FIRST STEPS WITH PRO-E 600 7
1. Descriptive diagrams 8
2. Using the edger 10
a. Turning on the edger 10 b. Switching off the edger 10 c. Using the touch screen and keypads 11 d. Edging screen 12
1. Edger working environment 16
a. Menu screen 16 b. Calling up a shape 18 c. Lens set-up and feeling 19
2. Perform a Beveling 21
a. Automatic beveling 21 b. Legend screen for customized bevels 23 c. Customized beveling 24 d. Modifying the bevel curve 26 e. Modifying the bevel curve at a particular point 27 f. Displacing the bevel curve 28
3. High-base beveling 28
a. Captioned screens 29 b. High-base beveling 31
4. Perform a Step bevel 36
a. Install the step bevel tool 37 b. Captioned screens 41 c. Perform a Step bevel 42
5. Grooving 48
a. Automatic grooving 49 b. Customized groove legend screen 50 c. Customized grooving 51 d. Modifying the groove curve 53 e. Modifying a point in the groove curve 54 f. Displacement of the groove curve 55
6. Produce a Flat-edge finish 56
7. Do a mixed job 57
a. Legend screens 57 b. Configuring the mixed finish 59
8. Perform a Drilled job 61
a. Automatic drilling 62 b. Legend screen for customized drilling 63 c. Customized drilling 64
9. Perform a Polishing 65
10. Chamfering 66
USER MANUAL> CONTENTS
11. Perform a Retouching 67
III. CONFIGURING THE EDGER 69
1. Configure the edger 70
a. Time, date and language 70 b. Connections 71 c. Screensaver 72
2. Adjusting the precision of the edger 72
a. Adjusting the diameter of the finished lenses 72 b. Adjusting the position of the bevel and groove 73 c. Adjusting the diameter of drill-holes 74 d. Adjusting the chamfer 75 e. Adjusting the groove 76 f. Adjust the position of high-base bevel 77 g. Adjust the position of the step bevel 78
IV. MAINTENANCE & SERVICING 81
1. Carrying out the autotests 82
2. Calibrating the touch screen 83
3. Consulting the preventive maintenance screen of the “small tools” modul 84
4. Changing or cleaning the edger tools 86
a. Changing or cleaning the drill bit 87 b. Changing or cleaning the mill bit 91 c. Changing the Step bevel wheel 94 d. Changing the chamfering wheel 97
5. Statistics and technical log 100
a. Edger cycles 100 b. Technical log and errors 101
6. Maintaining and cleaning the edger 102
a. Precautions required 102 b. Clean the door, the “small tools” module and the wheels 103 c. Dressing the wheels 104
TECHNICAL DATA 107
1. Edger 108
2. Environment 109
GENERAL INFORMATION 111
1. Symbols 112
2. Modifications 112
3. Declaration of conformity 113
4. Copyright 113
5. Materials and products 113
6. Safety instructions: 113
7. Electromagnetic waves 114
GLOSSARY 115
USER MANUAL> CONTENTS
INTRODUCTION
To take full advantage of the functions on you Pro-E 600 edger, we encourage you to consult the entire
manual.
You need to have at least memory version: V 1.0.0
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I. FIRST STEPS WITH PRO-E 600
This chapter contains all the information relating to the first use of the edger:
Description of the edger (F p.8)
Using the device (F p.10)
1. DESCRIPTIVE DIAGRAMS
This section consists of descriptions and lists of accessories.
1. USB plug
2. Trough
3. Screen
4. ON/OFF button
5. Cycle start button
6. Barcode reader
7. Screen tilt buttons
8. Fans
9. Manufacturer plate
10. Main switch
Connectors
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1. Power socket
2. Solenoid valve socket
3. Pump socket (tank + pump) / Solenoid valve socket (town)
Accessories
Stylus
Posiblock removal pliers
Triangular key
White dressing stone for finishing wheel
Square dressing stone for polishing wheel
Transport wedges to be kept
Accessory box
- Usage :
22 mm posiblock holder
18 x 14 mm posiblock holder
22 mm stop
18 x 14 mm stop
Mill/drill bit replacement tool (blocking key)
Ø 1.0 mm drill bit (quantity 2, including one mounted on the module)
Ø 0.8 mm drill bit
Ø 1.5 mm edging mill bit (quantity 2, including one mounted on the module)
Ø 20 mm grooving wheel (mounted on the module)
Chamfering wheel (mounted on the module)
Step bevel wheel
- Maintenance
Blocking key for tool changes (drill bit/mill bit)
Adjustable wrench for tool changes (drill bit/mill bit)
Accessory for Step bevel wheel assembly/dismantling
Adjustable wrench for tool changes (drill bit, mill bit, chamfering wheel)
Options
Open or closed circuit spraying kit
Milling chip recovery tray
Posiblock holder and “Weco” posiblock stop” accessory kit
M’Eye Sign Box
Connection accessories
220 V power cable
RJ45 cable for the tracer-edger connection
Essibox connection cable
Wastewater evacuation pipe with attachment ring
2 connectors to clip onto two internal water pipes and connect to the rinsing kit
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2. USING THE EDGER
In this section, you will find all the information concerning the following:
Turning on (F p.10) andoff (F p.10) the edger,
the use of the touch screen and the keyboards (F p.11),
the description of the work screens of the edger (F p.12).
a. Turning on the edger
Press the main switch, located behind the edger on the left, to power it up.
Press the ON/OFF button located under the touch screen.
The edger will initialise.
On the edger screen, press on the “cycle start” button on the front surface or on the icon to end the
initialization phase.
A beep indicates that the initialisation was successful.
The edger is ready for use when the initial screen is displayed.
b. Switching off the edger
Before switching off the edger:
Check that there is no glass in the trough
Check that the lens clamp shafts are loosened and that the trough door is open
Select the edging screen
Briefly press the ON/OFF button located under the touch screen or press , then .
Do not press the ON/OFF button for several seconds. This would result in a shut-down of the
machine and a warningmessage would be displayed at the next switch-on.
A confirmation message is displayed on the screen.
Press to confirm.
The edger will switch off.
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Extended period of non-use
For a prolonged period of non-use (a few days), it is preferable to turn off the edger using the main
switch.
It must be powered off at least once a week.
c. Using the touch screen and keypads
Using the touch screen
Use the stylus supplied with the machine to use with the touch screen.
You can also touch the screen with your finger.
If the screen is not sensitive enough to finger pressure, press lightly with a fingernail.
If the response area does not correspond to the position of the key, you need to calibrate the touch
screen. For further information, refer to the section Maintenance and servicing > Check and calibrate > Calibrate the touch screen (F p.83).
Never press hard on the screen as this could break it.
Never press on the screen with sharp objects such as pens, scissors, clamps, etc.
Screen breakage is not covered by the guarantee.
On the screen, press the icon buttons to access the desired menus and job functions .
Using the keypads
When you need to enter or modify data, two types of keypads are automatically displayed, according to the
information to be entered.
The numeric keypad is displayed for entering values.
Reset the fields
Go back
Confirm
Cancel and go back to the work screen
The alphanumeric keypad is displayed to save or search for jobs.
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Job ID
Job reference (alphanumeric characters)
Job list
&
Collection list (when the edger is connected to a Essilor range tracer)
d. Edging screen
1. Work screen indicator
2. Tool wear indicators
3. Settings
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4. Devices connected
5. Active eye
6. Information on the shape
7. Size increase/reduction
8. Work area
9. Turning off the product/edging screen
10. Job call: Tracer menu
11. Actions available for the current screen
12. Start the edging cycle
Detailed functions
For more information, consult the section Edging a lens > Work environment of the edger > Captioned
screen. (F p.16)
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II. EDGING A LENS
This chapter describes the work environment of the edger and the procedures for edging any type of lens:
Edger working environment (F p.16)
Perform a Beveling (F p.21)
Beveling for a high-base frame (F p.28)
Produce a step bevel for a high-base frame of a sporting type or a safety frame, (F p.36)
Grooving (F p.48)
Produce a Flat-edge finish (F p.57)
Do a mixed job (F p.57)
Perform a Drilled job (F p.61)
Perform a Polishing (F p.65)
Perform a Chamfering (F p.66)
Perform a Retouching (F p.67)
1. EDGER WORKING ENVIRONMENT
This section describes the edger working environment and the initial stages of the edging of a lens.
Description of the edging screen (F p.16)
Shape call-up procedure (F p.18)
Putting the lens in place (F p.19)
a. Menu screen
1. Lens material
Plastic lens -index 1.5
&
Polycarbonate lens
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Medium or high index plastic lens - index > 1.5
Trivex lens
TM
Tribrid lens
TM
The configuration of the edging cycles depends on the type of material. An incorrect choice may result in
material damage.
The Pro-E 600 edger does not edge glass lenses.
2. Type of finish
Bevel
High-base bevel
Step bevel
Groove
Flat-edge finish
Mixed job
3. Drilling
Drilling enabled
Drilling disabled
4. Edging mode
Automatic mode
The finish parameters are automatically calculated according to the information acquired when tracing the frame and feeling the lens.
Customized mode
The finish settings can be fully customized.
5. Type of cycle
Milling cycle
This cycle is recommended for lenses with a hydrophobic coating. It works with all types of materials. Milling involves a specific feeling cycle: the edger will feel the contour of the shape to be edged twice, then four feeling operations will be required every 90° to define the segments to be cut.
2 stars Cycle
For all types of material. This cycle offers a more sophisticated edging mode than the standard cycle, dedicated to thin lenses or to hydrophobic lenses when milling is not possible (lens too quick for example).
Standard cycle
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For all types of material.
6. Polishing
Polished lens
Non-polished lens
7. Front surface chamfering
Small chamfer
Large chamfer
No chamfering
8. Rear surface chamfering
Small chamfer
Large chamfer
No chamfering
9. Size reduction/increase (mm)
10. Manual lens clamping
Press and hold to close the lens clamp shafts manually.
11. Start the edging cycle
The door closing and lens clamping are automatic.
Function also available via the “cycle start” button on the front surface.
Always browse from left to right: depending on your selection, certain menus will be available while
others will not.
Your habits taken into account
The edger memorises your working habits: as time goes by, the buttons of the functions you use most
often will be displayed by default.
b. Calling up a shape
There are 3 ways of calling up the shape you want to edge:
Calling up the current job:
> Press to display the shape being processed on the tracer.
Calling up the number of a shape saved on the tracer:
> Press for a few seconds to open the numeric keypad.
> You can then call up a shape via the ID allocated to it.
Job call via a barcode:
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> Scan the barcode using the barcode reader (optional).
Always lock down your 2 lenses before proceeding with the edging. If a job in the course of modification on
the tracer (display of the symbol beside the reference) is called up on the edger, a warning message is
displayed.
> Press to continue and display the job on the edger. The modifications underway are then ignored.
> Press to prevent the display of the job and finish the modifications underway on the tracer.
A reminder of the type of posiblock required is displayed on the shape. It is crucial to use the proper
accessory to edge the lens. Otherwise, an error message is displayed at the start of the cycle.
c. Lens set-up and feeling
Prerequisite: the lens must be centered and blocked before placing it in the edger.
Check that the posiblock holder and the stop correspond to the posiblock used. Otherwise, you will need
to remove them from the lens clamp shafts and replace them with the tools matching the diameter of the
posiblock.
For a 22 mm posiblock For an 18 × 14 mm posiblock
Place the lens in the posiblock holder.
Place the metal peg of the posiblock upwards and the positioner downwards: a magnet is used to
hold the lens in position on the axis.
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You can clamp the lens manually by pressing . Manual lens clamping is particularly suited to
hydrophobic lenses, thick lenses and high-camber lenses, as it ensures that the lens won't come
off the pad before clamping.
Make sure you move your hand well away before you start the edging cycle.
Press the “cycle start” button (front face) or
The door closes then the lens clamping operation starts.
The size of the posiblock holder is checked then the feeling cycle starts.
To interrupt the feeling cycle at any time, press .
As the lens is felt, its shape appears on screen. The double tracing represents the profile of the front
surface of the shape (inner shape) and its rear surface (outer shape).
In the case of edging mode selection:
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automatic, you do not have to configure anything, all the data is automatically recovered from
the tracer. The lens edging starts automatically after the feeling cycle.
customized, the finish parameters can be fully customized.
For further information, refer to the section concerning your type of finish.
The different lens edging stages appear on the screen.
2. PERFORM A BEVELING
This section describes the procedures for the creation of a bevel:
In automatic mode (F p.21), you do not have to configure anything. All the data is automatically
retrieved from the tracer. The lens edging starts automatically after the feeling cycle.
In customized mode (F p.24), you can opt for front/rear surface tracking, a distributed bevel,
lens curve tracking or frame rim tracking. You can also do the following:
a general modification of the bevel curve (F p.26) a modification at a point of the bevel curve (F p.27) a displacement of the bevel curve (F p.28)
You can consult the description of the customized bevel screen (F p.23).
a. Automatic beveling
Call up the desired shape located on the tracer or on the job management program.
The shape is displayed on the edger work screen.
After the tracing of a rimmed frame:
The bevel finish is selected by default.
The automatic mode is selected by default.
If you want to produce a bevel less than 0.75mm high, configure the bevel directly on the
screen.
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Press and to adjust the height of the bevel.
Height (mm)
By default 0.75
Minimum 0.30
Maximum 0.75
Select lens material.
Select the type of cycle.
Choose whether or not to polish and/or chamfer your lens.
For more information, consult the section Edging a lens > Perform a polishing (F p.65) and Edging a
lens > Perform a chamfering (F p.66).
Press the “cycle start” button (front face) or .
The door closes, the lens is clamped, then the feeling operation starts.
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
Press to release the lens.
If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
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b. Legend screen for customized bevels
1. Automatic bevel
2. Customized bevels
Front surface tracking: the crest of the bevel is positioned at a constant distance from the
front surface.
Rear surface tracking: the crest of the bevel is positioned at a constant distance from the
rear surface.
Distributed bevel: the position of the crest of the bevel is proportional to the thickness of
the lens, with respect to the front surface.
Lens curve tracking: the camber of the bevel is adjustable.
Frame rim tracking: the bevel tracks the groove precisely, according to the data obtained on
frame tracing.
3. Lens thickness
Maximum lens thickness - represented by the white square along the shape.
Minimum lens thickness - represented by the red square along the shape.
4. Cursor movement
The cursor is represented by the green square along the shape. To move it, select it directly or use the
and buttons.
5. Zoom window
Represents the bevel profile and indicates the distance between the bevel crest and the front and rear
surfaces of the lens at the cursor position.
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6. Bevel distribution value
Distribution value modifiable for:
front/rear surface tracking a distributed bevel lens curve tracking
7. Modify the selected value
Reduce or increase the distribution value.
8. Bevel trajectory
Flat representation of the lens making it possible to assess the distances between the bevel crest and the
front & rear surfaces of the lens.
9. Trajectory modification
General modification of the bevel curve
Modification of the bevel curve at a particular point
Displacement of the bevel curve
10. Navigation
Stop the cycle
Back to the main edging screen
Start the edging cycle
c. Customized beveling
The use of the customized bevel depends on 2 parameters: the frame and the lens. Before starting your job,
identify the major constraint.
BEVEL FRAME LENS ADVANTAGES
Classic Lens for which the front surface
base is approximately equal to
the frame base.
Makes it possible to do an aesthetically pleasing
job. The lens material does not protrude beyond
the front of the frame.
Classic Lenticular lens&, Executive lens&Makes it possible to do a job with specific lenses.
Classic Thin lens Makes it possible to balance out the bevel when
thin lenses are used.
Flat base
High base
Thin lens for which the front
surface base is approximately
equal to the frame base.
Makes it possible to retrieve the frame base in a
pattern tracing (base = 0).
Particular groove
(groove with
meniscus&)
Thin lens for which the base is
approximately equal to the
meniscus of the groove.
Compliance with original shape.
Job using a specific frame.
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Call up the desired shape located on the tracer or on the job management program.
The shape is displayed on the edger work screen.
After the tracing of a rimmed frame:
The bevel finish is selected by default.
The automatic mode is selected by default.
Select lens material.
Change the edging mode. Press to select customized mode .
Select the type of cycle.
Choose whether or not to polish and/or chamfer your lens.
For more information, consult the section Edging a lens > Perform a polishing (F p.65) and Edging a
lens > Perform a chamfering (F p.66).
Press the “cycle start” button (front face) or .
The door closes, the lens is clamped and then felt.
The customized bevel finish screen is displayed.
Select the type of customized bevel you want to do.
To avoid reproducing defects when tracking a frame rim, check that the frame groove is in perfect
condition and that the hinges are properly closed. All groove imperfections will be reproduced.
Press and to adjust the distribution value if required.
Press .
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
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Press to release the lens.
If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
d. Modifying the bevel curve
Once you have configured the desired type of customized bevel, you can complete your customization by
moving the bevel curve towards the front or rear surface of the lens so it takes on its shape.
Press from the customized bevel finish screen.
You will access the trajectory modification screen.
Press to select the general modification of the bevel curve.
Use the buttons and to move the bevel curve:
Press to move the curve towards the front surface of the lens.
Press to move the curve towards the rear surface of the lens.
The curve cannot be moved more than the minimum distance between the front and rear surfaces
observed on the bevel before the modification.
The position of the bevel as well as the distances between the crest of the bevel and the front and
rear surfaces of the lens are displayed in the zoom window at the position of the cursor.
Press the “cycle start” button (front face) or .
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
Press to release the lens.
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If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
e. Modifying the bevel curve at a particular point
Once you have configured the desired type of customized bevel, you can complete your customization by
partially moving the bevel curve towards the front or rear surface of the lens so it takes on its shape.
Press from the customized bevel finish screen.
You will access the trajectory modification screen.
Press to select modification of the bevel curve at a particular point.
Using the cursor, select the point on the curve that you want to move or click directly on the position of
the shape you want to modify.
Use the buttons and to move the point on the selected curve.
Press to move it towards the front surface of the lens.
Press to move it towards the rear surface of the lens.
The curve cannot be moved more than the minimum distance between the front and rear surfaces
observed on the bevel before the modification.
The position of the bevel as well as the distances between the crest of the bevel and the front and
rear surfaces of the lens are displayed in the zoom window at the position of the cursor.
Press the “cycle start” button (front face) or .
Press to go back to the customized bevel finish screen.
For the second lens, the customized bevel icon is pre-selected and the trajectory modification icon is
displayed.
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f. Displacing the bevel curve
The displacement of the bevel curve makes it possible to move the bevel without modifying its curve.
Press from the customized bevel finish screen.
You will access the trajectory modification screen.
Press to select the displacement of the bevel curve.
Use the and buttons to displace the bevel curve:
Press to displace it towards the front surface of the lens.
Press to displace it towards the rear surface of the lens.
The position of the bevel as well as the distances between the crest of the bevel and the front and
rear surfaces of the lens are displayed in the zoom window at the position of the cursor.
Press the “cycle start” button (front face) or .
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
Press to release the lens.
If necessary, retouch the lens.
Otherwise, start edging the second lens. Select the lens directly on the screen, on the left or right of the
work area.
The edging screen for the second lens is displayed. All finishes chosen and the modifications made
are kept.
3. HIGH-BASE BEVELING
This section describes the procedures for the creation of a high-base bevel:
Description of the high-base bevel screens, (F p.29)
Produce a high-base bevel in “automatic trajectory” mode or “front surface tracking” mode. (F p.31)
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The use of the high-base bevel depends on two parameters: the frame and the lens.
Concerning the lens, the main constraint is the thickness of the nasal and temporal edges.
Concerning the frame, the crucial elements are the bridge and shape of the groove. The hinge is an
additional factor in the case of a metal frame, the arms for a plastic frame.
For this job, the lens base must always match the frame base perfectly. Too great a difference
between the two could be detrimental to the quality of your job.
Cross-sectional view of a high-base bevel
1: Shelf bevel value
2: Width of the flat side of the bevel
3. Front surface tracking value
a. Captioned screens
1. High-base bevel “front surface tracking” screen
2. Work area
Image of the shape to be edged:
Frame shape at bottom of groove
Bevel trajectory on rear surface
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Bevel trajectory on rear surface if the lens used is too thin to achieve the desired finish.
3. Cursor movement
The cursor is represented by the square located along the shape. To move it, select it directly or use the
and buttons.
4. Zoom window
Represents the bevel profile at the position of the cursor.
5. Shelf bevel value (8 or 4 values)
Nasal (the value must be between 0.25 and 3 mm) Mid-nasal (the value must be between 0.25 and 3 mm) Upper (the value must be between 0.25 and 3 mm) Mid-upper (the value must be between 0.25 with 3 mm) Temporal (the value must be between 0.25 and 3 mm) Mid-temporal (the value must be between 0.25 and 3 mm) Lower (the value must be between 0.25 and 3 mm) Mid-lower (the value must be between 0.25 and 3 mm)
6. Width of the flat side of the bevel
The value of the flat side of the bevel must be between 0.1 mm and 1 mm.
7. Front surface tracking value
The front surface tracking value must be between 0 mm and 1.3 mm. This value is definable only in the
“front surface tracking” screen.
8. Frame base
9. Lens base
10. Bevel Base_Range of values of the lens base necessary for the frame
If the lens base used is out of range: the range values are shown in red.
11. Reminder of size reduction/increase applied to lens diameter
12. Window showing the bevel trajectory on the lens section
Centre of the flat side of the bevel
Front surface/rear surface of lens
13. Number of shelf bevel values
Transition from 4 to 8 shelf bevel values.
Transition from 8 to 4 shelf bevel values.
14. Navigation
Stop the cycle
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Back to the main edging screen
Start the edging cycle
15. High-base bevel screen “automatic trajectory”
In this screen, the trajectory on the lens section cannot be configured: it is calculated automatically. This
calculation harmonises as best as possible, the lens base, the base of the frame and the shape.
b. High-base beveling
Call up the desired shape located on the tracer or on the job management program.
The shape is displayed on the edger work screen.
After the tracing of a high-base frame:
The high-base finish is selected by default.
The customized mode is selected by default.
In high-base finish, you cannot polish your bevel. However, the high-base wheel has been
designed to provide an equivalent finish on polycarbonate lenses.
Select lens material.
Select the type of cycle.
Choose to create or not to create a small or a large chamfer on the rear surface of the lens.
For more information, consult the section Edging a lens > Perform a polishing (F p.65) and Edging a
lens > Perform a chamfering (F p.66).
Press the “cycle start” button (front face) or .
The door closes, the lens is clamped and then felt.
The high-base bevel finish screen “automatic trajectory” is displayed by default.
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By default, the edger shows the values corresponding to the frame material (metal or plastic).
Check and modify these values according to the thickness of your lens and your frame.
You can:
produce a high-base bevel in “automatic trajectory” mode, (F p.32)
produce a high-base bevel in “front surface tracking” mode. (F p.34)
High-base bevel in “automatic trajectory” mode
Press to select the bevel in “automatic trajectory ” mode.
The following screen will appear:
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Press the buttons and on the right of your screen to modify the width of the flat side of the bevel.
The result can be viewed in the zoom window.
Press the and buttons to modify the shelf bevel value at each point of the shape in
each area:
Temporal
Mid-temporal
Nasal
Mid-nasal
Upper
Mid-upper
Lower
Mid-lower
Move the cursor along the shape to see the bevel profile in the zoom window.
The edger calculates the shelf bevel value to be applied between each of the four points in each area.
The bevel trajectory on the rear surface is modified in the work screen. The result can be viewed in
the zoom window.
Press the “cycle start” button (front face) or .
The edging cycle starts.
When the edging cycle is finished, the retouch screen is displayed.
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