Essilor Delta 2 Classic, Delta 2 Drill, Delta 2 User Manual

User Manual
USER MANUAL > CONTENTS
CONTENTS
I. INTRODUCTION 7
II. FIRST STEPS WITH DELTA 2 11
1. Descriptive diagrams 13
2. Instructions for use 15
a. Turn on the product 15 b. Turn off the product 15 c. Using the touch screen and keypads 15 d. Work screens 17
III. CARRY OUT AN OPTICAL TRACING 19
1. The tracing environment 21
a. Menu screen 21 b. Jobs and working modes 22
2. Shape management and storage 24
a. Menu screen 24 b. Job list 25 c. Creating a job 26 d. Working in current job mode (job A) 27
3. Optical tracing 27
4. Enter the curve and frame base 31
5. Case of a mechanical tracing 32
a. Connection with a PHI tracer 32 b. Connection with a Tess tracer 33
IV. CENTER AND BLOCK A LENS 35
1. Centering environment 37
a. Description of the centering blocking system 37 b. Menu screen 41 c. Calling up a shape 43
2. Centering a lens for a high-base frame 44
3. Centering a single vision lens 44
4. Centering a progressive lens 46
a. Centering a progressive lens using re-marked micro-engravings 47 b. Centering a lens using manufacturer markings 48
5. Centering bifocal / trifocal lenses 50
6. Centering an executive lens 51
7. Centering a mid-distance lens 53
a. Centering a lens using re-marked micro-engravings 54 b. Centering a lens using manufacturer markings 55
8. Blocking a lens 57
a. Prepare blocking 57 b. Blocking 59
V. MODIFYING THE LENS SHAPE 63
1. Menu screen 65
2. Modifying a shape 66
a. Enlarging, reducing or rotating a shape 66 b. Free-form modification 68
USER MANUAL > CONTENTS
c. Retouching a shape 69
3. Archiving/saving a shape 70
VI. PREPARING A DRILLED JOB 71
1. Menu screen 73
2. Configuring a drilling point 75
a. Creating a drilling point 75 b. Delete one drilling point 75 c. Dimensioning a drilling point 76 d. Adjusting the position of a drilling point 77
3. Drilling models 79
a. Importing a model 79 b. Saving a model 80
VII. EDGING A LENS 81
1. Edger working environment 83
a. Menu screen 83 b. Calling up a shape 85 c. Lens set-up and feeling 85
2. Perform a Beveling 86
a. Automatic beveling 87 b. Legend screen for customized bevels 87 c. Customized beveling 88 d. Modifying the bevel curve 89 e. Modifying the bevel curve at a particular point 90 f. Displacing the bevel curve 91
3. Grooving 91
a. Automatic grooving 92 b. Customized groove legend screen 93 c. Customized grooving 94 d. Modifying the groove curve 95 e. Modifying a point in the groove curve 96 f. Displacement of the groove curve 96
4. Flat-edge finishing 97
5. Perform a drilling job 97
a. Automatic drilling 98 b. Legend screen for customized drilling 99 c. Customized drilling 101
6. Polishing 102
7. Chamfering 102
8. Perform a Retouching 103
VIII. SET THE EDGING SYSTEM 105
1. Configure the tracer-centerer-blocker and the edger 107
2. Customize the tracer and the centering device 110
3. Adjusting the precision of the edger 114
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4. Restoring the factory settings 117
IX. MAINTENANCE & SERVICING 119
1. Perform the autotest of the tracer 121
2. Performing the edger autotest 123
3. Checking and calibrating the tracer 124
4. Testing and calibrating the edger 128
5. Statistics and technical history of the tracer 129
6. Statistics and technical history of the edger 133
7. Make a backup of the jobs and display configuration 135
8. Changing or cleaning the blocking tube 137
9. Changing or cleaning the edger tools 139
10. Maintain and clean the tracer-centerer-blocker 142
11. Maintaining and cleaning the edger 142
TECHNICAL DATA 147
1. Environment 148
2. General features 148
3. “Tracer centering device blocker” Function 148
4. “Edger” function 149
GENERAL INFORMATION 151
1. Symbols 152
2. Modifications 152
3. Declaration of conformity 152
4. Copyright 152
5. Materials and products 152
6. Safety instructions: 153
7. Electromagnetic waves 153
GLOSSARY 155
USER MANUAL > CONTENTS
I. INTRODUCTION
USER MANUAL > INTRODUCTION
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USER MANUAL > INTRODUCTION
The screens and features vary according to the product used:
Delta 2 Classic
Delta 2
Delta 2 Drill
Correction of the procedure of optical tracing.
Addition of the procedure for changing the blocking tube.
Addition of the maintenance chapter concerning the edger.
This handbook documents the use of the Delta 2 Drill edger. You have memory version: V1.2.0.
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USER MANUAL > INTRODUCTION
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II. FIRST STEPS WITH DELTA 2
USER MANUAL > FIRST STEPS WITH DELTA 2
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This chapter contains all the information relating to the product’s first use.
Product description (p.13)
Using the device (p.15)
1. Descriptive diagrams
Trough
Centering blocking environment
Screen
Main switch
Connectors
Fan
Manufacturer plate
Power socket
Solenoid valve socket
Pump socket (tank + pump) / Solenoid valve socket (town)
Serial port
USER MANUAL > FIRST STEPS WITH DELTA 2
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Ethernet port
USB port
Barcode reader port
Accessories
Transport wedges to be kept
Use accessories
Reflector
Tube small diameter Ø 42 mm
Tube large diameter Ø 53 mm
Calibration table
22 mm posiblock holder
18 x 14 mm posiblock holder
22 mm stop
18 x 14 mm stop
Unblocking clamp
Ø 1.0 mm drill bit (mounted on the module) (option)
Ø 0.8 mm drill bit (option)
Ø 25 mm grooving wheel (mounted on the module)
Chamfering wheel (mounted on the module)
White felt tip marker
Servicing accessories
Orange dressing stone for glass roughing wheel
White dressing stone for finishing wheel
Square dressing stone for polishing wheel
Open-ended spanners for tool changeover (quantity 2)
Options
Trimaterial edger for chamfering glass lenses
Barcode reader
Roll of barcode labels
Open or closed circuit spraying kit
Connection accessories
Power cable
RJ45 cable for the tracer-edger connection
Wastewater evacuation pipe with attachment ring
USER MANUAL > FIRST STEPS WITH DELTA 2
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2. Instructions for use
In this section, you will find all the information concerning the following:
The turning on (p.15) and of the productoff (p.15)
The use of the touch screen and the keyboards (p.15),
The description of the main work screen (p.17).
a. Turn on the product
Press on the main switch located on the top of the product to power it up.
Then, the edger part is initialised.
On the screen, press on the icon to finish the initialisation phase.
b. Turn off the product
Before switching off the edger:
check that there is no lens in the trough
check that the lens clamp shafts are loosened and that the trough door is open
go at the work screen.
Press on or , then on .
Select to confirm.
Extended period of non-use
For a prolonged period of non-use (a few days), it is preferable to power down the product using the main switch.
c. Using the touch screen and keypads
Using the touch screen
It is possible to navigate between the tracer-centerer-blocker screen or the edger screen in two different ways:
Either:
by using the icons in the top left of the screen,
by pressing lightly with your finger on the top or to the bottom of the screen.
The screen you work on and identifiable by a colour:
blue, when it’s the tracer-centerer-blocker,
purple, when it’s the edger.
The tracer-centerer-blocker part is initialized.>
A beep indicates that the initialisation was successful.>
A beep indicates that the initialisation was successful.>
A beep indicates that the initialisation was successful.
the initial work screen is displayed.
>
The initial work screen is displayed.>
A confirmation message is displayed on each screen.>
The product shuts down.>
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Icon for accessing the edger’s work screen
Tracer-centerer-blocker icon
Work screen for the tracer-centerer-blocker, identifiable by its blue colour
Edger icon
Icon for accessing the tracer-centerer-blocker work screen
Work screen for the tracer-centerer-blocker, identifiable by its purple colour
If the response area does not correspond to the position of the key, you need to calibrate the touch screen. For further information, refer to the section .Maintenance and servicing > Check and calibrate > Calibrate the touch screen (p.124)
Never press hard on the screen as this could break it.
Never press on the screen with sharp objects such as pens, scissors, clamps, etc.
Screen breakage is not covered by the guarantee.
On each screen, press the icon-buttons to access the desired menus and functions.
Using the keypads
When you need to enter or modify data, two types of keypads are automatically displayed, according to the information to be entered.
The numeric keypad is displayed for entering values.
Reset the fields
Go back
Confirm
Cancel and go back to the work screen
The alphanumeric keyboard is displayed for storing, calling and searching for jobs.
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IDJob
(p.156) (p.156)
Job reference (alphanumeric characters)
d. Work screens
Work screen (tracer-centerer-blocker)
Main work screen for the tracer-centerer-blocker screen
Icon for accessing the edger’s work screen
Job information
Settings
Devices connected
Active eye and information on the shape
Work area
Tracer-centerer-blocker icon
Actions available on the present screen
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For more information, consult the section performing an optical tracing > tracing environment > captioned screen. (p.21)
Edging screen (edger)
Main menus of the edging screen:
Icon for accessing the tracer-centerer-blocker work screen
Tool wear indicators
Settings
Devices connected
Active eye and information on the shape
Size increase / reduction
Work area
Edger icon
Job call
Actions available on the present screen
Start the edging cycle
For more information, refer to the section .Edging a lens > Edger environment > Menu screen (p.83)
USER MANUAL > FIRST STEPS WITH DELTA 2
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III. CARRY OUT AN OPTICAL TRACING
USER MANUAL > CARRY OUT AN OPTICAL TRACING
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USER MANUAL > CARRY OUT AN OPTICAL TRACING
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This chapter describes the procedures relating to the optical tracing of patterns, demo lenses and recut lenses:
description of the tracing environment (p.21)
manage and store shapes, (p.24)
trace a pattern, a demo or a recut lens (p.27).
1. The tracing environment
This section describes the tracing screen and explains how to manage the jobs:
description of the tracing screen (p.21)
jobs and work modes (p.22)
a. Menu screen

Menu screen

Dimensions display
A: A-dimension
B: B-dimension
D: D-dimension
E: Larger radius from the Boxing center
P: Perimeter
Function buttons
Machine shutdown
Optical tracing
Centering
Shape management
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Type of tracing
Right-eye monocular tracing
Left-eye monocular tracing
Single monocular tracing of the right eye (blocking and possible edging of the right eye only)
Single monocular tracing of the left eye (blocking and possible edging of the left eye only)
Frame type
Metal frame
Plastic frame
Optyl frame, for particularly flexible frames
Grooved frame
Drilled frame
Tracing mode
Demo lens/Recut lens
Pattern
Setting the size increase applied to the shape
To reduce any play between the demo lens and the frame, it is possible to use this menu to set the size increase to be applied to the shape depending on the play noted.
No play between the demo lens and the frame
Slight play between the demo lens and the frame
Significant play between the demo lens and the frame.
To set the size increase, consult the section Tracer-centerer-blocker configuration > Customize > Work modes and display
.precision (p.110)
New Job
For more information on , consult the section jobs
(p.156)
Perform a trace > Management and storage of shapes > Create a job
.(p.27)
Tracing cycle initialization
b. Jobs and working modes
Jobs
A job consists in all the actions to be carried out to produce a pair of glasses. It can be managed in two ways:
Saving: allocate an and a reference to the job to save it and re-use it later.ID
(p.156)
Automatic job archiving
Mandatory in the tracing - tracing work mode
Without saving: working in current mode (job identification by the letter A) makes it possible to process a job quickly without memorizing it (the job processing cycle must be finished before starting a new one).
Working modes
There are 2 Work modes to manage your jobs:
the tracing-centering mode
the tracing-tracing mode
The selected work mode is shown in the information bar, to the left of the Essilor logo. You can change it in the tracer settings.
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USER MANUAL > CARRY OUT AN OPTICAL TRACING
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Working in the tracing - centering mode
At the end of a tracing, the tracer-centerer-blocker displays the centering screen automatically then the edging preparation
screen.
You can process a job completely before proceeding with the following:
tracing or retrieving a job from the database
changing the shape and drilling position if necessary
centering
lens blocking
edging preparation
To activate this working mode, select the following parameters in the configuration screen: (p.110)
Working in tracing-tracing mode
At the end of a tracing, the tracer-centerer-blocker displays the tracing screen.
You can perform several tracing operations in succession.
The tracings are saved under the job number that you have assigned to them.
Shape modification, centering, blocking and edging preparation are processed later.
All jobs must be saved.
After a job call the centering screen appears automatically, followed by the edging preparation screen.
You can access the centering screen at any moment to centre the lens that corresponds to the active shape:
> Select then .
To activate this working mode, select the following parameters in the configuration screen: (p.110)
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USER MANUAL > CARRY OUT AN OPTICAL TRACING
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2. Shape management and storage
This section explains how to manage the job list to store your shapes.
Description of the shape storage screen (p.24)
Job list (p.25)
Create a job (p.26)
Work on current job mode (job A) (p.27)
a. Menu screen
From the tracing screen or the centering screen, press on the menu then to access the shape storage screen.
Sort the jobs
ID
Reference
Date
Types of jobs:
Drilled
Asymmetric tracings
Creative shapes
Selected job
Select the eye to be displayed in the preview
Shape preview
Information concerning the lens shape and frame
A, B and D dimensions
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Frame base
Curve angle
Material of the frame / pattern / demo lens or recut lens
Job identifiers
Back to the default display
Display all jobs starting with the selected letter
To display the all jobs starting with the selected letter:
Press once if it is in the first position on the button,
Press twice in succession if it is in the second position,
Press three times in succession if it is in the third position.
Example:
Press 3 times on the buttonto display all jobs starting with the letter R.
> The R goes into upper case: .
> The jobs starting with the letter R are displayed.
Select several jobs
Press to select several non-consecutive jobs in the list.
Example: Press on the button then select jobs #1, #5, #7.
> Only jobs #1, #5 and #7 are selected.
Press to select a group of consecutive jobs in the list, then select the first and the last of the group.
Example: Press on the button then select jobs #1 and #10.
> All jobs from #1 to #10 are selected.
Select all jobs
Press to select all jobs for the search in progress.
Delete the selected job(s)
Press to delete the selected job(s). A confirmation message is displayed.
Search for a job by ID or by reference
Rename the selected job
Duplicate the selected job
Export the selected jobs
to the Essibox or a PMS.
Call the selected shape to the work area
b. Job list
The job list enables you to save jobs on a daily basis. It has a 500-job storage capacity.
USER MANUAL > CARRY OUT AN OPTICAL TRACING
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c. Creating a job
There are two ways to create a job.
Scan the barcode corresponding to the desired ID using the barcode reader (optional): the job is saved in the job list.
To create a job, use the alphanumeric keypad and follow the procedure below.
From the tracing screen, press in the action bar to create a new job.
For more information on entry and use of the keyboard, consult the section First steps > Using the
.tracer-centerer-blocker > Using the touchscreen and keyboards (p.15)
Press to enter the new job .ID
(p.156)
The ID is automatically allotted by the tracer-centerer-blocker (first free location in the selected list). You can modify it: the ID can consist of alphanumeric characters.
Press to enter the reference of the new job.
The reference may consist of alphanumeric characters. It can contain the information of your choice:
customer's name
frame brand or reference
manufacturer, etc.
Press on to confirm.
The tracer-centerer-blocker is ready for tracing. For further information, refer to the section concerning your job type.
If you don't want to save the job, you can work in current job mode. For more information, refer to the section Working in
.current job mode (job A) (p.27)
Successive tracings and saving.
If you start a new tracing while a job is still active on the tracing screen, a message is displayed:
Replacement of the active shape: the tracing you have just started replaces the former one under the current ID.
Creation of a new job: the alphanumeric keypad is displayed, you can create a new job for the tracing you have just
started (new ID). The two jobs are thus saved.
To cancel, press again.
The alphanumeric keypad is displayed.>
The tracing screen is displayed, the allocated ID and the job list symbol appear in the information bar.>
The symbol is displayed at the bottom right of the job ID while the job is being modified. It disappears once the job has been saved.
>
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d. Working in current job mode (job A)
As soon as the tracer-centerer-blocker is initialized, you can work in current job mode: the letter A is displayed by default in the information bar. The job is not saved.
If you want to save job A, see the .job creation procedure (p.26)
If you want to go back to job A after working on a saved job:
scan the barcode A using the barcode reader (option) or
use the numeric keypad and follow the procedure below.
From the tracing screen, press in the action bar to create a new job.
For more information on entry and use of the keyboard, consult the section First steps > Using the
.tracer-centerer-blocker > Using the touchscreen and keyboards (p.15)
Press to select the field.ID
(p.156)
Press to delete the ID.
Press on to confirm.
The tracer is ready for tracing.
For further information, refer to the section concerning your type of job.
3. Optical tracing
Preparing optical tracing of demo or recut lens
This type of tracing makes it possible to retrieve the existing shape and drilling data of a lens.
In the case of a presentation case, in order not to cause an centering position error, make sure to use a clear lens of any commercial identification (brand, logo etc).
The use of focimeter marking points guarantees the feature’s horizontality.
A free-hand marking does not to guarantee the proper horizontality of the feature.
The alphanumeric keypad is displayed.>
The letter A is displayed in the information bar.
>
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USER MANUAL > CARRY OUT AN OPTICAL TRACING
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Prerequisite: for the tracer to correctly detect the horizontality of the lens, the lens must be clean and marked using a white felt tip
marker with:
either three focimeter dots
or a horizontal line which must not touch the edges of the lens (a space of at least 5 mm is required)
Avoid using red markers
Tracing
Press to select optical tracing .
Press to indicate the eye to trace.
Press to select a type of frame.
Press to select the pattern or press to select the demo or recut lens.
Press to select the type of play between the demo lens and the frame.
Lower the tube.
Position the reflector.
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Press on to start the tracing cycle.
Press on to confirm.
Position the lens.
The following message appears:>
The following message is displayed:>
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USER MANUAL > CARRY OUT AN OPTICAL TRACING
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Press to confirm.
Enter the D-dimension value, then press to confirm.
Take care systematically to measure the D-dimension of your frame to confirm the value entered by the manufacturer on the arms of the frame.
Tracing - tracing mode
In tracing - tracing mode, the result of the tracing is displayed in the work area of the tracing screen. For more information on work modes, refer to the section .Tracing > Tracing environment > Jobs and work modes (p.22)
Before Centering
Once tracing has been carried out, you can:
enter the curve angle and the frame base, for optimal centering precision Refer to the section Centering a lens > Centering a
.lens for a high-base frame (p.44)
add drilling to the shape. For more information, refer to the section .Preparing a drilled job (p.71)
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