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OC

Esse OC, O-80, O-60, O-106 Installation & Commissioning Instructions

THIS APPLIANCE MUST BE COMMISSIONED BY A OFTEC REGISTERED ENGINEER
THE WARRANTY CARD MUST BE RETURNED TO ENSURE GUARANTEE VALIDITY
Ouzledale Foundry Co. Limited, Long Ing, Barnoldswick, Lancashire BB18 6BN
Tel: 01282 813235 Fax: 01282 816876 Email: enquiries@esse.com Website: http://www.esse.com
TH E A UT H E NT I C O RI G I NA L
1. BOIL ER BURNE R ECOFL AM PART NO
A. COMMON PARTS
Oil Pump Danfoss BFP 11R3 02.02.0002
Flexible Oil Line 740mm –
1
/4 BSP Braided 01.02.3002
Control Box Landis and GYR LOA 24 04.03.1013
B. 0-106 BURNER
Nozzle 1.0 x 80ES 2021-258
C. 0-80 BURNER
Nozzle 0.75 x 80ES 2021-256
D. 0-60 BURNER
Nozzle 0.6 x 80ES 2021-254
2. COOKE R BURNE R
Nozzle Danfoss 0.3 x 80ºH or Delavan 02.02.1150
0.3 80ºA
Flame Tube BFB 01.016/002 01.01.1020
Oil Pump Danfoss BFP 21 R3 02.02.0202
Flexible Oil Line 740mm –
1
/4 BSP Braided 01.02.3002
Control Box Landis & GYR LOA 24 04.03.1013
Photocell Landis & GYR QRB 1S 04.03.3011
3. THERM OSTATS ESSE PART NO
Boiler Thermostat Altecnic 540095 CENT 081 BO
Boiler Limit Stat Altecnic 541510 2040-640
Cooker Thermostat Anglo Nordic 1300608 2040-636
Cooker Limit Stat Altecnic 541887 CENT 082 BO
Neon Light 2040-645 BO
Control Knob Cooker Altecnic 2023-384 BO
Control Knob Boiler Altecnic 2040-200 BO
When ordering replacement parts, quote the cooker serial number and type.
REPLACEMENT PARTS
OIL FIRED COOKERS & BOILERS
INSTALLATION & COMMISSIONING INSTRUCTIONS
MODELS: OC, O-60, O-80 & O-106
09/07
3
General Information Page 3
Technical Data Page 3
General Location Page 4
Electrical Supply Page 4
Oil Supply Page 4
Ventilation Page 4
Chimney/Flueing Arrangement Page 4
Water Systems & Wiring Diagrams Page 5
Installation Page 6
Door Hinge Adjustments Page 6
Commissioning Page 7
Comissioning the Programmer -
O-60, O-80 & O-106 models Page 10
Comissioning the Programmer -
OC Model Page 11
Fault Finding Chart Page 17
Commissioning Record Page 18
Service Record Page 19
Replacement Parts Page 20
The installation of the cooker, the chimney, hearth and walls adjacent to the cooker must conform to local
or national regulations currently in force. In the United Kingdom, the appropriate sections of the Building
Regulations must be conformed to.
O-106 29.3 (Output) 1.0 7.2 3.42 7.5 11.8 0-1
(100,000) 80°ES 105 8.5 10.8
O-80 23.44 (Output) 0.75 7.6 2.63 2 11.4 0-1
(80,000) 80°ES 110 3 10.4
O-60 17.54(Output) 0.6 7.0 1.97 2 11.1 0-1
(60,000) 80°ES 100 1 10.1
COOKER BURNER
OVERALL AIR SUPPLY & FUEL CONSUMPTION
TECHNICAL DATA
O-106, O -80, 10.55 (Input) 0.3 6.0 0.99 MIN + 6.0 0-1 O-60, OC 36,000 Btu/h 80° A or H 87 1 notch 4.5
O-106 170 4.41
O-80 130 3.62
O-60 100 2.96
MODEL AIR SUPPLY MIN TOTAL FUEL CONSUMP
CM
2
l/h*
MODEL OUTPUT/INPUT Nozzle Pressure†Fuel Air C0
2
Soot No
kW Size bar Consump. Setting %
(Btu/h) Type (p.s.i.) l/h* Approx
BOILER BURNER
GENERAL INFORMATION
CONTENTS
HEALTH & SAFETY AT WORK ACT 1974
(AND AMENDMENTS)
The installer has a responsibility under this Act, to provide
for the safety of person(s) carrying out the installation.
Attention is drawn to the following:-
1) The appliance is heavy and requires care in handling.
Lifting off the pallet and positioning may be carried out
using the Lifting Jack* available from ESSE dealers.
There may also be sharp edges on certain
components.
2) Fire cement is caustic and hands must be washed
thoroughly after use.
Although this appliance does not contain asbestos
products, it is possible that asbestos may be disturbed in
existing installations and every precaution must be taken.
*Patent applied for.
Important OC InstalLation INFOrmation:
OC ( coo king on ly) mode ls shou ld b e installe d us ing the c ooker burner instr uctions only. O C models do not have a boiler and ther efo re al l boi ler i nst uct ion s are n ot required and can be ignored.
* Constant Running † This pressure must not be exceeded
54
Floor
The cooker weighs 350kg (786lbs) approx. The floor must be solid and level.
Elect rica l Supply
An electrical supply from an adjacent fused spur is required. 230/250 volts AC50Hz. Fuse rating
3 amps. One cable is supplied, which is live into programmer (black cable), see Wiring Diagrams.
A 3 channel pre-wired programmer is incorporated into the
cooker.
Oil Supp ly
The cooker is supplied for use only on Commercial Kerosene. 28 sec to BS 2869: 1983 Class C2.
Incoming oil supply should not be less than 10mm copper. The L.H. side panel can be removed for
access to the fitting (Fig 3). A tiger loop system may be used if required.
Ventil ation
A supply of air is necessary for correct combustion via a purpose made air brick or grid. The minimum
effective air requirement for the appliance is as specified in the Technical Data Section (Page 3).
It should be noted that the cooker will emit a certain amount of convected heat and ventilation
arrangements should allow for this.
Where an extract fan is provided to vent the room of cooking smells, steam, etc, arrangements must be
made to avoid any possibility of reversing the flow in the chimney. Arrangements for ventilation must
always comply with any local by-laws or Code of Practice relevant to the installation.
Chimn ey / Flueing Arran geme nt
The flue box is suitable for 125mm (5”) cast iron smoke pipe to BS 41. Either top or rear connection is
achieved by fitting the blanking plate supplied. The flue should run into a chimney of not less than 125mm
(5”) internal diameter.
A conventional chimney should not be less than 125mm (5”) internal diameter. A continuous flexible
metallic liner (min 125mm (5”) diameter) suitable for oil, must be used to line an existing chimney.
Alternatively a clay liner to BS 1181 may be used.
A proprietary, fabricated chimney should conform to B S 4343. The minimum flue height should be 4.75m
(15’). In all cases the chimney should conform to relevant Building Regulations.
Note: If on commissioning the appliance a minimum flue draught of 1.02mm (0.04”) w.g. cannot be achieved (due to local topographic conditions) a fan flue system may be required.
Water Sys tems & Wiring Dia grams
As the heat conducted from the oven to the hot water system is negligible, either a fully pumped system or a pumped central heating and gravity hot water system may be used in accordance with current regulations.
Power Flu sh Water Sy stems
If the century is to be fitted onto an existing water system then it must be power flushed prior to the commissioning of the unit and inhibitor re-added. Failure to carry out this operation will seriously affect boiler performance and negate any warranty claim.
The cooker is factory wired to suit heating and hot water at the same time, using only 2 channels of the programmer (figs 4, 5 & 6). If hot water is required to be programmed separately from the central heating, the 3rd channel of the programmer is used (fig 5a). The relevant stickers suppliedshouldbe fitted to the programmer. Commission the programmer as described in figs 3a & 3b. Typical systemsare shown in Figs. 4, 5, 5A, 6 & 6A.
The water system and the electrical wiring system used must be in accordance with current regulations.
The foll owin g genera l point s should be no ted:
1) An indirect system is essential in all cases. Cylinder capacity should not be less than 136 litres (30 gallons).
2) The tappings are 1”BSP. Connection may be made through the left-hand side panel. The flow tapping must be 28mm (1.09”) pipe and any reduction made on a rising section of the piping.
3) Water circuit layout must follow establishedheating practice. The cooker must be level when fitted and the primary flow and return pipes must rise from the boiler. A drain cock must be fitted at the lowest point of the circuit and a permanent vent to atmosphere provided at the highest point.
4) The cylinder and pipe work must be insulated to avoid heat losses.
5) The system pressure must not exceed 2 Bar, and be fitted with a pressure release valve.
6) The maximum water temperature is 90°C.
7) Water capacity of boiler is 14.5litres (3.2 gals).
Gener al Loca tion
A 7mm air gap should be left either side of the black enamel top from combustable surfaces.
The location of the cooker must have:-
1) Sufficient room for the installation. (Fig. 1)
2) A satisfactory flue.
3) Adequate air supply.
5) Access for oil connection and fire valve.
4) Solid floor or base capable of supporting the
total weight.
The points above are covered in more detail below.
Important: For the burner to function correctly, a steady chimney draught not exceeding 2.5mm (0.10”) w.g. and not less than 1.02mm (0.04”) w.g. is required. The draught should be assessed with a reliable manometer after running both burners at a high control setting for at least thirty minutes. Down draught cannot be tolerated and arrangements must be made to overcome this condition where it occurs. Flue pipe connection should be made with good quality fire cement to make sure of an airtight seal between the flue box and the flue pipe. Any soot door, register plate etc, must also be sealed to form an airtight joint. Three schematic diagrams of installation methods are shown in Fig. 4, 5, 5a, 6 and 6a but modifications may be made to suit site requirements. In all cases, however, the important principle that no air must enter the chimney except through the inlets provided on the cooker, must be adhered to. The preferred option is to connect the flue liner direct to the flue pipe to ensure good seals.
The foll owin g genera l point s should be no ted:
1) The fabric of the chimney must be sound and the internal surface smooth and free from obstructions. Any air leaks and bad joints must be rectified.
2) The chimney should be terminated in such a manner to prevent ingress of rain.
3) The chimney must serve the cooker alone and not be shared with any other appliance.
4) External flues of asbestos or cast iron pipe must not be used. Excessive exposure will result in heat loss and poor performance.
5) Provisionshouldbe madefor means of sweeping.
6) The maximum water temperature is 90°C.
7) Water capacity of boiler is 14.5litres (3.2 gals).
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