E-Senza SenzaBlock SB110-IO User guide

Manual
E-Senza Technologies GmbH | Bücklestr. 82b | 78467 Konstanz | Ge
rmany
SenzaBlock SB110-IO
Tel.: +49 7531 36599- 10, Fax: +49 7531 36599-29 | info@e-senza.de | www.e-senza.de
This is the s
afety alert symbol. It is used to alert you to potential personal injury
This symbol and the accompanying text alerts the reader to a situation which may
Doc V1.1.
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Safety Information
In order to ensure the safe use of the product described, you have to read and understand this manual. The following notes provide information on how to use this manual.
User group of this manual
The use of products described in this manual is oriented exclusively to
qualified electricians or persons instructed by them, who are familiar with applicable
standards and other regulations regarding electrical engineering and, in particular, the relevant safety concepts.
qualified application programmers and software engineers, who are familiar with the safety
concepts of automation technology and applicable standards.
E-Senza Technologies accepts no liability for erroneous handling or damage to products from E­Senza Technologies or third-party products resulting from disregard of information contained in this manual.
Explanation of symbols used and signal words
The following types of messages provide information about possible property damage and general information concerning proper operation and ease-of-use.
hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The following types of messages provide information about possible property damage and general information concerning proper operation and ease-of-use.
Battery Handling Guidelines
Insert the battery correctly (+/-).
Do not recharge
Do not open or dispose in fire
Do not heat above 100°C
Do not expose contents to water
Do not mix with used batteries or other battery types
Not considering the above steps may lead to explosion, leaking of battery and can cause damage!
SenzaBlock is ESD sensitive!
Prevent SenzaBlock OEM module or PCB inside the enclosure from touching your clothing. Most clothing is insulative and retains a charge even when you are wearing a wrist strap.
Wear a grounded wrist strap against your skin to eliminate static on your body
Hold SenzaBlock by its enclosure or its edge. If you are removing a pluggable module, use
the correct tool.
cause damage or malfunction to the device, either hardware or software, or surrounding property.
This symbol and the accompanying text provide additional information to the reader. It is also used as a reference to other sources of information (manuals, data sheets) on the subject matter, product, etc.
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Content
1 SenzaNET ..........................................................................................................1
1.1 Communication in SenzaNET ...........................................................................1
1.2 Network Elements ........................................................................................2
1.2.1 SenzaBlock .............................................................................................2
1.2.2 Gateway ................................................................................................2
1.2.3 SenzaWMS ..............................................................................................2
2 SenzaBlock SB110-IO.............................................................................................2
2.1 Features....................................................................................................2
2.2 Installation.................................................................................................3
2.2.1 Mechanical Installation...............................................................................3
2.2.2 Electrical Installation.................................................................................4
2.2.2.1 Power-supply Connection............................................................................4
2.2.2.2 Digital IO Device Connection ........................................................................4
2.2.2.3 SB110-IO IO Combination Options ..................................................................8
2.2.2.4 Antenna Connection ..................................................................................8
2.2.2.5 Software Configuration ..............................................................................9
2.3 Operation ..................................................................................................9
2.3.1 LED Indicator Light....................................................................................9
2.3.2 Buttons................................................................................................ 10
3 Troubleshooting ................................................................................................ 11
4 Technical Support and Training ............................................................................. 12
5 Warranty ......................................................................................................... 12
6 Environmental Compliance ................................................................................... 13
7 CE conformity ................................................................................................... 13
Copying of this document in full or in part, and giving it to others and the use or communication
of the contents there of, are forbidden without express authority. Offenders are liable to the
payment of damages. All rights reserved for E-Senza Technologies GmbH, Konstanz, Germany in the
event of the grant of a patent or the registration of a utility model or design. (DIN 34-1-E)
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1 SenzaNET
SenzaBlock is always operated as part of a wireless device network running the SenzaNET protocol. This chapter gives a basic overview of SenzaNET, the devices involved, terminology and features. Please refer to your SenzaWMS manual for more detailed information.
1.1 Communication in SenzaNET
The gateway (SenzaCoordinator/SenzaGate) is the network master, responsible for all communication to/from the wireless network. Hence, all communication to any network node is done through the gateway. This is possible either via the SenzaWMS, the SenzaNET programming interface or through Field-Bus interfaces.
Fig. 1 SenzaNET System Overview
Manual SenzaBlock SB110-IO 1 SenzaNET-Release: V4.0.1
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1.2 Network Elements
1.2.1 SenzaBlock
SenzaBlock represents the basic component of SenzaNET. SenzaBlock has mesh networking capabilities and can interface with devices (e.g. sensors, actuators) at the same time. SenzaBlocks are available from E-Senza Technologies in different variations for a multitude of applications. As adapter-devices or built-in modules, they enable all kinds of sensor and actuator devices to be controlled wirelessly and exchange data through a self-organizing wireless mesh network with ultra­low power consumption.
1.2.2 Gateway
SenzaNET supports integration of the Wireless Network with existing systems or products through the gateway. You always need a network master to communicate to or from the SenzaBlock. It can be a SenzaCoordinator or a SenzaGate. They not only support Network Layer functionality but also provide interfacing to upper layers. The gateways are available for a multitude of industrial interfaces: Ethernet, Serial, Modbus, Profibus etc.
1.2.3 SenzaWMS
SenzaWMS is the software-suite accompanying SenzaNET. It provides a very friendly user-interface for a comfortable administration of the wireless network and monitoring of each individual node. With SenzaWMS, multiple networks can be managed in parallel, networked devices can be re­configured, alarm messaging and data acquisition are automated. Comprehensive software-APIs and data-export options allow seamless integration into existing IT-infrastructures.
2 SenzaBlock SB110-IO
SenzaBlocks of the SB1x0 product family are integrated measurement transducers and wireless data transmitters. They provide interfaces to standard sensors and field devices allowing them to communicate wirelessly using SenzaNET.
2.1 Features
SenzaBlock SB110-IO is designed to transmit digital signals bi-directionally. It features an on-board internal temperature sensor DS75, two digital input- and two digital output-interfaces. “Input”­interface means an interface where SenzaBlock collects digital signals, e.g. impulses from a metering device, to process them and transmit wirelessly to the gateway, whereas “output”­interface refers to an interface where SenzaBlock converts a wireless signal received into a digital signal it will output. The input-interfaces of SenzaBlock SB110-IO can be configured for different digital signals:
Pulse: rising edges will be detected and accumulated as pulses
S0: closing of S0-switch will be detected and accumulated
The output-interfaces of SenzaBlock SB110-IO can be configured for digital output:
Digital Output: generates a rising edge, contact “closed”.
For detailed specifications of SB110-IO, please refer to it’s datasheet available at http://www.e-senza.de/products/senzablock.html
Manual SenzaBlock SB110-IO 2 SenzaNET-Release: V4.0.1
All dimensions in mm.
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2.2 Installation
2.2.1 Mechanical Installation
SenzaBlock’s standard enclosure can be wall-mounted using two screws of 4 mm diameter. See photo and drawings below to locate the screw holes. After mounting SenzaBlock and completion of electrical installation, make sure the cable gland is properly closed and the front cover is fixed firmly using its four screws.
Important: Check cable gland, front screws and proper sealing of enclosure to ensure adequate closure, as this is IP65 protected! If no cable is used out of the SenzaBlock, the cable gland will not close properly. Therefore a blanking plug MUST be fitted into the Cable Gland to obtain IP65 ingress
protection !
Top view
Side view
Manual SenzaBlock SB110-IO 3 SenzaNET-Release: V4.0.1
+VBatt
-
VBatt
-
Vexternal
Pin 21
Pin 1
GND
GND
+Vexternal
Input / Output Interfaces
Pin 8
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2.2.2 Electrical Installation
2.2.2.1 Power-supply Connection
SB110-IO can be powered either with 2 x 1,5V “AA”-type batteries or with an external power supply, with a supply-voltage ranging from 12V to 24V. Both power-supply options are connected differently, please refer to the table below to identify correct connector pins.
Important: An external power supply must not be connected to Pins reserved for
battery-power. Doing so will damage SB110-IO!
2.2.2.2 Digital IO Device Connection
Digital device-interfaces are connected to SenzaBlocks pins in same manner, see table below. Both external power supply and device-connection cables have to be lead through the enclosures’ cable gland before being connected.
Important: Any external device input current must be limited to max.50mA !
see details below
Pin 22 Pin 23 Pin 24
Pin No Pin Name Pin Type Description Comments
1-8
10, 12, 14, 16, 18, 20
21 DC_IN Power Input
22 GND GND
23 Batt_In
24 GND GND
Table 1 Connector Details
Manual SenzaBlock SB110-IO 4 SenzaNET-Release: V4.0.1
The Pins are used for input and output interfaces. Connections to external devices depend on interface-type, see below.
GND GND SenzaBlock Ground
External Power Supply Positive (+12 V / +24V) External Power Supply
Be careful about polarity when connecting !
Ground Battery Input
Battery Supply Positive
(+3V).
Battery Ground
Battery Voltage must not exceed 3V
GND
GND
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2.2.2.2.1 Configuration for Pulse Input
This configuration is valid only with the corresponding software settings applied over SenzaWMS or over AT Commands. At SenzaWMS the settings for this configuration is Pulse.
The Pulse Input detects the rising edge as pulses, accumulates these values to a counter/meter reading and sends the latest value out to the gateway. Over software configuration the start value of SenzaBlock can be either set to 0 or to another value. SB110-IO accepts one or two Pulse Inputs.
Pin 1
Pin 1
~
~~~
~
~
Pin 8
Pin 8
Pin 21
Pin 21
Pin 24
Pin 24
Pin No Pin Name Pin Type Description Comments
1 DI1 Input Voltage Input
2
3
4
- - - Not used
DI2 Input
- - - Not used
The minimum pulse width allowed is 1,5 ms. There is no maximum pulse width.
Voltage Input
Voltage is measured against GND, Rising edge detected as pulse.
Max. 60 Vdc allowed!
Voltage is measured against GND, voltage-ramps will be detected as pulses
Max. 60 Vdc allowed!
2.2.2.2.2 Configuration for S0
An S0-type of pulse is detected as opening and closing of a switch as is commonly used e.g. with metering-devices. SenzaBlock detects rising edges generated by the opening and closing of this switch.
The S0 configuration is valid only with the corresponding software settings applied over SenzaWMS or over AT Commands. At SenzaWMS the settings for this configuration is Pulse.
The Pulse Input detects the S0-pulses, accumulates these values as latest counter/meter reading and sends the latest value out to the gateway. Over software configuration the start value of SenzaBlock can be either set to 0 or to an existing value. SB110-IO accepts one or two S0 Inputs.
Manual SenzaBlock SB110-IO 5 SenzaNET-Release: V4.0.1
Max. 50 mA
Max. 50 mA
S0-Switch
S0-Switch
GND
GND
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Pin 1
Pin 1
Pin 8
Pin 8
Pin 21
Pin 21
Pin 24
Pin 24
~
~~~
~
~
Pin No Pin Name Pin Type Description Comments
1 DI1 Input S0
2
3
4
Vcc Voltage Supply to S0
DI2 Input
Vcc Voltage Supply to S0
S0
S0 to be connected to these two Pins
S0 to be connected to these two Pins
2.2.2.2.3 Configuration for digital output
This configuration is valid only with the corresponding software settings applied over SenzaWMS or over AT Commands. At SenzaWMS the settings for this configuration is Digital Output.
The Digital Output of the SenzaBlock is triggered by software (SenzaWMS or AT Command) and generates a rising edge at DO1 or DO2.
Pin 1
Pin 1
~
~~~
~
~
Pin 8
Pin 8
Pin 21
Pin 21
Pin 24
Pin 24
Pin No Pin Name Pin Type Description Comments
5
6
7
8
ES_1 Internal -
DO1 Output
ES_2 Internal
DO2 Output
Positive
Voltage Output
Positive
Voltage Output
-
Connect this Pin to SenzaBlocks
supply voltage (Pin 21 / 23 )
Voltage is against GND (Pin 22 or 24)
Max. Current 500 mA !
Connect this Pin to SenzaBlocks
supply voltage (Pin 21 / 23 )
Voltage is against GND (Pin 22 or 24)
Max. Current 500 mA !
Note: When Digital output draws power from SenzaBlock power supply, total current drawn from power-supply might be higher than current specified for SenzaBlock.
Manual SenzaBlock SB110-IO 6 SenzaNET-Release: V4.0.1
R13
Interface
Board
S2
Foil Connector
S1
Radio
Board
Device
Device
Device Power Supply
Device Power Supply
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If you desire a different voltage-level and/or reference potential for your digital output signal, you can optionally feed an external voltage into SenzaBlock to generate such different output signals, see below.
Pin 1
Pin 1
~
~~~
~
~
Pin 8
Pin 8
Pin 21
Pin 21
Pin 24
Pin 24
Pin No Pin Name Pin Type Description Comments
5
6
7
8
ES_1 Supply_Input Device Supply In
DO1 Output
ES_2 Supply_Input Device Supply In
DO2 Output
Device Supply Out
Device Supply Out
Connect external Supply voltage
Max. Voltage of 60Vdc allowed !
Rising edge will be output here
Connect external Supply voltage
Max. Voltage of 60Vdc allowed !
Rising edge will be output here
Important: When Switching from Battery Power to External Power Supply, don’t forget to short the pins of connector R13 (see picture below). This is achieved with help of a jumper. The pins must be open when battery powered!
Manual SenzaBlock SB110-IO 7 SenzaNET-Release: V4.0.1
Fig. 2 SenzaBlock Board-Layout
An Antenna cable is connected to the
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2.2.2.3 SB110-IO IO Combination Options
The following configurations option can be chosen for SB110-IO, where DS75 is the internal temperature sensor and DI means digital input, DO – digital output.
SB110-IO Channel1 Channel2
DS75 Disabled
DI / Disabled DI / Disabled
DO / Disabled DO / Disabled
2.2.2.4 Antenna Connection
2.2.2.4.1 SB110-IO OEM-module (order-code SB110-IO-O)
onboard U.FL connector located on radio board. Avoid mechanical stress to the cable connection, since RF­performance will be affected in case
2.2.2.4.2 SB110-IO with IP54-enclosure (order-code SB110-IO-E54)
connector is not fixed properly.
SenzaBlock’s IP54-enclosure comes with a reverse-SMA antenna connector (“male”) and an applicable IP54 Antenna. Just plug antenna onto connector and turn it in clockwise direction until it is fixed tightly. Loose fixing of the Antenna might affect RF-performance of SenzaBlock.
2.2.2.4.3 SB110-IO with IP65-enclosure (order-code SB110-IO-E65)
Additionally to the installation of an IP54-Antenna, SenzaBlock’s IP65-enclosure requires to add a sealing-washer and a sealing-rubber before putting antenna onto connector. Refer to pictures below to follow the sequence of installing these parts.
Manual SenzaBlock SB110-IO 8 SenzaNET-Release: V4.0.1
Please note that whenever you open and
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2.2.2.4.4 SB110-IO with internal antenna (order-code SB110-IO-I)
close the enclosure, do not forget to check the antenna cable which is connected to the onboard U.FL connector located on radio board and to the internal antenna inside the cover of the enclosure.
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For best RF performance SenzaBlock has to be kept or mounted at the highest possible place (2m height is ideal) with the external antenna pointing to ceiling or sky. When using the internal antenna, optimal performance is reached when axis of antenna is oriented horizontally and the antennas surface is in upright position.
See following picture:
2.2.2.5 Software Configuration
Hardware and Software Configuration of SenzaBlock must be consistent for SenzaBlock to function properly and to make sure that data collected is interpreted correctly by SenzaNET as well as for output signals to be generated correctly.
SenzaBlock’s must be authenticated in SenzaNET and software-configured to the sensors / devices connected to it before data is transmitted. Such configuration is done through the networks’ gateway. You can either use the SenzaWMS software-suite to do this or send AT-commands to the gateway.
Please refer to the SenzaWMS Manual and/or the SenzaNET Programming Manual.
2.3 Operation
SenzaBlock will mostly be controlled remotely through SenzaNET. To simplify setup and change procedures, SenzaBlock’s enclosure are equipped with an LED indicator light and two buttons. They allow to monitor and control some basic functions of SenzaBlock.
2.3.1 LED Indicator Light
The LED-indicator light gives you a quick indication of the SenzaBlocks operational status: Normal operation: LED shows red when SenzaBlock reads sensor data and/or outputs data through one of it’s device interfaces. LED then turns green when data is sent wirelessly.
Network problem: LED blinks red whenever SenzaBlock has lost connection and is scanning for a neighboring node to re-establish network connection.
Manual SenzaBlock SB110-IO 9 SenzaNET-Release: V4.0.1
2.3.2 Buttons
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Power Button
This button is used to switch SenzaBlock ON or OFF. Press this button shortly and release it, power status of the SenzaBlock will change.
In case of SenzaBlock OEM module without cover and key panel connected to it, use the onboard button S2 (see Fig. 2 above).
When power was removed from SenzaBlock, the Power button must be pressed to switch SenzaBlock ON after re-connecting power.
In case of SenzaBlock OEM module without cover and key panel connected to it, use the onboard button S2 (see picture above) to switch ON / OFF.
When SenzaBlock is restarted, the configuration parameters set over ATCommands or over SenzaWMS will be stored and will be active at Start Up.
F1 Diagnostics Button
The following tests can be performed using the diagnostics button:
Battery Status Test
Radio Signal Strength
Network Connection Test
The test sequence will be aborted, if there is no new action on the Test button for 1 minute. At every pressing of this button, the LED shows red color.
Start Test Procedure:
Press button and hold it
After 2 seconds, the LED will toggle between green and red to
indicate Test Mode was started
1. Battery Test
Press button once again to enter battery test
LED will indicate Battery status:
o LED green: Battery is full o LED red: Battery is turning empty
In case of power supply, LED will be always green.
2. Radio Signal Strength
Press button again to enter Radio Signal Strength Test
SenzaBlock reads last stored Radio Signal Strength data (from last
message received)
o LED green: Signal Strength good o LED orange: Signal Strength medium o LED red: Signal Strength bad
3. Network Connection Test
Press button again to enter Network Connection Test
SenzaBlock reads number of data packets waiting for transmission
o LED green: network connection stable o LED red: communication with parent very weak.
Manual SenzaBlock SB110-IO 10 SenzaNET-Release: V4.0.1
R13 Connected /
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End Test
Press button again to leave test mode
LED blinks orange for 1 second
Reentering Test Mode is possible only after that time
Throughout the test procedure, SenzaBlock’s normal network functionality will not be stopped.
Internal Reset Switch S1
Press S1 (refer to Fig. 2) to set the SenzaBlock to default factory settings.
Please pay attention, pressing this switch will remove all the configuration data from the block and set it to the default conditions as received from the factory. The default factory settings can be found in the SenzaWMS
manual or in the AT Commands Manual.
3 Troubleshooting
Problem Possible Reason Possible cause Remarks
®
SenzaBlock not powered
External Voltage
No Connection to
In case of
Battery level dropping very fast
SenzaBlock not in
No Sensor Value No Sensor
Wrong DIP Switch
Wrong software-
Low Battery Check Battery Voltage Nominal battery voltage
too low
SenzaBlock or Reverse Polarity or Connections at the Wrong Pins
External power R13 Not Shorted
shorted
Network
Connected
Setting
configuration
is 3V, minimal battery voltage is 2,4V. In case of empty battery use Energizer L91 1.5V AA Batteries for best performance.
Check the Voltage Level External voltage must be
between 12V to 24V.
Check connection as per Table 1
Short R13, see Fig. 2
Remove R13
Check network connection SenzaBlock will consume
Check the Sensor Connection as per Table 1 Set the DIP switch as per the setting shown in Fig.3
Select the right Sensor Type for the SenzaBlock from the Edit Window in
Connecting the power supply at the wrong Pins can damage the SenzaBlock!!
battery faster, if it has to scan for the Network. See Below to section
SenzaBlock not connecting to Coordinator
Manual SenzaBlock SB110-IO 11 SenzaNET-Release: V4.0.1
the Status Tab of SenzaWMS or re-send AT­Command (AT+1)
Interface Board
Not Connected Properly
SenzaBlock not connecting to Coordinator
No power or low
SenzaBlock is
Antenna Connection not proper
Battery Voltage
denied to access the network.
Check the Connection and Direction for the Interface Board
Check antenna connection
Check voltage level
The user has denied the access of that specific block into one specific network (for one gateway) via SenzaWMS or with AT Commands.
4 Technical Support and Training
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By pressing the Internal Reset Switch S1 the denial list will be cleared. Block should be now able to connect to your network.
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Send your technical questions directly to our team of product specialists.
Email: support@e-senza.de Phone: +49 7531 365 99 – 19 9am – 5pm Central European Time
Trainings are available on a regular basis and can be arranged on request as well. Visit our website for the latest training schedule:
http://www.e-senza.de/en/sales/training.html
or get in touch with our team in case of questions or specific training needs: training@e-senza.de
5 Warranty
E-Senza Technologies warrants that its product will at the time of shipment be free and clear of all liens and encumbrances and will be free from defects in material and workmanship and will conform to specifications. If products sold are not as warranted, E-Senza shall, at its option, refund the purchase price, repair or replace the product, provided proof of purchase and written notice of nonconformance is received within one year from date of initial shipment, and provided said nonconforming products are, with E-Senza’s written authorization, returned FOB E-Senza’s plant or authorized repair center within 30 days from expiration of said 1-year period. Upon verification that the product does not conform to this warranty, E-Senza will pay the cost of transporting such replacement or repaired goods to Buyers plant within Germany. This warranty shall not apply to any products E-Senza determines have been, by Buyer or otherwise, subjected to testing for other than specified electrical characteristics or to operating and/or environmental conditions in excess of the maximum values established in applicable specifications, or have been subject to mishandling, misuse, neglect, improper testing, repair, alteration, damage, assembly or processing that alters physical or electrical properties. This warranty excludes all costs of shipping, customs clearance and related charges outside Germany. In no event will E-Senza be liable for any incidental or consequential damages. This warranty extends to Buyer only and not to buyers customers or users of buyers products and is in lieu of all other warranties whether express, implied or statutory including implied warranties of merchantability or fitness.
Manual SenzaBlock SB110-IO 12 SenzaNET-Release: V4.0.1
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6 Environmental Compliance
All products from E-Senza are RoHS compliant.
Dispose off SenzaBlock and batteries in accordance with WEEE regulations of your country.
7
8 CE conformity
SenzaBlock SB110-IO is authorized for use in Europe.
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Manual SenzaBlock SB110-IO 13 SenzaNET-Release: V4.0.1
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