ESD SYSTEMS 41290, 41292, 41291 Operation And Maintenance

Surface Resistance Test Kit Operation and Maintenance
Tech Brief
PS-2111 September 2007 Page 1 of 7
Made in America
Description
The Surface Resistance Test Kit is a portable, accurate, and versatile instrument designed to measure resistance between two points (RTT), surface to ground (RTG), and surface resistivity in accordance with ESD Association Standard S4.1 including:
• Resistance measuring accuracy ± 10% (E11 and greater ±20%)
• Resistance range <1.0 x 10E3 ohms to >10E12 ohms
• Open circuit voltages of 10 and 100 volts ± 5%
• Electrification period of 15 seconds
• Electrodes (two) 5 pounds ± 2 oz with 50-70 durometer conductive pads
In addition, the Meter measures ambient temperature and relative humidity.
The Surface Resistance Test Kit (or its Meter) is referenced and designed to be used to make measurements in accordance with the test methods in:
• Worksurfaces - ANSI/ESD S4.1 Worksurfaces Compliance Verification - ESD TR53 - Resistance Measurements
• Floors - ANSI/ESD S7.1- Resistive Characterization of Materials Floor Materials
• Footwear - ESD S9.1 - Footwear ­Resistive Characterization
• Garments - ESD STM2.1 Garments
• Seating - ESD STM12.1- Seating ­Resistive Measurement
• Floor/Footwear - ESD STM97.1 ­Floor Materials and Footwear­Resistance Measurement in Combination with a Person
• Workstations - ESD-ADV53.1 - ESD Protective Workstations
Versatility:
Measures RTT, RTG or Resistivity (requires optional Resistivity Attachment, item 41292)
Quick Checks - Surface resistance
exponent number illuminates immediately i.e. 8 = 10E8 ohms or 100,000,000 ohms
Periodic Checks of Installed Products - Surface resistance exponent number illuminates immediately and displays Temperature and Relative Humidity during 15 second electrification period making numerous measure­ments and calculations to then display mantissa i.e. if LED displays 8 and LCD displaying 7.14 as mantissa =
7.14 x 10E8 ohms or 714,000,000 ohms
Test Lab Evaluation of Product - Display same as Periodic Check above
The Surface Resistance Test Kit is NIST calibrated and items available are:
Inspection
Remove the meter from the carton and inspect for damage. Each Surface Resistance Test Kit should include the following: 1 Protective carrying case 1 Meter 2 Test leads 2 5-pound electrodes 2 AA alkaline batteries
Properly store the Meter and component assemblies when not in use.
Figure 1. Item 41290 Surface Resistance Test Kit
© 2007 DESCO INDUSTRIES INC.
Employee Owned
Model Description
41290 Surface Resistance Test Kit 41291 Meter & Attachment 41292 Resistivity Attachment
PS-2111 Page 2 of 7
ESD protective products should be tested:
A. Prior to installation to qualify for
listing in user's ESD control plan
approved ESD protective materials B. During initial installation C. For periodic checks of installed
products as part of ESD control plan
compliance verification plan “A Compliance Verification Plan shall
be established to ensure the Organization’s fulfillment of the technical requirements of the ESD Control Program Plan. Process monitoring (measurements) shall be conducted in accordance with a Compliance Verification Plan that identifies the technical requirements to be verified, the measurement limits and the frequency at which those verifications shall occur. The Compliance Verification Plan shall document the test methods and equipment used for process monitoring and measurements. If the test methods used by the Organization differ from any of the standards referenced in this document, then there must be a tailoring statement that is documented as part of the ESD Control Program Plan. Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.
The test equipment selected shall be capable of making the measurements defined in the Compliance Verification Plan.” (ANSI/ESD S20.20-2007 section
7.3)
Electrification Period
The Surface Resistance Test Kit provides the proper electrification period of 15 seconds per ESD S4.1, after numerous readings and calculations are executed, then displays surface resistance mantissa measurement (Note: most analog type meters display measurements instantaneously).
When the Test Button is depressed, the liquid crystal display (LCD) will indicate:
• Temperature in degrees Fahrenheit (tolerance ±5°F, typical)
• Temperature in degrees Celsius (tolerance ±3°C, typical)
• Humidity as percentage (from 5% ­95% tolerance, ±10 typical)
• Surface resistance mantissa (with exponent displayed via LED, measurement in ohms)
Measurement being displayed is identified by the illuminated function LED. The surface resistance exponent (or power of number) is immediately illuminated and remains illuminated measuring the range the surface resistance in ohms.
Reference Literature
In addition to those noted above: ANSI/ESD S20.20 - Development of ESD Control Program ESD ADV1.0 - Glossary of Terms ANSI/ESD S6.1 Grounding
These documents can be obtained directly from the ESD Association, 7902 Turin Rd., Suite 4, Rome, NY 13440­2069, (315) 339-6937 or www.esda.org. Other standards are available from the agencies who produce them. MIL­HDBK 263A, EIA-IS-5-A, ASTM-F-150, EN 100015, and EIA-
625. If you need help in obtaining these
documents, please contact our customer service department.
Features
A. LED Displays: Surface resistance
exponent is displayed via light emitting diodes illuminating 1/8" high number. There are 12 LEDs displaying surface resistance exponent measurement. They are color coded for quick checks:
Exponent Color
<3, 3 Red 4, 5 Green 6, 7, 8 Blue 9, 10, 11 Green 12, >12 Yellow
Five Function LED’s identify the measurement being displayed (see B below).
• When battery voltage drops to approximately 2 volts, one of the Function LED's to the right of the red pushbutton switch will begin to flash,
indicating the need to replace batteries.
A
B
C
D
E
F
G
© 2007 DESCO INDUSTRIES INC.
Employee Owned
B. Liquid Crystal Display (LCD):
Mantissa is displayed via 9/16" high liquid crystal display and provides easy to read resistance (or resistivity) measurements.
When the Test Button is depressed, the LCD will indicate:
• Temperature in degrees Fahrenheit
• Temperature in degrees Celsius
• Humidity as percentage
• Surface resistance mantissa (with
exponent displayed via LED,
measurement in ohms) Surface resistance ohm values are
expressed with a mantissa and exponent or power of the number. For example, if "8" is illuminated by its LED and the LCD displays a mantissa of "7.14", the measurement is 7.14 x 10E8 ohms or 714,000,000 ohms
If surface is over 10E13 ohms, the following will appear:
• "1____" on the LCD display indicate
Overrange or that the reading exceeds
the display capabilities
Figure 2. Features of the Surface Resistance Meter
PS-2111 Page 3 of 7
C. Test Button: This red button activates electrical power to the Meter. The exponent or power of the number is displayed immediately with LED illuminating number. If "8" is illuminated, the measurement is in the 10
8
or 10E8 ohm range. To make a measurement in accordance with ESD S4.1, the button is to be depressed for 10-20 seconds for the unit to make numerous readings and calculations. (Testing in accordance with ESD S4.1­1997 requires 15 seconds of electrification; in contrast, most analog type meters display measurements instantaneously.) The LCD will display temperature (F), then temperature (C), then relative humidity, and then the surface resistance mantissa. For example, if the LCD displays a mantissa of "7.14", and "8" is illuminates by its LED, the measurement is 7.14 x 10E8 ohms or 714,000,000 ohms.
During the entire period, surface resistance exponent will be displayed by LED illuminating number.
D. Override Test Range Voltage Button: When in the “up” position,
during resistance portion of test, Meter will automatically switch to the correct voltage for the resistance range. LED will illuminate noting selected voltage. Conductive material 10E5 ohms or less should be measured at 10 volts. Dissipative material 10E6 or greater ohms should be tested at 100 volts. The button is a switch, which if depressed will override automatic voltage selection and test will be performed at 10 volts regardless of resistance level.
E. Jacks: One end of Test Leads has
3.5mm plug (fits Meter left jack). The
3.5mm plug is shielded (identified by insulated tip and barrel black lead) - see RTG test procedure: Per ESD S4.1 "The sensing lead of the resistance meter shall be connected to groundable point." One end of Test Lead has standard banana plug (fits 5# Electrode jack).
F. AA Battery Compartment. G. Resistivity Parallel Attachment
with Electrodes. (optional Item number
41292)
Cleaning
Per ANSI/ESD S4.1 "Clean the electrodes with a minimum 70% isopropanol-water solution." Make sure conductive pads are dry prior to use.
See specific product test standard for test lab specimen cleaning instructions. Per ANSI/ESD S4.1 Worksurfaces "The test specimens and electrodes shall be cleaned twice with a minimum 70% isopropanol-water solution using a clean, low-linting cloth each time." (Note: then conditioned for 72 hours, minimum.)
For installed product periodic testing, do not clean surfaces. However, if any measurements lie outside acceptable range, then clean the surface and re-test. (Note: for worksurfaces, use ESD Systems.com Reztore™ Antistatic Surface and Mat Cleaner (item 10630) or other ESD cleaner not containing silicone. Be sure the surface is dry before testing.
Periodic maintenance - The area surrounding the cable jacks at the top end of the meter should be wiped with a clean cloth moistened with alcohol to remove skin oils that will accumulate and affect the accuracy at high resistances. The frequency of cleaning will depend on usage; once a month would be a good starting point. Other items that should also be cleaned in this fashion are the cable jackets and the resistivity attachment, if included.
Power Requirements
The Meter is powered by two replaceable alkaline AAbatteries.
Battery Replacement
Depress buttons on both sides of bottom end cap of meter housing. Remove cap, press on right edge of protruding battery door, unlatching it, and swing door open. Carefully replace batteries with alkaline Type AA. Polarity must be correct or damage may occur. Close battery door and re-install bottom end cap on meter housing.
Test Procedure General Guidelines:
• Use both 5# Electrodes for RTT
• Use one 5# Electrode and one lead to groundable point for RTG (note: groundable points are usually snaps installed on the material or workstation)
• Use optional Resistivity Attachment (removing leads & electrodes) for Resistivity measurements
• Ensure that item being measured is electrically isolated (i.e. placed on an insulative surface) as Meter will measure lowest resistance path
• Ensure that test leads are separated or Meter may measure lower resistance path
• When using 5# Electrodes:
• Place no closer than 2" from edge
of surface being measured
• Place no closer than 3" to any
groundable point
• Place 5# Electrodes 10" apart for
RTT
• Preferred placements include: most
commonly used surface portion, most worn, center, and furthest from groundable point.
• For RTG, connect the sensing lead
with shielded plug to groundable point
• If surface has sections (like floor tiles or garment panels), for RTT place a 5 pound electrodes on different sections
• Clean surface for Test Lab, but do not initially clean surface for installed products (if fails, clean and retest).
Test Lab Test Procedure Guideline
For test lab use of ESD Worksurfaces, Floor Materials, Footwear, Garments, or Seating, best advice is to follow procedures in applicable ESD Association standards (see above) which include details regarding:
• Cleaning (For example per S4.1 "The test specimens and electrodes shall be cleaned twice with a minimum 70% isopropanol-water solution using a clean, low-linting cloth each time). Allow to dry.
• Environmental chamber (For example per S4.1 control relative humidity to
© 2007 DESCO INDUSTRIES INC.
Employee Owned
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