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Versoarc CaB kit
Installation manual
0463 801 001 GB 20210623
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TABLE OF CONTENTS
1 READ THIS FIRST
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1.1 Meaning of symbols
2 INTRODUCTION
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2.1 Included equipment
3 INSTALLATION
4 OPERATION
4.1 Connections
4.2 EAC 10 setup
5 MAINTENANCE
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5.1 Routine maintenance
6 ORDERING SPARE PARTS
WIRING DIAGRAM
ORDERING NUMBERS
SPARE PARTS
ACCESSORIES
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© ESAB AB 2021
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1 READ THIS FIRST
1 READ THIS FIRST
For general safety regulations, make sure you read and understand the safety information for each
product included in the ESAB Versoarc equipment.
Installation must be performed by an experienced person, and electrical work only by a trained
electrician. Use only recommended replacement parts.
This installation manual is intended for use by technicians with electrical/electronic training for help in
connection with installation and integration of the equipment.
Use the spare parts list as a guide to where the components are located in the equipment.
This manual contains details of design changes that have been made up to and including March 2021.
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious
personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual and follow
all labels, employer´s safety practices and Safety Data Sheets
(SDSs).
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2 INTRODUCTION
2 INTRODUCTION
This manual is intended to guide a system integrator, when integrating ESAB Versoarc equipment.
The equipment is intended for use in retrofit for ESAB CaB units, retrofit of different competitors CaBs
and other integrated solutions.
This equipment can only control wire feeding unit, start stop of an analogue power source. Boom
travel motions and other motions must be controlled externally.
2.1 Included equipment
Welding head
• EWH 1000 welding head
Flux equipment
• Flux hopper 10l including holder
Slides
• Manual slide
Holder
• Flux holder and wire holder
Control unit
• EAC 10 with holder bracket. See Section 4.2 "EAC 10 setup", page 10.
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3 INSTALLATION
3 INSTALLATION
WARNING!
Before use, read and understand the instruction manual and follow
all labels, employer´s safety practices and Safety Data Sheets
(SDSs).
The installation must be carried out by a professional.
Figure 2: Example of Versoarc mounted on CaB unit
1) Assemble the vertical slide onto the carrier (1).
Then mount the horizontal slide onto the vertical slide.
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3 INSTALLATION
Make sure that the lever is placed in the right direction in relation to the CaB unit or Gantry.
Assemble the circular slide base onto the linear slide before assembling the other circular slide
part.
2) Place the attachment (2) of the welding head on the circular slide. Using M6 Allen screws with
washer, mount the welding head on the circular slide.
3) On the CaB unit or Gantry, drill four threaded holes with a c-c spacing of 60mm for M6 Allen
screws with washer to attach the carrier (3). Check the hole pattern on the carrier (3).
Using M6 Allen screws with washer, mount the carrier in its position (3).
Make sure that the insulators (4) are placed at their position.
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3 INSTALLATION
4) On the CaB unit or Gantry, drill eight threaded holes with c-c spacing according to the picture
below to attach the EAC10 control unit and the mounting arm EAC10 pendant. Check the hole
pattern on the pendant holder (4) and mounting plate (6).
Using M6 Allen screws with washer, mount the EAC10 control unit and the pendant holder to the
CaB unit or Gantry.
NOTE!
Attach the EAC 10 mounting plate (6) onto the boom without the EAC 10 control unit (5)
mounted onto the mounting plate (6).
NOTE!
Make sure that the welding head cable can reach the connection position in the EAC10
control unit.
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3 INSTALLATION
5) Mount the bobbin holder (7) on its position.
6) Using screws and washers mount the flux hopper on its position (8).
7) Connect the wires and the external emergency stop according to the wiring diagram. See the
"WIRING DIAGRAM" appendix.
8) When everything is connected, attach the emergency stop box (part of the power source interface
box (9) with emergency stop) close to the welding head.
9) Perform a functional test to make sure that the emergency stop circuit is working properly.
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4 OPERATION
4 OPERATION
4.1 Connections
1 Analogue power source 10 Control cable between the welding power
source interface and EAC 10 Control unit
(28-pol – 23-pol)
2 Welding power source interface 11 Work piece voltage reference cable
3 EAC10 Motor drive unit 12 Emergency stop on the CaB unit
4 Workpiece 13 External emergency stop
5 Mains supply connection 14 W1
6 Return cable 15 W2
7 Welding cable to power source 16 W3
8 Welding cable 17 W4
9 Control cable to analogue power source
(12-pol)
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4 OPERATION
4.2 EAC 10 setup
Follow these instructions to set up the EAC 10 control unit with Versoarc CaB kit. For information
about connections and control devices of the EAC 10 control unit see separate manual.
The external USB memory can be used to transfer programs to and from the control panel.
The USB memory must be formatted as FAT 32 in order to work. During normal use there is no risk of
viruses being able to infect the equipment.
NOTE!
The USB memory used with this equipment shall not be used for any other purpose.
Certain USB memories may not work with this equipment. Use a USB memory from a reputable
supplier.
ESAB assumes no responsibility for any damage caused as a consequence of incorrect use of the
USB memory.
1) Turn the power source interface box main switch OFF.
2) Open the cover on the left-hand side of the control panel.
3) Insert the USB memory in the USB connector including file Profiles.txt with text SERVICE.
4) Turn the power source interface box switch to ON and reset the emergency box.
5) Turn the switch on the EAC 10 to "II".
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4 OPERATION
Wait until the measure view appears.
6)
SET MEASURED
Press and hold the OK button for 5 seconds until the welding menu appears.
WELDING MENU
REGULATION TYPE
FLUX PREFLOW
START TYPE
DIRECTION
BURNBACK TIME
CW
0.0 s
DIRECT
TRIANGLE
0.50 s
Using the Up/Down buttons select the configuration menu .
7) The MACHINE CONFIGURATION menu appears.
MACHINE CONFIGURATION
PRODUCT CODE VERSOTRAC
Press the square button to select the PRODUCT CODE VERSOTRAC.
8) Press the OK button.
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4 OPERATION
9) The product code menu appears.
PRODUCT CODE
VERSOTRAC
C&B Analog PS
Using the Up/Down buttons select C&B Analog PS
10)Press the OK button.
Press the back button to return to the main menu.
Turn the switch on the EAC 10 to "0".
Remove the USB memory and close the cover.
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5 MAINTENANCE
5 MAINTENANCE
See separate manual for a specific component of the Versoarc CaB kit.
WARNING!
The mains supply must be disconnected during cleaning and maintenance.
CAUTION!
Only persons with the appropriate electrical knowledge (authorised personnel) may remove
the cover plates.
CAUTION!
The product is covered by manufacturer's warranty. Any attempt to carry out repair work by
non-authorised service centers or personnel will invalidate the warranty.
NOTE!
Regular maintenance is important for safe and reliable operation.
NOTE!
Perform maintenance more often during severe dusty conditions.
Before each use - make sure that:
• Product and cables are not damaged
Weekly
Inspect the slides and other moving parts, lubricate them if they are binding.
5.1 Routine maintenance
Maintenance schedule during normal conditions. Check equipment prior to every use.
Interval Area to maintain
Every 3
months
Every 6
months
Clean or replace
unreadable labels.
Clean weld terminals.
Check or replace weld and
control cables.
0463 801 001
Clean the equipment. Use
dry compressed air with
reduced pressure.
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© ESAB AB 2021
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6 ORDERING SPARE PARTS
6 ORDERING SPARE PARTS
CAUTION!
Repair and electrical work should be performed by an authorised ESAB service technician.
Use only ESAB original spare and wear parts.
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When
ordering, please state product type, serial number, designation and spare part number in accordance
with the spare parts list. This facilitates dispatch and ensures correct delivery.
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APPENDIX
APPENDIX
WIRING DIAGRAM
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APPENDIX
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APPENDIX
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APPENDIX
ORDERING NUMBERS
Ordering number Denomination Type Notes
0910 310 880 Versoarc CaB Retrofit kit
Options Denomination Type Notes
0910 310 880 Versoarc CaB Retrofit kit
0910 381 880 Power source interface box with
emergency stop
0910 381 881 Power source interface box with
emergency stop
0147 649 881 Flux hopper 10l silium. With flux
0147 649 882 Flux hopper 10l silium. Without Flux
0148 140 880 OPC Flux recovery unit A2 / A6 / EWH 1000
0148 140 880 OPC Basic with standard filter bag
0802 415 882 OPC Basic with cyclone filter
230V
115V
Included
level window, not
compatible with
pre-heated flux.
level window,
compatible with
pre-heated flux.
0802 415 883 OPC Basic with Tedak filter
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APPENDIX
Options Denomination Type Notes
Exclusive
0339 719 880 OPC Super
hose,
nozzles
and filter
0802 415 892 OPC Super complete with cyclone filter
0802 415 893 OPC Super complete with Tedak filter
0449 152 880 Manual slide travel kit
Technical documentation
Ordering number Denomination Type
0463 627 * Instruction manual EWH 1000, EWH 1000 twin
0463 628 001 Spare parts list EWH 1000, EWH 1000 twin
0463 674 * Instruction manual EWH 1000 Single to twin
conversion kit
0443 407 001 Instruction manual and spare
OPC Flux recovery unit
parts list
0463 609 * Instruction manual Control unit EAC 10
0463 611 001 Spare parts list Control unit EAC 10
0463 612 * Instruction manual Control panel EAC 10
0463 689 * Instruction manual Welding power source interface
115V, 230V
0463 690 001 Spare parts list Welding power source interface
115V, 230V
The three last digits in the document number of the manual show the version of the manual. Therefore
they are replaced with * here. Make sure to use a manual with a serial number or software version that
corresponds with the product, see the front page of the manual.
Technical documentation is available on the Internet at: www.esab.com
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APPENDIX
SPARE PARTS
Item Qty Ordering no. Denomination Notes
1 1 0910 296 001 Motor mount
2 1 0910 297 880 Mounting arm EAC10 pendant
3 1 0910 308 880
Versoarc Welding head for CaB
single wire
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APPENDIX
ACCESSORIES
Welding power source interface
Control cable EAC 10 - Welding power source interface
0446 179 880 15 m (49 ft)
0446 179 881 25 m (82 ft)
0446 179 882 35 m (115 ft)
0446 179 883 50 m (164 ft)
0446 179 884 75 m (246 ft)
0446 179 885 100 m (328 ft)
Control cable for welding power source interface - general analogue controlled power source
0446 157 880 Cable with 14-pin MS3106 20-27PX plug
Suitable for power sources:
• Lincoln Flextec 650/650x
• Lincoln DC 600
• Lincoln DC 655
0446 156 880 Control cable 14-pin, CPC type
Suitable for power sources:
• Miller dimension 650, 652, 452
0446 178 880 Control cable, terminal block
Suitable for power sources:
• Miller SubArc DC 650, 800, 1000, 1250
• Lincoln DC 1000
Single to twin conversion
0446 110 880 Single to twin conversion kit
0146 967 880 Brake hub
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ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00
http://manuals.esab.com
For contact information visit http://esab.com
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