ESAB Trigger Lock-In Kit Troubleshooting instruction

INSTRUCTIONS for
TRIGGER LOCK-IN KIT
Part No. 996959
IMPORTANT: Trigger Lock-In Kit MUST NOT be used with spotweld option.
The Trigger Lock-In feature allows the operator to release the torch switch after starting the weld; to stop the weld­ing cycle, he simply depresses the torch switch again. The assembly consists of a small printed circuit board with mounting brackets and hardware (two each No. 6 32 x 3/8 in. screws, No. 6 washers, No. 6-32' nuts), and a printed circuit board socket with pre-lugged leads.
TO INSTALL IN MIG-35 WIRE FEEDERS:
Precautionary measures should be taken to pro.; wide maximum protection against electrical shock. Be sure that all power is off by opening the line (wall) discon­nect switch. To be doubly safe, check your input leads with a voltmeter to make sure that all power is OFF.
F-12-336-F
November, 1999
NOTE: If Preflow-Postflow Option (P/N 994853) is in-
stalled with the Trigger Lock-in kit the yellow wire from the Lock-In circuit and the Orange wire from the Preflow-Postflow circuit should be spliced to­gether Also a capacitor (C8) must be removed from the Lock-in printed circuit board. For loca­tion of this capacitor see diagram below.
ICI
1. Remove the cover from the MIG-35 wire feeder. Lo­cate the two 9/64-in. dia. holes (horizontally spaced 3/4-in. on centers) on the front panel above the speed control potentiometer. With the component side fac­ing the top of the control, mount the circuit board with the hardware supplied.
2. Make the required electrical connections as shown on the schematic diagram in the instruction booklet for your wire feeder, these connections are as fol­lows:
Wires From Kit Terminal Block
Black TB1-7
Blue TB1-2
Yellow TB1-1
Red TB1-4
To complete the electrical connections, remove the jumper between TB1 -1 and TB 1-2.
C8
Remove capacitor (C8) when Lock-In and Preflow/Postflow kits are used simultaneously.
Trigger Lock-In PC Board
Be sure this information reaches the operator. You can get extra copies through your supplier.
F-12-336-F 11/99
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