ESAB Transtig 150-1 Transtig 200-1 Instruction manual / Spare parts list (Replacement parts)
GB
Transtig 150- 1
Transtig 200- 1
Instruction manual and
spare parts list
Valid for serial no. 517--xxx--xxxx0459 757 074 050526
1 DIRECTIVE 3........................................................
2SAFETY 3...........................................................
3 INTRODUCTION 4...................................................
3.1 Equipment 5................................................................
4 TECHNICAL DATA 5.................................................
4.1 Settings 6..................................................................
5 INSTALLATION 7....................................................
5.1 Placing 7...................................................................
5.2 Rating plate 7...............................................................
5.3 Mains power supply 7........................................................
5.4 Connections and control devices 8............................................
6 OPERATION 8.......................................................
6.1 Control panel 8.............................................................
6.2 Overheating protection 9.....................................................
6.3 Hidden functions 9..........................................................
7 WELDING 10.........................................................
7.1 TIG welding 10...............................................................
7.2 MMA welding 14.............................................................
8 WELDING DATA MEMORY 15..........................................
9 MAINTENANCE 16....................................................
10 FAULT TRACING 16...................................................
10.1 Fault codes 17...............................................................
11 ORDERING SPARE PARTS 17..........................................
DIAGRAM 18............................................................
DIAGRAM 20............................................................
SPARE PARTS LIST 22...................................................
ACCESSORIES 29.......................................................
Rights reserved to alter specifications without notice.
TOCe
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1DIRECTIVE
DECLARATION OF CONFORMITY
Murex Welding Products Ltd, EN8 7TF England, gives its unreserved guarantee that welding power
source Transtig 150--1 and Transtig 200--1 from serial number 517 complies with standards
EN 60974--1/--3, in accordance with the requirements of directive (72/23/EEC) and addendum
(93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive
(89/336/EEC) and addendum (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
On behalf of Murex Welding Products Ltd.
Laxå 2005--05--25
Henry Selenius
Managing Director
ESAB AB, Welding Equipment
SE--695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Manufactured by ESAB AB, Welding Equipment
SE--695 81 Laxå Sweden
2SAFETY
Users of welding equipment have the ultimate responsibility for ensuring that anyone who works on
or near the equipment observes all the relevant safety precautions. Safety precautions must meet
the requirements that apply to this type of welding equipment. The following recommendations
should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from drafts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
WARNING!
Read and understand the instruction manual before installing
or operating.
We can provide you with all necessary welding protection and accessories.
WARNING!
Do not use the power source for thawing frozen pipes.
This product is solely intended for arc welding.
3 INTRODUCTION
The Transtig 150 --1 and Transtig 200 --1 are welding current power sources based
on the static converter technology intended TIG welding and welding with coated
electrodes (MMA). Advanced electronics with microcomputer control produces e.g.
rapid regulation and top--class welding properties.
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3.1 Equipment
The Transtig is supplied with 3 m of mains cable and an instruction manual.
ESAB’s accessories for the product can be found on page 29.
4 TECHNICAL DATA
Transtig 150--1 Transtig 200--1
Mains voltage 230V, 1∼ 50/60 Hz 230V, 1∼ 50/60 Hz
Fuse (delayed --action) 16 A 16 A
Primary current I
Primary current I
Voltage/current range
(TIG)
(MMA)
Maximum permissible load at TIG
25% duty cycle
35% duty cycle
60% duty cycle
100% duty cycle
Maximum permissible load at MMA
25% duty cycle
35% duty cycle
60% duty cycle
100% duty cycle
Power factor at maximum current 0,62 0,62
Efficiency at maximum current 77 % 79 %
Open--circuit voltage 71 -- 78 V 71 -- 78 V
Operating temperature -- 1 0 ˚C--+40˚C -- 1 0 ˚C--+40˚C
Constant A--weighed sound
pressure
Dimensions, l x b x h 394 x 267 x 274 mm 394 x 267 x 274 mm
Weight 10 kg 10 kg
Enclosure class IP 23C IP 23C
Application class
max
eff
36 A 36 A
21 A 21 A
3 A / 10 V --150 A / 16 V
4 A / 20 V --150 A / 26 V
150 A / 16 V
120 A / 15 V
95 A / 14 V
150 A / 26 V
140 A / 25,5 V
110A/24,5V
90 A / 23,5 V
<70 db <70 db
3 A / 10 V -- 200 A / 18 V
4 A / 20 V -- 150 A / 26 V
200 A / 18 V
180 A / 17 V
140 A / 15,5 V
110A/14,5V
150 A / 26 V
140 A / 25,5V
1 10 A / 24,5V
90 A / 23,5V
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
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4.1 Settings
4.1.1 TIG welding without pulsing
Settings Setting range In steps of: Default value
Welding method TIG, TIG pulse or MMA -- TIG
2/4 stroke * 2strokeor4stroke -- 2stroke
HF / LiftArct * HF or Liftarct -- LiftArct
Gas pre--flow 0--5s 0.1 s 0.5 s
Slope up time 0--10s 0.1 s 0.0 s
Slope down time 0--10s 0.1 s 1.0 s
Gas post--flow 0--25s 0.1 s 2.0 s
Current Transtig 150--1 3 --150 A 1A 60 A
Current Transtig 200--1 3 --200 A 1A 60 A
4.1.2 TIG welding with p u lsing
Settings Setting range In steps of: Default value
Welding method * TIG, TIG pulse or MMA -- TIG
2/4 stroke * 2strokeor4stroke -- 2stroke
HF / LiftArct * HF or Liftarct -- LiftArct
Gas pre--flow 0--5s 0.1 s 0.5 s
Slope up time 0--10s 0.1 s 0.0 s
Slope down time 0--10s 0.1 s 1.0 s
Gas post--flow 0--25s 0.1 s 2.0 s
Pulse time
Micro pulse**
Background time
Micro pulse**
Pulse current Transtig 150--1 3 -- 150 A 1A 60 A
Background current Transtig 150--1 3 -- 150 A 1A 20 A
Pulse current Transtig 200--1 3 -- 200 A 1A 60 A
Background current Transtig 200--1 3 -- 200 A 1A 20 A
0.1 -- 2.5 s
0.001 -- 0.250 s
0.1 -- 2.5 s
0.001 -- 0.250 s
0.01 s
0.001 s
0.01 s
0.001 s
1.0 s
1.0 s
4.1.3 MMA settin g s
Settings Setting range In steps of: Default value
Welding method TIG / MMA -- TIG
Arc Force 0 -- 99% 1% 5%
Drop welding I/0 -- 0
Regulator type ArcPlust I/0 -- I
Hot start 0 -- 99% 1% 0%
Current Transtig 150--1 4 -- 150 A 2A 100 A
Current Transtig 200--1 4 -- 150 A 2A 100 A
*) These functions cannot be changed while welding is in progress.
**) Gas pre--flow time and micro pulse are hidden functions, see page 9 .
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5 INSTALLATION
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
5.1 Placing
Place the power source so that its cooling air inlets and outlets are not obstructed.
5.2 Rating plate
The rating plate is located on the rear side of the power source.
5.3 Mains power supply
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating. The standards for the country in
question must be complied with as regards the mains cable area. A protective earth
connection must be made in accordance with regulations.
5.3.1 Recommended fuse sizes and minimum cab le areas
Transtig 150-- 1 T ranstig 200--1
Mains voltage 230 V ¦10 %, 1--phase 230 V ¦10 %, 1--phase
Mains frequency 50--60 Hz 50--60 Hz
Fuse (delayed --action)
85A 35% duty cycle MMA
120A 20% duty cycle MMA
150A 25% duty cycle MMA
Mains cable, area 3x2.5mm
Welding cable, area MMA 16 mm
Welding cable, area TIG 16 mm
*) NOTE! The mains plug is approved for maximum 16A.
10 A
16 A
20 A*)
2
2
2
10 A
16 A
20 A*)
3x2.5mm
16 mm
25 mm
2
2
2
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5.4 Connections and control devices
1 Control panel 6 Connection for the TIG torch switch
2 TIG: Return cable connection (+)
MMA: Welding cable connection (--)
3 Gas hose connection to the TIG torch 8 Mains power supply switch
4 MMA: Return cable connection (--) 9 Mains cable
5 TIG torch connection (--) 10 Connection for shielding gas
2 and 4 are used for welding current supply and return cable connection during MMA welding
7 Remote control unit connection
6OPERATION
General safety regulations for the handling of the equipment can be found on
page 3. Read through before you start using the equipment!
6.1 Control panel
On the upper side of the power source there is a control panel for choosing functions
and setting parameters. This comprises a display, setting knob, LEDs and
pushbuttons. Using the pushbuttons, it is possible to move between the various
functions. The selected function is indicated by the relevant LED lighting up.
The power source checks the LEDs and all segments in the disp lay when main
switch is turned on. The machine type and program version are also
displayed.
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1 Ampere/volt/Seconds 2 LED (green) mains voltage
3 Remote control 4 LED (yellow) overheating
5 Data display 6 Knob for setting data.
Increase (+) or Decrease (--) selected by
the function pushbuttons
6.1.1 Function symbols in the control panel
TIG Direct current TIG HF 2stroke
MMA Pulse LiftArc 4stroke
Slope up Slope down Gas post--flow
6.2 Overheating protection
The welding power source has a thermal overload trip which operates if the
temperature becomes too high, interrupting the welding current and lighting a
yellow indicating lamp on the front of the power source. The thermal overload trip
resets automatically when the temperature has fallen.
6.3 Hidden functions
The Transtig is supplied with ArcPlust, a new type of control that, during MMA
welding, produces a more intensive, more concentrated and calmer arc. It recovers
more quickly after a drop short--circuit, which reduces the risk of the electrode
becoming caught.
The machine is also equipped with Arc Force, which means that the power source’s
dynamics can be adjusted, softer or harder depending on the type of electrode and
according to preference. However, the Arc Plust regulator ’s good properties mean
that there is only reason to alter the Arc F orce setting in exceptional cases.
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The Transtig includes additional setting options that are obtained by pressing
and simultaneously for 1 second.
Access to the setting options (A --H) are displayed by pressing or .
Set the values or function by turning the knob.
Hidden functions TIG welding
For TIG, the following options under the double press function can be found under
the letters:
A = setting gas pre--flow time in seconds
b = setting micropulse (TIG pulse Off= 0 or On=1
The following welding data setting options for MMA can be found under the letters:
Hidden functions MMA welding
C = setting ArcForce value in percent
d = setting Drop welding Off=0 or On =1
F = setting regulator ArcPlust Off=1 or On =0
H = setting Hot Start value in percent
Reset additional settings by pressing and simultaneously for
1 second.
7 WELDING
7.1 TIG weld ing
During TIG welding, the return cable must be connected to (+) and the T IG torch to
(--). If they are connected in reverse, the tungsten electrode will melt.
Pulsing is used for improved control of the weld pool and the solidification process. The
pulse frequency is set so slow that the weld pool has time to solidify at least partially between each pulse. In order to set pulsing, four parameters are required: pulse time,
background time, pulse current and background current.
7.1.1 2stroke
Gas pre--flow Slope
up
Functions when using 2 stroke control of the welding torch.
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Slope down Gas post--
flow
GB
In the 2strokecontrol mode, pressing the trigger switch starts gas pre--flow (if used)
and strikes the arc (1). The current rises to the set value (as controlled by the slope
up function, if in operation). Releasing the trigger switch (2) reduces the current (or
starts slope down if in operation) and extinguishes the arc. Gas post--flow follows if it
is in operation.
7.1.2 4stroke
Gas pre--flow Slope
up
Functions when using 4 stroke control of the welding torch.
Slope down Gas post--
flow
In the 4strokecontrol mode, pressing the trigger switch starts gas pre--flow (if used)
(1). At the end of the gas pre--flow time, the current rises to the pilot level (a few
ampere), and the arc is struck. Releasing the trigger switch (2) increases the current
to the set value (with slope up, if in use). At the end of welding, the welder presses
the trigger switch again ( 3), which reduces the current to pilot level again (with slope
down, if in use). Releasing the switch again (4) extinguishes the arc and starts gas
post--flow.
7.1.3 HF
The HF function strikes the arc by means of a spark from the electrode to the
workpiece as the electrode is brought closer to the workpiece.
7.1.4 LiftArct
The Lift Arct function strikes the arc when the electrode is brought into contact with
the workpiece and then lifted away from it.
Striking the arc with the Lift Arc function. Step 1: the electrode is touched on to the workpiece. Step 2:
the trigger switch is pressed, and a low current starts to flow. Step 3: the welder lifts the electrode
from the workpiece: the arc strikes, and the current rises automatically to the set value.
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7.1.5 Current
A higher current produces a wider weld pool, with better penetration into the
workpiece.
The current set value can be changed irrespective of which menu is displayed. This
value is displayed in the main menu only.
7.1.6 Pulse
When activating pulse, the power source must be in the position for setting pulse
time/pause time.
1. Gas pre--flow
2. Slope up
3. Pulse current or continuous current
4. Pulse time
5. Background current
6. Background time
7. Slope down
8. Gas post--flow
7.1.7 Pulse and background time
The setting range for these parameters is normally 0.01--2.5 s. However, by using micro
pulse, times down to 0.001 seconds can be set. When the micro pulse function is active,
times shorter than 0.25 seconds are displayed without a decimal point.
Micro pulse is a hidden function, to activate micro pulse, follow the description 6.3 “Hidden
function”.
Pulse time
The time the pulse current is on during a pulse period.
Background time
Time for background current which, along with the time for pulse current, gives the
pulse period.
Background current
The lower of the two current values in the event of pulsed current.
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Pulse current
A higher current produces a wider weld pool, with better penetration into the
workpiece.
The current set value can be changed irrespective of which menu is displayed. This
value is displayed in the main menu only.
Current
Background
time
Pulse current
Background
current
TIG welding with pulsing.
Pulse time
Time
7.1.8 Remote control unit
Using the remote control unit socket on the machine, the current can be controlled remotely
for both TIG and MMA.
If pulsed current is chosen in TIG mode, it is the pulse current that is remotely controlled.
The value set from the remote control unit is shown on the display by browsing to the
position where the current would have been set without the r emote control unit.
This is confirmed by the green LED lighting up.
7.1.9 Gas pre--flow
This controls the time during which shielding gas flows before the arc is struck.
7.1.10 Slope up
The slope up function means that, when the TIG arc strikes, the current rises slowly
to the set value. This provides ‘gentler’ heating of the electrode, and gives the welder
a chance to position the electrode properly before the full current value is reached.
7.1.11 Slope down
TIG welding uses slope down, by which the current falls ’slowly’ over a controlled
time, to avoid craters and/or cracks when a weld is finished.
7.1.12 Gas post--flow
This controls the time during which shielding gas flows after the arc is extinguished.
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7.2 MMA welding
The Transtig gives direct current, and you can weld most metals to alloy and non-alloy steel, stainless steel and cast iron.
The Transtig 150--1 allows you to weld most coated electrodes from ∅ 1.6 to ∅ 3.25.
The Transtig 200--1 allows you to weld most coated electrodes from ∅ 1.6 to ∅ 4.0.
If, when striking the arc, the tip of the electrode is pressed against the metal, it immediately melts and sticks to the metal, rendering continued welding impossible.
Therefore, the arc has to be struck in the same way that you would light a match.
Quickly strike the electrode against the metal, then raise it so
as to give an appropriate arc length (approx. 2 mm). If the arc
is too long, it will crackle and spit before finally going out completely.
If you are working on a welding bench, check before attempting
to strike the arc that residual waste metal, pieces of electrode
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or other objects on the bench do not insulate the part to be
welded.
Once the arc has been struck, move the electrode from left to
right. The electrode must be at an angle of 60 ˚ to the metal in
relation to the direction of welding.
When you want to weld wide beads, or when you want the weld
to be so thick that you have to weld in a number of layers, however, you have to use lateral movements.
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7.2.1 Setting regulator -- ArcPlust
The Transtig is supplied with ArcPlust, a new type of control that, during MMA
welding, produces a more intensive, more concentrated and calmer arc. It recovers
more quickly after a drop short--circuit, which reduces the risk of the electrode
becoming stuck.
7.2.2 Arc Fo rce
The Arc Force setting alters the machine’s dynamics. A softer/harder arc can be obtained.
The arc force is important in determining how the current changes in response to a change
in the arc length. A lower value gives a calmer arc with less spatter.
7.2.3 Drop welding
Drop welding can be used when welding with stainless electrodes.
This technique involves alternately striking and extinguishing the arc in order to achieve
better control of the supply of heat. The electrode needs only to be raised slightly to
extinguish the arc.
7.2.4 Hot Start
Hot start increases the weld current for an adjustable time at the start of welding,
thus reducing the risk of poor fusion at the beginning of the joint.
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8 WELDING DATA MEMORY
The Transtig can store 4 different welding data setups in the machine’s memory, divided between 2 in TIG mode and 2 in MMA mode.
The following can be stored:
In TIG mode all settings can be stored.
In MMA mode only welding current can be stored.
For setting gas pre--flow, TIG MicroPulse, ArcForce and drop welding:
Press button or for 5 seconds to store the data in the memory. At the beginning the green LED shines constantly, and then starts flashing when the data has
been saved.
To switch between the predefined settings, use button or
Change settings with the torch trigger by pressing .
Press the torch trigger quickly (within 0,3 seconds) to switch between the stored settings.
The Transtig has a back--up battery so that the settings remain even if the machine
has been switched off or disconnected from the mains.
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9 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
The Transtig requires little maintenance. In normal cases, it is sufficient to blow it
clean using dry compressed air once a year, but this should be done more often if it
is set up in a dusty, dirty area.
10 FAULT TRACING
Tr y these recommended checks and inspections before sending for an authorised
service technician.
Type of fault Action
No arc. S Check that the mains power supply switch is turned on.
S Check that the welding current supply and return cables are
correctly connected.
S Check that the correct current value is set.
The welding current is interrupted during welding.
S Check whether the thermal overload trips have operated
(indicated by the yellow lamp on the front panel).
S Check the main power supply fuses.
The thermal overload trip operates frequently.
Poor welding performance. S Check that the welding current supply and return cables are
S Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
S Check that the dust filter is clean.
correctly connected.
S Check that the correct current value is set.
S Check that the correct electrodes are being used.
S Check the main power supply fuses.
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10.1 Fault codes
The Transtig comes with built--in fault monitoring. If a fault occurs, a code is shown in
the display.
If any of these fault codes is displayed permanently or recurs often, the machine
should be sent to an authorised ESAB service workshop for repair.
Fault Description Resetting Action
E1 Internal RAM fault Restart the machine.
If the fault persists, contact a
service workshop
E2 External RAM fault Restart the machine.
If the fault persists, contact a
service workshop
E3 EPROM fault Restart the machine.
If the fault persists, contact a
service workshop
E4 Fault in RAM with battery
backup
E5 Memory error, variable va-
lue outside limits
E6 Low battery voltage Reset by pressing a button If the fault persists, contact a
E10 + 20V fault
(18.5 – 21.5 V)
E11 --15V fault
(--13.0 -- --16.0)
E13 High temperature Automatic reset once fault
E14 Current servo fault Automatic reset once fault
E99 Bridging fault The digital control card is
Automatic reset once fault
has disappeared
Automatic reset once fault
has disappeared
has disappeared
has disappeared Also reset
by pressing a button
bridged in a non--defined
combination.
Restart the machine.
If the fault persists, contact a
service workshop
Restart the machine.
If the fault persists, contact a
service workshop
service workshop
Restart the machine.
If the fault persists, contact a
service workshop
11 ORDERING SPARE PARTS
Repair and electrical work should be performed by an authorized serviceman.
Use only original spare and wear parts.
Transtig 150--1 and Transtig 200--1 are designed and tested in accordance with the
international and European standards EN 60974--1/--3 and EN 50199. It is the obligation
of the service untit which has carried out the service or repair work to make sure that
the product still conforms to the said standard.
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Diagram
Transtig 150
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Transtig 150
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Diagram
Transtig 200
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Transtig 200
-- 2 1 --
Transtig 150- 1, Transtig 200 -1
Spare parts list
Valid for serial no. 517--xxx--xxxx
Ordering number
0459 760 893 Transtig 150--1 for 230 V mains voltage
0459 760 894 Transtig 200--1 for 230 V mains voltage
Spare parts are to be ordered through the nearest MUREX agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
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Edition 050526
Transtig 150- 1, Transtig 200 -1
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
AA1 1 0459 654 001 Handle
AA2 2 Screw M8x50
AA3 1 0459 173 002 Cover
AA4 4 Screw M5x12
AA5 1 Screw M5x16 Included in item AB51, see page 24.
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Edition 050526
Transtig 150- 1, Transtig 200 -1
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
AB1 1 0193 317 001 Switch Included in item AB50 2QF1
AB2 1 Cord set Included in item AB50
AB3 Screw Included in item AB51 and AB53
AB4 1 0459 174 001 Rear panel
AB5 1 0487 018 880 Display board Included in item AB51 1AP2
AB6 1 Front panel Included in item AB51 and AB53
AB7 1 Control Panel Included in item AB51 1AP1
AB8 1 0321 475 893 Knob Included in item AB51
AB9 5 0366 588 001 Nut
AB10 Spacer Included in item AB51
AB11 3 0366 306 883 Connector OKC 25 Included in item AB51 29XS1, 29XS2,
AB12 3 Screw M5x12 Torx. Included in item AB51
AB13 1 Cable shoe Included in item AD4, see page 28
AB14 1 0459 194 003 Busbar, positive
AB15 1 0459 194 002 Busbar, negative
AB16 1 0194 130 120 Nut Included in item AB51
AB17 1 0459 269 001 Gas connection Included in item AB51
AB18 1 Socket Included in item AB52 29XS4, 29xS5
29XS3
SPARE PARTS SETS
Item Ordering no. Denomination Notes
AB50 0459 183 880 Mains module Includes items: AB1 switch, AB2 mains cable with plug, cable clamp and two
AB51 0459 386 888 Front complete, TIG Includes items: AA5, AB3, AB5, AB6, AB7, AB8, AB10, AB11, AB12, AB16,
AB52 0459 280 885 Cable set 2 pole socket 29XS4, 5 pole socket 29XS6, 1 pole socket 29XS8 and the wires
ferrite rings 2L1.
AB17, AB18
between them.
bt28sab1
-- 2 4 --
Edition 050526
Transtig 150- 1, Transtig 200 -1
bt28sab1
-- 2 5 --
Edition 050526
Transtig 150- 1, Transtig 200 -1
C = component designation in the circuit diagram
Item Qty
AC1 1 1 0487 064 880 Power supply board 2AP1
AC2 1 1 0459 280 880 Cable set Including wires 1501, 1502 and their
AC2 1 1 0459 280 880 Cable set Including wires 1501, 1502 and their
Qty
150
1 1 0193 700 702 Cable set 20XS3, 20XS4
1 1 0459 280 881 Cable set 20XS1, 20XS2,
Ordering no. Denomination Notes C
200
sockets
sockets
15XS1, 15XS2,
15XS7, 15XS8
15XS1, 15XS2,
15XS7, 15XS8
20XS5
AC3 1 1 0459 390 880 Control board kit Before mounting the board, the strapping
AC3 1 1 0459 390 880 Control board kit Before mounting the board, the strapping
AC4 1 0468 940 004 Thermal switch Socket connector 15XS5 included 15ST2
1 0468 940 005 Thermal switch Socket connector 15XS5 included 15ST2
AC5 1 1 Diode module See item AC50 15D1
AC6 1 1 0459 177 001 Inductor 15L1
AC7 1 1 0459 355 880 Transformer Includes: main transformer, socket 15XS4,
AC8 0487 060 880 Secondary board 15AP2
AC9 1 1 0459 273 001 Earth bracket
AC10 1 0194 158 001 Capacitor 1000 uF 400 V DC 15C1
1 0194 158 002 Capacitor 2000 uF 400 V DC 15C1
AC11 1 0467 801 002 Fan 24 V DC; With cables and socket 15XS3 15EV1
AC11 1 0458 065 002 Fan 24 V DC; With cables and socket 15XS3 15EV1
AC12 1 1 Circuit board See item AC51 15AP1
AC13 1 1 Semiconductor module See item AC51
AC14 1 1 0468 030 880 Shunt 15RS1
AC15 1 1 0459 194 001 Busbar
must be set up to fit CaddyTig 150 or
CaddyTig 200. See the service manual.
must be set up to fit OrigoTig 150 or
OrigoTig 200. See the service manual.
socket 15XS6, thermal switch 15ST1
20AP1
20AP1
15TM1
SPARE PARTS SETS
Item Qty
AC50 1 0459 385 880 Diode module kit Includes: item AC5 diode module, screws (type A and B), thermal
AC51 1 0459 384 880 Power board kit Includes: item AC12 power board, item AC13 semiconductor
-- 0458 910 002 Roller handle For the roller in the spare parts sets above
-- 0192 058 101 Thermal compound
bt28sac1
Qty
150
Ordering no. Denomination Notes
200
compound and roller.
1 0459 385 881 Diode module kit Includes: item AC5 diode module, screws (type A and B), thermal
1 0459 384 881 Power board kit Includes: item AC12 power board, item AC13 semiconductor
compound and roller.
module, screws (type A and B), thermal compound and roller.
module, screws (type A and B), thermal compound and roller.
-- 2 6 --
Edition 050526
Transtig 150- 1, Transtig 200 -1
bt28sac1
-- 2 7 --
Edition 050526
Transtig 150- 1, Transtig 200 -1
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
AD1 1 0193 054 005 Solenoid valve 230 V AC 10YV1
AD2 1 0194 130 120 Nut
AD3 1 0456 496 001 Hose D = 9/5 mm, L = 0.57 metre reinforced PVC
AD4 1 0487 028 880 Circuit board TIG 10AP1
AD5 1 0459 389 880 HF coil, complete 10TV1, 10XS1
bt28sad1
-- 2 8 --
Edition 050526
Transtig 150- 1, Transtig 200 -1
Accessories
MMA welding and return cable kit
(”crocodile” type holder) 0349 501 078................
Suitable for Transtig 150--1
MMA welding and return cable kit
(”screwe” type holder) 0349 501 079.................
Suitable for Transtig 150--1
MMA welding and return cable kit
(”screwe” type holder) 0700 006 881.................
Suitable for Transtig 200--1
Shoulder strap
Trolley for small gas bottle
0459 368 880....................................
0459 366 880....................................
bt28acc
-- 2 9 --
Edition 050526
p
-- 3 0 --
p
-- 3 1 --
Murex Welding Products Ltd
Hanover House
Queensgate
Britannia Road
Waltham Cross
Hertfordshire EN8 7TF
England
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