ESAB TC-1A Torch Control Troubleshooting instruction

INSTRUCTIONS for
TC-1A TORCH CONTROL
25-Ft., P/N 34718
This remote fingertip control is designed to be taped to any Tig torch handle and it allows the operator complete contactor control and variable control of the welding current.The TC-1A is available with 25-foot cable lengths and includes prewired current and contactor control plugs. The control knob of this torch handle potentiom­eter/switch is designed for right-or left-handed accessi­bility. By simply rotating the knob clockwise (off of zero) the integral switch will energize the contactor, and further regulation (clockwise) will increase the output current up to the limit preset on the power source's main control.
To use the remote torch control, proceed as follows:
F-15-171
November, 1997
1. Place the control in the most comfortable position that allows complete torch and control manipulation, and tape the control to the torch handle as illustrated. Stretch the tape over the molding corners as needed.
CAUTION: Do NOT use metal clamps. They can pro-
duce high frequency shocks.
2. Insert the proper torch control cable plugs in the appropriate remote current and contactor receptacle on the power sources.
3. Set the power source's Remote/Panel toggle swtich(es) to remote current and contactor recep­tacle on the power sources.
CAUTION: Make sure the switch/pot. of the Torch
Control is in its extreme counterclockwise (zero) position prior to and after each weld­ing operation.
In this position, the welding contactor is deenergized and the torch electrode is elec­trically "cold" - thus eliminating the possibil­ity of accidental shock to the operator.
(Ref) 25 ft. Cable
(Ref) Potentiometer
SPLICE
PL1
PL2
W
Y
X
CU
B
GR
POT1
TGS1
MIN
MAX
OFF
GRN
ORN
RED
BLK
WHT
SHIELD
4. Set the power supply main "current control" to the maximum current to be used.
5. Rotate the torch control knob clockwise (from zero) to energize the contactor, and continue rotation until the desired welding current is achieved.
WHT
Contactor
Control Plug
PL1 PL2
95W44
SHIELD
GR
CU
B
BLK
ORN
YX
W
Current
Control Plug
98W11
GRN
RED
F-15-171 11/97 Printed in U.S.A.
TC-1A - Typical Assembly
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