TAE
800/1250
Svetslikriktare
Svejseensretter
Likeretter for sveising
Hitsaustasasuuntaaja
Welding rectifier
Schweißgleichrichter
Redresseur de soudage
Lasgelijkrichter
Rectificador de soldadura
Raddrizzatore per saldatura
Rectificador de soldagem
БнпсищфЮт ухгкьллзузт
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manual d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
ПдзгЯет чсЮуещт
456 221--101 060213
Valid from Machine no 606 XXX--XXX
SVENSKA 3..............................................
DANSK 8................................................
NORSK 13................................................
SUOMI 18................................................
ENGLISH 23..............................................
DEUTSCH 28.............................................
FRANÇAIS 33.............................................
NEDERLANDS 38.........................................
ESPAÑOL 43..............................................
ITALIANO 49..............................................
PORTUGUÊS 54..........................................
ЕЛЛЗНЙКБ 59.............................................
Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
ДйбфзсеЯфбй фп дйкбЯщмб фспрпрпЯзузт рспдйбгсбцюн ЧщсЯт рспейдпрпЯзуз.
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ENGLISH
DIRECTIVE 24..........................................................
INTRODUCTION 24.....................................................
INSTALLATION 27......................................................
OPERATION 27.........................................................
MAINTENANCE 27......................................................
CONNECTION INSTRUCTION 64..........................................
DIAGRAM 65............................................................
SPARE PARTS LIST 67...................................................
TOCe
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GB
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, 695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source TAE 800/1250 having number 508 complies with
standard EN 60974--1, in accordance with the requirements of directive 73/23/EEA
and addendum 93/68/EEA.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -------Laxå 95--10--05
Paul Karlsson
Managing Director
Esab Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81176 Fax: + 46 584 12336
INTRODUCTION
The TAE 800/1250 ”square wave” welding power source has a constant voltage
characteristic, is thyristor controlled and is designed for submerged arc welding.
It consists of a control unit and fan cooled power unit.
TAE 800/1250 is designed for use in combination with PEG 1 control equipment.
WARNING
This product is intended for industrial use. In a domestic environment this product
may cause radio interference. It is the users responsibility to take adequate precautions.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
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TECHNICAL DATA TAE 800
Maximum load AC 800 A/44 V at 100 % duty cycle
1000 A/44 V at 60 % duty cycle
Current setting range AC 300 A/28 V -- 1000 A/44 V
Max. open circuit voltage 71 V, according to calculation card
Open circuit power
with only control transformer and fan connected
Power factor at 800 A/
Efficiency 44 V
Mains supply
Voltage (V)
Primary current (A)
Fuse, slow (A)
Power cable, area (mm
Enclosure class IP 23
Application class
Dimensions LxBxH 774x598x1228
Weight 495 kg
2
)
230 W
λ =0,75
η =0,86
50 Hz
400--415/460/500 V
122/106/98 A
250/200/200 A
2x70+35/2x50+35/
2x50+35
60 Hz
400/460/550 V
122/106/98 A
250/200/200 A
2x70+35/2x50+35/
2x50+35
TECHNICAL DATA TAE 1250
Maximum load AC 1250 A/44 V at 100 % duty cycle
1500 A/44 V at 60 % duty cycle
Current setting range AC 400 A/28 V -- 1500 A/44 V
Max. open circuit voltage 72 V, according to calculation card
Open circuit power
with only control transformer and fan connected
Power factor at 1250 A/
Efficiency 44 V
Mains supply
Voltage (V)
Primary current (A)
Fuse, slow (A)
Power cable, area (mm
Enclosure class IP 23
Application class
Dimensions LxBxH 774x598x1228
Weight 608 kg
2
)
230 W
λ =0,75
η =0,86
50 Hz
400--415/460/500 V
212/185/170 A
250/200/200 A
2x150+95/2x150+95/
2x95+50/2x95+50
60 Hz
400/460/550 V
212/185/170 A
250/200/200 A
2x150+95/2x95+50/
2x95+50
Welding power source complies with IEC 974--1
Power cable rating complies with Swedish regulations.
The sym bol indicates that the power source is designed for use in areas where
there is an increased electrical hazard.
The IP code indicates the enclosure class, i. e. the degree of protection against
penetration by solid objects or water.
Equipment marked IP 23 is designed for indoor and outdoor use.
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INSTALLATION
1. Installation must be carried out by a qualified electrician.
2. Check that the power source is set up for the available mains voltage before
connecting it to the supply.
3. If the control voltage is switched between 42 V and 110 V make sure the r eversible sign shows the correct voltage.
4. See the technical data for recommended power cable and fuse ratings.
5. Connect the power cable to the power source in accordance with the relevant
electrical regulations and fit a suitable fuse to the junction box.
6. Make sure that the flow of cooling air through the power source is not obstructed.
OPERATION
1. Switch
switches power on or off. The white lamp (2)
lights up and the fan starts.
2. Signal lamp, white, 42--48 V
3. Potentiometer
for adjusting welding voltage. Can be controlled remotely using additional servo motor
(e.g. from automatic welding machine)
4. Voltmeter och ammeter optional accessories
5. Switch and 3 pin socket
for remote control unit or pulse unit
6. 8 pin socket
for external control 110/42 V AC (allows
switching from automatic welding machine,
for example)
7. 1 pin socket for meter lead
8. Socket, for connecting wire feed unit
9. Thermal cut--out (overload protection)
when the thermal cut--out trips the yellow
lamp on the front panel comes on. When the
power source has cooled down the thermal
cut--out is reset automatically.
MAINTENANCE
Blow the power source clean at least once a year using dry compressed air at
reduced pressure. If the power source is used in a dusty or dirty environment it
should be blown clean more often.
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list on page 67.
This will simplify dispatch and ensure you get the right part.
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ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel:+4536300111
Fax:+4536304003
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel:+33130755500
Fax:+33130755524
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel:+3612044182
Fax:+3612044186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel:+3902979681
Fax:+390297289181
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 2485 377
Fax: +31 30 2485 260
NORWA Y
AS ESAB
Larvik
Tel:+4733121000
Fax:+4733115203
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel:+421744882426
Fax:+421744888741
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB
Gothenburg
Tel:+4631509500
Fax:+4631509222
ESAB international AB
Gothenburg
Tel:+4631509000
Fax:+4631509360
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 5308 9922
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 3 5296 7371
Fax: +81 3 5296 8080
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 8027 9869
Fax: +60 3 8027 4754
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
0511118
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