These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and
safe practices for oxy-fuel gas equipment, we urge you to read our booklet “Precautions and Safe Practices for Gas Welding, Cutting and Heating,” Form 2035. The same information appears in the “Oxy-Acetylene Handbook” which may be
purchased from any ESAB Distributor. Do NOT permit untrained persons to install, operate, or maintain this equipment.
DO NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you
do not fully understand these instructions, contact your supplier for further information.
0558012097
Mar14
The cutting torches covered by these instructions are listed by third parties only when using parts manufactured by
ESAB Welding & Cutting Products to the specications on le with third party listed, and when they are used in the gas
service for which they are designed and listed. The use of other parts that cause damage or failure to the equipment
will void the manufacturer’s warranty.
OPERATING INSTRUCTIONS
WARNING
The SCT-1500 can be used with any fuel gas. Be sure gas
ow is sucient for nozzle size.Adjust regulators for
proper psig pressures. Adjust throttle valves properly.
Keep torch in good repair. DO NOT throttle back gases
to use large nozzle on thin material.
CONNECTING
1. Attach regulator to the oxygen cylinder or station valve;
attach fuel gas regulator to cylinder or station valve
unless fuel gas is to be supplied through a hydraulic
or check valve from a pipeline at desired pressure.
2. Attach oxygen hose to the oxygen regulator; attach
fuel gas hose to the fuel gas station valve or regulator.
Attach both hoses to torch. Tighten all connections nuts
with a wrench.
3. Attach nozzle to torch head, and tighten connection
nut with a wrench.
4. Check throttle valve packing nuts for tightness.
ADJUSTING GAS PRESSURES
Fuel Gas: If fuel gas is supplied from a station outlet without
a regulator, merely open the station valve. If fuel gas is being
supplied through a station or cylinder regulator, open the
fuel gas valve on the torch, turn in the pressure-adjusting
screw on the regulator until the regulator deliver-pressure
gauge indicates the desired pressure (see chart on page 4).
Then immediately close the fuel gas valve.
Oxygen: Open the cutting oxygen valve by depressing its
valve lever fully. Turn in the pressure-adjusting screw until
the regulator delivery-pressure gauge registers the desired
pressure (see cutting chart on page 4). Then release the
cutting oxygen lever.
NOTE: When gaugeless regulators are used, do not open
torch valves. Merely turn in the pressure-adjusting
screws to the desired pressures as indicated on the
scales of the regulator caps.
READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE INSTALLING
OR OPERATING. PROTECT YOURSELF AND OTHERS!
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles
of operation and safe practices for gas welding and cutting equipment, we urge you to read our
booklet, “Precautions and Safe Practices for Gas Welding, Cutting, and Heating,” Form F-2035. Do
NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to
install or operate this equipment until you have read and fully understand these instructions. If
you do not fully understand these instructions, contact your supplier for further information. Be
sure to read the Safety Precautions before installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone
or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.
The user of this equipment shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer.
IMPORTANT SAFEGUARDS
When using Oxy-Fuel Gas Torches, basic safety precautions should always be followed:
a. Never use Acetylene gas at a pressure over 15 psig.
b. Never use damaged equipment.
c. Never use oil or grease on or around Oxygen equipment.
d. Never use Oxygen or fuel gas to blow dirt or dust o clothing or equipment.
e. Never light a torch with matches or a lighter. Always use a striker.
f. Always wear the proper welding goggles, gloves and clothing when operating Oxy-Acetylene equipment.
Pants should not have cus.
g. Do not carry lighters, matches or other ammable objects in pockets when welding or cutting.
h. Always be aware of others around you when using a torch.
i. Be careful not to let welding hoses come into contact with torch ame or sparks from cutting.
j. SAVE THESE INSTRUCTIONS.
BE SURE THIS INFORMATION REACHES THE OPERATOR.
YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.
SAVE THESE INSTRUCTIONS!
2
SAFETY PRECAUTIONS
These Safety Precautions are for your protection. They summarize precautionary information from the references listed in Additional Safety
Information section. Before performing any installation or operating
procedures, be sure to read and follow the safety precautions listed
below as well as all other manuals, material safety data sheets, labels,
etc. Failure to observe Safety Precautions can result in injury or death.
PROTECT YOURSELF AND OTHERS - Some welding,
cutting and gouging processes are noisy and require
ear protection. Hot metal can cause skin burns and
heat rays may injure eyes. Training in the proper
use of the processes and equipment is essential to
prevent accidents. Also:
1. Always wear safety glasses with side shields in any
work area, even if welding helmets, face shields, or
goggles are also required.
2. Wear ameproof gauntlet type gloves, heavy long-sleeve shirt, culess trousers, high-topped shoes, and a welding helmet or cap for hair
protection, to protect against hot sparks and hot metal. A ameproof
apron may also be desirable as protection against radiated heat and
sparks.
3. Hot sparks or metal can lodge in rolled up sleeves, trousers cus,
or pockets. Sleeves and collars should be kept buttoned, and open
pockets eliminated from the front of clothing.
4. Protect other personnel from hot sparks with a suitable non-ammable partition or curtains.
5. Use goggles over safety glasses when chipping slag or grinding.
Chipped slag may be hot and can travel considerable distances.
Bystanders should also wear goggles over safety glasses.
FIRES AND EXPLOSIONS - Heat from a ame can act as an ignition
source. Hot slag or sparks can also cause res or explosions. Therefore:
1. Remove all combustible materials well away from
the work area or completely cover the materials with a
protective non-ammable covering. Combustible materials include wood, cloth, sawdust, liquid and gas fuels,
solvents, paints and coatings, paper, etc.
2. Hot sparks or hot metal can fall through cracks or crevices in oors or
wall openings and cause a hidden smoldering re on the oor below.
Make certain that such openings are protected from hot sparks and
metal.
3. Do not weld, cut, or perform any other hot work on materials, containers, or piping until it has been completely cleaned so that no
substances on the material can produce ammable or toxic vapors.
Do not do hot work on closed containers. They may explode.
4. Have re extinguishing equipment handy for instant use, such as a
garden hose, a pail of water or sand, or portable re extinguisher. Be
sure you are trained in its use.
5. After completing operations, inspect the work area to be sure that
there are no hot sparks or hot metal which could cause a later re.
Use re watchers when necessary.
6. For additional information, refer to NFPA Standard 51B, “Fire Prevention in Use of Cutting and Welding Processes”, which is available from
the National Fire Protection Association, Batterymarch Park, Quincy,
MA 02269.
FUMES AND GASES - Fumes and gases, particularly in conned spaces,
can cause discomfort or injury. Do not breathe fumes or gases from
welding or cutting, Therefore:
4. WARNING: This product, when used for welding or cutting,
produces fumes or gases which contain chemicals
known to the State of California to cause birth
defects and, in some cases, cancer. (California
Health & Safety Code §25249.5 et seq.)
EQUIPMENT MAINTENANCE - Faulty or improperly maintained equipment, such as torches, hoses and regulators, can result in poor work,
but even more important, it can cause injury or death through res.
Therefore:
1. Always have qualied personnel perform the installation,
troubleshooting, and maintenance work. Do not operate
or repair any equipment unless you are qualied to do so.
2. Keep all oxy-fuel equipment free of grease or oil. Grease,
oil, and other similar combustible materials, when ignited, can burn
violently in the presence of oxygen.
3. Do not abuse any equipment or accessories. Keep equipment away
from heat and wet conditions, oil or grease, corrosive atmospheres
and inclement weather.
4. Keep all safety devices in position and in good repair.
5. Use equipment for its intended purpose. Do not modify it in any
manner.
GAS CYLINDER HANDLING - Gas cylinders, if mishandled, can rupture
or explode violently. Sudden rupture of a cylinder, valve or relief
device can injure or kill you. Therefore:
1. Use the proper gas for the process and use the proper
pressure reducing regulator designed to operate from the
compressed gas cylinder. Do not use adaptors to mount
the regulator on the cylinder. Maintain hoses and ttings
in good condition. Follow manufacturer’s operating
instructions for mounting the regulator to the gas cylinder.
2. Always secure cylinders in an upright position by chain or strap to
suitable hand trucks, benches, walls, post, or racks. Never secure
cylinders to work tables or xtures where they may become part of
an electrical circuit.
3. When not in use, keep cylinder valves closed. Have the valve protec-
tion cap in place on top of the cylinder if no regulators is installed.
Secure and move cylinders by using suitable hand trucks. Avoid rough
handling of cylinders.
4. Locate cylinders away from heat, sparks, or ame of a welding, cut-
ting, or gouging operation. Never strike an arc on a cylinder.
5. For additional information, refer to CGA Standard P-1, “Precautions for
Safe Handling of Compressed Gases in Cylinders:, which is available
from the Compressed Gas Association, 1235 Jeerson Davis Highway,
Arlington, VA 22202.
ADDITIONAL SAFETY INFORMATION - For more information on safe
practices for oxy-fuel welding and cutting equipment, ask your
distributor for a copy of “Precautions and Safe Practices for
Gas Welding, Cutting, and Heating”, Form 2035. Gas apparatus
safety guidelines are also available on video cassettes from your
distributor.
The following publications, which are available from the
American Welding Society, 550 N.W. LeJuene Road, Miami,
FL 33126, are recommended to you:
1. ANSI/AWS Z49.1 - “Safety in Welding and Cutting”.
2. AWS F4.1 - “Recommended Safe Practices for the Prepara-
tion for Welding and Cutting of Containers and Piping That
Have Held Hazardous Substances”/
1. Always provide adequate ventilation in
the work area by natural or mechanical ventilation
means. Do not weld, cut, or gouge on materials such
as galvanized steel, stainless steel, copper, zinc, lead,
beryllium, or cadmium unless positive mechanical
ventilation is provided. Do not breathe fumes and
gases from these materials.
2. If you develop momentary eye, nose, or throat irritation while operating, this is an indication that ventilation is not adequate. Stop work
at once and take necessary steps to improve ventilation in the work
area. Do not continue to operate if physical discomfort persists.
3. Refer to ANSI/ASC Standard Z49.1 listed below for specic ventilation
recommendations.
MEANING OF SYMBOLS - As used throughout this
manual: Means Attention! Be Alert! Your safety is
involved.
Means immediate hazards which, if not avoided,
will result in immediate, serious personal injury
or loss of life.
Means potential hazards which could result in
personal injury or loss of life.
Means hazards which could result in minor per-
sonal injury.
SP-GA 10/98
3
4
TESTING FOR LEAKS
Every cutting outt should be thoroughly tested for leaks
after it is rst hooked up, and at regular intervals thereafter.
After all connections have been made, make sure all valves
on the torch handle are closed. Then adjust regulators, or
open station valves, to apply 60 psi oxygen pressure and
up to 10 psi fuel gas pressure on the hoses.
Using Leak Test Solution (P/N 998771), or any other solution suitable for oxygen service, check for leaks at the
cylinder valves, the cylinder-to-regulator connections, the
regulator-to-hose connections, and the hose-to-torch connections. If bubbling at any point indicates leakage, tighten
the connection. If this does not stop the leakage, close the
appropriate cylinder valve, open the corresponding torch
valve to remove all pressure from the line, and nally release the regulator pressure-adjusting screw by turning it
counterclockwise; then break the leaky connection, wipe
metal seating surfaces with a clean dry cloth, and examine
them for nicks and scratches. Remake the connection(s) and
retest. Do not try to light the torch until you are satised
that all connections are gas-tight.
After lighting the torch and adjusting the ames, use leak
test solution to check for leakage at all torch valves and at
the nozzle nut.
LIGHTING AND FLAME ADJUSTMENT
1. Open the preheat oxygen valve on the torch about 1/8
turn.
2. Open the fuel gas valve on the torch about 1/8 turn and
light the gas at the nozzle with a friction lighter. DO NOT
USE A MATCH. Use of a match can seriously burn your
hand.
3. If using acetylene, open fuel gas valve until preheat
ames leave the end of the nozzle and then close just
enough to return the ames to the nozzle. Depress
lever to open cutting oxygen valve and then readjust
preheat ames to neutral by opening preheat oxygen
valve gradually. If using FG-2 or other fuel gases but
acetylene, open fuel gas valve until ames just starts
to leave the end of the nozzle and then open the preheat oxygen valve until the ames are at their shortest
length. Depress the cutting oxygen valve lever and then
readjust the preheat ames to the shortest length by
opening the preheat oxygen valve gradually. The above
procedure usually provides adequate preheat or the
nozzle in use. If desiring to change the preheat ames,
always hold the cutting oxygen valve open while readjusting the preheat oxygen and fuel gas valves.
NOTE: Because of the several factors involved (injector,
nozzle size, gas pressures) the adjustment procedures
given above do not apply in all situations. However,
this is a good rule-of-thumb if you want preheat
ames at maximum eectiveness. You should usually be able to keep one preheat valve wide open if
regulator oxygen pressure has been set correctly for
the nozzle in use.
SHUTTING OFF
Release the cutting oxygen valve lever. Then close the fuel
gas valve, and nally the preheat oxygen valve.
If operations are to be stopped for half-hour or more, all
pressure should be released from the torch, hoses, and
regulators by doing the following:
1. Close each cylinder or station valve.
2. Open torch valves.
3. After relieving the gases, back out the pressure-adjusting screw of each regulator and close the torch valves.
OPERATING PRECAUTIONS
Backre: Improper operation of the torch may cause the
ames to go out with a loud “pop”. Such a backre may be
caused by contact of nozzle with the work, by spatter from
the work, by the use of incorrect gas pressures, or by leakage at the cutting nozzle seats due to dirt or nicks on seats
or to a loose nozzle nut.
Flashback: Under certain circumstances, the ame may not
“pop” out (backre) but instead burn back inside the torch
with a shrill hissing or squeal. This is called a “ashback”. A
ashback should never occur if (1) the equipment is in good
condition; (2) preheat ports on cutting nozzles or welding
tips are cleaned frequently; (3) operating pressures are correct; and (4) throttle valves are adjusted properly. Should a
ashback occur, IMMEDIATELY shut o the torch. Allow it to
cool o for at least a minute. Then check your nozzle or tip,
gas pressure, readjust regulators if necessary, and relight the
torch. If ashback recurs, send the torch to your distributor
or to ESAB Remanufacturing Center, 411 S. Ebenezer Road,
Florence, SC 29501 for repair.
5
GENERAL NOTES:
OPERATING DATA, CLEANING DATA, AND PART NUMBERS
1. Pressures given are measured at the torch; therefore,
pressure drop through hose should be considered
when setting pressure at the regulator. Generally,
1/4-in. hoses up to 25-ft. long are adequate for cutting
2. The table shows average values based on typical conditions. The type and quality of steel, its surface condition,
the purity of the oxygen, etc. will always have a bearing
on the end results.
steel up to 4-in. thick. If longer hoses are required and
if cutting thicker steel, 3/8-in. hoses should be used. If
using low-pressure fuel gas, 3/8-in. fuel gas hose should
be used for all cutting operations.
Fuel Gas Two-Piece Cutting Nozzles
Sleeve (External)
Nozzle Part No. Steel Gas Pressure, psig Gas Consumption, ft3/hr Cleaning Drill Size
Nozzle (Internal) Nat. Gas FG-2 FG-2 Thickness
Size Part No. Propane MAPP MAPPin. mm Oxygen Fuel Gas Oxygen FG-2 Nat. Gas Cutting*
Use where high preheat intensity is desired.
Consumption of MAPP or propane is approximately the same as FG-2.
* Use soft-bristled brush (750F99) to clean preheat slots of internal nozzles.
Heavy-duty sleeve (14Z96) available for use in place of 14Z77 sleeve.
Acetylene Cutting Nozzles, 1502 Series (Medium Preheat)
NozzleSteel
sizepart
number
1/4" 08Z671/4635535-456-86968
1/2" 15Z171/21340565-758-1080-9014-16
1-1/2" 15Z183/41940580-9014-166553
4" 15Z19250458185-20016-206046
8" 15Z2061507012400-50020-255739
Thickness
inchesmmOxygen Pressure
12545690-10014-16
1-1/238556100-15016-20
375509200-25016-20
41005510225-27519-22
82007512575-62530-35
@ Torch Inlet
(psig)
Gas Pressure, psigCleaning
Acetylene Pressure
@ Torch Inlet
(psig)
Total Oxygen
Flow Rate
(cfh)
Acetylene
Flow Rate
(cfh)
Preheat Cutting
6
Drill Size
MAINTENANCE INSTRUCTIONS
For all repairs other than those covered below, send the apparatus to the nearest ESAB distributor or to ESAB Remanufacturing
Center, 411 S. Ebenezer Road, Florence, SC 29501. Improperly
repaired apparatus is hazardous.
Preheat Valves: Leakage around either throttle valve can usually
be corrected by tightening packing nut slightly. If this does not
stop the leakage, replace the valve assembly.
If either preheat valve fails to shut o completely, remove the valve
assembly from the torch. With clean cloth, wipe the ball in the end
of the stem. Then reinsert valve assembly and tighten it several
times with maximum force. If this does not eliminate leakage, try a
new valve assembly. If then the valve does not shut o completely,
send the torch to a repair station for reseating of the body.
After installing a new throttle valve assembly, tighten the packing
nut until the valve can be turned only with great diculty, and set
the unit aside, for three or four hours at least, to set the packing.
Then back o the packing nut until the valve turns readily.
Cutting Valve: If leakage is detected between the cutting valve
stem cap and the valve, or if the cutting valve fails to shut o
completely, remove cutting valve lever and then unscrew the
valve assembly (08M05), You may either replace the entire valve
assembly or disassemble the valve assembly to replace valve
stem (19216), seat (19215), and O-ring (14K11). If the latter,
unscrew the valve stem from the cap (824). Using the new valve
stem, seat, and O-ring, reassemble the valve as follows:
1. Place the new O-ring and retaining washer (10K23) in
the valve nut (19217).
2. Insert the valve spring (23K07) behind the retaining
washer and hold in place rmly while inserting new
seat, and then new valve stem through the valve nut
and O-ring.
3. Screw the valve stem into the valve stem cap rmly.
4. Replace O-ring (14K07) about the seat of the valve
nut if O-ring appears distorted.
5. Screw the entire assembly into the torch body and
tighten rmly with a wrench. Reassemble the cutting
valve lever to the torch body.
Cleaning Cutting Nozzles: Cutting nozzle orices should be
cleaned by hand using OXWELD tip cleaners, whenever a ame
distortion is noticed. Maintaining clean orices is highly recommended for reducing any incidence of ashbacks. If you do not
have tip cleaners, twist drills of the correct sizes (see table on pg.
4) may be used. Insert the drill carefully, and push it back and forth.
DO NOT TWIST THE DRILL.
To clean the preheat slots on internal nozzles, remove the external
sleeve and use a soft bristled brush (750F99).
7
NUT -33A56
SCT-1500 TOP REAR LEVER - PARTS INFORMATION
SCT-1500 - 75 P/N 0558011384
SCT-1500 - 90 P/N 0558011385
LEVER - 19527
OXY. VALVE - 0558010896
PIN - 62350048
SPRING - 28Z01
CUT VALVE
ASSEMBLY
08M06
R. H.
CONNECTOR
0558010834
NUT -33A56
F. G. VALVE - 0558010895
L. H.
CONNECTOR
0558010835
SCT-1500 BOTTOM FRONT TRIGGER - PARTS INFORMATION
SCT-1500 - 75 P/N 0558011949
SCT-1500 - 90 P/N 0558011950
L. H.
CONNECTOR
0558010835
OXY. VALVE - 0558010896
PIN - 62350048
TRIGGER - 17140
8
CUT VALVE
ASSEMBLY
08M05
F. G. VALVE - 0558010895
R. H.
CONNECTOR
0558010834
INSTRUCCIONES para
SOPLETES DE CORTE SERIE SCT-1500
Intervalo de corte con acetileno ....................................................................... 1/8"- 8"
Intervalo usando cualquier gas de corte ....................................................... 1/8"- 12"
Boquillas de corte ......................................................................................... Serie 1500
Conexiones de la manguera del soplete .........................Oxi.—CGA-022 (9/16"—18)
F.G.—CGA-023 (LH 9/16"—18)
Longitud total del soplete ....................................................................... 21 pulgadas.
Estas INSTRUCCIONES son para operadores con experiencia. Si no está completamente familiarizado con los principios
de funcionamiento y prácticas de seguridad para los equipos de gas oxicombustible, lea nuestro folleto "Precauciones y
prácticas de seguridad para soldadura por llama de gas, calentamiento y corte", formulario 2035. La misma información
aparece en el "Manual de oxiacetileno" que puede adquirir a través de cualquier distribuidor de ESAB. NO permita que
personas sin experiencia instalen, manejen o mantengan este equipo. NO intente instalar ni manejar este equipo hasta
que haya leído y comprendido por completo estas instrucciones. Si no comprende por completo estas instrucciones,
comuníquese con su proveedor para obtener más información.
Los sopletes de corte abarcados en estas instrucciones son mencionados por terceros solamente cuando se utilizan piezas
fabricadas por ESAB Welding & Cutting Products conforme a las especicaciones archivadas con terceros mencionados,
y cuando se utilizan en el servicio de gas para el que están diseñados y detallados. El uso de otras piezas que dañen los
equipos anulará la garantía del fabricante.
INSTRUCCIONES DE MANEJO
ADVERTENCIA
Los sopletes de corte serie SCT-1500 pueden utilizarse con
cualquier gas combustible inclusive acetileno. Asegúrese
de que el ujo de gas sea suciente para el tamaño
de la boquilla. Ajuste los reguladores para presiones
psig adecuadas. Ajuste correctamente las válvulas
reguladoras. Mantenga el soplete en buenas condiciones.
NO reduzca los gases para utilizar una boquilla grande
en material delgado.
CONEXIÓN
1. Acople el regulador al cilindro de oxígeno o la válvula de la
estación; acople el regulador del gas combustible al cilindro o
la válvula de la estación a menos que el gas combustible deba
suministrarse a través de una válvula hidráulica o de retención
desde un conducto a la presión deseada.
2. Acople la manguera de oxígeno al regulador de oxígeno; acople
la manguera del gas combustible al regulador o la válvula de
la estación de gas combustible. Acople ambas mangueras al
soplete. Ajuste todas las tuercas de la conexión con una llave.
3. Acople la boquilla al cabezal del soplete y ajuste la tuerca de
la conexión con una llave.
4. Revise que las tuercas de empaque de la válvula reguladora
estén ajustadas.
AJUSTE DE LAS PRESIONES DE GAS
Gas combustible: Si el gas combustible se suministra desde la salida
de una estación sin un regulador, simplemente abra la válvula de la
estación. Si el gas combustible se suministra a través de una estación
o regulador de cilindro, abra la válvula del gas combustible en el
soplete, gire el tornillo de ajuste de presión en el regulador hasta que
el manómetro de suministro del regulador indique la presión deseada
(vea la tabla en la página 4). Luego cierre inmediatamente la válvula
del gas combustible.
Oxígeno: Abra la válvula de oxígeno de corte accionando por completo
su palanca. Gire el tornillo de ajuste de presión hasta que el manómetro
de suministro del regulador registre la presión deseada (vea la tabla
de corte en la página 4). Luego suelte la palanca de oxígeno de corte.
NOTA: Cuando se utilizan reguladores sin calibradores, no abra
las válvulas de soplete. Simplemente gire los tornillos de
ajuste de presión a las presiones deseadas como se indica
en las escalas de las tapas del regulador.
9
Loading...
+ 19 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.