ESAB Schematic_Mech_Elec/Powercut 900 Manual & Mechanized Plasmarc Cutting Package Instruction manual
PC-900 Mech
380-400v CE
0558008138
PC-900
380-400v CE
0558008135
PC-900 Mech
400v
0558008931
PC-900
400v
0558008133
PC-900 Mech
575v BL
0558008140
PC-900
575v BL
0558008131
PC-900 Mech
460v
0558008130
PC-900
460v
0558008127
PC-900 Mech
230v CE
0558008139
PC-900
230v CE
0558008123
PC-900 Mech
208/230v BL
0558008126F
PC-900
208/230v BL
0558008120F
PC-900 Mech
208/230v
0558008126
PC-900
208/230v
0558008120
ITEM
NO
PART NO SYMBOL DESCRIPTION
1111111111111110558008277M BASE
1111111111111120558008278 BRACKET FAN
1111111111111130558008279 BRACKET HEATSINK
1111111111111140558008280 BRACKET XFMR
1111111111111150558008281 SHELF
1111111111111160558008282 BRACE SHELF
1111111111111170558007204 BOX PCB
1111111111111180558007197M PANEL FRONT
1111111111111190558007198M PANEL REAR SILK SCREENED
11111111111111100558007205M DOOR ACCESS
11111111111111110558008283Y COVER TOP PC-900
11------11----120558009269 INSULATOR DUAL STAGE EMC FILTER PCB Kydex
11111111111111130558008969 PLATE COVER HEATSINK BRACKET
----------1111140558008285
--------11---- 0558008730
11111111 ----- 0558008731
11111111111111150558008287
--------111111160558008288
1111--11------ 0558008289
----11-------- 0558008290
1111--11111111170558007188
----11-------- 0558008546
4 3 1 - 1 - 1 - 4 3 1 - 1 - 18 952002
11------11----19951199
11------11----200558009403
L1
L1
L1
L2
T1
T1
T1
T2
T2
L3 / L4,5,6
L7
L8
INDUCTOR INPUT
REACTOR LINE CE 3 PHASE 22A
REACTOR LINE CE 3 PHASE 12A
INDUCTOR OUTPUT
XFMR MAIN 208/230V
XFMR MAIN 400/460V
XFMR MAIN 575V
XFMR CONTROL 208/230/400/460V
XFMR CONTROL 230/575V
TOROIDAL CORE
SATURABLE CORE
FERRITE CORE 1.0"LG 1.25"OD
21
22
11111111111111230558008292
11111111111111240558006395
----------1111250558006618
--------11---- 0558008052
- -111111------ 0558009402
11------------ 0558005462
11111111111111260558007886
11111111111111270558009499
HS1
BR101
Q101
Q101
Q101
Q101
Q102
BR102
HEATSINK (SCREEN TOOL 0558954193)
BRIDGE RECTIFIER 80A 1600V
IGBT DUAL 200A 600V
IGBT DUAL 200A 600V
IGBT DUAL 150A 1200V
IGBT DUAL 150A 1200V
IGBT 50A 1200V
DIODE BRIDGE OUTPUT 60A 600V
28
11111111111111290558038317
--------111111300558038355
------11------ 0558038371
----11-------- 0558038356
1111---------- 0558038345
11111111111111310558038358
11111111111111320558038335
PCB1
PCB2
PCB2
PCB2
PCB2
PCB3
PCB4
PC BOARD - CONTROL / DISPLAY
PC BOARD - POWER PRIMARY 60 AMP - 208/230V
PC BOARD - POWER PRIMARY 60 AMP - 460V
PC BOARD - POWER PRIMARY 60 AMP - 575V
PC BOARD - POWER PRIMARY 60 AMP - 400V
PC BOARD - POWER SECONDARY 60 AMP
PC BOARD - DRIVER POWER
33
1 - 1 - 1 - 1 - 1 - 1 - 1 - 34 0558038337
11------11----350558038378
--------222222360558008754
22222222------ 951961
11111111111111370558002576
PCB6
PCB7
C101-102
C101-102
K1
PC BOARD - REMOTE
PC BOARD - EMC FILTER DUAL STAGE
CAPACITOR ALUM 7300uF 250VDC
CAPACITOR ALUM 1900uF 500VDC
RELAY SPST 24VAC 20A(110VDC) w/ MAG BLOWOUT
38
111111111111113917750851
22222222222222400558008081
R1
R2,3,R4,5
RESISTOR 10 OHM 50W 3% w/ Leads
KIT RESISTOR PAIR 20 OHM 25W 1% w/Leads
41
1111111111111142951182
111111111111114336107
M1
SW1
FAN 6" 230CFM 230V
SWITCH POWER 3P 60A 600V
44
1111111111111145951085
11------11----460558009498
11111111111111470558001379
TS1
C1
F1
SWITCH THERMAL N/C 176°F
KIT CAPACITOR 0.1uF
FUSE MIDGET SLO-BLO 2A 600V
1111111111111148952136 HOLDER FUSE
--------111111490558008586
11111111------ 0558008587
11111111111111500558007895
1 - 1 - 1 - 1 - 1 - 1 - 1 - 51 0558008111
D1,2,3
D1,2,3
D4,5
P13
KIT MOV 510VAC 190J
KIT MOV 625VAC 230J
KIT MOV 275VAC 140J
KIT JUMPER - MECHANIZED LOGIC
Page 1
PC-900 Mech
380-400v CE
0558008138
PC-900
380-400v CE
0558008135
PC-900 Mech
400v
0558008931
PC-900
400v
0558008133
PC-900 Mech
575v BL
0558008140
PC-900
575v BL
0558008131
PC-900 Mech
460v
0558008130
PC-900
460v
0558008127
PC-900 Mech
230v CE
0558008139
PC-900
230v CE
0558008123
PC-900 Mech
208/230v BL
0558008126F
PC-900
208/230v BL
0558008120F
PC-900 Mech
208/230v
0558008126
PC-900
208/230v
0558008120
ITEM
NO
PART NO SYMBOL DESCRIPTION
----1111--1111520558954069 OVERLAY Bilingual Codes
1111----11---- 0558954070 OVERLAY Plain
11111111111111530558001818 KNOB 1.37" DIA
11111111111111540558006622
22222222222222550558007217
9999999999999956952064
1111111111111157952067
11111111111111580558003430
P19/30
P1/P4 , P2/P9
P3,10,12,14,15,17,20,21,23
P11
PT P1
ASSY RIBBON CABLE 10 PIN 3"
ASSY RIBBON CABLE 24 PIN 12"
CONNECTOR IDC 2 PIN 20awg - Yel
CONNECTOR IDC 3 PIN 20awg - Yel
CONNECTOR IDC 6 PIN 22awg - Red
59
9999999999999960952065 COVER IDC CONNECTOR 2 PIN
1111111111111161952068 COVER IDC CONNECTOR 3 PIN
11111111111111620558003429 COVER IDC CONNECTOR 6 PIN
63
11111111111111640558007185
1 - 1 - 1 - 1 - 1 - 1 - 1 - 65 951005
1 - 1 - 1 - 1 - 1 - 1 - 1 - 66 951016
1111111111111167951109
1 - 1 - 1 - 1 - 1 - 1 - 1 - 68 0558008457
P22
P25
P1
J1
J2
CONNECTOR MINI-COMBICON 8 PIN
CONNECTOR COMBICON 3 PIN
CONNECTOR COMBICON 10 PIN
HOUSING UNIV CAP 12 POS - Wht
RECEPTACLE / CABLE ASSY 14 PIN
69
11111111111111700558007074
WORK
SOCKET PANEL MINI 250A
11111111111111710558007076 FILTER AIR
11111111111111720558008354
11111111111111730558007072
PT
SOL1
KIT TRANSDUCER PRESSURE 2-100 PSI w/ HOSE
VALVE SOLENOID 3-WAY 75 PSID 24VAC
11111111111111740558007071 REGULATOR PRESSURE 7-125 PSI
75
11111111111111760558007075 ELBOW 90° 1/4 OD TUBE 1/8NPTM
22222222222222770558004184 ELBOW 90° 5/16 OD TUBE 1/4NPTM
22222222222222780558006292 ELBOW STREET 90° 1/4NPT
11111111111111790558005635 COUPLING BODY QD 1/4NPTM
111111111111118067101075 NIPPLE 1/4NPT 7/8"LG
1111----11----8108030354 ADAPTOR 1/4NPTM 1/4 ID HOSE
11111111111111820558008286 KIT HOSE POLYURETHANE 3/16 ID 5/16 OD Red (17.5")
22222222222222830558009122 SCREEN SPLASH SMALL
84
11111111111111850558007159 SPACER ALUM 1/4 ID 7/16" LG
33333333333333860558008681 STANDOFF ALUM FEMALE #6-32 HEX 1" LG
66666666666666870558007158 STANDOFF ALUM FEMALE #6-32 HEX 1-1/8" LG
33333333333333880558008902 STANDOFF NYLON PCB RIVET MT 7/8" LG
33333333333333890558008903 RIVET SNAP NYLON
90
91
92
11111111111111930558007069 LATCH SLIDING
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 94 0558007460 STRAIN RELIEF HALF Torch Cable
1 - 1 - 1 - 1 - 1 - 1 - 1 - 95 526652 STRAIN RELIEF SEALED 1/2" ZINC
1 - 1 - 1 - 1 - 1 - 1 - 1 - 96 2062151 LOCKNUT CONDUIT 1/2"
11111111111111970558002581 STRAIN RELIEF SEALED 1" NYLON Black
1111111111111198950435 LOCKNUT CONDUIT 1"
11111111111111990558006909 TORCH WRAP
222222222222221000558006911 END CAP / HANDLE
444444444444441010558008603 FOOT RUBBER
102
1212121212121210323610197 PLUG HOLE .875 DIA
11111111111111104647270 BUSHING SNAP .31ID .44MH
333333333333331050558007073 GROMMET RUBBER (0.12-0.31)ID 0.50GD .06W
9999999999999910697W34 GROMMET RUBBER 0.31ID 0.44GD .06W
11111111111111107993837 GROMMET RUBBER 0.44ID 0.56GD .06W
2222222222222210892W57 GROMMET RUBBER 0.63ID 0.88GD .06W
.17' .17' .17' .17' .17' .17' .17' .17' .17' .17' .17' .17' .17' .17' 109 951167 GROMMET STRIP RUBBER w/ ALUM CLIPS 0.063ID
444444444444441100558008437 GROMMET STRIP SST/POLY (.044-.056) 7.8"LG
----1111111111111* CLOSURE TAPERED CAPLUG #4
112
.44' .44' .44' .44' .44' .44' .44' .44' .44' .44' .44' .44' .44' .44' 113 * TUBING PVC, 300V, #1 BLACK
.71' .71' .71' .71' .71' .71' .71' .71' .71' .71' .71' .71' .71' .71' 114 * TUBING PVC, 600V, 1/2" BLACK
Page 2
PC-900 Mech
380-400v CE
0558008138
PC-900
380-400v CE
0558008135
PC-900 Mech
400v
0558008931
PC-900
400v
0558008133
PC-900 Mech
575v BL
0558008140
PC-900
575v BL
0558008131
PC-900 Mech
460v
0558008130
PC-900
460v
0558008127
PC-900 Mech
230v CE
0558008139
PC-900
230v CE
0558008123
PC-900 Mech
208/230v BL
0558008126F
PC-900
208/230v BL
0558008120F
PC-900 Mech
208/230v
0558008126
PC-900
208/230v
0558008120
ITEM
NO
PART NO SYMBOL DESCRIPTION
.63' .63' .63' .63' .63' .63' .63' .63' .63' .63' .63' .63' .63' .63' 115 * TUBING PVC, 600V, 5/8" BLACK
.07' - .07' - .07' - .07' - .07' - .07' - .07' - 116 * HEATSHRINK 1" BLACK
111111111111111170558008065 SHEET INSULATING (6.25" x 3") Nomex
3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 3.11' 118 * STRIP RUBBER FOAM 0.25W 0.063 THK
119
111111111111111200558008718 SHEET SEALING (7" x 3.55") Neoprene
111111111111111210558007195 CABLE WORK 6awg 25'
----------11111220558008293 POWER CORD w/ PLUG 6awg 4 Conductor
- -111111------ 0558008674 POWER CORD 10awg 4 Conductor
11------11---- 0558008675 POWER CORD CE 6mm (9awg) 4 Conductor
123
2222--22332222124* TERM, WIRE JOINT INS, 18-16 AWG
222222222222221250558006743 HOUSING FASTON 1/4" FEMALE - Wht
126
127
128
444444444444441290558007215 NUT ACORN CAP NYLON 1/4-20 - Black
130
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 131 61387910 SCREW SQ PAN TRI #10-32 x .38 w/ LW
132
13 13 13 13 12 12 13 13 13 13 13 13 13 13 133 0558002087 SCREW PHL HEX w/ FLW M5 x 12
134
135
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 136 61325826 SCREW SQ PAN TRI #4-40 x .38
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 137 61325849 SCREW SQ PAN TRI #6-32 x .25
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 138 61325851 SCREW SQ PAN TRI #6-32 x .38
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 139 61325878 SCREW SQ PAN TRI #8-32 x .38
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 140 61325881 SCREW SQ PAN TRI #8-32 x .63
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 141 61325900 SCREW SQ PAN TRI #10-24 x .38
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 142 61325087 SCREW SQ PAN TRI 1/4-20 x .50
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 143 61341096 SCREW HEX CAP 1/4-28 x .50
1111111111111114461341097 SCREW HEX CAP 1/4-28 x 1.00
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 145 61328087 SCREW HEX WSH TRI 1/4-20 x .50
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 146 61328090 SCREW HEX WSH TRI 1/4-20 x 1.00
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 147 61308903 SCREW PHL PAN #10-24 x .625
148
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 149 * SCREW HEX CAP 1/4-20 x .50
150
2222222222222215104S04060 SCREW PHL PAN SST M4 x 60
152
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 153 61327747 SCREW HEX WSH TAP #8 x .438 Ribbed
154
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 155 * SCREW PHL PAN TAP #6 x .50 Blk
156
157
158
159
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 160 * WASHER FLAT #10
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 161 * WASHER FLAT 1/4
162
163
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 164 * WASHER LOCK #4
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 165 * WASHER LOCK #6
166
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 167 * WASHER LOCK #10
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 168 * WASHER LOCK 1/4
169
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 170 * WASHER LOCK EXT #6
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 171 * WASHER LOCK EXT #8
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 172 * WASHER LOCK EXT #10
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 173 * WASHER LOCK EXT 1/4
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 174 * WASHER LOCK INT 15/32
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 175 * WASHER LOCK M4
176
Page 3
PC-900 Mech
380-400v CE
0558008138
PC-900
380-400v CE
0558008135
PC-900 Mech
400v
0558008931
PC-900
400v
0558008133
PC-900 Mech
575v BL
0558008140
PC-900
575v BL
0558008131
PC-900 Mech
460v
0558008130
PC-900
460v
0558008127
PC-900 Mech
230v CE
0558008139
PC-900
230v CE
0558008123
PC-900 Mech
208/230v BL
0558008126F
PC-900
208/230v BL
0558008120F
PC-900 Mech
208/230v
0558008126
PC-900
208/230v
0558008120
ITEM
NO
PART NO SYMBOL DESCRIPTION
177
178
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 179 * NUT #10-24
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 180 * NUT 1/4-20
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 181 * NUT 15/32-32
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 182 * NUT LOCK NYLON SST #6-32
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 183 92016722 NUT #10-32
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 184 * RIVET 1/8 (.032-.125)
185
----------1111186NA LABEL RATING 208/230V 1/3PH PC-900
--------11---- NA LABEL RATING 230V CE 3PH PC-900
------11------ NA LABEL RATING 460V PC-900
----11-------- NA LABEL RATING 575V PC-900
--11---------- NA LABEL RATING 400V PC-900
11------------ NA LABEL RATING 380-400V CE PC-900
11111111111111187NA LABEL NAMEPLATE Stock / Serial No
188
111111111111111892091514 LABEL WARNING GENERAL ARC WELD & CUT
----11----11--1900558954085 LABEL WARNING GENERAL ARC WELD & CUT French
11111111111111191955269 LABEL SYMBOL CAUTION READ MANUAL
11111111111111192954994 LABEL DANGER HIGH VOLTAGE Bilingual
11111111111111193954707 LABEL WARNING OEM SAFETY INTERLOCK Bilingual
111111111111111942091558 LABEL PE GROUND
11 11 11 11 11 11 11 11 11 11 11 11 11 11 195 0558008436 LABEL CHASSIS GROUND
196
-----1-1---1-1197NA LABEL CSA LR-30071 NRTL /C
11------11----198NA LABEL CE - Trash Bin
2222222222222219913734587 LABEL ESAB DIE CUT 4.5 x 2.6 Blk
- - - 1 - 1 - 1 - - - 1 - 1 200 0558954165 LABEL CONSUMABLE BREAKDOWN PT-38 (60A) Bilingual
-1-------1---- 0558954166 LABEL CONSUMABLE BREAKDOWN PT-38 (60A) CE
1 - 1 - 1 - 1 - 1 - 1 - 1 - 0558954167 LABEL CONSUMABLE BREAKDOWN PT-37 (50A)
11111111111111201NA LABEL PATENT POWER SUPPLIES Bilingual
------11----112020558954034 LABEL CUSTOMER ASSISTANCE
------11----11203NA LABEL ISO 9001
11------------204NA LABEL CCC
205
1 - 1 - 1 - 1 - 1 - 1 - 1 - 206 2235784 CLAMP CABLE STEEL .375 DIA
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 207 * TYWRAP SM 4"
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 208 * TYWRAP MED 5.5"
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 209 * TYWRAP LG 7.25"
333333333333332100558008611 TYWRAP / SWIVEL BASE
211
11111111111111212951190 PAD THERMAL IGBT MODULE
213
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 214 0558003084 COMPOUND HEATSINK AOS - White
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 215 * COMPOUND ELECTRICAL JOINT ALCOA #2
216
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 217 * ADHESIVE SILICON RUBBER DOW 732 - Clear
AR AR AR AR AR AR AR AR AR AR AR AR AR AR 218 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue
219
220
221
11111111111111222NA WIRE KIT BASIC CONTROL
---------11111224NA WIRE KIT 208/230V SELECT
----------1111225NA WIRE KIT SINGLE PHASE POWER
1111111111----226NA WIRE KIT THREE PHASE POWER
11------11----227NA WIRE KIT CE
--------11----228NA WIRE KIT JUMPER 230V CE
Page 4
Loading...