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Schematic_Mech_Elec/MultiPower 460 Pulse SE1 DC Welding Power Source (Shipyard Model)
Instruction manual
12 pgs2.23 Mb0

ESAB Schematic_Mech_Elec/MultiPower 460 Pulse SE1 DC Welding Power Source (Shipyard Model) Instruction manual

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0558008865
0558008875
ITEM
PART OR
N0.
CC
CODE N0.
BILL OF MATERIALS
(ELEC-AY
DESCRIPTION
REV
LETTER
0558008865
0558008875
ITEM
N0.
CC
PART OR CODE N0.
BILL OF MATERIALS
DESCRIPTION
REVISION
LETTER
FAMILY DRAWING REFERENCE CHART
ESAB P/N DESCRIPTION SCHEM(S) WIRING DIAG(S) WIRING KIT(S) CABLE KIT(S)
0558008865 0558008875
MP 460P/230/460 MP 460PSE1/230/460
0558008989 0558008990 0558008945 0558008196 0558008937 0558008938 0558008928 0558008196
42 36091 TB1 BOARD INPUT TERMINAL 230/460V
11
43 0558954224 OVERLAY CTRL MP460/600 PULSE
1
1
1
1
0558954201 OVERLAY CONTROL MP-460SE1 PULSE
44 0558954202 OVERLAY DISPLAY MP-460 PULSE
11
45 0558008948 T1 XFMR MAIN AP/MP460 (230/460V)
11
46 PCB4 PCB ADP PLUSE (SHPYRD) MP-460
1
47 PCB1 PCB CONTROL MP-460 (NGNN)
1
48
49
50 0558009931 BAFFLE KYDEX MP460 B
11
51 13861009 PIN, STL, .094 DIA. C,
.037LB.037LB
52 676876 INSULATOR, NOMEX C,
21
53 22993477 RUBBER STRIP .188 X .50 C,
1.7'1.7'
54
55
56 950959 HOUSING 16 CKT
11
57 S3 SW TGGL DPDT 2POS 15A 125V Q/D
11
58 0558007527 BUSBAR 3PH CONTACTOR
11
59 PAD THERMAL IGBT 1200V C,
22
60 0558008086 BRACKET TERMINAL BLOCK
11
61 0558008087 PLATE MARKER 13-24
11
62 0558008088 INSULATING PLATE
22
63 0558008089 DIODE BUS PLATE
22
64 0558008196 CABLE KIT AP/MP/-460/600
11
65 C1-C4 CAPC 35000UF 100VDC
44
66 K2 CONTACTOR 40A 230V 3 POLE
11
22
67 Q1,2 MODULE DUAL IGBT 600A 600V
68 K1 CONTACTOR 60A 24A 3 POLE
11
69 J3 RECEPTACLE DUPLEX 15A 125V
1
70 PCB3 PCB DRIVER AP-460
11
B
C
B
C
PCB PULSE MP460P
PCB CONTROL MP460
1 0558008197 BASE AF2
11
2 0558008199M FRONT PANEL LOWER AP/MP AF2
1
1
11
11
11
1
11
11
11
11
22
11
44
11
11
1
1
1
1
11
1
11
11
66
11
11
11
11
22
22
11
11
22
1
11
2
11
1
ARAR
ARAR
.83'.83'
11
0558008920 FRONT PANEL LOWER NGNN AF3
3 0558008921M BOX PCB MULTI POWER AF2
4 0558008922M PANEL CONTROL MP AF2
5 0558008923M PANEL DISPLAY MP AF2
6 0558001331M HINGE ACCESS AF2
7 0558008202 PRIMARY PLATE MP-460 AF2
8 0558008203 SHELF HEATSINK AP/MP AF2
9 0558008204 FAN BRACKET DUAL
10 0558008205 HEATSINK AP-600 AF2
11 0558008206 BUS POS & NEG AP-600 AF2
12 0558008207 BUS COLLECTOR AF2
13 0558008210 GROMMET RUB 2"IDX2.5" MHX.06W
14 0558008211Y SIDE PANEL RIGHT AP-600 AF2
15 0558008212Y SIDE PANEL LEFT AP-600 AF2
16 0558008213Y PANEL TOP AP-600 AF2
0558008939Y PANEL TOP MP460SE1 AF2
17 0558008198 PANEL REAR AP/MP AF2
0558008986 PANEL REAR MP-460SE1 AF2
18 0558008221 BAIL LIFTING AF2
19 0558008222 LIFTING EYE AF2
20 0558008924M ADAPTER PLATE 19P/14P AF2
21 0558008224 BUS CONTACTOR LINK AF2
22 0558008571 NUT HEATSINK
23 0558008930 INSULATOR POS/NEG BUS
24 955289 LABEL RTG MP-460 230/460V
25 13730763 NAMEPLATE CODE SERIAL STOCK
26 13732733 LABEL FOR INSTALL USE COP WIRE
27 13734588 LABEL ESAB DIE CUT 9.0X5/1 BLK
28 951052 HOUSING CONTACT CRIMP 10-PIN
29 13735508 SHROUD FAN
30 J8 CONN BOX RCPT 14FS X-ROT
31 17280110 R3,R4 RES WW FIXD ST 100W 5% 100 OHM
32 950487 TB4 TERMINAL BLOCK-2 POS 20A
33 PALLET 42 (NOT SHOWN) A,
34 0558003490 FOOT SHIPYARD MP-460 A,
35 SH1 TRANSDUCER CURRENT EPP-400
36
37 0558001337 PANEL ACCESS BLACK KYDEX
38 SCR 10001 STLZPC 0.250X0.62 A,
39 SCR STLZPC 0.190-24X0.50 A,
40 90861100 SLVG PVC 105C BLK 1.00 ID A,
41 PCB5 PCB PULSE WIRESELECT 260A/460
NOTES:
1. INSURE CAPACITORS ARE INSTALLED WITH CORRECT POLARITY + TERMINAL CONNECTS TO FRONT BUS
2. TORQUE CAP TERMINAL TO 15 IN/LBS
3. DO NOT OVER TIGHTEN MOUNTING SCREWS, MAKE SURE THERE IS SOME CLEARANCE UNDER THE HEAD OF THE SCREW
4. AP/MP-460 230/460/575V UNITS REQ (9) TERMINAL STRAPS (ITEM 118) AND (30) EA NUTS, LOCK WASHER & FLAT WASHER (ITEMS 140, 145, 146). MP-460 230/460V ONLY UNITS REQ (6) TERMINAL STRAPS (ITEM 118) AND (18) EA NUTS, LOCK WASHER & FLAT WASHER (ITEMS 140, 145, 146).
Rev C
SHEET 1 OF 6
BILL OF MATERIALS
0558008865
0558008875
ITEM
PART OR
N0.
CC
11
11
ARAR
77
11
22
11
44
11
1
4
2
1
2
1
21
22
11
11
11
11
11
2
1
1
11
2
21
1
44
ARAR
ARAR
54
88
88
88
ARAR
ARAR
ARAR
ARAR
CODE N0.
166 2091514 LBL WARN ARC WELD & CUT
167 2091558 LAB (BL) GROUND (TEXT & SYMBOL)
168 2132496 TUBING PVC 5/8" BLACK
169
170 594876 BUSHING SNAP .75 ID 1.00 MH
171 33939 L1 INDUCTOR ASSY (7) TURN
172 34916 BUSBAR TAB
173 36043 BRACKET FAN
174 36048 LEG A-FRAME
175 2062348 PLUG HOUSING *9 POS NYLON
176 0558008925 INSULATING COVER
177 36635 CLIP SKID A,
178 0558008926 BRACKET COVER AF2
179 S8 SWITCH POWER 3PH 60A 600V
180 0558001012 PLUG HOUSING 2 POS
181 0558001013 CAP HOUSING 2 POS
182 0558001019 KNOB RUBBED 1.57 DIA 1/4"SHAFT
183 0558001595 KNOB RUBBED .590 DIA 1/8" SHAFT
184 0558954228 LABEL WIREFEEDER/REMOTE CONN
185 TS5 SW THERMAL N/0 70C
186 0558001618 HOUSING CONNECTOR 12 PIN
187 0558002565 RIBBON CABLE ASSY 10 PIN 7"
188 0558005486 SWITCH SEAL PUSH BUTTON BLK
189 0558008927 LINK OUTPUT TERMINAL
190 0558008928 WIRE KIT NGNN MP-460
191 0558008945 WIRE KIT MP-460/600
192
193 0558008929 INSULATOR PULSE BOARD
194 0558008940 PLATE OUTPUT TERMINAL
195 13730632 R1,2 POT LIN *10.0K 2.00W 0.88L
196 952144 SEAL WEATHER STRIP
197 SCR M4-.7 X 60 LG
198 WSR LOCK STLZPC M4
199 NUT 30024 STLZPC9 #10-24
200 BOOT SEAL TOGGLE SWITCH
201 SCR 10005 STLZPC M06-1.00X20 C,
202 WSR 52002 STLZPC M*6 C,
203 WASHER FLAT M6 C,
204 WSR 52010 STLZPC 0.138
205 SCR 24006 STLZPC 0.138-32X1.00
206 SCR HEX SER WSR HD .250-20X.50
207 WSR 52010 STLZPC 0.164
208
SYMBOL
(ELEC-AY
DESCRIPTION
REV
LETTER
BILL OF MATERIALS
0558008865
0558008875
ITEM
PART OR
N0.
CC
66
11
ARAR
44
ARAR
ARAR
22
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
1818
ARAR
ARAR
ARAR
ARAR
1818
1818
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
11
11
44
ARAR
ARAR
ARAR
ARAR
ARAR
ARAR
CODE N0.
118
119
120 PCB2 PCB METER MM260A/MP-460
121 SCR 12043 STLZPC 0.190-32X0.50
122 BOLT LAG 1/4-20 X 1.5
123 SCR 24006 STLZPC 0.138-32 X .63
124 SCR STLZPC 0.138-32X1.00 A,
125
126 0558002630 SPACER #6-32FX0.25DX0.12L NYL A,C
127 SCR 24006 STLZPC 0.190-24X0.75
128 SCR 22501 STLZPC 0.250-20X0.50
129 SCR 22501 STLZPC 0.250-20X0.75
130 SCR 22502 STLZPC 0.250-20X1.75
131 SCR 24006 STLZPC 0.112-40X0.38
132 SCR 24006 STLZPC 0.138-32X0.38
133 SCR 24006 STLZPC 0.164-32X0.50
134 SCR 24006 STLZPC 0.190-24X0.50
135 SCR 24006 STLZPC 0.190-32X0.38
136 SCR 1001 STLZPC 0.25-20X0.62
137 SCR 10001 STLZPC 0.250-20X0.75
138 SCR 10001 STLZPC 0.25-20X1.00
139 NUT 30024 STLZPC 0.138-32
140 NUT 30001 BRS 0.250-20
141 TYWRAP MEDIUM 1000/BAG
142 NUT 30001 STLZPC 0.250-20
143 NUT 30001 STLZPC 0.375-16
144 NUT 30024 STLZPC .164-32
145 WSR LOCK BRZ 0.250
146 WSR 53001 BRS 0.250
147 WSR 52002 STLZPC 0.375
148 WSR 52002 STLZPC 0.138
149 WSR 52002 STLZPC 0.164
150 WSR 52002 STLZPC 0.190
151 WSR 52002 STLZPC 0.250
152 WSR 53001 STLZPC 0.190
153 WSR PLAIN STLZPC .250
154 WSR 53001 STLZPC 0.138
155 WSR 53001 STLZPC 0.164
156 WSR 52010 STLZPC 0.190
157 BUSHING SNAP 1.31 ID 1.50MH .44L
158 LUG TERMINAL 2-8 WIRE 1/4 STUD
159 RIV BLD AL 1/8-GRIP .251-.312
160 ADH SI-RBR CLR TUBE SEE NOTES
161 CMPD ELEC JNT ALCOA 2 AJC
162 SCR .190-32X.05 BLK HEX W/FW &LW
163 M6 X 12 HARDWARE
164 TYWRAP LARGE 1000/PK
165 TYWRAP SMALL
SYMBOL
(ELEC-AY
DESCRIPTION
STRAP TERMINAL
REV
LETTER
BILL OF MATERIALS
0558008865
0558008875
ITEM
PART OR
N0.
CC
11
11
22
2
2
21
11
11
22
11
11
1
1
ARAR
ARAR
11
22
99
11
11
33
11
11
11 11 11 11
1.51.5
11
11
11
11
1
1
1
ARAR
33
33
11
11
CODE N0.
71 FM1 MOTOR 1/3 HP K055NAL4497611H
72 BLADE FAN 14" 5/6 FIN SEE #565
73 PROTECTION CAP
74 S1,S5 SW TGGL SPDT 2POS 15A 125V Q/D
75 TERM AY
950694 CONN FEM* 1 PIN .38-16T
76 CB1,2 CIRCUIT-BREAKER 15AMP
77 RELIEF STRAIN 2" (NON-ENCLOSED)
78 K4 RELAY ENCLOSE DPDT *24VAC 10A
79
80 FM2,3 FAN 6" 230CFM 230V
81
82 SSR1 RELAY SS 48-660VAC 25A PNL MT
83 LBL DANGER HIGH VOLTAGE
84 J1 CONN BOX RCPT 14FS
952209 RECPT PNL 19 PIN F CRIMP
85 90862010 SLVG PVC 105C BLK 1.25ID
86 90863007 HEATSHRINK 1/4" BLACK
87 92W57 GROMMET RUB 0.63ID 0.88GD .06W
88 950444 HOUSING CONTACT CRIMP 6 PIN
89 950631 SUPPORT P/C BRD LKNG**1000/PK
90 950098 HOUSING CONTACT CRIMP 16 PIN
91 951041 TB3 TERM BLOCK 4-POS 25A 12-18AWG
92 951085 TS2,3,4 SWITCH TERMAL N/C 176F
93 950446 HOUSING CONTACT 7 PIN 250PK
94
95 952008 CRIMP HOUSING 4 PIN
96 97 98
99 954425 LBL CSA LR-30071 NRTL B 100 0558954060 LBL (BL) PATENT POWER SUPPLY A, 101 955269 LBL SYMBOL CAUTION READ MANUAL A, 102 954864 LBL THREE PHASE C, 103
104 952073 TB2 TERM BLOCK 12 POS
105 952155 PLATE MARKER 1-12
106
107 S4 SWITCH PB NORMALLY OPEN
108 HOUSING CONTACT CRIMP 4 PIN
109 0558009611 T2 XFMR CONTROL 230/575V FOR MP A,
110 K5 RELAY DPDT GOLD FLASH 120VAC
111 99512240 LABEL CAUTION LIFTING EYE
112 955236 LABEL CONTACTOR PLATE 110V BL
113 99511578 SNAP-IN TIE BASE .218" 1000/PK
114 99511915 D2,4,6 DIODE REV 200V 250A
115 99511916 D1,3,5 DIODE FWD 200V 250V
116 S6 SW TGGL 4PDT 2POS 15A 125V Q/D
117 S2 SWITCH TOGGLE SPDT
SYMBOL
(ELEC-AY
DESCRIPTION
REV
LETTER
Rev C
SHEET 2 OF 6
166
111
83
A
101
BOTH SIDES
16
27
(7)
14 128
(2)
(2)
204 132 92
(6)
133 10
TS2,3
(4)
163
(4)
(2)
178 134
21
0558008875
ONLY
(7)
128 15
J3
69 132 148 154 139
(2)(2) (2)(2)
NOT ON 0558008875
(2)
25 159
(2)
4 43 128
(8)
(2)
59 203 202 201 67
C
(2)
5 44 128
C
18.5"LG
184
Q1,Q2
51
(8)(8)
(2)
(3)
128 3
B
0558008875
113
112
NOT ON
113
170
170
113
196
NOT ON 0558008875
170
82 124
SSR1
157
(2)
TB3
91 61 124 126
CUT ITEM 61 AND INSTALL
21-24 HERE
(2)
176 128
(2)
A
SEE NOTE 3
(4)
0558008875
ONLY
113
B
CB1
76
CB2
76
NOT ON
0558008875
B
2 128
(3)
37 6 128
NOT ON 0558008875
65
REF
2"LG
C
53
(2)
(10) PLCS
Rev C
SHEET 3 OF6
0558008875 ONLY
179
S8
26
77
DETAIL
100
A
(2)
159 24
CUT ONE INTO TWO
6 POSITION, TERMINAL STRIPS
(5)(5)(5)
(5)
139 148 154 205 105 104 61 128 60
TB2
B
99
26
77
CUT AND INSTALL 13-18 HERE
(2)
NOT USED IN 0558008875
19
REF
18
REF
11
REF
(2)
23 164
0558008865 ONLY
17
113
(2)
128
(4)
(4)
144 207 71
FM1
(2)
B
164 50
(3)
Rev C
SHEET 4 OF 6
(2) (2)
204 132 92
TS4
63
128 167 158
(3)
128 173
72
(2)
(2)
199 150 66
(2)(2)
199 150 68
C
102
NOTE POLARITY OF DIODES
K2
NOT INSTALLED IN
0558008875
K1
58
19 128
(4)
18 128
FORWARD MOUNT ON UPPER BUS REVERSE MOUNT ON LOWER BUS
(4) (4)
(4)
151 142 137 62
SH1
(2)
35 123
(2)
12 163
(2)
(8)
11 162
(4)
13 65
(4)
C1-C4
8 128
SEE NOTE 1 & 2
(2)
128 7
TORQUE TO 300 IN/LBS
T2
(2)
128 109
D2,4,6
22 114 168
62 137 142 151
D1,3,5
22 115 168
(4) (4)
(4)
USE ITEM 168 TO INSULATE DIODE
(4)
134 29
113
(8)
206 45
(4)
70 89
9
FM2,3
(2)
80 197 198
SEE NOTE 4
146 145 140 118 128 42
(2)
TB1
(2)
INSTALL WITH ARROW
POINTING UP
T1
1
(4)
(4)
174 130
Rev C
0558008875 ONLY
(2)
L1
171 206 64 38 151 153 142 161 40 141
(2)
(2)
75 172 138 199 127 152 156
(2) (2)
75 189 194 39 172
(4)
(2)
(2)
(4)
(4)
(4)
(2)
A
(4)
0558008865 ONLY
A
A
134 31
(4)
R3,R4
(2)
(4)
(4)
177 122
5
NOT USED IN
0558008875
182
(5)
200
182
188 107
43
44
NOT USED IN
0558008875
R2
52 195
PCB4 AND PCB5 REMOVED
116
S5
183
87
107
S6
S4
117
S3
S6
(2) (2) (2) (2)
A
139 204 123 132 30
S1
S2
S4
J1
(2) (2) (2) (2)
A
J8
SECTION A-A SCALE 0.500
84 132 123 204 139
TS5
185 132 204
20 150 199
(2)
(5)
89 56 47
(2)
(2)
(2)
PCB1
C
52 195
R2
R1
S5
74
R1
S3
57
S2
S1
74
132 78
K4
MP/460 PULSE CONTROL PANEL OPEN VIEW INSIDE
170
SCALE 0.200
0558008875 ONLY
K5
132 110
TB4
(2)
123 32
0558008865 ONLY
41
PCB5
PCB4
S6
S4
S2
S1
PCB2
AA
120 187
S5
193 46
S3
Rev C
SHEET 6 OF 6
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