ESAB Schematic_Mech_Elec/m3 plasma Water Injection Control Instruction manual

BILL OF MATERIALS BILL OF MATERIALS
ITEM NO QTY
PART NO
SYMBOL
DESCRIPTION
REVISION
LEVEL 1 1 0558009374B BASE 46 1 0558006262 ELBOW FEMALE 90° 1/4NPT 2 1 0558009372B COVER FRONT SILK SCREENED 47 2 969Z15 PLUG PIPE 1/4NPT C 3 1 0558009373B COVER REAR 48 1 2226715 NIPPLE HEX 1/4NPT 1-7/16"LG 4 1 0558009375B PLATE COVER - CABLE GROMMETS 49 1 6W87 O-RING .801ID .070W Nitrile A 5 50 1 526186 O-RING .926ID .070W Nitrile A 6 1 0560947010
WIC
CONTROL - WATER INJECT CTRL (WIC) m3 51 1 950179 TEE BRANCH 1/4NPT 7 52 3 461107 TEE STREET 1/4NPT 8 1 951269
9 1 0558009366
10 1 0558009368
11 1 0558009367 12 1 0558005685 13 1 0558009365 14 1 22235
15 1 950249
M1 P1
PV1
PWM
PT1 FS1 PR1
SOL1
MOTOR COOLANT PUMP 1/2 HP 53 2 0560942982 BUSHING 1/4NPTF 1/2NPTM C
KIT COOLANT PUMP 150PSI 80GPH
(Includes Items 35,39,41,45,46,48,49,50)
KIT PROPORTIONAL VALVE 300Hz 24VDC
(Includes Items 39,42,45,52)
KIT PULSE WIDTH MODULATOR 40-700Hz 24VDC
(Includes Items 23,63)
TRANSDUCER PRESSURE 0-200 PSI 4-20mA 57 4 13730958 LATCH COMPRESSION
KIT PROPORTIONAL FLOW SENSOR w/ LEADS 0.13-1.30 GPM
(Includes Items 21,38,39,44,63)
REGULATOR PRESSURE R-6702 C 59 2 993426 GROMMET RUBBER 1.50ID 1.75GD .06W
VALVE SOLENOID 2-WAY 165 PSI 24VAC 60
16 1 0558007501 COUPLING 3-PC - COOLANT PUMP 61 2 TERM, FAST 1/4" FEMALE INS, 22-18 AWG - Pink 17 1 0560938115
P2
CONNECTOR INSERT - POWER 4 PIN Square 62 3 TERM, RING #10, 22-16 AWG - PIDG - Red
18 1 0560938118 HOOD 90° CBL MT - POWER CONNECTOR INSERT - Square 63 8 0558009518 FERRULE 24 AWG Yellow C 19 1 0560946993 20 1 0558008462 21 1 0560946752
P9 P6 P7
CONNECTOR (M8) 4 PIN 64 1 951068 CLAMP V-BAND - COOLANT PUMP
CONNECTOR (M12) 4 SOCKET 65 2 03Z74 NIPPLE PUSH B w/o Shoulder 3/8 HOSE D
CONNECTOR (M8) 3 SOCKET 66 6 SCREW SKT HEX SST M6-1.0 x 12
22 67 AR SCREW HEX CAP 1/4-20 x 1.00 23 1 0560946753
P8
CABLE w/CONNECTOR (M8) 3 PIN 28.5"LG 68 AR SCREW SQ PAN TRI #8-32 x .38
24 1 0558009290 CABLE - PRESSURE TRANSDUCER 20"LG 69 AR SCREW SQ PAN TRI #8-32 x 1.00 25 2.0' 2239755 CABLE, 18 AWG 3 COND SHIELDED 24"LG 70 26 1.5' 93081801 CABLE, 18 AWG TWISTED PAIR SLEEVED, 300V 18"LG 71 6 WASHER FLAT SST M6 27 72 AR WASHER FLAT 1/4 28 2 21124
CV1,2
CHECK VALVE 1/4NPTF 73
29 1 0558009428 HOSE ASSY 1/4" (RH B/A-W*F to RH B/IG*M) 10.50"LG 74 6 WASHER LOCK SST M6 30 1 0558009424 HOSE ASSY 1/4" (RH B/A-W*F to RH B/IG*M) 13.50"LG 75 AR WASHER LOCK #8 31 4 0558009420 HOSE ASSY 1/4" (RH B/A-W*F to RH B/A-W*F) 16.00"LG 76 AR WASHER LOCK 1/4 32 77 AR WASHER LOCK EXT #8 B 33 1 33562 BODY - FILTER HOUSING A 78 AR NUT 1/4-20 34 1 0558005185 CAP - FILTER HOUSING A 79 4 NUT HEX SST M4-0.7 B 35 1 71Z74 FILTER POREX A 80 AR RIVET 1/8 (.126-.187) 36 81 2 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY B 37 1 33033 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 82 4 0558008436 LABEL CHASSIS GROUND B 38 1 58V75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM 83 AR GREASE SILICON DOW DC-111 (5.3 Oz) A 39 12 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM 84 AR COMPOUND ELECTRICAL JOINT ALCOA #2 B 40 2 18560 ADAPTOR SPECIAL RH B/IG*F 1/4NPTM 85 AR ADHESIVE THREADLOCKER LOCTITE 242 - Blue 41 2 0558006272 BUSHING 1/4NPTF 3/8NPTM A 86 Ref WIRE KIT BASIC CONTROL B 42 1 0558006271 BUSHING 1/8NPTF 1/4NPTM A 87 43 1 2060366 CAP PROTECTIVE w/ CHAIN RH B/A-W*F 5/8-18 44 2 0558009289 COUPLING REDUCER 3/8NPTF 1/4NPTM 45 4 182W82 ELBOW STREET 90° 1/4NPT A
ITEM NO QTY
PART NO
SYMBOL
DESCRIPTION
54 2 36Z40 NUT HOSE RH B/A-W*F 5/8-18 C,D
55 1 0558009376B BRACKET MOUNTING - PROPORTIONAL VALVE
56 2 0558009369 SPACER (1.5" x 1.5" x 0.25") Kydex
58 1 0560938872 RING SEALING - CABLE HOOD
REVISION
LEVEL
Sheet 1 of 6
rev D
Sheet 2 of 6
rev D
Sheet 3 of 6
rev D
Sheet 4 of 6
rev D
Sheet 5 of 6
rev D
Sheet 6 of 6
rev D
BILL OF MATERIALS BILL OF MATERIALS
ITEM NO QTY
PART NO
SYMBOL
DESCRIPTION
REVISION
LEVEL 1 1 0558009593 CHASSIS BASE 46 8 SCREW SKT HEX SST M5-0.8 x 8 2 1 0558003576 RAIL MOUNTING 8.0" DIN (35/7.5) PERFORATED 47 3 1 0558009592B ENCLOSURE SILK SCREENED 48 4 WASHER FLAT #4 4 1 0558009594B COVER TOP 49 6 WASHER FLAT #8 5 50 6 WASHER FLAT BRASS 1/4 6 1 0558040026 7 1 0558009382 8 1 0560945881 9 1 0558008269
10 1 0560947911
PCUA PCB1
T1
PWR1
K1
MODULE PROG'D WATER INJECTION CONTROL (WIC) 51 1 WASHER FLAT NYLON 5/16 (M8) Blk PC BOARD - CONVERTER FREQ / VOLTAGE 52 3 WASHER FLAT NYLON 19/32 (Pg9) Blk TRANSFORMER PRI-115/230V SEC-12/24V 80VA 53 POWER SUPPLY 24VDC 3.8A 54
CONTACTOR MINI 3P 6.6A 24VDC 55 4 WASHER LOCK #4 11 56 4 WASHER LOCK BRONZE 1/4 12 1 634518 13 1 13735182 14 2 13735464 15 2 0560946657
SW1
PL1 F1,2 F3,4
SWITCH TOGGLE DPDT 15A 125V 57 1 WASHER LOCK EXT #6 LAMP NEON WHITE 230VAC PANEL 58 4 WASHER LOCK EXT #8 FUSE SLO-BLO 10A 250V - Ceramic (0.25 x 1.25)" 59 2 WASHER LOCK EXT BRONZE 1/4
FUSE SLO-BLO 1A 250V - Ceramic (5 x 20)mm 60 4 NUT #4-40 16 2 634709 HOLDER FUSE (0.25" x 1.25") 61 2 NUT HEX SST M4-0.7 17 2 0560948456 HOLDER FUSE (5mm x 20mm) 62 4 NUT BRASS M6-1.0 18 1 0558009483
R1
RES, 250, 0.5W, 0.1% 63 19 64 20 1 951474 BOOT SEAL TOGGLE SWITCH - Black 65 2 RIVET 1/8 (.032-.125) 21 1 0558008703 22 1 0560938115 23 1 0560938117
X-Set
J1 J2
PLUG SET / ACON-PCUA+IO4/12 66
CONNECTOR INSERT - POWER 4 PIN Square 67
CONNECTOR INSERT - POWER 4 SOCKET Square 68 1 LABEL RATING PLATE - Type / Part No / Serial No 24 2 0560938116 HOUSING PNL MT - POWER CONNECTOR INSERT 69 1 955269 LABEL SYMBOL CAUTION READ MANUAL 25 1 0558009142
J5
RECEPTACLE PNL MT HOUSING MALE 10 POS 70 1 954994 LABEL DANGER HIGH VOLTAGE Bilingual 26 1 0558009143 CAP PROTECTIVE w/ CHAIN - 10 POS RCPT - Black 71 1 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY 27 1 0558008165 28 1 0560948298 29 1 0560946825 30 1 0560948453 31 1 0560948451 32 1 0560948452
J4 J6 J3 J9 J7 J8
RECEPTACLE PNL MT (M12) 8 SOCKET w/ LEADS 72 1 2091558 LABEL PE GROUND
RECEPTACLE PNL MT (M12) 5 PIN w/ LEADS 73 1 0558008436 LABEL CHASSIS GROUND
RECEPTACLE PNL MT (M12) 5 SOCKET w/ LEADS 74 1 954470 LABEL ESAB 6.0 x 3.6 Blk/Yel
RECEPTACLE PNL MT (M8) 4 SOCKET w/ LEADS 75 1 LABEL SET
RECEPTACLE PNL MT (M8) 3 PIN w/ LEADS 76
RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEADS 77 33 78 AR COMPOUND ELECTRICAL JOINT ALCOA #2 34 1 0558008658
GND2
STUD HEX BRASS M6-1.0 x 2" 79 35 2 2234485 CLAMP END DIN 35 RAIL 80 AR TYWRAP SM Blk 4" 36 81 37 1 0560945358 PLUG HOLE LOW PROFILE .875 DIA 82 38 1.00" TUBING PVC, 300V 105C, #16 BLACK 83 1 WIRE KIT BASIC CONTROL 39 5 TERM, FAST 3/16" FEMALE INS, 22-18 AWG - Pink 84 10 FERRULE 20 AWG Wht 40 6 TERM, END CAP 22-18 AWG - PIDG - Red A 85 6 FERRULE TWIN 22-20 AWG Wht A 41 3 TERM, FAST 3/16" MALE INS, 22-18 AWG - Pink 42 1 SCREW SQ PAN TRI #4-40 x .38 43 4 SCREW SQ PAN TRI #4-40 x .50 44 4 SCREW SQ PAN TRI #6-32 x .38 45 8 SCREW SQ PAN TRI #8-32 x .38
ITEM NO QTY
PART NO
SYMBOL
DESCRIPTION
REVISION
LEVEL
REV A
REV A
REV A
0558008821-D
Loading...