ALIGN FLAT TO POSTION #12.
Rev B
Rev B
Rev B
BILL OF MATERIALS BILL OF MATERIALS
ITEM NO QTY
PART NO
SYMBOL
DESCRIPTION
REVISION
LEVEL
1 1 0558009542 CHASSIS BASE 56 2 FERRULE TWIN 22-20 AWG Wht
2 1 0558009587 RAIL MOUNTING 10.0" DIN (35/7.5) PERFORATED 57
3 1 0558009543B ENCLOSURE SILK SCREENED 58 4 SCREW SQ PAN TRI #4-40 x .50
4 1 0558009544B COVER TOP 59 12 SCREW SQ PAN TRI #6-32 x .38
5 60 12 SCREW SQ PAN TRI #8-32 x .38
6 1 0558040025
7 1 0560945881
8 1 0560946998
9 2 0558009383
10 1 950116
11 1 2210514
PCUA
T1
PWR1
K1,2
FN1
RC1
MODULE PROG'D PLASMA CONTROL INTERFACE (PCI) 61 8 SCREW SKT HEX SST M5-0.8 x 8
TRANSFORMER PRI-115/230V SEC-12/24V 80VA 62
POWER SUPPLY 24VDC 2.5A 63
RELAY ASSY SPDT 24V AC/DC 6A w/ BASE 64 4 WASHER FLAT #4
FILTER EMI 250VAC 2A 65 6 WASHER FLAT #8
RC NETWORK 100 OHM 240VAC 66 6 WASHER FLAT BRASS 1/4
12 67 1 WASHER FLAT NYLON 5/16 (M8) Blk
13 1 634519
14 1 0560949591
15 1 634515
16 1 0560949593
17 15 0560941765
18 1 951198
19 1 0560946657
20 2 0560946658
SW1
SW2
SW3
PL1
TB1
L1
F3
F1,2
SWITCH TOGGLE 4PDT 15A 125V B 68 1 WASHER FLAT NYLON 19/32 (Pg9) Blk
SWITCH ROTARY 2-8 POS 15A 600V w/ Knob 69
SWITCH TOGGLE SPDT 15A 125V 70
LAMP LED GREEN 24VDC PANEL 71 4 WASHER LOCK #4
BLOCK TERMINAL TWO-LEVEL 72 4 WASHER LOCK BRONZE 1/4
FERRITE CORE 73 1 WASHER LOCK EXT #6
FUSE SLO-BLO 1A 250V - Ceramic (5 x 20)mm B 74 6 WASHER LOCK EXT #8
FUSE SLO-BLO 2A 250V - Ceramic (5 x 20)mm B 75 2 WASHER LOCK EXT BRONZE 1/4
21 3 0560948456 HOLDER FUSE (5mm x 20mm) B 76
22 1 17111212
23 1 0558009509
24 1 17115310
25 4 17115215
R1
C1,2
R2
R3-6
RES, 1.21K, 0.25W, 1% B 77 4 NUT #4-40
KIT CAPACITORS .01uF 250VAC 78 4 NUT HEX SST M4-0.7
RES, 10K, 0.25W, 5% 79 4 NUT BRASS M6-1.0
RES, 1.5K, 0.25W, 5% 80 2 RIVET 1/8 (.032-.125)
26 81
27 2 951474 BOOT SEAL TOGGLE SWITCH - Black B 82
28 1 0558008703
29 1 0560938115
30 1 0560938117
X-Set
J1
J9
PLUG SET / ACON-PCUA+IO4/12 83 1 LABEL RATING PLATE - Type / Part No / Serial No
CONNECTOR INSERT - POWER 4 PIN Square 84 1 955269 LABEL SYMBOL CAUTION READ MANUAL
CONNECTOR INSERT - POWER 4 SOCKET Square A 85 1 954994 LABEL DANGER HIGH VOLTAGE Bilingual
31 2 0560938116 HOUSING PNL MT - POWER CONNECTOR INSERT A 86 B
32 1 0560948908
33 1 0560946888
34 1 952209
35 1 23210751
36 1 0558008165
37 1 0560948451
38 1 0560948452
J2
J5
J4
J3
J6
J7
J8
RECEPTACLE PNL MT HOUSING MALE 24 POS w/ Pins 87 1 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY
RECEPTACLE PNL MT HOUSING MALE 19 POS 88 1 2091558 LABEL PE GROUND
RECEPTACLE PNL MT HOUSING FEMALE 19 POS 89 1 0558008436 LABEL CHASSIS GROUND
RECEPTACLE PNL MT 2 SOCKET 90 1 954470 LABEL ESAB 6.0 x 3.6 Blk/Yel
RECEPTACLE PNL MT (M12) 8 SOCKET w/ LEADS 91 1 0558954250 LABEL STATUS CODES
RECEPTACLE PNL MT (M8) 3 PIN w/ LEADS 92 1 LABEL SET
RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEADS 93 1 MARKERS (1-10) SNAP-IN ZB5
39 94 1 MARKERS (11-20) SNAP-IN ZB5
40 1 0558008658
GND2
STUD HEX BRASS M6-1.0 x 2" 95 1 MARKERS (21-30) SNAP-IN ZB5
41 1 0560941769 COVER FULL - TWO LEVEL TERM BLOCK 96 1 MARKER (K1) SNAP-IN ZB5
42 1 0560942739 COVER HALF - TWO LEVEL TERM BLOCK 97 1 MARKER (K2) SNAP-IN ZB5
43 2 2234485 CLAMP END DIN 35 RAIL 98 0 LABEL CE - Plain
44 99
45 1 0560945358 PLUG HOLE LOW PROFILE .875 DIA 100 AR COMPOUND ELECTRICAL JOINT ALCOA #2
46 2.0" TUBING PVC, 300V 105C, #16 BLACK 101
47 1.0" TUBING PVC, 300V 105C, #8 BLACK 102 AR TYWRAP SM Blk 4"
48 2.5" TUBING PVC, 600V 105C, 1/2" BLACK 103 4 BASE TYWRAP SM STICK-DOWN Blk
49 104
50 3 0560948013 JUMPER 2 POS BLADE Red 105 1 WIRE KIT BASIC CONTROL
51 2 0560948014 JUMPER 3 POS BLADE Red 106
52 1 0560948016 JUMPER 5 POS BLADE Red 107
53
54 5 FERRULE 20 AWG Wht
55 4 TERM, END CAP 22-18 AWG - PIDG - Red
ITEM NO QTY
PART NO
SYMBOL
DESCRIPTION
REVISION
LEVEL
Rev A
sheet 1 of 1
SCHEMATIC DIAG PCC-14
J1
C
NO
NO C
ZD 1
ZD 2
ZD 3
PS1
PS2
PCB2-3 (GRN)
SOL 1
SOL 2
SOL 3
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
J1-E (RED)
C
J1-F (VIO)
SOL3-2 (VIO)
J1-G (BLU)
C
J1-J (YEL)
J1-H (BRN)
C
SOL1-2 (VIO)
POWER SUPPLY
GND 1
(-) CUTTING CURRENT
GND1
(+) PILOT ARC CURRENT
12
SOL1
60V
ZD1
12
SOL2
ZD2
60V
21
SOL3
ZD3
60V
FRONT PANEL) CONNECTS
TO GND3 ON COVER PLATE
PCB2
1
3
2
TB1
T4
X1H1
2
SG
V
V
1
X2H2
GND2 (STUD BEHIND
TB3
C3
.002uf
10 kv
TO TORCH ELECTRODE (-)
REACTOR
HV/HF
C2
2500uf
15 kv
X1
X2
TB4
*(RED)
T2
X3
W1
TB2
SG-1 (RED) *
X2
T4
TB2 (BLK)
PCB1
* J1-M (BLK)
* J1-N (BLK)
W2
*(BLK)
PCB1
*(BLK)
W3
A
HF & PILOT ARC TO TORCH NOZZLE (+)
SG-2 (RED) *
C3-1 (BLK)
T4-X2 (RED) *
X1
1
X3
TB 2
TB 3
T4-X1 (RED) *
2
SG
T2
T2-X1 (RED)
X2
SG-2 (RED)
PCB2-2 (RED)
*(BRN)
*(BLU)
C3-2 (BLU)
T2-X2 (BLU)
1
C3
X1
TB1 (BLK)
T2-X1 (BLK)
2
J2
C2
TB 1
1
3
4
SG-1 (BLK)
PS 1
PS 2
PCB2
N0
C
C
N0
*TB3 (RED)
T2-X1 (RED)
TB3 (BLU)
J1-A (GRY)
PS2-C (VIO)
J1-B (YEL)
PSI-NO (VIO)
SYMBOL
W1
BILL OF MATERIALS
QUANTITIES ARE IN U/M ESTABLISHED BY INVENTORY
ITEM
A
2
1
PART OR
NO.
CODE NO.
PCB1 DETAIL
PCB2 DETAIL
A PSI-C (GRY)
B PS2-NO (YEL)
C
D
E SOL1-1 (RED)
F SOL1-2 (VIO)
G SOL2-1 (BLU)
H SOL3-1 (BRN)
J SOL2-2 (YEL)
K
L
M T4-H1 (BLK)
N T4-H2 (BLK)
P
R J1-S (ORN)
S J1-R (ORN)
T
U
V
J1
QTY.
DESCRIPTION
W2
(BRN) J2-1 SPLICE*
(BLU) J2-2 SPLICE*
W3
3
1 PCB2-W2 SPLICE (BRN)
3 PCB1-W3 SPLICE (BLU)
4 NOT USED (BLK)
B
B
GND1 (GRN)
J2
SEE PCB1 DETAIL
A
PCB2-1 (BLU)
C
DENOTES SELF LEAD
*
SCHEMATIC DIAG PCC-14
Rev C
sheet 1 of 1
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