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Schematic_Mech_Elec/m3 Plasma Integrated Gas Control (IGC) System - ICH
Instruction manual
22 pgs1.83 Mb0

ESAB Schematic_Mech_Elec/m3 Plasma Integrated Gas Control (IGC) System - ICH Instruction manual

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HANDTIGHTEN
THIS NUT ONLY
(FOR CUSTOMER USE)
8
(2)
SEE GROUND DETAIL ASSY
9
ICH
0558009607
9
115/230
INTFC CTRL HUB
50/60
5
GROUND DETAIL ASSY
INTERFACE CONTROL HUB (ICH) m3-G2/IGC
Rev A
Rev OR
Rev OR
Rev A
Rev A
Rev B
QTY
A
ydex
A
ydex
A
y
A
A
A
ydex
A
)
A
Y
A
A
A
R
A
A
A
S
T
A
A
A
A
A
A
T
A
T
Y
L
Y
(
A
A
A
A
A
A
A
A
A
A
A
A
S
A
A
A
R
A
A
A
S
A
A
A
ITEM
NO
PART NO SYMBOL DESCRIPTION QTY
ITEM
NO
PART NO SYMBOL DESCRIPTION
1 1 0558008151B COVER
R 57 * SCREW SQ PAN TRI #6-32 x .63 1 2 0558011595B CHASSIS 1 58 * TERM, WIRE JOINT INS, 18-16 AWG 1 3 0558008153 SHELF PC BOARD K
159 N
LABEL CE - Plain 1 4 0558008154 STAND ELECTRONICS 60 1 5 0558008155 HOLDER "U" FERRITE K 1 6 0558008157 WALL CENTER DIVIDING K
7
8 0006101028 SCREW SKT HEX M6-1.0 x 16 2 9 0558008159 RETAINER "U" FERRITE K 2 10 0558008167 1 11 0558008112 1 12 0558008509 1 13 950116
TB1,2
T2 T1
FN1
BUSBAR OUTPUT (Nozzle & Pilot Arc AUTO-XFMR HIGH FREQUENC XFMR HIGH VOLTAGE FILTER EMI/RFI 250VAC 2A
14 1 15 0558038293 1 16 0004487037
PCB1
FB1
PC BOARD - DUAL VOLTAGE DIVIDE PC BOARD - FILTER
17
dex
R 61 * WASHER FLAT M6 R 62 * WASHER LOCK M4 R 63 * WASHER FLAT M4 R 64 * SCREW SQ PAN TRI #6-32 x .38 R 65 * SCREW SQ PAN TRI #8-32 x .38 R 66 * SCREW SQ PAN TRI #10-24 x .50
3 67 0558004266 LOCKNUT CONDUIT 1" ZINC
R 68 * SCREW SLT PAN M4 x 6 R 69 * WASHER LOCK BRONZE 1/4 R 70 * WASHER FLAT BRASS 1/4 R 71 * WASHER LOCK EXT 1/4 R 72 * SCREW SQ PAN TRI #8-32 x .63 R 73 * WASHER LOCK #8
.66' 18 * STRIP RUBBER FOAM 0.75W 0.063 THK 1 74 * NUT M8 x 0.5
1 19 0560948910 1 20 23210751
J1 J2
RECEPTACLE PNL MT HOUSING MALE 14 PO RECEPTACLE PNL MT 2 SOCKE
8 75 * NUT BRASS M6-1.0
R 76 * WASHER FLAT #8 1 21 0558101664 STRAIN RELIEF MECH TORCH 2" BRASS 1 77 * WASHER LOCK EXT BRONZE 1/4 222 N 223 N
SPRING CHECK VALVE O-RING 0.614 ID x .070 CR
24 180 N
9 25 0559000090 STANDOFF NYLON PCB 3/8" LG 1 81 N
R 78 * NUT #8-32
R 79 * SCREW HEX CAP 1/4-20 x .75
ADAPTOR COOLANT-OUTPU ADAPTOR COOLANT-INPU
3 26 0559000094 BUSHING SNAP .56ID .69MH 1 82 0558008161 COVER/INSULATOR NOMEX POWERBLOCK ASS
27 1 83 954994 LABEL DANGER HIGH VOLTAGE Bilingual 1 28 0558008648 PLUG FINISHING 7/16" 1 84 0558011596 1 29 0558008658
GND1
STUD HEX BRASS M6-1.0 x 2" 1 85 955269 LABEL SYMBOL CAUTION READ MANUA
C1,2 & L2
KIT CAPACITORS
1 30 951283 STRAIN RELIEF SEALED 1/2" NYLON Black 2 86 954470 LABEL ESAB 6.0 x 3.6 Blk/Yel 3 31 0558002581 STRAIN RELIEF SEALED 1" NYLON Black 1 87 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL 1 32 52425 STRAIN RELIEF SEALED 5/16" NYLON Black 1 88 0558954182 LABEL PILOT ARC Blk/Wht 4 33 * SCREW SKT HEX SST M5-0.8 x 8 1 89 0558954183 LABEL NOZZLE Blk/Wht 1 34 0558004081 LUG, MECHANICAL
2-8)AWG 3 35 0560940775 SCREW SET HEX OVAL PT 5/8-18 x .75 2 36 950593 237 N 238 N
L1
FERRITE CORE "U" 1 92 0558954154 LABEL SET BALL 0.500 DIA NEOPRENE 1 93
TUBE BRASS .375 OD / .319 ID 94 1 39 0558101665 LOCKNUT CONDUIT 2" ZINC 1 95 N 1 40 * CLOSURE TAPERED CAPLUG 2 41 0558008500 HOSE ASSY 19"
42
143 N
POWERBLOCK AY SKELETAL
R 44 * WASHER LOCK M6
1 45 0558008243
J3
RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEAD 7 46 * BASE TYWRAP SNAP-IN 1 47 950640
P1
HOUSING UNIV PLUG 3 POS - Wht 1 48 680398 INSULATOR NOMEX HI FREQ AUTO-XFM 1 49 33033 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 1 50 0558000523 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM 1 51 951007
P5
CONNECTOR COMBICON 5 PO 1 52 * TAB 90°, FAST 1/4" MALE, SLOTTED #8
R 90 * TYWRAP SM 4" R 91 * TYWRAP MED 5.5"
0558008436
LABEL CHASSIS GROUND
KIT WIRE R 96 * SCREW HEX CAP 1/4-20 x .75 R 97 * SCREW HEX CAP 1/4-20 x 1.00 R 98 * SCREW SQ PAN TRI #8-32 x .38 R 99 * SCREW SQ PAN TRI #8-32 x .50 R 100 * NUT 1/4-20 R 101 * NUT #6-32 R 102 * NUT #10-24 R 103 * WASHER LOCK #6 R 104 * WASHER LOCK #10 R 105 * WASHER LOCK 1/4 R 106 * WASHER FLAT 1/4 R 107 * WASHER FLAT #10 R 108 * WASHER FLAT #6
R 53 * ADHESIVE THREADLOCKER LOCTITE 271 - Red
54
1 55 * CLOSURE TAPERED CAPLUG
* 200
0558012567
POWERBLOCK AY COMPLETE
Includes Items: 43,38,37,22,81,80,23,35
4 56 0559000127 PLUG HOLE .875 DIA 1 201 0558008461 BRACKET MOUNTING
Page 1
ITEM
QTY
NO
PART NO SYMBOL DESCRIPTION
0558012261 Power Distribution Module (PDM)
1 301 0558012288 1 302 0558012287 2 303 950116 1 304 0560946656
PCB1
T1
FN1,2
F1
POWER SUPPLY 24VDC 5.0A TRANSFORMER PRI-115/230V SEC-10/20V 43VA FILTER EMI/RFI 250VAC 2A FUSE SLO-BLO 0.5A 250V - Ceramic (5 x 20)mm
Page 2
201
rev B
rev B
200
rev B
rev B
rev E
rev E
REF
3
9
21
REF
6
REF
REF
19
REF
16
REF
ESAB
PLASMA
AMP
TORCH
ABOVE
2 1
SEE DETAIL J-J BELOW
22
1
AMP TORCH ABOVE
ESAB
PLASMA
0-RINGS SUPPLIED WITH ITEM 19
SECTION B-B
SECTION F-F
B
C
5
13
1
28
1
23
1
1
34
1
C
B
7
AR
SECTION J-J
20 AR
REF
3.00
.50
4
REF
4
REF
7
29
1
30
31
1
1
28
REF
20 AR
32
1
SHEET 3 OF 3
rev E
BILL OF MATERIALS
QUANTITIES ARE IN U/M ESTABLISHED BY INVENTORY
ITEM
SYMBOL
11 24
(2)
(2)
1
34
523
6
723
821
923
10
523
11 24
(2)
34
(2)
212
(3)
PART OR
NO.
CODE NO.
QTY.
DESCRIPTION
1 0558010297 1 BOX, AIR CURTAIN
2 1 PLATE, MTG. AIR CURTAIN
3 2 ADAPT. BULKHD. B SIZE, 1/4 NPT
4 60909375 2 CAPLUGS 6X
52
ELBOW, STREET 90 BRASS
6 1 SOLENOID VALVE 24V
7 67101075 1 NIPPLE CLOSE 1/4 NPT BR.M TO M
8 1 REGULATOR W/GAGE
9 67100081 1 NIPPLE, 2"LG.1/4NPT BRASS M TO M
10 68161103 1 TEE 1/4 NPT BRASS
11 4 SCR 8-32 X .38 PAN HD.
12 3 1/4-20 X 1/2" FLANGED HD.HEX
13
14 0560948451 1 PLUG M8 3PIN
15 1 WSR FLAT NYLON 5/16 BLK
16 1 ADPTR G 1/4-19 MW B/-W*M
17 1 CLOTH BAG 4" X 6"
18 1 SWITCH, SPDT 3 POSITIONS
19 P-647294 1 SNAP BUSHING, 1 5/8
20 P-673038 1 SNAP BUSHING, 1 3/8
21 60101025 1 PLUG 1/8"NPT ALLEN HEAD
22 68100076 1 REDUCER 1/4"NPT TO 1/8"NPT
23 AR PIPE SEALENT
24 4 WASHER, LOCK, STL. INT.TOOTH #8
25 93122003 .67 WIRE 20 AWG 300V RED
26 950906 5
TERM FASTON .25 FEM INSUL 22-18 AWG
26 25
(2)
8.00"
RED
BRN
BLU
BLK
22 8
19
20
(3)
14 15 26
18
Rev A
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