575v
A
T
(
)
(
)
(
)
V
c
)
T
T
g)
g)
)
T
R
T
T
g
g
(
)
g
g
)
K
)
T
T
S
V
S
R
S
R
R
T
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
222210558012490 SKID 4 x 4 1111570558010713
88882 36635 CLIP SKID 2222580558007736
111130558012483 BASE 8888590560947008
444440558012484 LEG A-FRAME 1111600558010765
111150558012485 SHELF 2222610558006886
111160558011907 SUPPORT SHELF LEFT 33336217300002
111170558011908 SUPPORT SHELF RIGH
111180558012506 BAFFLE LOWER
111190558010788 BAFFLE UPPER
Base
Shelf
1111100558010731 COVER ACCESS MAIN XFMR TAPS
Shelf
44446317300008
11116417280215
11116517280230
1111660558000749
1111110558010787 COMPARTMENT INPUT POWER CONNECTION 1111670558007484
1111120558012416 BOX CONTROL 111168 35908
1111130558012611 COVER CONTROL BOX LOGO SILK SCREENED 222269 678025
1111140558012502 CAP CORNER LEFT FRON
1111150558012503 CAP CORNER RIGHT FRON
111170 951814
111171 951815
1111160558010728 PANEL OUTPUT CONNECTION 2222720558008806
1111170558010738 PANEL CONTROL CONNECTION SILK SCREENED - 2 - - 73 0558011726
1111180558010739 PANEL ACCESS FRONT - 1 - - 74 0558011724
1111190558010733 PANEL DISPLAY SILK SCREENED - 1 - - 75 0558011728
1111200558010729 PANEL REAR SILK SCREENED 1111760558007895
111121
0558007264B
PANEL ACCESS INPUT POWER CONNECTION 111177 950829
1111220558012410 PANEL SIDE LEFT 3333780558007710
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
K1
K4,5
RB1-(1-8)
RB1
HS1,2
R1,2,3
R4,5,6,7
R8
R9
M1
M2
PA
WORK / ETRODE
PL1
FL1
FN1,2
FN4,5
FN3
L3
D7,8
CB1
F1,2,3
CONTACTOR 3P 150A 115VAC
RELAY 3PDT 24VAC 10A
RELAY ASSY SPDT 24VDC 6A w/ BASE
ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN
TRANSDUCER CURRENT 300
RESISTOR 2 OHM 300W
RESISTOR 8 OHM 300W
RESISTOR 1.5K OHM 100W
RESISTOR 3K OHM 100W
MOTOR FAN 1/3 HP 230V
MOTOR COOLANT PUMP 1/2 HP 115/230
TERMINAL BOARD ASSY - Pilot Ar
TERMINAL OUTPUT ASSY (Bussbar
LAMP WHITE 14V PANEL
LAMP AMBER 12V PANEL
FILTER MODULE (Rin
FILTER MODULE CE (Rin
FILTER MODULE CE (Ferrule
FILTER INDUCTOR CE 1 PHASE
KIT MOV 275VAC 140J
CIRCUIT BREAKER 3A 32VDC 250VAC
FUSE MIDGET SLO-BLO 15A 600V
1111230558012411 PANEL SIDE RIGHT 333379 952136 HOLDER FUSE MIDGE
1111240558012409 PANEL TOP 444480 673905
1111250558012412 PLATE MOUNTING COOLANT PUMP MOTO
1111260558012418 BRACKET HEAT EXCHANGER LEF
1111270558012419 BRACKET HEAT EXCHANGER RIGH
111181 951085
1111820558004782
1 - - 1 83 0558001010
111128 36043 BRACKET FAN GALVANIZED - 3 3 - 84 0558011850
1111290558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 111185 950487
2222300558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL
Base
111186 952026
44443199512069 BRACKET RESISTOR #12 222287 952073
2222320558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL (Shelf
11118813730583
F4,5
TS1
TS2
TB1
TB1
TB4
TB3
TB2,3
TB7
FUSE LINK 150A 250V
SWITCH THERMAL N/C 80°C 176°F
SWITCH THERMAL N/C 100°C 212°F
BLOCK TERMINAL 3P (14-2/0)aw
BLOCK TERMINAL FEED-THRU (4-3/0)aw
BLOCK TERMINAL 2-POS x 4 FASTON
BLOCK TERMINAL 7-POS (12-18)aw
BLOCK TERMINAL 12-POS (12-18)aw
BUSHING TERMINAL FAST 1/4" MALE .687MH
1111330558012413 BRACKET T-STRAINER / FLOW SENSOR ASSY 222289 952155 MARKER PLATE (1-12)
1111340558012417 BRACKET COOLANT TAN
1111350558012505 SPACER COOLANT TANK GROMME
1111360558010755
- 1 - - 37 0558010782
- 1 1 1 38 0558011800
1 - - - 39 0558011717
1111400558012004
L1
L2
T1
T1
T2
INDUCTOR OUTPU
REACTOR LINE CE 3 PHASE 1111930558011612
TRANSFORMER MAIN 380/400/460V 1111940558011932
TRANSFORMER MAIN 575
KIT TRANSFORMER CONTROL 200-575V w/ FERRULES 4444960558007808
1111410558011930 BUSBAR POSITIVE 1111970558010255
2222420558011931 BUSBAR NEGATIVE / COLLECTO
2222430558007275 PLATE DIODE MOUNTING Pos / Neg 1111990560986171
222244 34916 BUSSBAR TAB 3333100 951005
1111450558011909 COLD PLATE POWER IGBT 1111101 951007
1111460558008823 HEATSINK PA IGBT 11111020560986173
4444470558006183
1111480558007886
3333490558003658
3333500558003657
1111510558038416
1111520558038382
1111530558038423
2222540558007255
1111550558012565
1111560558010711
Q1,2,3,4
Q5
D2,4,6
D1,3,5
PCB1
PCB2
PCB3
C1,2
R10 / C3
K2
KIT IGBT CHOPPER 400A 1200V w/ PLUG 11111030558008954
IGBT 50A 1200V 1111104 950640
DIODE FORWARD 300A 1200V 11111050558007485 PUMP COOLANT 225PSI 125GPH
DIODE REVERSE 300A 1200V 11111060558007501 COUPLING 3-PC - COOLANT PUMP
PC BOARD - CONTROL 11111070558007502 ADAPTOR COOLANT PUMP / MOTO
PC BOARD - DRIVER 22221080558003078 HEAT EXCHANGE
PC BOARD - FILTER 11111090558012489
CAPACITOR ALUM 6000uF 450VDC 11111100558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF
KIT RC-SNUBBER PA IGB
CONTACTOR 3P 40A 24VAC 1111112 36173 BLADE FAN 14"
1111900558008087 MARKER PLATE (13-24
111191 952937
1111920558010758
1111950558011703
1111980558011993
J2 / P6 & PCB1-P15
PCB1-P12 / PCB2-P2
PCB1-P2,16 , PCB2-P5
J1
PCB1-P6 / RB1
PCB1-P20 / DB25
PCB2-P8,9,10,11
PCB1-P8
PCB1-P1
PCB2-P3
PCB1-P3
PCB1-P9
J3
P5
(LS1)
RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation
KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 & 6 POS PLUG
RIBBON CABLE ASSY 14 SKT 18"
RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20"
RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20"
LEAD ASSY DRIVER PC BOARD
CONNECTOR MINI-COMBICON 4 PO
CONNECTOR MINI-COMBICON 6 PO
CONNECTOR COMBICON 2 PIN
CONNECTOR COMBICON 3 PIN
CONNECTOR COMBICON 5 PIN
CONNECTOR COMBICON 8 PIN
HOUSING UNIV CAP 3 POS - Wht
HOUSING UNIV PLUG 3 POS - Wht
KIT TANK COOLANT w/ LEVEL SWITCH
111111113735508 SHROUD FAN POLY 14"
Page 1
575v
T
(
(
ydex
ydex
x
ydex
A
A
K
ARARARA
ARARARA
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
11111130558012488
FS1 / P3
575v
0558011317
0558011316
400v CE
0558011315
380v
KIT SENSOR TURBINE FLOW w/ PLUG 25 L/MIN 8888169 * SCREW HEX CAP 1/4-20 x .75
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
11111140558012421 REGULATOR BACK-PRESSURE R-22-175 4444170 * SCREW HEX CAP 1/4-28 x .50
2222115
21124
CHECK VALVE 1/4NPTF 8888171 * SCREW HEX CAP 3/8-16 x 4.00
1111116 58v75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM 5555172 * SCREW HEX CAP 3/8-16 x .75
1111117
33033
ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 6666173 * SCREW HEX CAP 3/8-16 x 1.00
5555118 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM 333317461341361 SCREW HEX CAP 5/16-18 x .75
2222119 74S76 ADAPTOR RH B/IG*F 1/4NPTM 7777175 * SCREW HEX CAP 5/16-18 x 1.00
222212068100126 BUSHING 1/4NPTF 3/8NPTM 96 96 96 96 176 * SCREW HEX WSH TRI 1/4-20 x .50
222212168100276 BUSHING HEX 3/4NPTM 1/4NPTF 20 20 20 20 177 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated
222212244261400 ELBOW PIPE 45° 1/4NPT 6666178 * SCREW SQ PAN TRI #4-40 x .25
22221230558006693 ELBOW STREET 45° 1/4NPT 12 12 12 12 179 * SCREW SQ PAN TRI #6-32 x .38
2222124182w82 ELBOW STREET 90° 1/4NPT 2222180 * SCREW SQ PAN TRI #6-32 x .63
111112567100463 NIPPLE 1/4NPT 3"LG 8888181 * SCREW SQ PAN TRI #6-32 x .75
22221262226715 NIPPLE HEX 1/4NPT 1-7/16"LG 22 22 22 22 182 * SCREW SQ PAN TRI #8-32 x .38
22221270558004647 TEE NYLON 3/8" BARBED 6666183 * SCREW SQ PAN TRI #8-32 x .50
2222128 461107 TEE STREET 1/4NP
2222184 * SCREW SQ PAN TRI #8-32 x .63
222212968100175 BUSHING HEX 1/2NPTM 1/4NPTF 4644185 * SCREW SQ PAN TRI #10-24 x .38
11111300558006271 BUSHING 1/4NPTM 1/8NPTF 33 33 33 33 186 * SCREW SQ PAN TRI #10-24 x .50
222213168121050 COUPLING 1/2NPT 7/8"LG 4664187 * SCREW SQ PAN TRI #10-24 x .63
24421322234485 CLAMP END DIN 35 RAIL 4444188 * SCREW SQ PAN TRI #10-24 x .75
11111330558012427 RAIL MOUNTING 3.5" DIN
- 1 1 - 134 0558009578 RAIL MOUNTING 4.5" DIN
11111350558011992 BAFFLE IGBT K
11111360558007276 INSULATOR DIODE BRIDGE K
- 1 - - 137 680398 INSULATOR LINE REACTOR Nome
1 - - 1 138 0558007288 INSULATOR TERMINAL BLOCK K
35/7.5) PERFORATED 4224189 * SCREW SQ PAN TRI #10-24 x 1.00
35/7.5) PERFORATED 8888190 * SCREW LAG 1/4 x 2.00
6666191 * WASHER FLAT 1/2
43 43 43 43 192 * WASHER FLAT 1/4
29 29 29 29 193 * WASHER FLAT 3/8
16 16 16 16 194 * WASHER FLAT 5/16
11111390558001018 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG 6666195 * WASHER FLAT #6
4444140 672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 18 18 18 18 196 * WASHER FLAT #8
22221412235785 CLAMP CABLE STEEL .312 DI
11111420558012504 CLAMP TUBE .625 DI
22 22 22 22 197 * WASHER FLAT #10
1111198 * WASHER FLAT NYLON 19/32 (Pg9) Blk
11111430558004079 STRAIN RELIEF 2" STEEL 4444199 * SCREW SKT HEX M6-1.0 x 12 Blk
3333144 950823 BUSHING SNAP .56ID .69MH 20 20 20 20 200 * SCREW SKT HEX M6-1.0 x 20 Blk
8888145 639533 BUSHING SNAP .88ID 1.09MH 4444201 * WASHER FLAT #4
5555146 647345 BUSHING SNAP 1.31ID 1.50MH 20 20 20 20 202 * WASHER FLAT M6
11111470558012420 GROMMET RUBBER 4.19ID COOLANT TAN
1111203 * WASHER FLAT M16
111114813730801 PLUG HOLE .438 DIA 3333204 * WASHER LOCK 1/2
11111490558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 38 38 38 38 205 * WASHER LOCK 1/4
R 150 90861100 TUBING PVC, 600V 105C, 1" BLACK 18 18 18 18 206 * WASHER LOCK 3/8
R 151
90862010
TUBING PVC, 600V 105C, 1.25" BLACK 10 10 10 10 207 * WASHER LOCK 5/16
11111520558010374 JUMPER 2 POS Red 7777208 * WASHER LOCK #6
3333153 81F60 TERM LUG, MECHANICAL 17/32" 2/0-4/0 AWG 22 22 22 22 209 * WASHER LOCK #8
1111154 647361
1111155 98W68
GND2
GND1
LUG, MECHANICAL (2-8)AWG 4444210 * WASHER LOCK #4
LUG, MECHANICAL (4-3/0)AWG 31 31 31 31 211 * WASHER LOCK #10
33331560558009294 FERRULE NON-INSULATED 4/0 1111212 * WASHER LOCK INT 1/2
66661570558011877 FERRULE NON-INSULATED 2 AWG 1111213 * WASHER LOCK EXT 3/8
7777158 46n08 ROD THREADED #8-32 x 9.75" LG 1111214 * WASHER LOCK EXT 5/8
14 14 14 14 159 91w19 WASHER CENTERING 3333215 * WASHER LOCK EXT #8
14 14 14 14 160 647182 WASHER INSULATING MICA 1111216 * WASHER LOCK EXT #6
14 14 14 14 161 13734871 CLAMP WORM GEAR .250-.625 24 24 24 24 217 * WASHER LOCK M6
16 16 16 16 162 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk 7777218 * NUT #6-32
22221630558002087 SCREW PHL HEX w/ FLW M5 x 12 4444219 * NUT LOCK #8-32
12 12 12 12 164 0558006737 SCREW PHL HEX w/ FLW M6 x 12 18 18 18 18 220 * NUT #8-32
2222165 * JACK SCREW #4-40 HEX 5/16" LG 31 31 31 31 221 * NUT #10-24
2222166 * SCREW HEX CAP 1/2-13 x 1.50 3333222 * NUT 1/2-13
11 11 11 11 167 * SCREW HEX CAP 1/4-20 x .50 18 18 18 18 223 * NUT 1/4-20
9999168 * SCREW HEX CAP 1/4-20 x .63 14 14 14 14 224 * NUT 3/8-16
Page 2
575v
(
)
R
A
Y
E
L
A
A
A
T
E
T
ARARARA
ARARARA
ARARARA
ARARARA
A
T
ARARARA
K
A
P
R
R
T
T
Y
T
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
6666225 * NUT 5/16-18
3333226 * NUT LOCK NYLON #8-32 0558010799 Kit IGBT / CAP / HEATSINK MODULE EPP-362
6666227 * NUT 3/4-16 JAM
(Includes) Includes the Following Items:
1111228 * BOLT CARRIAGE 1/2-13 x 1.75 1111410558011930 BUSBAR POSITIVE
4444229 * RIVET 1/8
.126-.187
2222420558011931 BUSBAR NEGATIVE / COLLECTO
- - - 1 230 0558954296 LABEL RATING EPP-362 460V 1111450558011909 COLD PLATE POWER IGBT
- - 1 - 231 0558954297 LABEL RATING EPP-362 380V CCC 4444470558006183
- 1 - - 232 0558954298 LABEL RATING EPP-362 400V CE 1111520558038382
1 - - - 233 0558954299 LABEL RATING EPP-362 575V 2222540558007255
1111234 N
LABEL NAMEPLATE Stock / Serial No 111181 951085
11112352091514 LABEL WARNING GENERAL ARC WELD & CUT 4444960558007808
Q1,2,3,4
PCB2
C1,2
TS1
PCB2-P8,9,10,11
KIT IGBT CHOPPER 400A 1200V w/ PLUG
PC BOARD - DRIVER
CAPACITOR ALUM 6000uF 450VDC
SWITCH THERMAL N/C 80°C 176°F
LEAD ASSY DRIVER PC BOARD
- - 1 - 236 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese 11111390558001018 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG
1111237 995110 LABEL WARNING EXPOSED VOLTAGE INSIDE 1111290558011968 BRACKET IGBT / CAP / COLD PLATE MODULE
1111238 954291 LABEL WARNING COOLANT GENERAL 12 12 12 12 164 0558006737 SCREW PHL HEX w/ FLW M6 x 12
11112390558954172
LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL
1111167 * SCREW HEX CAP 1/4-20 x .50
11112402091558 LABEL PE GROUND 4444170 * SCREW HEX CAP 1/4-28 x .50
1111241 954509 LABEL SYMBOL CAUTION HIGH VOLTAG
1111242 955269 LABEL SYMBOL CAUTION READ MANUA
111124313732733 LABEL COPPER WIRE ONLY Wht/Clr 5555192 *
20 20 20 20 200 * SCREW SKT HEX M6-1.0 x 20 Blk
2222179 * SCREW SQ PAN TRI #6-32 x .38
WASHER FLAT 1/4
1111244 954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr 5555205 * WASHER LOCK 1/4
11112450558954244 LABEL COOLANT FILL Blk/Wht 20 20 20 20 217 * WASHER LOCK M6
- 1 - - 246 N
- - 1 - 247 N
LABEL CE - Plain 4444252 951833 PAD THERMAL POWER IGBT MODULE
LABEL CCC
11112480558954292 LABEL SET EPP-202/362 0558012477 KIT COOLANT PUMP EPP-362
22222490558954334 LABEL ESAB DIE CUT 16.0 x 9.0 Blk
1111250 N
LABEL ISO 9001 11111050558007485 PUMP COOLANT 225PSI 125GPH
11112510558954328 LABEL PC BOARD LAYOU
2222118 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM
(Includes) Includes the Following Items:
4444252 951833 PAD THERMAL POWER IGBT MODULE 222212068100126 BUSHING 1/4NPTF 3/8NPTM
1111253 951191 PAD THERMAL PA IGBT MODUL
1111128 461107 TEE STREET 1/4NP
1111254 995204 LABEL TEXT WARNING HAZARD COVER 1111124182W82 ELBOW STREET 90° 1/4NPT
R 255 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue 1111119 74S76 ADAPTOR RH B/IG*F 1/4NPTM
R 256 * SEALANT THREAD LOCTITE PST 592 - White
AR AR AR AR 257 * ADHESIVE SILICON RUBBER DOW 732 - Clear 109 0558012489 KIT TANK COOLANT EPP-362
R 258 * COMPOUND ELECTRICAL JOINT ALCOA #2
R 259 * TYWRAP LG 7.25" 1111301 N
(Includes) Includes the Following Items:
TANK COOLAN
R 260 * TYWRAP MED 5.5" 11113020558010759 CAP COOLANT TAN
2522261 * TYWRAP X-LG 14.5" 11113030558011991
LS1
SWITCH COOLANT LEVEL w/ LEADS
1111262 * BAG CLOTH 4" x 6" 22223040558011884 NIPPLE COOLANT TANK 3/8 HOSE
1111263 N
WIRE KIT EPP-202/362 22223050558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR
11112640558011803 CABLE KIT EPP-362 COMMON 2222306 * WASHER FLAT 1/2
1 - 1 1 265 0558012003 CABLE KIT EPP-362 NON-CE 2222307 * NUT 1/2-20 JAM
11112660558012612 HOSE KIT EPP-362
ADDITIONAL SPARES
1111308 19972 STRAINER - COOLANT PUM
11113090558011982 O-RING 1" 100-MESH T-STRAINE
11113100558011983 SCREEN 100-MESH T-STRAINE
COOLANT HOSE SPARES
1111-0558011605 HOSE 28.00" TANK OUTLET to PUMP INLE
1111-0558011603 HOSE 13.00" PUMP OUTLET to REGULATOR INLE
1111-0558011601 HOSE 16.50" PUMP OUTLET to TORCH SUPPL
1111-0558011606 HOSE 20.00" RADIATOR OUTLET TEE to FILTER INLE
1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET
1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLET TEE
Page 3
T1
T1
2X
30
64
H
OR
38
4X
X
146
4X
4
39
575V ONLY
4X
63
144
4X
1.5k ohms
3.00kohm
176
4X
185
65
4X
31
12X
177
8X
2X
2X
2X
2X
190
211
186
221
197
2202X158
8X
2
2X
2X
209
DETAIL X
SCALE 2 : 1
(TYP 4 PLCS)
2X
196
Ref.
159
160
63
2X
2X
8 186
2X
2X
2X
6X
182
209
220
31
DETAIL H
SCALE 2 : 1
(TYP 2 PLCS)
2X
4X
4X
4X
212
191
204
222
SCALE 1 : 1
A
193
206
224
203
DETAIL A
228
4X
4X
193
171
G
NOTE:
4 Quantity
of Foot should be
supplied with ITEM
NO: 3
224
206
193
193
171
DETAIL G
SCALE 2 : 3
TYP 4 PLCS
D
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 4 OF 15
F
145
V
80
F5
ORIENT BUSBAR VERTICALLY, 3 PLCS,
FOLD 6 INCHES OF TUBING IN HALF
TO CREATE COVER FOR BUSBAR,
SECURE WITH TYWRAP
150
TYPICAL CONNECTION, 3 PLCS,
COVER CONNECTION WITH 4
INCHES OF TUBINGAND SECURE
WITH TYWRAP
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
CONNECTIONS
4X
136 176
2X
43
4X
176
36
L1
W
2X
174
194
225
207
2X
169
192
205
223
DETAIL U
SCALE 1 : 1
TYPICAL CONNECTION, 6 PLCS,
U
150
260
TS2
82 179
T
260
DETAIL V
SCALE 1 : 1
TYP (3)
COVER WITH 4 INCHES OF TUBING,
2X
145
145
FN1
72
SECURE WITH TYWRAP
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
D2
CONNECTIONS
49 227
1691922X223
D1
50 227
205
F4,F5
2X
80
2X
169
192
4X
205
2X
2X
223
REMOVE SECTION OF BUSBAR
AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
DETAIL T
SCALE 1 : 1
151
259
DETAIL W
SCALE 1 : 2
172
2X
193
2X
206
224
(TYP 2 PLCS)
(TYP 3 PLCS)
TYPICAL CONNECTION, 2 PLCS, COVER
WITH 4 INCHES OF TUBING AND SECURE
WITH TYWRAP
175
194
207
225
AA
145
DETAIL AA
SCALE 1 : 1
261
D4
49
227
151
259
140
4X
(Input connection of
Transformer
TYPICAL CONNECTION,
3 PLCS, COVER
CONNECTION WITH 4
INCHES OF TUBINGAND
SECURE WITH TYWRAP
167
192
205
(TYP 4 PLCS)
49 227
D6
50 227
D5
D3
50
227
FN2
72
261
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 5 OF 15
F
224206172
(TYP 2 PLCS)
Q5
2X
2X
4X
2X
(TYP 3 PLCS)
48 189
221
25346
211
197
2X
76 163
55
179
C3,R10
2X
149
4X
2X
186
2X
197
2X
211
2X
221
DETAIL AB
SCALE 1 : 1
2X
2X
(TYP 3 PLCS)
220
209
196
2X
2X
2X
89
144
(TYP 3 PLCS)
159
160
5
144
158
2X
32
10176
AB
3X
62
(CE UNIT ONLY)
FN4
73
261
257
112
M1
66
196
4X
219
4X
2X
28
177
(CE UNIT ONLY)
FN5
73
261
257
167
205
192
(TYP 4 PLCS)
2X
176
74
FN3
(CE UNIT ONLY)
75
L3
(CE UNIT ONLY)
40
T2
176
2X
87
181
3X
89
TB3
90
86
181
TB3
2X
145
145
87
3X
181
9
176
0558011844
2X
EPP-362-M3 TOP
ASSEMBLY FAMILY
SHEET 6 OF 15
F
161
2X
139
167
205
192
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
4X
202
4X
217
TYP 4 PLCS
4X
200
4X
200
4X
4X
45
202
217
54 1702X1922X205
C2
2X
2X
2X
2X
Q1, Q2, Q3, Q4
47
252
C1
54
170
192
205
TS1
179
81
4X
4X
2X
29
TO TANK INLET
HS1
2X
6161182
HS2
182
2X
FROM FLOW SENSOR TEE
4X
96
PCB2-P8,11
USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS
164
258
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
12X
42
42
41
TYP CONNECTION,
3 PLCS,
COVER EACH
W/4 INCHES OF
VINYL TUBE
3X
150
Ref.
42
2X
192
205
223
168
(TYP 3 PLCS)
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 7 OF 15
F
NOTE: ORIENTATION OF
CHECK VALVES
TO RADIATOR INLET TEE
16
PCB3
53
2X
178
44 1731932X206224
(TYPICAL 2 PLCS)
FROM PUMP OUTLET
118
119
2X
122
2X
126
2X
115
2X
123
2X
2X
183
209
209
183
2X
2X
116
117
68
PA
184
2X
221
4X
69
187
4X
2X
153
166
2X
191
204
222
(TYPICAL 2 PLCS)
REF
116
117
REF
244
154
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 8 OF 15
F
192
2X
205
2X
167
2X
176
25
5
4X
Ref.
Ref.
128
114
33
130
128 129 131 113 131 129 125 121 110 121 267 118
118
186
5X
11
TO RADIATOR OUTLET TEE
186
GROUND TETHER POINT FOR
TO COLD PLATE INLET
TO PUMP OUTLET
118267
120
NOTE ORIENTATION
NOTE ORIENTATION OF FILTER
TO Back Pressure
REGULATOR INLET
SIDE AND TOP PANEL
TO TANK OUTLET
OF PUMP
3X
2X
176
182
106
118
120
6
TO TORCH OUTLET
176
177
2X
176
3X
105107119
175
207
194
4X
4X
4X
25
67
M2
173
206
193
(TYP 4 PLCS)
169
205
192
3X
3X
3X
7
176
4X
8X
0558011844
EPP-362-M3 TOP
ASSEMBLY FAMILY
SHEET 9 OF 15
F
NOTE:
ORIENT FLAT SURFACE OF STEM FACING UPWARD.
SUPPLIED WASHER LOCATED INSIDE TANK.
302
301
Ref.
305304 307306
10826
2X
161
303
4X
211
4X
221
(TO PUMP INLET)
(FROM IGBT OUTLET)
2X
2X
161
127
(TO FILTER INLET)
(TO TORCH INLET)
27
4X
221
4X
211
2X 2X 2X 2X
2X
108
161
176
2X
34
12
221
2X
Ref.
211
2X
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 10 OF 15
F
INSTALL FERRULES ON CABLE
AND TIGHTER SET SCREWS ON
CONTACTOR
K1
57
4X
188
4X
211
4X
197
2X
460V
&
575V
ONLY
138
83
189
TB1
2X
134
132
84
187
TB1
400V (CE)
&
380V(CCC)
ONLY
3X
2X
2X
185
K2
56
6X
(CE UNITS ONLY)
L2
37
2X
185
157
(CE ONLY)
137
146
Ref.
11
Ref.
26
(TYP 2 PLCS)
223
205
2X
2X
109
155172193213
GND1
240
TB1 - SEE DETAILS ABOVE
FOR SPECIFIC UNITS
27
Ref.
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 11 OF 15
F
60
RB1
4X
132
2X
2X
J3
103
Y
12
PCB1-P3
101
TB7
88
Z
2X
58
4X
4X
4X
8X
59
SECTION Y-Y
SCALE 1 : 2
218
2082X195
133
2X
2X
201
210
152
INSTALL JUMPER PER
WIRING SCHEMATIC/DIAGRAM
Connect to RB1
CONNECT TO PCB1 J12
2X
178
93
PCB1-P6
100
PCB1-P16
Y
51
PCB1
98
PCB1-P1
100
97
102
K4K5
PCB1-P2
PCB1-P8
PCB1-P9
218
TB4
85
GROUND
195
2X
180
208
216208218
SECTION Z-Z
SCALE 1 : 2
Z
104
P5
PCB2-P5
178
100
PCB2-P2
52
PCB2
95
178
99
PCB2-P3
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 12 OF 15
F
147
35
2X
21
162
20
F3
79
F1
79
F2
79
2X
179
2X
179
2X
179
78
78
78
19
Connect to PCB1-P20
PCB1-P20 / DB25
201
2X
214
165
2X
198
141221
210
2X
J2
92
211
4X
17
176
94
1X
17
REF
4X
143
243
148
237
111
186
CB1
77
2X
229
234229
2X
J1
91
Ref.
12
254
2X
182
6X
182
135
183
2X
230
460V
UNIT
231
CCC
UNIT
233
575V
UNIT
232
CE
UNIT
246
CE
UNIT
OR
247
CCC
UNIT
0558011844
EPP-362-M3 TOP
ASSEMBLY FAMILY
SHEET 13 OF 15
F
(REF)
20
THERE MUST BE A MINIMUM OF .630 INCHES (16MM)
CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE
SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST
THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT
AS NECESSARY TO MAINTAIN THIS CLEARANCE.
GROUND TETHER ATTACH POINT
182226215
4X
5X
177
176
Ref.
19
6X
4X
162
13162
9X
GROUND TETHER ATTACH POINT
182 226 215
22176
9X
23
176
ATTACH FRONT PANEL GROUND
WIRE AT UPPER LEFT MOUNTING
.
SCREW
186
186
141
142
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 14 OF 15
F
GROUND TETHER ATTACH POINT
226215
LABEL CONFIGURATION FOR:
0558012390, 0558012392 (CE),
AND 0558012393 (575V) UNITS
6X
24 176
DETAIL AD
SCALE 1 : 1
4X
AD
PLACE LABLE BEHIND PANEL
251
70
71
241
18
PL1
FL1
250
245
238
235
242
239
LABEL CONFIGURATION FOR:
0558012391 (CCC) UNITS
176
14
(2 Each CAP)
6X
176
15
(3 Each CAP)
( Place in center of side
249
panel 1 on Each Side)
2X
162
4X
ATTACH GROUND WIRE TO REAR OF
ACCESS PANEL (#6 STUD)
250
245
238
235
242
239
236
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 15 OF 15
F
C
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
P1
A
6 K5-7 VIO
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
PCB1
P3
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
RB1 (RELAY TERM BLK)
4 TB3-4 ORN
5 TB3-5 VIO
P8
1 PCB1 P8-3 WHT
2 PCB1 P8-4 BLK
PCB2 J2 (DRIVER PCB)
3 PCB1 P8-1 WHT
4 PCB1 P8-2 BLK
PCB1 P16-2
BLK
1 J2-1 WHT
P9
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
2 J2-2 BRN
3 J2-3 GRN
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1 J3-1 RED
2 J3-2 BLK
PCB1 P8-4
3 J3-3 BRN
P6
RIBBON CABLE
TO
P12
RIBBON CABLE
TO
P15
P16
BLK
J3 (FS1 CONNECTION)
RIBBON CABLE TO PCB1 P6
RB1
PCB1
(CONTROL)
PL1
FL1
TB7
K4 (FRONT)
K5 (REAR)
JUMPER (11-5 TO 11-6)
TB4
GND-3
K4-8 BLK
J1-G GRY
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
TB3-9 WHT
K2-B WHT
K1-B ORN
M1-2 BLU
FL1-2 RED
J1-D YEL
J1-C BLK
F
P5
RB1
1 2 3 4 5 6 7
C
B
8
C
TB7-2 ORN
J1-L ORN
TS1-1 (SP) ORN
PCB1 P1-4 ORN
K5-4 ORN
2
TB4
(11)
1
(14)
(12)
GND-3
TB3-12 WHT
P5-2 WHT
F
J1-K G/Y
J1-H WHT
TB4-1 G/Y
P5-3 G/Y
F
GND-3 G/Y
D
RB1-2 (11) ORN
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
PCB2 (DRIVER)
CB1-2 RED
K4
2
1
4
7
3
5
6
8
9
BA
P5-1 RED
TB3-10 GRY
K2-A VIO
K5-B YEL
F
J1 J2
P6
P5
J1
TB3-6 YEL
RB1-6 (11) BLK
D
J2
5
4
3
6
8
7
F
G
H
M
I
N
E
D
C
J
L
K
B
A
RIBBON CABLE TO PCB1 J12
K5
2
2
1
4
7
3
5
6
8
9
BA
K4-B YEL
1
F
F
F
B
F
B
F
B
F
F
F
PCB1 P15-1 WHT
2
PCB1 P15-2 BRN
3
PCB1 P15-3 GRN
4
P6-1 YEL
5
P6-2 GRY
6
P6-3 PNK
7
P6-4 BLU
8
P6-5 RED
1
TB3-1 BLK
A
TB3-2 RED
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
D
D
Q1-6 (SPLICE) RED
Q1-7 (SPLICE) WHT
I
J
C
C
PCB1 P1-2 RED
K
TB4-1 G/Y
TB4-2 ORN
L
M
N
1
2
3
(DRIVER PCB)
2
1
Q3-6 (SPLICE) RED
Q3-7 (SPLICE) WHT
PCB2
2
1
Q4-6 (SPLICE) RED
Q4-7 (SPLICE) WHT
K4-5 RED
TB4-1 WHT
2
1
PCB1 P1-1 BLU
LS1-1 WHT*
12
TB4-2 ORN
TB7
1
LS1-2 WHT*
2
Q2-7 (SPLICE) WHT
Q2-6 (SPLICE) RED
GRN-3 G/Y
2
1
Q5-7 RED
Q5-6 BLK
PCB3 J4 BLU
WORK WHT
NEG(-) BUS BRN
A
PL1
1
ORN
TB3-16 ORN
E
1
FL1
F
TB3-17 VIO
2
RB1-4 (11) VIO
RB1-4 (14) RED
2
0558011841
D
WIRING DIA EPP-362
400-460V
F
SHEET 1 OF 6
F2-1 SPLICE RED X2
C
X4 T2-H5(SPLICE) RED
F
TB4-2 ORN
F
TS1
TS2-2 (SPLICE) VIO
PCB2 J8-1 (SPLICE) RED
PCB2 J8-2 (SPLICE) WHT
F3-2 SPLICE BLK X1
C
Q1
1
2
B
Q3 Q2
PCB2 J9-2 (SPICE) WHT
PCB2 J9-1 (SPICE) RED
TOP VIEW
Q4
PCB2 J10-2 (SPICE) WHT
PCB2 J10-1 (SPICE) RED
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
DIODE PLATE (+)
PCB2 J11-2 (SPICE) WHT
PCB2 J11-1 (SPICE) RED
A
L3
(CE UNIT ONLY)
A
X3 T2-H1 BLK
TB1
GND-1
TB1
(CE UNIT ONLY)
1
2
3
BLK L2-AH1
BLK L2-BH1
BLK L2-CH1
(ALL EXCEPT CE)
BLK K1-L1
1
BLK K1-L2
2
BLK K1-L3
3
TB1
*
*
*
Q5-1 RED
WORK (4GA)
GND-1
CB1
TB3-11 BLK
F
K4-5 RED
1
2
F3-2 BLK
T2-H1 (SPLICE) BLK
HS1
(460V) T2-H6 (SPLICE) RED
C
(400V CE) L3-X2 (SPLICE) RED
(380V CCC) T2-H4 (SPLICE) RED
3
2
1
HS1
HS2
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
C
K2-L1 BLK
K2-L2 RED
F1
BLU K1-L1
21
F2
GRY K1-L2
21
C
T2-H1(SPLICE) BLK (ALL EXCEPT CE)
C
L3-X1(SPLICE) BLK (CE UNIT ONLY)
C
F3
C
F1-1 BLK
M2-1 BRN
21
C
REAR WIRING VIEW
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
HS2
WIRING DIA EPP-362
400-460V
0558011841
SHEET 2 OF 6
F
TB3
T2 BRN *
T2 BRN *
1 23 4 56 7891011
PCB2 J5-3 RED
PCB2 J5-1 BLK
T2 ORN (BOT) *
T2 BLU *
T2 BLU *
PCB1 P3-5 VIO
K4-B YEL
PCB1 P3-4 ORN
T2 YEL *
T2 ORN (TOP) *
J1-F BRN
PCB1 P2-1 WHT
RB1-1 (11) WHT
T2 YEL *
T2 BLK *
T2 BLK *
12
CB1-1 BLK
TB4-1 WHT
PCB1 P2-3 GRY
K4-6 GRY
T2 RED/YEL *
T2 RED *
T2 RED *
T2 VIO *
T2 VIO *
13 14 15 16 17 18
PCB1 P3-1 BLU
PCB1 P3-2 YEL
PCB1 P3-3 BRN
FL1-1 ORN
PL1-2 VIO
E
T2
K1
L2
K2
FN3
(380V CCC) F2-1 (SPLICE) RED
H4
H3
H2
H1
T2
TOP
VIEW
M2-4 BLU
(460V) F2-1 (SPLICE) RED
C
(400V CE) L3-X4 (SPLICE) RED
H7
H6
H5
F1-1 (SPLICE) BLK
(ALL EXCEPT CE)F3-2 BLK
(CE UNIT ONLY) L3-X3(SPLICE) BLK
TOP
BOT
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
FLOW
FS1
WORK (OUT) WHT
PCB3
J2
J1
J4
ELECTRODE (OUT) YEL
ELECTRODE OUT BLK
COLLECTOR BUS BLK
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
F
B
TB7-1 WHT*
TB7-2 WHT*
PCB2-J4 BLU
X1
LS1
FS1
LS1
B
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
K1-L3 WHT
C
F2-1 RED
C
F1-1 BLK
RB1-1 (14) WHT
L3
L2
K2
L1
K4-9 VIO
TB1-1 *
TB1-2 *
TB1-3 *
J3
F
PA STUD BLK
GND2
4
1
(CE UNIT ONLY) L2-AH2 BLK*
(ALL EXCEPT CE) TB1-1 BLK
M2
F1-2 BLU
RB1-2(14) ORN
D
D
AH1
AH2
BH1
BH2
CH1
CH2
L2
F2-2 GRY
(CE UNIT ONLY) L2-BH2 BLK*
(ALL EXCEPT CE) TB1-2 BLK
B
L1 L2 L3
K1
D
B
T3
R3-2 WHT
T2
T1
A
D
K1-L1 *
K1-L2 *
K1-L3 *
A
R2-2 RED
R1-2 BLK
(CE UNIT ONLY)
K2-L3 WHT
(CE UNIT ONLY) L2-CH2 BLK*
(ALL EXCEPT CE) TB1-3 BLK
TB2-1 BRN
D
BRN*
FN3
RED*
(CE UNITS
BLK*
ONLY)
GRN/YEL*
X2
L1
FRONT VIEW
(ELECTRODE)
L1-X2 BLK
F
R9-2 YEL
PCB3 J1 YEL
L1
T1
T1 T2 T3
R1-1 BLK R2-1 RED
T1-CH1 BLK
CC
T1-BH1 BLK
T1-AH1 BLK
R3-1 WHT
C
WIRING DIA EPP-362
400-460V
0558011841
F
SHEET 3 OF 6
PCB2 J3-2 RED
PCB2 J3-1 BLK
R4-1 YEL
D7
Q5
76
3
2
F
POS (+) BUS BLK
Q5
1
1
R1
R2
2
2
D8
POS BUS RED
C3
R10
1
BLK
F
F
B
RESISTOR ASSY
1
R3
2
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
1
1
1
R1
R2
R3
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
FN2
FN5
D2 BLK SPLICE
D4 BLU SPLICE
D6 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
D2 BLK SPLICE
D4 BLU SPLICE
D6 BRN SPLICE
GND GRN/YEL
*
*
*
*
*
*
*
FN5
*
(CE UNIT ONLY)
FN2
T1A-X4 SPLICE (380V)
T1A-X2 SPLICE (460V)
T1A-X3 SPLICE (400V)
T1B-X4 SPLICE (380V)
T1B-X2 SPLICE (460V)
D4
T1B-X3 SPLICE (400V)
T1C-X4 SPLICE (380V)
T1C-X2 SPLICE (460V)
T1C-X3 SPLICE (400V)
D6 D5
T1C-X4 SPLICE (380V)
T1C-X2 SPLICE (460V)
T1C-X3 SPLICE (400V)
T1B-X4 SPLICE (380V)
T1B-X2 SPLICE (460V)
T1B-X3 SPLICE (400V)
T1A-X4 SPLICE (380V)
T1A-X2 SPLICE (460V)
T1A-X3 SPLICE (400V)
D1D2
R8-2 YEL
D3
FN1
BLK NEG BUS
FN4
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
D1, D3, D5 COMMON GRN/YEL
*
*
*
FN1
*
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
GND GRN/YEL
(CE UNIT ONLY)
*
*
*
*
FN4
WIRING DIA EPP-362
400-460V
0558011841
SHEET 4 OF 6
F
TB2
M1-1 BLK
K1-A BRN
BLK (460 ONLY)
BLK (400CE ONLY)
BLK (380CCC ONLY)
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX5
T1-AX6
T1-AX7
T1-AX8
K4-7 BRN
BLK (460 ONLY)
T1-AX9
RB1-3(11) BLU
BLK (400CE ONLY)
BLK (380CCC ONLY)
T1-AX10
T1-AX11
B
TB2
M1
M1
TS2
(WORK)
BLK POS(+) BUS
BLK R9-1
WHT PCB3 J2
WHT PCB2 J6
DD
F
TB2-1 BLK
RB1-3 (14) BLU
PCB1 P1-5 WHT
1
2
PA STUD
D
F
1
TS2
2
TS1-2 (SPLICE) VIO
Q5-2 YEL
F
YEL NEG (-) DIODE PLATE
B
F
2222
1111
F
2
F
BLKBLKBLK
YEL
YELYEL
12
R8
1
R9
R7R6R5R4
BLK
PA STUD BLK
WORK (+) BLK
F
F
R7-2 BLK
PCB3 J3 BLK
GRN2 for PCB3
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
YEL ELECTRODE (OUT)
SECTION
SCALE
D-D
1 : 4
WIRING DIA EPP-362
400-460V
0558011841
SHEET 5 OF 6
F
CX1
(460 VAC VERSIONS) D4,D3 SPLICE BLK*
(400 VAC VERSIONS) D4,D3 SPLICE BLK*
(380 VAC VERSIONS) D4,D3 SPLICE BLK*
(460 VAC VERSIONS) D1,D6 SPLICE BLK*
(400 VAC VERSIONS) D1,D6 SPLICE BLK*
(380 VAC VERSIONS) D1,D6 SPLICE BLK*
CX2
CX3
CX4
BX1
BX2
BX3
BX4
AX1
AX2
AX3
AX5
AX6
AX7
AX8
AX9
AX10
AX11
AX4
TB2-1 *
TB2-2 *
TB2-4 *
TB2-5 *
TB2-6 *
TB2-8 *
TB2-9 *
D2,D5 SPLICE BLK * (400 VAC VERSIONS)
D2,D5 SPLICE BLK * (380 VAC VERSIONS)
D2,D5 SPLICE BLK * (460 VAC VERSIONS)
T1-BH2 BLK
K1-T1 BLK
T1-AH1 BLK
CH1
CH2
T1-AH2 BLK
K1-T2 BLK
MAIN TRANSFORMER
BH1
T1
BH2
AH1
T1-CH1 BLK
AH2
T1-BH1 BLK
T1-CH2 BLK
K1-T3 BLK
WIRING DIA EPP-362
400-460V
0558011841
SHEET 6 OF 6
F
C
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
P1
A
6 K5-7 VIO
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
PCB1
P3
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
RB1 (RELAY TERM BLK)
4 TB3-4 ORN
5 TB3-5 VIO
P8
1 PCB1 P8-3 WHT
2 PCB1 P8-4 BLK
PCB2 J2 (DRIVER PCB)
3 PCB1 P8-1 WHT
4 PCB1 P8-2 BLK
PCB1 P16-2
BLK
1 J2-1 WHT
P9
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
2 J2-2 BRN
3 J2-3 GRN
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1 J3-1 RED
2 J3-2 BLK
PCB1 P8-4
3 J3-3 BRN
P6
RIBBON CABLE
TO
P12
RIBBON CABLE
TO
P15
P16
BLK
J3 (FS1 CONNECTION)
RIBBON CABLE TO PCB1 P6
RB1
PL1
FL1
TB7
K4 (FRONT)
K5 (REAR)
JUMPER (11-5 TO 11-6)
K4-8 BLK
D
J1-G GRY
D
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
D
TB3-9 WHT
RB1
1 2 3 4 5 6 7
8
C
(11)
C
B
TB7-2 ORN
J1-L ORN
TS1-1 (SP) ORN
PCB1 P1-4 ORN
K5-4 ORN
2
1
TB4
(14)
K2-B WHT
B
B
B
B
B
B
PCB1
(CONTROL)
TB4
GND-3
D
K1-B ORN
D
M1-2 BLU
D
D
FL1-2 RED
D
J1-C BLK
P5
J1-D YEL
(12)
GND-3
F
TB3-12 WHT
P5-2 WHT
F
J1-K G/Y
J1-H WHT
TB4-1 G/Y
P5-3 G/Y
GND-3 G/Y
F
D
RB1-2 (11) ORN
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
PCB2 (DRIVER)
CB1-2 RED
K4
2
1
4
7
3
5
6
8
9
BA
P5-1 RED
TB3-10 GRY
K2-A VIO
K5-B YEL
TB3-6 YEL
RB1-6 (11) BLK
D
K5
2
1
4
7
3
5
6
8
9
BA
K4-B YEL
F
B
D
P6
J1 J2
F
P5
J1
B
J2
5
4
3
2
F
1
PCB1 P15-1 WHT
2
F
F
F
B
F
B
F
B
F
F
PCB1 P15-2 BRN
3
PCB1 P15-3 GRN
4
P6-1 YEL
5
P6-2 GRY
6
P6-3 PNK
7
P6-4 BLU
8
P6-5 RED
6
8
7
1
C
C
F
G
H
M
I
N
E
D
C
J
L
K
B
A
A
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
I
J
PCB1 P1-2 RED
K
TB4-1 G/Y
TB4-2 ORN
L
M
N
RIBBON CABLE TO PCB1 J12
TB3-1 BLK
TB3-2 RED
D
D
Q1-6 (SPLICE) RED
1
2
3
1
PCB2
(DRIVER PCB)
2
2
1
Q1-7 (SPLICE) WHT
Q3-6 (SPLICE) RED
Q3-7 (SPLICE) WHT
Q4-6 (SPLICE) RED
Q4-7 (SPLICE) WHT
K4-5 RED
TB4-1 WHT
2
1
PCB1 P1-1 BLU
LS1-1 WHT*
12
TB4-2 ORN
TB7
1
LS1-2 WHT*
2
Q2-7 (SPLICE) WHT
Q2-6 (SPLICE) RED
GRN-3 G/Y
2
1
Q5-7 RED
Q5-6 BLK
PCB3 J4 BLU
WORK WHT
NEG(-) BUS BRN
A
PL1
1
ORN
TB3-16 ORN
E
1
FL1
F
TB3-17 VIO
2
RB1-4 (11) VIO
RB1-4 (14) RED
2
WIRING DIA EPP-362
575V
0558011842
SHEET 1 OF 6
D
F
F
TB4-2 ORN
F
TS1
TS2-2 (SPLICE) VIO
PCB2 J8-2 (SPLICE) RED
PCB2 J8-1 (SPLICE) WHT
Q1
1
2
B
TOP VIEW
Q3 Q2
PCB2 J9-2 (SPICE) WHT
PCB2 J9-1 (SPICE) RED
Q4
PCB2 J10-2 (SPICE) WHT
PCB2 J10-1 (SPICE) RED
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
DIODE PLATE (+)
PCB2 J11-2 (SPICE) WHT
PCB2 J11-1 (SPICE) RED
TB1
A
TB1
BLK K1-L1
1
BLK K1-L2
2
BLK K1-L3
A
GND-1
3
Q5-1 RED
WORK (4GA)
HS1
HS2
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
3
2
1
HS1
HS2
CB1
TB3-11 BLK
K4-5 RED
1
2
F1
C
K2-L1 BLK
BLU K1-L1
21
F3-2 BLK
F2
C
K2-L2 RED
T2-H7 (SPLICE) RED
GRY K1-L2
21
C
REAR WIRING VIEW
C
F3
M2-1 BRN
F1-1 BLK
C
21
T2-H1(SPLICE) BLK
WIRING DIA EPP-362
575V
0558011842
C
SHEET 2 OF 6
F
TB3
T2 BRN *
T2 BRN *
1 2 3 4 5 6 7 8 9 10 11
PCB2 J5-3 RED
PCB2 J5-1 BLK
FLOW
T2 ORN (BOT) *
T2 BLU *
T2 BLU *
K4-B YEL
PCB1 P3-4 ORN
PCB1 P3-5 VIO
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
T2 YEL *
T2 ORN (TOP) *
J1-F BRN
PCB1 P2-1 WHT
B
T2 YEL *
RB1-1 (11) WHT
K4-6 GRY
PCB1 P2-3 GRY
FS1
TB7-1 WHT*
TB7-2 WHT*
WORK (OUT) WHT
F
T2 RED/YEL *
T2 RED *
T2 RED *
T2 BLK *
T2 BLK *
13 14 15 16 17 18
12
PCB1 P3-1 BLU
CB1-1 BLK
TB4-1 WHT
T2 VIO *
PCB1 P3-2 YEL
PCB1 P3-3 BRN
FL1-1 ORN
F
LS1
B
T2 VIO *
PL1-2 VIO
LS1
FS1
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
T2
K1
L2
K2
FN3
F2-1 (SPLICE) VIO
M2-4 BLU
F3-2 (SPLICE) BLK
K1-L3 WHT
F2-1 RED
F1-1 BLK
H7
H6
H5
H4
T2
TOP
H3
TOP
VIEW
H2
H1
BOT
RB1-1 (14) WHT
B
L3
L2
L1
K2
T3
T2
T1
A
K4-9 VIO
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
R3-2 WHT
R2-2 RED
R1-2 BLK
PCB3
J2
J1
J4
PCB2-J4 BLU
ELECTRODE (OUT) YEL
ELECTRODE OUT BLK
COLLECTOR BUS BLK
X1
X2
J3
F
PA STUD BLK
GND2
4
1
TB1-1 BLK
M2
F1-2 BLU
RB1-2(14) ORN
D
B
D
F2-2 GRY
TB1-2 BLK
K2-L3 WHT
TB1-3 BLK
A
TB2-1 BRN
D
L1 L2 L3
K1
T1 T2 T3
(ELECTRODE)
L1-X2 BLK
F
R9-2 YEL
PCB3 J1 YEL
R1-1 BLK R2-1 RED
T1-CH1 BLK
T1-BH1 BLK
T1-AH1 BLK
R3-1 WHT
L1
FRONT VIEW
L1
T1
WIRING DIA EPP-362
575V
0558011842
SHEET 3 OF 6
F
PCB2 J3-2 RED
PCB2 J3-1 BLK
R4-1 YEL
D7
Q5
76
3
2
POS (+) BUS BLK
Q5
1
1
R1
R2
2
2
D8
POS BUS RED
C3
F
F
1
BLK
R10
RESISTOR ASSY
1
R3
2
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
1
1
1
R1
R2
R3
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
FN2
T1A-X2 BLK SPLICE
T1B-X2 BLU SPLICE
T1C-X2 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
*
*
*
*
FN2
T1A-X2 SPLICE
D4
T1B-X2 SPLICE
T1C-X2 SPLICE
D6 D5
T1C-X2 SPLICE
T1B-X2 SPLICE
T1A-X2 SPLICE
D1D2
R8-2 YEL
D3
FN1
BLK NEG BUS
FN4
T1A-X2 BLK SPLICE
T1B-X2 BLU SPLICE
T1C-X2 BRN SPLICE
D1, D3, D5 COMMON GRN/YEL
*
*
*
FN1
*
WIRING DIA EPP-362
575V
0558011842
SHEET 4 OF 6
F
M1-1 BLK
K1-A BRN
BLK
BLK
TB2
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX3
T1-AX4
K4-7 BRN
T1-AX5
RB1-3(11) BLU
M1
TS2
TB2
(WORK)
BLK POS(+) BUS
BLK R9-1
WHT PCB3 J2
WHT PCB2 J6
F
TB2-1 BLK
RB1-3 (14) BLU
PCB1 P1-5 WHT
M1
DD
1
2
PA STUD
D
FFF
BLKBLKBLK
1
TS2
2
2222
TS1-2 (SPLICE) VIO
F
Q5-2 YEL
YEL NEG (-) DIODE PLATE
B
F
1111
YEL
YELYEL
12
R8
2
1
R9
PA STUD BLK
R7R6R5R4
BLK
WORK (+) BLK
F
F
R7-2 BLK
PCB3 J3 BLK
GRN2 for PCB3
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
YEL ELECTRODE (OUT)
SECTION
SCALE
D-D
1 : 4
WIRING DIA EPP-362
575V
0558011842
SHEET 5 OF 6
F
D4,D3 SPLICE BLK*
D1,D6 SPLICE BLK*
CX1
F5
CX2
BX1
F4
BX2
AX1
AX3
AX4
AX5
AX2
TB2-1 *
TB2-2 *
TB2-6 *
D2,D5 SPLICE BLK *
T1-BH2 BLK
K1-T1 BLK
T1-AH1 BLK
CH1
CH2
T1-AH2 BLK
K1-T2 BLK
MAIN TRANSFORMER
BH1
T1
BH2
AH1
T1-CH1 BLK
AH2
T1-BH1 BLK
T1-CH2 BLK
K1-T3 BLK
WIRING DIA EPP-362
575V
0558011842
SHEET 6 OF 6
F
LABEL PCB LAYOUT
0558954317
EPP CAN2 Second Station Kit
P/N 0558011641
To enable the EPP power source to accomodate two torch stations, the EPP CAN Second Station Kit must be installed. Do
so as follows.
Before installation:
1. Disconnect input power to machine.
2. Remove covers as shown.
3. Route Braided Connector assembly as shown below.
4. Use supplied clamp to ground the braid to machine cabinet. Install on ground stud opposite existing clamp by
removing and re-install nut.
5. Insert Plug into J17 header on PCB board. Ensure connection is completely inserted into terminal.
6. Slide SW5 position from CLOSE to OPEN position only on station #1 power supply.
7. Insert 8 pin receptacle into access hole in sheetmetal. Use kit at washer inside cabinet, use external tooth lock
washer outside of cabinet, and secure with supplied receptacle nut.
SW5 position
Ensure fully inserted connections
as shown here
Station #1: OPEN
Station #2: CLOSE
Kit plugs into J17 header
(***shown NOT fully inserted***)
J14
not
used
J15
CAN1
station
J17
CAN2
station
Use at washer on inside
of cabinet.
Add supplied clamp to existing clamp,
attach to existing ground stud.
Secure 8 pin recetacle in existing access hole,
use supplied external tooth lock washer on
outside of cabinet .
0558008950 12/2013
ITEM
)
A
T
T
A
T
(
A
A
A
QTY
NO
PART NO SYMBOL DESCRIPTION
1 1 0558012332 CHASSIS BASE
1 2 0558012333 COVER TOP
1 3 0558012334
1 4 0558012335
15 N
J1
J2
(J5)
CABLE / CONNECTOR ASSY - 14 PIN X-Rotation
CABLE / CONNECTOR ASSY - DB25 (25 PIN
WIRE KIT CONTROL
2 6 0558003353 STRAIN RELIEF SEALED 3/4" NYLON Black
1 7 599800
1 8 673213
J3
SW1
RECEPTACLE PNL MT 24 SOCKE
SWITCH TOGGLE SPST 15A 125V
1 9 680088 GUARD TOGGLE SWITCH - Plated
1 10 0558011837
1 11 23210751
3 12 0560938881
J4
J6
K5,6,7
RECEPTACLE PNL MT 4 PIN
RECEPTACLE PNL MT 2 SOCKE
RELAY MINI DPDT 115VAC 8
3 13 0560996139 SOCKET RELAY MINI - DIN M
4 14 0558009383
K1,2,3,4
RELAY ASSY SPDT 24V AC/DC 6A w/ BASE
2 15 2234485 CLAMP END DIN 35 RAIL
1 16 57002499
ISO
1 17 0558009578 RAIL MOUNTING 4.5" DIN
ANALOG SIGNAL ISOLATOR DC Voltage Input
35/7.5) PERFORATED
3 18 * NUT LOCK NYLON #6-32
2 19 * WASHER FLAT #6
2 20 * WASHER LOCK EXT #6
4 21 * SCREW HEX WSH TRI 1/4-20 x .50
4 22 * SCREW SQ PAN TRI #8-32 x .38
8 23 * SCREW SQ PAN TRI #6-32 x .38
R 24 * SOLDER .062 DIA
16 25 * TUBING PVC, 300V 105C, #8 x 0.75L Black
R 26 * TYWRAP MED 5.5"
R 27 * TYWRAP SM 4"
2 28 * WASHER FLAT 1/4
2 29 0560949593
FL1,2
LAMP LED GREEN 24VDC PANEL
Page 1
Rev B
-
-
ONES
FL1
FL2
TENS
+
+
Rev B
Rev B
2 X
PART #
0558010798
0558010799
KIT IGBT/CAP/HEATSINK MODULE EPP-202
KIT IGBT/CAP/HEATSINK MODULE EPP-362
18
C1
Front View
Scale 1:2
4 X
2 X
TS1
1
18
6
13
2
2 X
2 X
2 X
9
15
19
18
0558010798 ASSY
DESCRIPTION
PCB2
5
4 X
17
4 X
16
REV
A
A
ITEM
Symbol
NO.
1 0558011968
2 0558011909
3 0558011930
4 0558011931
5
PCB2
6
TS1
7
D9
8 0558001018 STANDOFF GLASTIC 1/4-20 1.0" 1 1
9
C1, C2
10
PCB2- P8-P11
11 951833
Q1, Q2 , Q3,
12
Q4
13
14
15
16
17
18
19
20 SCREW M6X12 CAPTIVE WSHRS 6 12
PART NUMBER
0558038382
951085
0558012002
0558007255
0558007808
0558006183
BOM Table
DESCRIPTION
BRACKET IGBT MODULE
COLD PLATE 4MODULE
BUS BAR POS
BUSBAR NEG/COL
PCB DRIVER
SWITCH THERMAL 176F
KIT DIODE REVERSING 85A 1200A
CAP ELECT ALUM 6000UF 450V
DRIVER BOARD LEAD ASSEMBLY
PAD THERMAL IGBT
IGBT MODULE 400A 1200V
#6-32 X .38 PAN SCREW QUADREX
1/4-20 X .5 HEX CAP SCREW
1/4-28 X .5 SCR STLZPC
SCREW SKT HEX M6-1.0 x 20
LOCKWASHER M6
1/4 FLAT WASHER
1/4 LOCK WASHER
0558011310/QTY.
0558011314/QTY.
11
11
11
22
11
11
11
12
24
24
24
22
11
24
12 20
12 20
35
35
Q1 Q2
Bottom View
Scale 1:2
4 X174 X203 X
12 16
(TYP. 2 PLCS)
11
D9
7
3
A
8
14
18
C1 C2
19
(TYP. 2 PLCS)
9
15
19
18
2 X
2 X
2 X
Front View
Scale 1:2
0558010799 ASSY
4 X174 X203 X
Q1
Q3 Q4 Q2
12 16
3
4
11
(TYP. 4 PLCS)
4
Replacement Kit IGBT
0558011771
rev
A
SHEET 1 OF 1
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