575v
y
T
(
)
(
)
A
)
A
T
T
V
c
)
R
T
g)
T
g)
)
R
(
)
(
)
T
T
T
L
K
g
T
T
g
g
V
V
)
V
Y
)
R
S
g
S
S
0558012393
0558012392
400v CE
0558012391
380v CCC
0558012390
ITEM
NO
230/460v
PART NO SYMBOL DESCRIPTION
575v
0558012393
0558012392
400v CE
0558012391
380v CCC
222210558012490 SKID 4 x 4 1111570558038416
88882 36635 CLIP SKID 1111580558038382
111130558012483 BASE 1111590558038419
444440558012484 LEG A-FRAME 1111600558012288
111150558012485 SHELF 1111610558007255
111160558011907 SUPPORT SHELF LEFT 1111620558010711
111170558011908 SUPPORT SHELF RIGH
111180558012506 BAFFLE LOWER
111190558010788 BAFFLE UPPER
Base
Shelf
1111100558010731 COVER ACCESS MAIN XFMR TAPS (Shelf
1 1 1 - 63 0558010751
- - - 1 64 0558010713
2222650558007736
8888660560947008
1111110558010787 COMPARTMENT INPUT POWER CONNECTION 1111670558010765
1111120558012416 BOX CONTROL 2222680558006886
1111130558012496 COVER CONTROL BOX SILK SCREENED 33336917300002
1111140558012502 CAP CORNER LEFT FRON
1111150558012503 CAP CORNER RIGHT FRON
44447017300008
11117117280215
1111160558010728 PANEL OUTPUT CONNECTION 11117217280230
1111170558010738 PANEL CONTROL CONNECTION SILK SCREENED 1111730558000749
1111180558010739 PANEL ACCESS FRONT 1111740558007484
1111190558010729 PANEL REAR SILK SCREENED - - - 1 75 0558010761
1111200558007264B PANEL ACCESS INPUT POWER CONNECTION 111176 35908
1111210558012410 PANEL SIDE LEFT 222277 678025
ITEM
NO
230/460v
0558012390
PART NO SYMBOL DESCRIPTION
PCB1
PCB2
PCB4
PCB5
C1
K2
K1
K1
K4,5
RB1-(1-8)
RB1
HS1,2
R1,2,3
R4,5,6,7
R8
R9
M1
M2
TB5
PA
WORK / ETRODE
PC BOARD - CONTROL
PC BOARD - DRIVER
PCB INTERFACE CONTROL w/ Displa
PWR SUPPLY 24VDC 5A PCB
CAPACITOR ALUM 6000uF 450VDC
CONTACTOR 3P 40A 24VAC
CONTACTOR 3P 75A 115VAC
CONTACTOR 3P 150A 115VAC
RELAY 3PDT 24VAC 10
RELAY ASSY SPDT 24VDC 6A w/ BASE
ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN
TRANSDUCER CURRENT 300
RESISTOR 2 OHM 300W
RESISTOR 8 OHM 300W
RESISTOR 1.5K OHM 100W
RESISTOR 3K OHM 100W
MOTOR FAN 1/3 HP 230V
MOTOR COOLANT PUMP 1/2 HP 115/230
TERMINAL BOARD INPUT (200)230V / (400)460V
TERMINAL BOARD ASSY - Pilot Ar
TERMINAL OUTPUT ASSY (Bussbar
1111220558012411 PANEL SIDE RIGHT - - - 6 78 672065 TERMINAL STRAP
1111230558012409 PANEL TOP 111179 951814
111124
0558012412
PLATE MOUNTING COOLANT PUMP MOTO
1111250558012487 PANEL COOLING DUCT LEF
1111260558012419 BRACKET HEAT EXCHANGER RIGH
111180 951815
2222810558008806
- 2 - - 82 0558011726
111127 36043 BRACKET FAN GALVANIZED - 1 - - 83 0558011727
- 1 - - 28 0558007870 BRACKET HARMONIC INDUCTO
- 1 - - 84 0558011728
1111290558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 1111850558007895
2222300558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL
Base
111186 950829
44443199512069 BRACKET RESISTOR #12 1111870558000433
2222320558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL
1111330558012422 PANEL CONTROL BOX LEF
1111340558012423 PANEL CONTROL BOX RIGH
Shelf
1111880558011503
3333890558007710
333390 952136 HOLDER FUSE MIDGE
1111350558012413 BRACKET T-STRAINER / FLOW SENSOR ASSY 222291 673905
1111360558012424 PANEL MOUNTING INTERFACE CONTRO
2222370558012425 BRACKET RAS-2 111193
1111380558012417 BRACKET COOLANT TAN
1111390558012505 SPACER COOLANT TANK GROMME
1111400558010755
- 1 - - 41 0558010782
- 1 - - 42 13732232
- 1 1 - 43 0558012406
- - - 1 44 0558010746
1 - - - 45 0558011717
1111460558012004
L1
L2
L4
T1
T1
T1
T2
INDUCTOR OUTPU
REACTOR LINE CE 3 PHASE 111197 952026
INDUCTOR HARMONIC CE 222298 952073
TRANSFORMER MAIN 380/400
TRANSFORMER MAIN 200-460
TRANSFORMER MAIN 575
KIT TRANSFORMER CONTROL 200-575V w/ FERRULES 11111020558008087 MARKER PLATE (13-24
111192 951085
950711
1111940558001010
111195 950487
- - - 1 96 950826
11119913730583
2222100 952155 MARKER PLATE (1-12
11111010558954324 OVERLA
1111470558011930 BUSBAR POSITIVE 1111103 952937
2222480558011931 BUSBAR NEGATIVE / COLLECTO
2222490558007275 PLATE DIODE MOUNTING Pos / Ne
11111040558010758
11111050558011612
222250 34916 BUSSBAR TAB 11111060558011932
1111510558011909 COLD PLATE POWER IGBT 11111070558012053
1111520558008823 HEATSINK PA IGBT 11111080558011703
2222530558006183
1111540558007886
3333550558003658
3333560558003657
Q1,2
Q5
D2,4,6
D1,3,5
KIT IGBT CHOPPER 400A 1200V w/ PLUG 22221090558007808
IGBT 50A 1200V 11111100558010255
DIODE FORWARD 300A 1200V 1111111
0558011993
DIODE REVERSE 300A 1200V 11111120560986171
PL1
FL1
FN1,2
FN4,5
FN3
L3
D7,8
CB1
CB2
ENC1
F1,2,3
F4,5
TS1
TS2
TB1
TB4
TB6
TB3
TB2,3
TB7
J1
J2 / PCB1-P15
PCB1-P6 / RB1
PCB1-P20 / DB25
PCB4-X1 / DB37
PCB1-P12 / PCB2-P2
PCB2-P8,11
PCB1-P8
PCB1-P1
PCB2-P3
LAMP WHITE 14V PANEL
LAMP AMBER 12V PANEL
FILTER MODULE (Rin
FILTER MODULE CE (Rin
FILTER MODULE CE (Faston
FILTER INDUCTOR CE 1 PHASE
KIT MOV 275VAC 140J
CIRCUIT BREAKER 3A 32VDC 250VAC
CIRCUIT BREAKER 2A 32VDC 250VAC
THUMB WHEEL POT w/ KNOB ICH
FUSE MIDGET SLO-BLO 15A 600V
FUSE LINK 150A 250V
SWITCH THERMAL N/C 80°C 176°F
SWITCH THERMAL N/C 90°C 194°F
BLOCK TERMINAL 3P (14-2/0)aw
BLOCK TERMINAL 2-POS x 4 FASTON
BLOCK TERMINAL 5-POS x 4 FASTON
BLOCK TERMINAL 7-POS (12-18)aw
BLOCK TERMINAL 12-POS (12-18)aw
BUSHING TERMINAL FAST 1/4" MALE .687MH
RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation
KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 & 6 POS PLUG
RIBBON CABLE ASSY 14 SKT 18"
RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20"
RIBBON CABLE ASSY (DB37 SKT - 40 SKT) 20"
RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20"
LEAD ASSY DRIVER PC BOARD
CONNECTOR MINI-COMBICON 4 PO
CONNECTOR MINI-COMBICON 6 PO
CONNECTOR COMBICON 2 PIN
Page 1
ITEM
575v
0558012393
0558012392
400v CE
0558012391
380v CCC
NO
230/460v
0558012390
3333113
PART NO SYMBOL DESCRIPTION
951005
1111114 951007
11111150560986173
111111656995342
22221170558008954
1111118 950640
11111190558012290
11111200558011836
11111210558012289
PCB1-P2,16 , PCB2-P5
PCB1-P3
PCB1-P9
PCB4-X3
J3,5
P5
PCB5-P1
J6
PCB5-P2
575v
400v CE
0558012393
0558012392
380v CCC
0558012391
CONNECTOR COMBICON 3 PIN 33331690558007179 TERM LUG, MECHANICAL 17/32" 6-1/0 AWG
CONNECTOR COMBICON 5 PIN 2222170 647361
CONNECTOR COMBICON 8 PIN 1111171 98W68
CONNECTOR BL 5 POS 33331720558009292 FERRULE NON-INSULATED 1/0
HOUSING UNIV CAP 3 POS - Wht - - - 6 173 0558011877 FERRULE NON-INSULATED 2 AWG
HOUSING UNIV PLUG 3 POS - Wht - 6 6 - 174 0558011878 FERRULE NON-INSULATED 6 AWG
HOUSING CONTACT 3 POS - Molex 6 - - - 175 0558011879 FERRULE NON-INSULATED 8 AWG
HOUSING UNIV CAP 6 POS - Wht 7777176 46n08 ROD THREADED #8-32 x 9.75" LG
HOUSING CONTACT 6 POS - Molex 14 14 14 14 177 91w19 WASHER CENTERING
ITEM
NO
230/460v
0558012390
PART NO SYMBOL DESCRIPTION
GND2
GND1
LUG, MECHANICAL (2-8)AWG
LUG, MECHANICAL (4-3/0)AWG
11111220558007485 PUMP COOLANT 225PSI 125GPH 14 14 14 14 178 647182 WASHER INSULATING MICA
11111230558007501 COUPLING 3-PC - COOLANT PUMP 666617913734871 CLAMP WORM GEAR .250-.625
11111240558007502 ADAPTOR COOLANT PUMP / MOTOR 16 16 16 16 180 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk
11111250558003078 HEAT EXCHANGER 22221810558002087 SCREW PHL HEX w/ FLW M5 x 12
11111260558012489
(LS1)
KIT TANK COOLANT w/ LEVEL SWITCH 66661820558006737 SCREW PHL HEX w/ FLW M6 x 12
11111270558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF 4444183 * JACK SCREW #4-40 HEX 5/16" LG
111112813735508 SHROUD FAN POLY 14" 2222184 * SCREW HEX CAP 1/2-13 x 1.50
1111129 36173 BLADE FAN 14" 11 11 11 11 185 * SCREW HEX CAP 1/4-20 x .50
11111300558012488
FS1 / P3
KIT SENSOR TURBINE FLOW w/ PLUG 25 L/MIN 18 18 18 18 186 * SCREW HEX CAP 1/4-20 x .63
11111310558012421 REGULATOR BACK-PRESSURE R-22-175 4444187 * SCREW HEX CAP 1/4-20 x .75
2222132 21124 CHECK VALVE 1/4NPTF 2222188 * SCREW HEX CAP 1/4-28 x .50
1111133 58v75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM 8888189 * SCREW HEX CAP 3/8-16 x 4.00
1111134 33033 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 3333190 * SCREW HEX CAP 3/8-16 x .75
5555135 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM 6666191 * SCREW HEX CAP 3/8-16 x 1.00
2222136 74S76 ADAPTOR RH B/IG*F 1/4NPTM 7774192 * SCREW HEX CAP 5/16-18 x 1.00
222213768100126 BUSHING 1/4NPTF 3/8NPTM 93 97 93 95 193 * SCREW HEX WSH TRI 1/4-20 x .50
222213868100276 BUSHING HEX 3/4NPTM 1/4NPTF 24 24 24 24 194 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated
222213944261400 ELBOW PIPE 45° 1/4NPT 4644195 * SCREW SQ PAN TRI #10-24 x .38
22221400558006693 ELBOW STREET 45° 1/4NPT 33 33 33 33 196 * SCREW SQ PAN TRI #10-24 x .50
2222141 182w82 ELBOW STREET 90° 1/4NPT 4444197 * SCREW SQ PAN TRI #10-24 x .63
111114267100463 NIPPLE 1/4NPT 3"LG - - - 4 198 * SCREW SQ PAN TRI #10-24 x .75
22221432226715 NIPPLE HEX 1/4NPT 1-7/16"LG 4444199 * SCREW SQ PAN TRI #10-24 x 1.00
2222144 461107 TEE STREET 1/4NPT 10 10 10 10 200 * SCREW SQ PAN TRI #4-40 x .25
222214568100175 BUSHING HEX 1/2NPTM 1/4NPTF 4444201 * SCREW SQ PAN TRI #6-32 x .25
11111460558006271 BUSHING 1/4NPTM 1/8NPTF 12 12 12 12 202 * SCREW SQ PAN TRI #6-32 x .38
222214768121050 COUPLING 1/2NPT 7/8"LG 2222203 * SCREW SQ PAN TRI #6-32 x .63
22221482234485 CLAMP END DIN 35 RAIL 8888204 * SCREW SQ PAN TRI #6-32 x .75
11111490558012427 RAIL MOUNTING 3.5" DIN (35/7.5) PERFORATED - - - 2 205 * SCREW SQ PAN TRI #6-32 x 1.00
11111500558011992 BAFFLE IGBT Kydex 22 22 22 22 206 * SCREW SQ PAN TRI #8-32 x .38
11111510558007276 INSULATOR DIODE BRIDGE Kydex 6666207 * SCREW SQ PAN TRI #8-32 x .50
- 1 - - 152 680398 INSULATOR LINE REACTOR Nomex 2222208 * SCREW SQ PAN TRI #8-32 x .63
11111530558007288 INSULATOR TERMINAL BLOCK Kydex 8888209 * SCREW LAG 1/4 x 2.00
44441540558012054 STANDOFF STEEL FEMALE #6-32 HEX 3/4" LG 19 19 19 23 210 * WASHER FLAT #10
11111550558001018 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG 6666211 * WASHER FLAT #6
4444156 672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 21 21 21 18 212 * WASHER FLAT #8
22221572235785 CLAMP CABLE STEEL .312 DIA 6666213 * WASHER FLAT 1/2
11111580558012504 CLAMP TUBE .625 DIA 51 51 51 51 214 * WASHER FLAT 1/4
11111590558004079 STRAIN RELIEF 2" STEEL 25 25 25 25 215 * WASHER FLAT 3/8
3333160 950823 BUSHING SNAP .56ID .69MH 10 10 10 4 216 * WASHER FLAT 5/16
8888161 639533 BUSHING SNAP .88ID 1.09MH 1111217 * WASHER FLAT NYLON 19/32 (Pg9) Blk
5555162 647345 BUSHING SNAP 1.31ID 1.50MH 4444218 * SCREW SKT HEX M6-1.0 x 12 Blk
11111630558012420 GROMMET RUBBER 4.19ID COOLANT TANK 12 12 12 12 219 * SCREW SKT HEX M6-1.0 x 20 Blk
1111164 647270 BUSHING SNAP .31ID .44MH - - - 18 220 * WASHER FLAT BRASS 1/4
11111650558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 12 12 12 12 221 * WASHER FLAT M6
AR AR AR AR 166 90861100 TUBING PVC, 600V 105C, 1" BLACK 1111222 * WASHER FLAT M16
AR AR AR AR 167 90862010 TUBING PVC, 600V 105C, 1.25" BLACK 28 28 28 32 223 * WASHER LOCK #10
11111680558010374 JUMPER 2 POS Red 7777224 * WASHER LOCK #6
Page 2
575v
A
A
A
A
A
A
A
A
T
)
(
)
A
A
A
A
A
Y
E
L
A
A
A
E
ARARARA
ARARARA
ARARARA
ARARARA
ARARARA
ARARARA
0558012393
0558012392
400v CE
0558012391
380v CCC
0558012390
230/460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558012393
0558012392
400v CE
0558012391
380v CCC
ITEM
NO
230/460v
0558012390
PART NO SYMBOL DESCRIPTION
25 25 25 22 225 * WASHER LOCK #8 2522281 * TYWRAP X-LG 14.5"
3333226 * WASHER LOCK 1/2 1111282 * TYWRAP SCREW MOUNT LG 7.25"
39 39 39 39 227 * WASHER LOCK 1/4 1111283 * BAG CLOTH 4" x 6"
16 16 16 16 228 * WASHER LOCK 3/8 1111284 N
7774229 * WASHER LOCK 5/16 1111285 N
- - - 18 230 * WASHER LOCK BRONZE 1/4 1111286 N
1111231 * WASHER LOCK EXT #6 - - - 1 287 N
3333232 * WASHER LOCK EXT #8 - - 1 - 288 N
1111233 * WASHER LOCK INT 1/2 - 1 - - 289 N
1111234 * WASHER LOCK EXT 3/8 1 - - - 290 N
1111235 * WASHER LOCK EXT 5/8 1111291 N
16 16 16 16 236 * WASHER LOCK M6 11112920558038423
PCB3
WIRE KIT EPP-202/362
WIRE KIT INTFC CTRL m2-200
CABLE KIT m2/m3-202 COMMON
CABLE KIT m2/m3-202 200/230/460V
CABLE KIT m2/m3-202 380V CCC
CABLE KIT m2/m3-202 400V CE
CABLE KIT m2/m3-202 575V
HOSE KIT m2/m3-202
PC BOARD - FILTER
32 32 32 32 237 * NUT #10-24 1111293 995204 LABEL TEXT WARNING HAZARD COVER
7777238 * NUT #6-32 11112940558012565
R10 / C3
KIT RC-SNUBBER PA IGB
4444239 * NUT LOCK #8-32 1111295 952157 FERRITE CORE / CUBE (Supplied for System CAN Cable
21 21 21 18 240 * NUT #8-32 11112960558954341 LABEL FERRITE CORE / CAN CABLE
3333241 * NUT 1/2-13 6666297 * WASHER LOCK #4
23 23 23 23 242 * NUT 1/4-20 6666298 * WASHER FLAT #4
- - - 18 243 * NUT BRASS 1/4-20
12 12 12 12 244 * NUT 3/8-16
3 3 3 - 245 *
NUT 5/16-18
3333246 * NUT LOCK NYLON #8-32
6666247 * NUT 3/4-16 JAM
1111248 * BOLT CARRIAGE 1/2-13 x 1.75
4444249 * RIVET 1/8
- - - 1 250 N
- - 1 - 251 N
- 1 - - 252 N
1 - - - 253 N
1111254 N
LABEL RATING EPP-202 200/230/460V
LABEL RATING EPP-202 380-400V CCC
LABEL RATING EPP-202 400V CE
LABEL RATING EPP-202 575V
LABEL NAMEPLATE Stock / Serial No
.126-.187
11112552091514 LABEL WARNING GENERAL ARC WELD & CUT
- - 1 - 256 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese
1111257 995110 LABEL WARNING EXPOSED VOLTAGE INSIDE
1111258 954291 LABEL WARNING COOLANT GENERAL
11112590558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL
11112602091558 LABEL PE GROUND
1111261 954509 LABEL SYMBOL CAUTION HIGH VOLTAG
1111262 955269 LABEL SYMBOL CAUTION READ MANUA
111126313732733 LABEL COPPER WIRE ONLY Wht/Clr
1111264 954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr
11112650558954244 LABEL COOLANT FILL Blk/Wht
- 1 - - 266 N
- - 1 - 267 N
LABEL CE - Plain
LABEL CCC
11112680558954292 LABEL SET EPP-202/362
22222690558954334 LABEL ESAB DIE CUT 16.0 x 9.0 Blk
1111270 N
LABEL ISO 9001
11112710558008436 LABEL CHASSIS GROUND
2222272 951833 PAD THERMAL POWER IGBT MODULE
1111273 951191 PAD THERMAL PA IGBT MODUL
11112740558954328 LABEL PC BOARD LAYOUT m2/m3-202
R 275 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue
R 276 * SEALANT THREAD LOCTITE PST 592 - White
R 277 * ADHESIVE SILICON RUBBER DOW 732 - Clear
R 278 * COMPOUND ELECTRICAL JOINT ALCOA #2
R 279 * TYWRAP LG 7.25"
R 280 * TYWRAP MED 5.5"
Page 3
575v
0558012393
0558012392
400v CE
0558012391
380v CCC
0558012390
ITEM
NO
230/460v
PART NO SYMBOL DESCRIPTION
0558010798 Kit IGBT / Cap / Heatsink Module m2-200
(Includes) Includes the Following Items:
1111470558011930 BUSBAR POSITIVE
2222480558011931 BUSBAR NEGATIVE / COLLECTOR
1111510558011909 COLD PLATE POWER IGBT
2222530558006183
1111580558038382
1111610558007255
111192 951085
22221090558007808
Q1,2
PCB2
C1
TS1
PCB2-P8,11
KIT IGBT CHOPPER 400A 1200V w/ PLUG
PC BOARD - DRIVER
CAPACITOR ALUM 6000uF 450VDC
SWITCH THERMAL N/C 80°C 176°F
LEAD ASSY DRIVER PC BOARD
11111550558001018 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG
1111290558011968 BRACKET IGBT / CAP / COLD PLATE MODULE
66661820558006737 SCREW PHL HEX w/ FLW M6 x 12
1111185 * SCREW HEX CAP 1/4-20 x .50
2222188 * SCREW HEX CAP 1/4-28 x .50
12 12 12 12 219 * SCREW SKT HEX M6-1.0 x 20 Blk
2222202 * SCREW SQ PAN TRI #6-32 x .38
3333214 * WASHER FLAT 1/4
3333227 * WASHER LOCK 1/4
12 12 12 12 236 * WASHER LOCK M6
2222272 951833 PAD THERMAL POWER IGBT MODULE
575v
0558012393
0558012392
400v CE
0558012391
380v CCC
0558012390
230/460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
0558012477 KIT COOLANT PUMP m2-200
(Includes) Includes the Following Items:
11111220558007485 PUMP COOLANT 225PSI 125GPH
2222135 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM
222213768100126 BUSHING 1/4NPTF 3/8NPTM
1111144 461107 TEE STREET 1/4NPT
1111141182W82 ELBOW STREET 90° 1/4NPT
1111136 74S76 ADAPTOR RH B/IG*F 1/4NPTM
126 0558012489 KIT TANK COOLANT m2-200
(Includes) Includes the Following Items:
1111301 NA TANK COOLANT
11113020558010759 CAP COOLANT TANK
11113030558011991
LS1
SWITCH COOLANT LEVEL w/ LEADS
22223040558011884 NIPPLE COOLANT TANK 3/8 HOSE
22223050558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR
2222306 * WASHER FLAT 1/2
2222307 * NUT 1/2-20 JAM
ADDITIONAL SPARES
1111308 19972 STRAINER - COOLANT PUMP
11113090558011982 O-RING 1" 100-MESH T-STRAINER
11113100558011983 SCREEN 100-MESH T-STRAINER
COOLANT HOSE SPARES
1111-0558011605 HOSE 28.00" TANK OUTLET to PUMP INLET
1111-0558011603 HOSE 13.00" PUMP OUTLET to REGULATOR INLET
1111-0558011601 HOSE 16.50" PUMP OUTLET to TORCH SUPPLY
1111-0558011606 HOSE 20.00" RADIATOR OUTLET to FILTER INLET
1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET
1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLET
Page 4
T1
T1
2X
30
71
H
OR
575V only
45
4X
4X
43
4
CCC & CE Units only
OR
X
162
T1
44
4X
70
200/230/460V Only
160
4X
1.5k ohms
3.00kohm
193
4X
195
72
4X
31
12X
194
8X
2X
2X
2X
2X
209
223
196
237
210
2
1
2402X176
(TYP 4 PLCS)
2X
8X
2X
225
212
DETAIL X
SCALE 2 : 1
2X
177
178
70
2X
2X
8 196
2X
2X
2X
6X
206
225
240
3
DETAIL H
SCALE 2 : 1
(TYP 2 PLCS)
233
213
226
241
4X
4X
4X
A
215
228
244
222
248
4X
4X
215
189
G
NOTE:
4 Quantity
of Foot should be
supplied with ITEM
NO: 3
244
228
215
215
189
DETAIL G
SCALE 2 : 3
TYP 4 PLCS
DETAIL A
SCALE 1 : 1
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 5
161
2X
49
91
F5
ORIENT BUSBAR VERTICALLY, 3 PLCS,
FOLD 6 INCHES OF TUBING IN HALF
TO CREATE COVER FOR BUSBAR,
SECURE WITH TYWRAP
TYPICAL CONNECTION, 3 PLCS,
COVER CONNECTION WITH 4
INCHES OF TUBINGAND SECURE
WITH TYWRAP
167
4X
151 193
279
V
T
166
280
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
CONNECTIONS
4X
194
40
L1
W
161
161
DETAIL V
SCALE 1 : 1
2X
186
214
227
242
2X
186
214
227
242
DETAIL U
SCALE 1 : 1
81
FN1
281
TYPICAL CONNECTION, 6 PLCS,
COVER WITH 4 INCHES OF TUBING,
SECURE WITH TYWRAP
D2
55 247
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
CONNECTIONS
166
280
U
2X
TS2
93 202
D1
1872142X242
227
56 247
F4,F5
2X
91
2X
186
214
4X
227
2X
2X
242
REMOVE SECTION OF BUSBAR
AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
DETAIL T
SCALE 1 : 1
167
279
DETAIL W
SCALE 1 : 2
186
242
214
2X
227
(TYP 3 PLCS)
(TYP 2 PLCS)
TYPICAL CONNECTION, 2 PLCS, COVER
WITH 4 INCHES OF TUBING AND SECURE
WITH TYWRAP
2X
AA
192
216
229
245
161
DETAIL AA
SCALE 1 : 1
167
D4
55
247
4X
156
(Input connection of
Transformer of CE,
CCC, AND 575V
UNITS ONLY)
TYPICAL CONNECTION,
3 PLCS, COVER
CONNECTION WITH 4
INCHES OF TUBINGAND
SECURE WITH TYWRAP
185
214
227
(TYP 4 PLCS)
55 247
D6
56 247
D5
D3
56
247
FN2
81
281
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 6
244228190
(TYP 2 PLCS)
Q5
2X
2X
4X
2X
193
170
271
54 199
237
27352
223
210
2X
85 181
294
202
165
2X
4X
(TYP 3 PLCS)
2X
196
2X
210
2X
223
2X
237
DETAIL AB
SCALE 1 : 1
2X
2X
3X
(TYP 3 PLCS)
240
225
212
2X
2X
2X
100
160
(TYP 3 PLCS)
177
178
5
2X
32
10193
AB
3X
69
160
176
(CE UNIT ONLY)
82
FN4
281
129
M1
(CE UNIT ONLY)
FN5
82
281
185
227
214
(TYP 4 PLCS)
28
L4
42
4X
193
(CE UNIT ONLY)
2X
193
281
83
FN3
(CE UNIT ONLY)
84
L3
(CE UNIT ONLY)
46
T2
193
3X
98
204
3X
100
TB3
102
97
204
TB3
2X
161
98
204
9
193
161
3X
2X
4X
4X
73
212
239
2X
27
194
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 7
CONNECT TO PCB1 J12
PCB2-P2
PCB2-P5
200
113
108
58
PCB2
200
2X
112
179
PCB2-P3
155
185
227
214
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
4X
221
TYP 2 PLCS
4X
236
4X
219
61 2142X2272X188
C1
2X
51
2214X2364X219
4X
48
Q1, Q2
53
272
TS1
92
2X
2X
2X
202
29
TO TANK INLET
HS1
6868206
HS2
2X
206
2X
FROM FLOW SENSOR TEE
2X
109
PCB2-P8,11
USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS
182
278
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
6X
48
47
TYP CONNECTION,
3 PLCS,
COVER EACH
W/4 INCHES OF
VINYL TUBE
166
3X
Ref.
48
214
227
242
186
(TYP 3 PLCS)
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 8
NOTE: ORIENTATION OF
CHECK VALVES
TO RADIATOR INLET TEE
16
PCB3
292
2X
200
50 1912152X228244
(TYPICAL 2 PLCS)
FROM PUMP OUTLET
135
136
2X
139
2X
143
2X
132
2X
140
2X
2X
207
225
225
207
2X
2X
133
134
76
PA
208
2X
237
4X
77
197
4X
2X
169
184
2X
213
226
241
(TYPICAL 2 PLCS)
REF
133
134
REF
264
170
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 9
214
2X
227
2X
185
2X
193
24
5
4X
Ref.
Ref.
144
135
137
131
146
35
TO PUMP OUTLET
144 145 147 130 147 145 142 138 127 138 141 135
135
TO COLD PLATE INLET
NOTE ORIENTATION
TO RADIATOR OUTLET TEE
NOTE ORIENTATION OF FILTER
TO Back Pressure
REGULATOR INLET
OF PUMP
135
123
GROUND TETHER POINT FOR
SIDE AND TOP PANEL
TO TANK OUTLET
3X
2X
193
206
196
196
11
5X
141
137
122124136
308
192
229
216
4X
4X
4X
24
74
M2
191
228
215
(TYP 4 PLCS)
4X
4X
4X
187
227
214
6
TO TORCH OUTLET
3X
3X
3X
2X
194
3X
193
8X
193
193
4X
7
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 10
302
NOTE:
ORIENT FLAT SURFACE OF STEM FACING UPWARD.
SUPPLIED WASHER LOCATED INSIDE TANK.
25
303
(TO PUMP INLET)
301
Ref.
305304 307306
2X 2X 2X 2X
(FROM IGBT OUTLET)
(TO TORCH INLET)
(TO FILTER INLET)
(TO PUMP INLET)
2X
179
(FROM IGBT OUTLET)
4X
4X
1X
2X
26
237
223
125
179
193
2X
38
12
237
2X
Ref.
223
2X
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 11
(TYP 9 PLCS)
TB6
2X
220
TB5
6X
2X
205
2X
230
75
200/230/460V Unit Only
78
96
2X
243
(200/230/460V UNIT)
4X
4X
4X
6X
K2
62
206
K1
64
198
223
210
173
193
41
L2
195
(CE UNITS ONLY)
(CE ONLY)
152
Ref.
OR
174
63
K1
(CE, CCC, AND 575V
UNITS ONLY)
212
225
240
175
(575V)
3X
3X
3X
171190215234
GND1
153
260
94
TB1
199
2X
162
Ref.
11
25
(TYP 2 PLCS)
242
227
2X
2X
126
26
Ref.
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 12
67
RB1
2X
148
2X
2X
J3
117
Y
12
PCB1-P3
114
TB7
99
Z
2X
65
4X
4X
4X
8X
66
SECTION Y-Y
SCALE 1 : 2
238
2242X211
149
2X
2X
298
297
168
INSTALL JUMPER PER
WIRING SCHEMATIC/DIAGRAM
Connect to RB1
2X
200
105
PCB1-P6
113
PCB1-P16
Y
57
PCB1
111
PCB1-P1
120
PCB1-P2
113
PCB1-P8
110
PCB1-P9
115
Z
J5J6
118117
P5
Note: Connect to P6(Ref. drawing of J2)
K4K5
SECTION Z-Z
SCALE 1 : 2
238
TB4
95
203
GROUND
211
2X
224
231224238
Ref.
34
4X
2234X237
Ref.
33
PCB5
4X
PCB5-P2
60
200
121
Ref.
36
282
237
210
PCB5-P1
119
4X
116154
PCB4-X3
PCB4
59
4X
201
Ref. PCB4-X1
ENC1
101
88
36
223
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 13
163
F3
19
2X
CB2
Connect to PCB1-P20
PCB1-P20 / DB25
298
297
2X
Connect to PCB4-X1
PCB4-X1 / DB37
297
2X
2X
298
2X
183
2X
183
2X
39
33
87
34
106
1X
107
1X
2X
4X
20
180
159
263
164
257
128
196
90
202
F1
2X
90
202
2X
F2
90
202
CB1
86
249
2X
254 249
2X
89
89
89
J2
104
223
J1
235
193
4X
103
217
157237
17
296
293
206
2X
12
Ref.
206
6X
17
REF
150
207
2X
252
253
251 267
250
230/
460V
UNIT
CCC
UNIT
575V
UNIT
CE
UNIT
266
CE
UNIT
OR
CCC
UNIT
0558012389-C
EPP-202-M2 TOP
ASSEMBLY FAMILY
SHEET 14
(REF)
19
THERE MUST BE A MINIMUM OF .630 INCHES (16MM)
CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE
SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST
THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT
AS NECESSARY TO MAINTAIN THIS CLEARANCE.
GROUND TETHER ATTACH POINT
206246232
4X
5X
194
193
Ref.
33
6X
180
Ref.
2X
180
13
2X
9X
GROUND TETHER ATTACH POINT
206 246 232
21193
9X
22
193
180
34
ATTACH FRONT PANEL GROUND
WIRE AT UPPER LEFT MOUNTING
.
SCREW
196
196
157
158
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 15
GROUND TETHER ATTACH POINT
246232
LABEL CONFIGURATION FOR:
0558012390, 0558012392 (CE),
AND 0558012393 (575V) UNITS
6X
23 193
DETAIL AD
SCALE 1 : 1
4X
AD
PLACE LABLE BEHIND PANEL
274
79
80
261
18
PL1
FL1
270
265
258
255
262
259
LABEL CONFIGURATION FOR:
0558012391 (CCC) UNITS
193
14
(2 Each CAP)
6X
193
15
(3 Each CAP)
( Place in center of side
269
panel 1 on Each Side)
2X
180
4X
ATTACH GROUND WIRE TO REAR OF
ACCESS PANEL (#6 STUD)
270
265
258
255
262
259
256
EPP-202-M2 TOP
ASSEMBLY FAMILY
0558012389-C
SHEET 16
2 X
PART #
0558010798
0558010799
KIT IGBT/CAP/HEATSINK MODULE EPP-202
KIT IGBT/CAP/HEATSINK MODULE EPP-362
18
C1
Front View
Scale 1:2
4 X
2 X
TS1
1
18
6
13
2
2 X
2 X
2 X
9
15
19
18
0558010798 ASSY
DESCRIPTION
PCB2
5
4 X
17
4 X
16
REV
A
A
ITEM
Symbol
NO.
1 0558011968
2 0558011909
3 0558011930
4 0558011931
5
PCB2
6
TS1
7
D9
8 0558001018 STANDOFF GLASTIC 1/4-20 1.0" 1 1
9
C1, C2
10
PCB2- P8-P11
11 951833
Q1, Q2 , Q3,
12
Q4
13
14
15
16
17
18
19
20 SCREW M6X12 CAPTIVE WSHRS 6 12
PART NUMBER
0558038382
951085
0558012002
0558007255
0558007808
0558006183
BOM Table
DESCRIPTION
BRACKET IGBT MODULE
COLD PLATE 4MODULE
BUS BAR POS
BUSBAR NEG/COL
PCB DRIVER
SWITCH THERMAL 176F
KIT DIODE REVERSING 85A 1200A
CAP ELECT ALUM 6000UF 450V
DRIVER BOARD LEAD ASSEMBLY
PAD THERMAL IGBT
IGBT MODULE 400A 1200V
#6-32 X .38 PAN SCREW QUADREX
1/4-20 X .5 HEX CAP SCREW
1/4-28 X .5 SCR STLZPC
SCREW SKT HEX M6-1.0 x 20
LOCKWASHER M6
1/4 FLAT WASHER
1/4 LOCK WASHER
0558011310/QTY.
0558011314/QTY.
11
11
11
22
11
11
11
12
24
24
24
22
11
24
12 20
12 20
35
35
Q1 Q2
Bottom View
Scale 1:2
4 X174 X203 X
12 16
(TYP. 2 PLCS)
11
D9
7
3
A
8
14
18
C1 C2
19
(TYP. 2 PLCS)
9
15
19
18
2 X
2 X
2 X
Front View
Scale 1:2
0558010799 ASSY
4 X174 X203 X
Q1
Q3 Q4 Q2
12 16
3
4
(TYP. 4 PLCS)
11
4
Replacement Kit IGBT
0558011771
rev
A
SHEET 1 OF 1
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
A
30°
A
A
1 0558007485
2 68100126
3
4 461107
5
6
NOTE:
1. APPLY PIPE SEALANT TO MALE PIPE THREAD USING LOCTITE #242
10Z30
182W82
74S76
PUMP COOLANT 250PSI 125GPH
BUSHING PIPE HEX 3/8 X 1/4 BRS
ADAPT B/A-W*M 1/4NPT OLD
TEE PIPE STREET 1/4 BRS
ELBOW PIPE ST 90 1/4 BRS
ADAPT B/I-G*F 1/4NPTM
1
2
2
1
1
1
(ESAB P/N 74585435) ON HARD PLUMBING CONNECTIONS
UNLESS OTHERWISE SPECIFIED.
6
5
A
3
3
4
A
2
1
2
KIT COOLANT PUMP EPP-202-M2
0558012477
SHEET 1 OF 1
A
0558012575-OR
0558012575-OR
0558012495-A
0558012495-A
0558012498-A
0558012498-A
P1
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
4 TB3-4 ORN
5 TB3-5 VIO
6 K5-7 VIO
1
2 PCB1 P8-4 BLK
3
4 PCB1 P8-2 BLK
PCB1 P16-2 BLK
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
PCB1
P3
P8
P9
P6
RIBBON CABLE
TO
RB1 (RELAY TERM BLK)
P12
RIBBON CABLE
TO
PCB2 J2 (DRIVER PCB)
P15
1 J2 -1 WHT
2 J2-2 BRN
3 J2-3 GRN
P16
1 J3-1 RED
2 J3-2
BLK
PCB1 P8-4 BLK
3 J3-3 BRN
RIBBON CABLE TO PCB1 P6
J3 (FS1 CONNECTION)
RB1
PCB1
(CONTROL)
PCB2 (DRIVER)
TB7
K4 (FRONT)
K5 (REAR)
TB4
K4-8 BLK
J1-G GRY
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
TB3-9 WHT
JUMPER (11-5 TO 11-6)
K2-B WHT
GND-3
K1-B ORN
M1-2 BLU
FL1-2 RED
J1-D YEL
J1-C BLK
RB1
1 2 3 4 5 6 7
8
TS1-1 (SP) ORN
PCB1 P1-4 ORN
K5-4 ORN
J1-L ORN
TB7-2 ORN
(11)
TB4
(14)
(12)
P5-2 WHT
12
TB3-12 WHT
J1-K G/Y
J1-H WHT
GND-3 G/Y
RB1-2 (11) ORN
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
PCB4 X3-3 GRN
PCB4 X3-2 WHT
PCB4 X3-1 ORN
PCB4 X3-4 BLK
PCB4 X3-5 RED
CB1-2 RED
K4
2
1
4
7
3
5
6
8
9
BA
P5-1 RED
TB3-10 GRY
K2-A VIO
K5-B YEL
TB3-6 YEL
J2
J1
Connect J6 with P6
J6
J1
J5
P5
P5
RB1-6 (11) BLK
J2
5
5
4
K5
2
1
4
7
3
5
6
8
9
BA
K4-B YEL
4
3
3
1
PCB1 P15-1 WHT
2
PCB1 P15-2 BRN
3
PCB1 P15-3 GRN
4
P6-1 YEL
5
P6-2 GRY
6
P6-3 PNK
7
P6-4 BLU
8
P6-5 RED
J6
6
6
8
8
7
7
2
1
2
1
F
G
H
M
I
N
E
D
C
J
K
L
B
A
A
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
I
J
PCB1 P1-2 RED
K
TB4-1 G/Y
TB4-2 ORN
L
J5
TB3-1 BLK
TB3-2 RED
1
2
3
Q1-6 (SPLICE) RED Q1-7 (SPLICE) WHT Q2-7 (SPLICE) WHT
K4-5 RED
TB4-1 WHT
GND-3 G/Y
RIBBON CABLE TO PCB1 J12
PCB2 (DRIVER PCB)
J8
2
1
J9
2
1
Q2-6 (SPLICE) RED
J2
J10
2
1
PCB1 P1-1 BLU
LS1-1 WHT*
1
TB7
J5
PCB5 P1-1 RED
PCB5 P1-3 WHT
J3
2
1
J4
J6
J11
2
1
J7
TB4-2 ORN
LS1-2 WHT*
2
PCB5 GND G/Y
Q5-7 RED
Q5-6 BLK
PCB3 J4 BLU
A
WORK WHT
NEG(-) BUS BRN
GND-3
PL1
1
2
ORN
TB3-16 ORN
1
2
FL1
Note: * Indicates Self-lead
TB4-1 G/Y
P5-3 G/Y
TB3-17 VIO
RB1-4 (11) VIO
RB1-4 (14) RED
M
N
WIRING DIA EPP-202-M2
230-460V
0558012499-A
SHEET 1 OF 6
PCB5
J5-3 G/Y
J5-1 RED
J5-2 WHT
3 2 1
GND
P1
1 2 3 4 5 6
P2
J6-3 GRN
J6-2 WHT
J6-1 ORN
X3
1 2 3 4 5
J3
PCB4
ENC1
PL1
Ribbon cable to DB37
PCB4 X3-4 BLK
X1
FL1
CB2
1
2
PCB5 P2-6 BLK
TB1
F1
CB1
F2F3
PCB4 X3-5 RED
CB2-2 BLK
Used on M2 Versions Only
TS1
A
PCB2 J8-1 (SPLICE) RED
PCB2 J8-2 (SPLICE) WHT
PCB5 P2-1 RED
Ribbon cable connect to ENC1
J6-5 RED
CB2-1 BLK
J6-4 BLK
Q1
PCB2 J11-1 (SPLICE) RED
TOP VIEW
Q2
PCB2 J11-2 (SPLICE) WHT
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
DIODE PLATE (+)
TB4-2 ORN
1
TB3-11 BLK
K4-5 RED
Used on M2 Versions Only
TS1
TS2-2 VIO
2
CB1
1
2
TB1
BLK K1-L1
1
BLK K1-L2
2
BLK K1-L3
3
GND-1
F1
K2-L1 BLK
F3-2 BLK
BLU K1-L1
12
Q5-1 RED
WORK (4GA)
HS1
HS2
F2
K2-L2 RED
A
TB6-3 (SPLICE) RED
GRY K1-L2
12
M2-1 BRN
F1-1 BLK
F3
12
T2-H1(SPLICE)BLK
REAR WIRING VIEW
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
3
2
1
HS1
HS2
WIRING DIA EPP-202-M2
230-460V
0558012499-A
SHEET 2 OF 6
TB3
T2 BLU *
T2 BLU *
T2 BRN *
T2 BRN *
PCB2 J5-3 RED
PCB2 J5-1 BLK
PCB1 P3-5 VIO
PCB1 P3-4 ORN
T2 BLK *
T2 YEL *
T2 YEL *
T2 ORN (TOP) *
T2 ORN (BOT) *
1110987654321
J1-F BRN
K4-B YEL
PCB1 P2-1 WHT
CB1-1 BLK
K4-6 GRY
RB1-1 (11) WHT
PCB1 P2-3 GRY
T2 RED/YEL *
T2 VIO *
T2 RED *
T2 RED *
T2 BLK *
12
PCB1 P3-3 BRN
PL1-1 ORN
PCB1 P3-2 YEL
PCB1 P3-1 BLU
TB4-1 WHT
T2 VIO *
181716151413
PL1-2 VIO
FS1
R14
K1
T2
K2
TB3
TB6-4 ORN
TB6-1 BLU
M2-4 BLU
TB6-5 WHT
TB6-2 GRY
F3-2 (SPLICE) BLK
H4
H7
H3
H6
H2
H5
H1
T2
TOP
VIEW
TOP
BOT
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
FLOW
FS1
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
TB7-1 WHT
TB7-2 WHT
WORK (OUT) WHT
J4
ELECTRODE (OUT) YEL
ELECTRODE OUT BLK
PCB2 J4 BLU
PA Stud - BLK
A
LS1
M2
K1-L3 WHT
F2-1 RED
F1-1 BLK
TB1-1 BLK
F1-2 BLU
RB1-2(14) ORN
B
RB1-1 (14) WHT
B
L3
L2
L1
K2
T3
T2
T1
A
K4-9 VIO
F2-2 GRY
TB1-2 BLK
L1 L2 L3
R3-2 WHT
R2-2 RED
R1-2 BLK
K2-L3 WHT
TB1-3 BLK
TB2-1 BRN
A
COLLECTOR BUS BLK
X1
X2
L1
FRONT VIEW
A
(ELECTRODE)
L1-X2 BLK
R9-2 YEL
PCB3 J1 YEL
L1
T1
T1 T2 T3
R1-1 BLK
TB5-7 BLK TB5-4 BLK
R2-1 RED
K1
TB5-1 BLK
R3-1 WHT
WIRING DIA EPP-202-M2
230-460V
0558012499-A
SHEET 3 OF 6
T1-BH4*
T1-CH1*
K1-T1
TB5
Q5
7
8
T1-CH3*
PCB2 J3-2 RED
PCB2 J3-1 BLK
T1-BH2*
T1-BH3*
T1-AH4*
T1-BH1*
K1-T2
T1-AH2*
T2-H3 BLU
T2-H2 GRY
F2-1 (SPLICE) RED
T2-H4 ORN
T2-H6 WHT
6
5
4
3
REAR WIRING VIEW
9
1
2
1
2
3
4
5
T1-CH2*
T1-AH1*
T1-CH4*
K1-T3
T1-AH3*
TB6
BLK
BLK
(230V)
(460V)
TB6
TB5
1 R1 2
1 R2 2
1 R3 2
R4-1 YEL
Q5
A
D7
D8
POS BUS RED
A
C3
R10
A
76
3
2
1
BLK
RESISTOR ASSY
Note
: See literature for Tap changes for
dierent voltage congurations.
D2 BLK SPLICE
FN2
D4 BLU SPLICE
D6 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
*
*
*
*
POS (+) BUS BLK
FN2
D4
BLK NEG BUS
D2 D1
T1-AX2 SPLICE
T1-BX2 SPLICE
T1-CX2 SPLICE
T1-CX2 SPLICE
T1-BX2 SPLICE
T1-AX2 SPLICE
D5D6
D3
FN1
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
D1, D3, D5 COMMON GRN/YEL
1
1
1
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
R1
R2
R3
*
*
*
*
FN1
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
R8-2 YEL
WIRING DIA EPP-202-M2
230-460V
0558012499-A
SHEET 4 OF 6
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
TYP. M2 Versions Only
ENC1
PL1
FL1
CB2
M1-1 BLK
K1-A BRN
M1-1 BLK
K1-A BRN
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX6
T1-AX5
BLK
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX5
T1-AX6
K4-7 BRN
T1-AX7
BLK (200V)
T1-AX9
T1-AX8
T1-AX7
K4-7 BRN
BLK
T1-AX9
T1-AX8
RB1-3(11) BLU
OPTIONAL TB2 WIRING
FOR 200V INPUT
BLK (200V)
T1-AX11
T1-AX10
RB1-3(11) BLU
T1-AX10
TB2
T1-AX11
TB2
M2
4
1
M1
TS2
C C
(WORK)
BLK POS(+) BUS
BLK R9-1
WHT PCB3 J2
WHT PCB2 J6
1
TB2-1 BLK
RB1-3(14) BLU
PCB1 P1-5 WHT
1
M1
2
TS2
TS1-2 VIO
2
Q5-2 YEL
A
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
BLK BLK BLK
22
2
R4
1
21
2
2
R5
R6
R7
1
1
YEL
R8
R9
1
YEL
YEL
1
A
PA STUD BLK
BLK
WORK (+) BLK
SECTION C-C
SCALE 1 : 4
PA STUD
A
R7-2 BLK
PCB3 J3 BLK
PL1
FL1
(CONNECTION MADE ON
REAR SIDE OF BOARD)
(CONNECTION MADE ON
REAR SIDE OF BOARD)
TYP. M3 Versions Only
WIRING DIA EPP-202-M2
0558012499-A
SHEET 5 OF 6
230-460V
TB5-1 SPLICE *
TB5-6 SPLICE *
TB5-3 SPLICE *TB5-7 SPLICE *
D4,D3 SPLICE BLK*
D1,D6 SPLICE BLK*
TB5-9 SPLICE *
CH2
CX1
CX2
CH4
CX3
CX4
BX1
BH2
BX2
F4F5
BX3
BH4
BX4
AX1
AH2
AX2
AH4
TB5-4 SPLICE *
TB2-1 *
TB2-2 *
TB2-4 *
TB2-5 *
TB2-6 *
TB2-8 *
TB2-9 *
BX3
AX5
AX6
AX7
AX8
AX9
AX10
AX11
AX4
TB5-7 SPLICE *
TB5-8 SPLICE *
CH1
CH3
TB5-4 SPLICE *
BH1
MAIN TRANSFORMER
T1
BH3
AH1
TB5-5 SPLICE *
AH3
TB5-1 SPLICE *
D2,D5 SPLICE BLK
TB5-2 SPLICE *
WIRING DIA EPP-202-M2
230-460V
0558012499-A
SHEET 6 OF 6
P1
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
4 TB3-4 ORN
5 TB3-5 VIO
6 K5-7 VIO
1
2 PCB1 P8-4 BLK
3
4 PCB1 P8-2 BLK
PCB1 P16-2 BLK
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1
RB1-2 (11) ORN
TB2-3 BRN
4
7
K5-A WHT
J1-E BLU
1
TB4-2 ORN
4
PCB1
P3
P8
P9
K4
2
3
5
6
8
9
BA
RB1-6 (11) BLK
K5
2
3
5
6
P6
RIBBON CABLE
TO
RB1 (RELAY TERM BLK)
P12
RIBBON CABLE
TO
PCB2 J2 (DRIVER PCB)
P15
1 J2 -1 WHT
2 J2-2 BRN
3 J2-3 GRN
P16
1 J3-1 RED
2 J3-2
BLK
PCB1 P8-4 BLK
3 J3-3 BRN
CB1-2 RED
P5-1 RED
TB3-10 GRY
K2-A VIO
K5-B YEL
TB3-6 YEL
3
3
RIBBON CABLE TO PCB1 P6
J3 (FS1 CONNECTION)
TB7
K4 (FRONT)
K5 (REAR)
TB4
RB1
1 2 3 4 5 6 7
K4-8 BLK
J1-G GRY
RB1
PCB1
JUMPER (11-5 TO 11-6)
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
TB3-9 WHT
(CONTROL)
K2-B WHT
K1-B ORN
GND-3
M1-2 BLU
FL1-2 RED
J1-D YEL
J1-C BLK
PCB2 (DRIVER)
PCB1 P1-1 BLU
LS1-1 WHT*
1
Connect J6 with P6
J6
J1
J2
F
G
5
5
4
4
6
6
8
8
7
7
2
1
2
1
E
H
M
I
N
J
K
L
D
C
B
A
J1 J2
J5
P5
P5
K4-5 RED
TB4-1 WHT
GND-3 G/Y
RIBBON CABLE TO PCB1 J12
PCB5 P1-1 RED
PCB5 P1-3 WHT
TB7
J5
TB4-2 ORN
LS1-2 WHT*
2
PCB5 GND G/Y
TB3-16 ORN
8
(11)
(14)
(12)
GND-3
ORN
PL1
1
2
1
2
FL1
J1-L ORN
TB7-2 ORN
TS1-1 (SP) ORN
PCB1 P1-4 ORN
K5-4 ORN
TB4
12
P5-2 WHT
TB3-17 VIO
RB1-4 (11) VIO
RB1-4 (14) RED
J1-K G/Y
J1-H WHT
TB3-12 WHT
GND-3 G/Y
TB4-1 G/Y
P5-3 G/Y
PCB1 P1-6 VIO
K4-A WHT
PCB4 X3-3 GRN
PCB4 X3-2 WHT
PCB4 X3-1 ORN
PCB4 X3-4 BLK
PCB4 X3-5 RED
8
7
J6
9
1
BA
K4-B YEL
PCB1 P15-1 WHT
2
PCB1 P15-2 BRN
3
PCB1 P15-3 GRN
4
P6-1 YEL
5
P6-2 GRY
6
P6-3 PNK
7
P6-4 BLU
8
P6-5 RED
A
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
I
J
PCB1 P1-2 RED
K
TB4-1 G/Y
TB4-2 ORN
L
M
N
TB3-1 BLK
TB3-2 RED
J2
J5
1
2
3
PCB2 (DRIVER PCB)
J9J8 J11J10
2
2
1
1
2
2
1
1
J3
2
1
J4
J6
J7
Q1-6 (SPLICE) RED Q1-7 (SPLICE) WHT Q2-7 (SPLICE) WHT
Q2-6 (SPLICE) RED
Q5-7 RED
Q5-6 BLK
PCB3 J4 BLU
WORK WHT
NEG(-) BUS BRN
A
Note: * Indicates Self-lead
WIRING DIA EPP-202
380V CCC
0558012500-B
SHEET 1 OF 6
PCB5
J5-3 G/Y
J5-1 RED
J5-2 WHT
3 2 1
GND
P1
J6-3 GRN
J6-2 WHT
J6-1 ORN
X3
1 2 3 4 5
J3
ENC1
PL1
Ribbon cable to DB37
PCB4 X3-4 BLK
X1
FL1
CB2
1
2
PCB5 P2-6 BLK
TB1
PCB4 X3-5 RED
CB2-2 BLK
TS1
A
PCB2 J8-1 (SPLICE) RED
PCB2 J8-2 (SPLICE) WHT
1 2 3 4 5 6
P2
PCB5 P2-1 RED
J6-5 RED
CB2-1 BLK
J6-4 BLK
Used on M2 Versions Only
Q1
PCB2 J11-1 (SPLICE) RED
TOP VIEW
PCB4
Ribbon cable connect to ENC1
Q2
PCB2 J11-2 (SPLICE) WHT
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
DIODE PLATE (+)
Used on M2 Versions Only
TB4-2 ORN
1
TS1
TS2-2 VIO
2
TB1
GND-1
F1
CB1
F2F3
1
2
3
BLK K1-L1
BLK K1-L2
BLK K1-L3
Q5-1 RED
WORK (4GA)
HS1
HS2
CB1
TB3-11 BLK
K4-5 RED
A
1
2
F3-2 BLK
K2-L1 BLK
K2-L2 RED
T2-H4 (SPLICE) RED
F1
BLU K1-L1
21
F2
GRY K1-L2
21
M2-1 BRN
F1-1 BLK
21
F3
T2-H1(SPLICE)BLK
REAR WIRING VIEW
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
3
2
1
HS1
HS2
WIRING DIA EPP-202
380V CCC
0558012500-B
SHEET 2 OF 6
T2 BLU *
T2 BLU *
T2 BRN *
T2 BRN *
PCB2 J5-3 RED
PCB2 J5-1 BLK
PCB1 P3-5 VIO
PCB1 P3-4 ORN
T2 BLK *
T2 YEL *
T2 YEL *
T2 ORN (TOP) *
T2 ORN (BOT) *
1110987654321
K4-B YEL
J1-F BRN
PCB1 P2-1 WHT
PCB1 P2-3 GRY
K4-6 GRY
RB1-1 (11) WHT
T2 RED *
T2 RED/YEL *
T2 VIO *
T2 BLK *
12
TB4-1 WHT
CB1-1 BLK
T2 RED *
PCB1 P3-3 BRN
PL1-1 ORN
PCB1 P3-2 YEL
PCB1 P3-1 BLU
T2 VIO *
181716151413
PL1-2 VIO
FS1
R14
T2
K1
K2
TB3
F2-1 (SPLICE) RED
M2-4 BLU
H4
H7
H3
H6
H2
F3-2 (SPLICE) BLK
H5
H1
T2
TOP
VIEW
TOP
BOT
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
FLOW
FS1
A
WORK (OUT) WHT
ELECTRODE (OUT) - YEL
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
TB7-1 WHT
TB7-2 WHT
J4
PCB2 J4 BLU
ELECTRODE OUT BLK
PA Stud - BLK
LS1
M2
K1-L3 WHT
F2-1 RED
F1-1 BLK
TB1-1 BLK
F1-2 BLU
RB1-2(14) ORN
B
RB1-1 (14) WHT
B
L3
L2
L1
K2
T3
T2
T1
A
K4-9 VIO
F2-2 GRY
TB1-2 BLK
L1 L2 L3
R3-2 WHT
R2-2 RED
R1-2 BLK
K2-L3 WHT
TB1-3 BLK
TB2-1 BRN
A
COLLECTOR BUS BLK
X1
X2
L1
FRONT VIEW
A
(ELECTRODE)
L1-X2 BLK
R9-2 YEL
PCB3 J1 YEL
L1
T1
R1-1 BLK
T1-CH1 BLK
K1
T1 T2 T3
R2-1 RED
T1-BH1 BLK
T1-AH1 BLK
R3-1 WHT
WIRING DIA EPP-202
380V CCC
0558012500-B
SHEET 3 OF 6
A
TB5
1 R1 2
1 R2 2
1 R3 2
PCB2 J3-2 RED
Q5
PCB2 J3-1 BLK
R4-1 YEL
Q5
A
K1-T2 RED
D7
D8
POS BUS RED
C3
A
R10
A
K1-T1 BLK
76
3
2
1
BLK
A
RESISTOR ASSY
1
1
R1
R2
A
2
2
BLK K2-T1
RED K2-T2
D2 BLK SPLICE
FN2
D2, D4, D6 COMMON GRN/YEL
D4 BLU SPLICE
D6 BRN SPLICE
*
*
*
*
POS (+) BUS BLK
FN2
D4
BLK NEG BUS
D2 D1
T1-AX3 SPLICE
T1-BX3 SPLICE
T1-CX3 SPLICE
T1-CX3 SPLICE
T1-BX3 SPLICE
T1-AX3 SPLICE
D5D6
D3
FN1
K1-T3 WHT
D1, D3, D5 COMMON GRN/YEL
1
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
R3
*
*
*
*
FN1
2
WHT K2-T3
R8-2 YEL
WIRING DIA EPP-202
380V CCC
0558012500-B
SHEET 4 OF 6
M1-1 BLK
K1-A BRN
( 380V CCC Only)
BLK
( 380V CCC Only)
BLK
TB2
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX4
T1-AX5
K4-7 BRN
T1-AX6
T1-AX8
T1-AX7
RB1-3(11) BLU
M1
TS2
TB2
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
M2
TYP. M2 Versions Only
ENC1
4
1
(WORK)
BLK POS(+) BUS
BLK R9-1
WHT PCB3 J2
WHT PCB2 J6
PL1
FL1
CB2
1
TB2-1 BLK
RB1-3(14) BLU
PCB1 P1-5 WHT
1
M1
2
TS2
TS1-2 VIO
2
C C
Q5-2 YEL
A
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
BLK BLK
BLK
22
2
R4
1
21
2
2
R5
R6
R7
1
1
YEL
R8
R9
1
YEL
YEL
BLK
1
PA STUD BLK
WORK (+) BLK
PA STUD
A
R7-2 BLK
PCB3 J3 BLK
TYP. M3 Versions Only
(CONNECTION MADE ON
REAR SIDE OF BOARD)
(CONNECTION MADE ON
REAR SIDE OF BOARD)
PL1
FL1
SECTION C-C
A
SCALE 1 : 4
WIRING DIA EPP-202
380V CCC
0558012500-B
SHEET 5 OF 6
T1-BH1 BLK
T1-CH1 BLK
K1-T3 BLK *
T1-CH2 BLK
K1-T2 BLK *
T1-AH2 BLK
T1-AH1 BLK
K1-T1 BLK *
T1-BH2 BLK
AH2
D2,D5 SPLICE BLK
*
AX3
TB2-1 *
TB2-4 *
TB2-5 *
TB2-8 *
TB2-9 *
AX4
AX5
AX6
AX7
AX8
AH1
AX2 BX2
BX3
BH1BH2
AX1 BX1
CX3
CH2 CH1
CX2
CX1
D1,D6 SPLICE BLK
D4,D3 SPLICE BLK
*
*
MAIN TRANSFORMER
T1
WIRING DIA EPP-202
380V CCC
0558012500-B
SHEET 6 OF 6
P1
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
4 TB3-4 ORN
5 TB3-5 VIO
6 K5-7 VIO
1
2 PCB1 P8-4 BLK
3
4 PCB1 P8-2 BLK
PCB1 P16-2 BLK
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1
RB1-2 (11) ORN
4
PCB1
P3
P8
P9
K4
2
3
5
6
P6
RIBBON CABLE
TO
RB1 (RELAY TERM BLK)
P12
RIBBON CABLE
TO
PCB2 J2 (DRIVER PCB)
P15
1 J2 -1 WHT
2 J2-2 BRN
3 J2-3 GRN
P16
1 J3-1 RED
2 J3-2
BLK
PCB1 P8-4 BLK
3 J3-3 BRN
CB1-2 RED
P5-1 RED
TB3-10 GRY
RIBBON CABLE TO PCB1 P6
J3 (FS1 CONNECTION)
RB1
PCB1
(CONTROL)
PCB2 (DRIVER)
TB7
K4 (FRONT)
K5 (REAR)
TB4
K4-8 BLK
J1-G GRY
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
TB3-9 WHT
JUMPER (11-5 TO 11-6)
K2-B WHT
K1-B ORN
M1-2 BLU
FL1-2 RED
J1-D YEL
J1-C BLK
GND-3
PCB1 P1-1 BLU
LS1-1 WHT*
RB1
1 2 3 4 5 6 7
TB4-2 ORN
LS1-2 WHT*
2
1
8
(11)
(14)
(12)
GND-3
PL1
J1-L ORN
PCB1 P1-4 ORN
TB7-2 ORN
K5-4 ORN
TB4
12
P5-2 WHT
TB3-12 WHT
J1-K G/Y
J1-H WHT
TB4-1 G/Y
P5-3 G/Y
TS1-1 (SP) ORN
GND-3 G/Y
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
PCB4 X3-3 GRN
PCB4 X3-2 WHT
PCB4 X3-1 ORN
PCB4 X3-4 BLK
PCB4 X3-5 RED
8
7
9
BA
K2-A VIO
K5-B YEL
Connect J6 with P6
J6
J1 J2
J5
P5
TB7
1
TB3-17 VIO
2
RB1-4 (11) VIO
TB3-6 YEL
RB1-6 (11) BLK
J2
K5
5
2
1
4
7
J6
3
5
6
8
9
BA
K4-B YEL
1
PCB1 P15-1 WHT
2
PCB1 P15-2 BRN
3
PCB1 P15-3 GRN
4
P6-1 YEL
5
P6-2 GRY
6
P6-3 PNK
7
P6-4 BLU
8
P6-5 RED
5
4
4
3
3
6
6
8
8
7
7
2
1
2
1
A
B
C
D
E
F
G
H
I
J
K
L
J1
F
G
H
M
I
N
E
D
C
J
K
L
B
A
RB1-6 (14) BLK
RB1-5 (14) YEL
K4-A BLU
TB3-8 BRN
RB1-5 (11) GRY
TB4-1 WHT
PCB1 P1-2 RED
TB4-1 G/Y
TB4-2 ORN
K4-5 RED
TB4-1 WHT
RIBBON CABLE TO PCB1 J12
J5
TB3-1 BLK
TB3-2 RED
1
2
3
PCB2 (DRIVER PCB)
2
1
Q1-6 (SPLICE) RED Q1-7 (SPLICE) WHT Q2-7 (SPLICE) WHT
P5
GND-3 G/Y
J9J8 J11J10
2
1
Q2-6 (SPLICE) RED
PCB5 P1-1 RED
PCB5 P1-3 WHT
J2
2
2
1
1
J5
TB3-16 ORN
PCB5 GND G/Y
J3
2
1
J4
J6
J7
Q5-7 RED
Q5-6 BLK
PCB3 J4 BLU
WORK WHT
NEG(-) BUS BRN
A
Note: * Indicates Self-lead
M
N
ORN
1
2
RB1-4 (14) RED
FL1
WIRING DIA EPP-202-M2
0558012501-A
400V CE
SHEET 1 OF 6
PCB5
J5-3 G/Y
J5-1 RED
J5-2 WHT
3 2 1
GND
P1
J6-3 GRN
J6-2 WHT
J6-1 ORN
X3
1 2 3 4 5
J3
ENC1
PL1
Ribbon cable to DB37
PCB4 X3-4 BLK
X1
FL1
CB2
1
2
PCB5 P2-6 BLK
TB1
PCB4 X3-5 RED
CB2-2 BLK
TS1
A
PCB2 J8-1 (SPLICE) RED
PCB2 J8-2 (SPLICE) WHT
1 2 3 4 5 6
P2
PCB5 P2-1 RED
J6-5 RED
CB2-1 BLK
J6-4 BLK
Used on M2 Versions Only
Q1
PCB2 J11-1 (SPLICE) RED
TOP VIEW
PCB4
Ribbon cable connect to ENC1
Q2
PCB2 J11-2 (SPLICE) WHT
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
L4-X1 BLK
Used on M2 Versions Only
TB4-2 ORN
1
TS1
TS2-2 VIO
2
TB1
GND-1
F1
CB1
F2F3
1
2
3
BLK L2-AH1
BLK L2-BH1
BLK L2-CH1
*
*
*
Q5-1 RED
WORK (4GA)
HS1
HS2
CB1
TB3-11 BLK
K4-5 RED
A
1
2
F3-2 BLK
K2-L1 BLK
K2-L2 RED
L3-X2 (SPLICE) RED
F1
BLU K1-L1
21
F2
GRY K1-L2
21
M2-1 BRN
F1-1 BLK
21
F3
L3-X1(SPLICE)BLK
REAR WIRING VIEW
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
3
2
1
HS1
HS2
WIRING DIA EPP-202-M2
400V CE
0558012501-A
SHEET 2 OF 6
TB3
T2 BRN *
T2 BRN *
PCB2 J5-3 RED
PCB2 J5-1 BLK
FLOW
T2 BLU *
T2 BLU *
PCB1 P3-5 VIO
PCB1 P3-4 ORN
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
FS1
WORK (OUT) WHT
T2 YEL *
T2 ORN (TOP) *
T2 ORN (BOT) *
J1-F BRN
K4-B YEL
PCB1 P2-1 WHT
T2 BLK *
T2 YEL *
1110987654321
CB1-1 BLK
PCB1 P2-3 GRY
RB1-1 (11) WHT
K4-6 GRY
TB7-1 WHT
TB7-2 WHT
T2 RED *
T2 RED/YEL *
T2 RED *
T2 BLK *
12
PCB1 P3-2 YEL
PCB1 P3-1 BLU
TB4-1 WHT
T2 VIO *
T2 VIO *
PL1-2 VIO
PL1-1 ORN
PCB1 P3-3 BRN
FS1
TB3
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
L3
181716151413
T2
L2
FN3
L3-X4 (SPLICE) RED
M2-4 BLU
L3-X3 (SPLICE) BLK
H7
H6
H5
H4
H3
H2
H1
T2
TOP
VIEW
TOP
BOT
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
B
T3
T2
T1
A
R3-2 WHT
R2-2 RED
R1-2 BLK
LS1
M2
K1
K2
TB1-1 *
TB1-2 *
TB1-3 *
AH1
BH1
CH1
L2
AH2
BH2
CH2
K1-L1 *
K1-L2 *
K1-L3 *
F2-1 SPLICE RED X2
K1-L3 WHT
F2-1 RED
F1-1 BLK
L3
L2
L1
RB1-1 (14) WHT
K2
K4-9 VIO
X4 T2-H4 RED
A
PA STUD BLK
F3-2 SPLICE BLK X1
X3 T2-H1 BLK
L3
J4
ELECTRODE (OUT) YEL
PCB2 J4 BLU
ELECTRODE OUT BLK
COLLECTOR BUS BLK
X1
X2
L1
FRONT VIEW
A
(ELECTRODE)
L1-X2 BLK
R9-2 YEL
PCB3 J1 YEL
L1
T1
L2-AH2 BLK*
F1-2 BLU
RB1-2(14) ORN
L4
B
L1 L2 L3
T1 T2 T3
R1-1 BLK
T1-CH1 BLK
R2-1 RED
T1-BH1 BLK
F2-2 GRY
L2-BH2 BLK* L2-CH2 BLK*
A
K1
T1-AH1 BLK
R3-1 WHT
K2-L3 WHT
TB2-1 BRN
BRN*
BLU*
BLK*
FN3
GRN/YEL*
WIRING DIA EPP-202-M2
400V CE
0558012501-A
SHEET 3 OF 6
PCB2 J3-2 RED
Q5
PCB2 J3-1 BLK
L4
POS (+) BUS BLK
X1
X2
DIODE PLATE (+) *
TB5
1 R1 2
1 R2 2
1 R3 2
R4-1 YEL
Q5
A
A
D7
D8
POS BUS RED
C3
R10
A
76
3
2
1
BLK
A
A
RESISTOR ASSY
FN2
FN5
D2 BLK SPLICE
D4 BLU SPLICE
D6 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
D2 BLK SPLICE
D4 BLU SPLICE
D6 BRN SPLICE
GND GRN/YEL
*
*
*
*
*
*
*
*
L4
FN5
FN2
L4- X2 *
D2 D1
T1-AX2 SPLICE
T1-BX2 SPLICE
D4
T1-CX2 SPLICE
T1-CX2 SPLICE
T1-BX2 SPLICE
T1-AX2 SPLICE
BLK NEG BUS
D5D6
D3
FN1
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
FN4
1
1
1
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
D1, D3, D5 COMMON GRN/YEL
R1
R2
R3
*
*
*
2
2
2
FN1
*
FN4
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
GRND GRN/YEL
*
*
*
*
BLK K2-T1
RED K2-T2
WHT K2-T3
R8-2 YEL
WIRING DIA EPP-202-M2
400V CE
0558012501-A
SHEET 4 OF 6
M1-1 BLK
K1-A BRN
( 400V CE Unit)
BLK
( 400V CE Unit)
BLK
TB2
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX4
T1-AX5
K4-7 BRN
T1-AX6
T1-AX8
T1-AX7
RB1-3(11) BLU
M1
TS2
TB2
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
M2
TYP. M2 Versions Only
ENC1
PL1
FL1
CB2
4
1
(WORK)
BLK POS(+) BUS
BLK R9-1
WHT PCB3 J2
WHT PCB2 J6
1
TB2-1 BLK
RB1-3(14) BLU
PCB1 P1-5 WHT
1
M1
2
TS2
TS1-2 VIO
2
C C
Q5-2 YEL
A
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
BLK BLK
BLK
22
2
R4
1
21
2
2
R5
R6
R7
1
1
R8
R9
1
YELYEL
YEL
1
PA STUD BLK
PA STUD BLK
BLK
WORK (+) BLK
PA STUD
(CONNECTION MADE ON
R7-2 BLK
PCB3 J3 BLK
REAR SIDE OF BOARD)
(CONNECTION MADE ON
REAR SIDE OF BOARD)
PL1
FL1
TYP. M3 Versions Only
A
SECTION C-C
A
SCALE 1 : 4
WIRING DIA EPP-202-M2
400V CE
0558012501-A
SHEET 5 OF 6
T1-BH1 BLK
T1-CH1 BLK
K1-T3 BLK *
T1-CH2 BLK
K1-T2 BLK *
T1-AH2 BLK
T1-AH1 BLK
K1-T1 BLK *
T1-BH2 BLK
AH2
D2,D5 SPLICE BLK
*
AX3
TB2-1 *
TB2-4 *
TB2-5 *
TB2-8 *
TB2-9 *
AX4
AX5
AX6
AX7
AX8
AH1
AX2 BX2
BX3
BH1BH2
AX1 BX1
CX3
CH2 CH1
CX2
CX1
D1,D6 SPLICE BLK
D4,D3 SPLICE BLK
*
*
MAIN TRANSFORMER
T1
WIRING DIA EPP-202-M2
400V CE
0558012501-A
SHEET 6 OF 6
P1
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
4 TB3-4 ORN
5 TB3-5 VIO
6 K5-7 VIO
1
2 PCB1 P8-4 BLK
3
4 PCB1 P8-2 BLK
PCB1 P16-2 BLK
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1
RB1-2 (11) ORN
4
PCB1
P3
P8
P9
K4
2
3
5
6
P6
RIBBON CABLE
TO
RB1 (RELAY TERM BLK)
P12
RIBBON CABLE
TO
PCB2 J2 (DRIVER PCB)
P15
1 J2 -1 WHT
2 J2-2 BRN
3 J2-3 GRN
P16
1 J3-1 RED
2 J3-2
BLK
PCB1 P8-4 BLK
3 J3-3 BRN
CB1-2 RED
P5-1 RED
TB3-10 GRY
RIBBON CABLE TO PCB1 P6
J3 (FS1 CONNECTION)
RB1
PCB1
(CONTROL)
PCB2 (DRIVER)
TB7
K4 (FRONT)
K5 (REAR)
TB4
K4-8 BLK
J1-G GRY
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
TB3-9 WHT
JUMPER (11-5 TO 11-6)
K2-B WHT
K1-B ORN
M1-2 BLU
FL1-2 RED
J1-D YEL
J1-C BLK
GND-3
PCB1 P1-1 BLU
LS1-1 WHT*
RB1
1 2 3 4 5 6 7
TB4-2 ORN
LS1-2 WHT*
2
1
8
GND-3
(11)
(14)
(12)
PL1
K5-4 ORN
J1-L ORN
PCB1 P1-4 ORN
TB7-2 ORN
TB4
12
P5-2 WHT
TB3-12 WHT
J1-K G/Y
J1-H WHT
TB4-1 G/Y
P5-3 G/Y
TS1-1 (SP) ORN
GND-3 G/Y
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
PCB4 X3-3 GRN
PCB4 X3-2 WHT
PCB4 X3-1 ORN
PCB4 X3-4 BLK
PCB4 X3-5 RED
8
7
9
BA
K2-A VIO
K5-B YEL
Connect J6 with P6
J6
J1 J2
J5
P5
TB7
1
2
TB3-17 VIO
RB1-4 (11) VIO
TB3-6 YEL
RB1-6 (11) BLK
J2
K5
2
1
4
7
J6
3
5
6
8
9
BA
K4-B YEL
1
2
3
4
5
6
7
8
5
5
4
4
3
3
2
2
PCB1 P15-1 WHT
PCB1 P15-2 BRN
PCB1 P15-3 GRN
P6-1 YEL
P6-2 GRY
P6-3 PNK
P6-4 BLU
P6-5 RED
6
6
8
8
7
7
1
1
A
B
C
D
E
F
G
H
I
J
K
L
J1
F
G
H
M
I
N
E
D
C
J
K
L
B
A
RB1-6 (14) BLK
RB1-5 (14) YEL
K4-A BLU
TB3-8 BRN
RB1-5 (11) GRY
TB4-1 WHT
PCB1 P1-2 RED
TB4-1 G/Y
TB4-2 ORN
K4-5 RED
TB4-1 WHT
RIBBON CABLE TO PCB1 J12
J5
TB3-1 BLK
TB3-2 RED
1
2
3
PCB2 (DRIVER PCB)
2
1
Q1-6 (SPLICE) RED Q1-7 (SPLICE) WHT Q2-7 (SPLICE) WHT
P5
GND-3 G/Y
J9J8 J11J10
2
1
Q2-6 (SPLICE) RED
PCB5 P1-1 RED
PCB5 P1-3 WHT
J2
2
2
1
1
J5
TB3-16 ORN
PCB5 GND G/Y
J3
2
1
J4
J6
J7
Q5-7 RED
Q5-6 BLK
PCB3 J4 BLU
WORK WHT
NEG(-) BUS BRN
A
Note: * Indicates Self-lead
M
N
ORN
1
2
RB1-4 (14) RED
FL1
WIRING DIA EPP-202-M2
575V
0558012517
SHEET 1 OF 6
ENC1
J5-3 G/Y
J5-1 RED
J5-2 WHT
3 2 1
P1
PCB5
1 2 3 4 5 6
PCB4 X3-5 RED
CB2-2 BLK
A
J6-3 GRN
J6-2 WHT
J6-1 ORN
GND
X3
1 2 3 4 5
J3
P2
PCB5 P2-1 RED
J6-5 RED
CB2-1 BLK
J6-4 BLK
TS1
PCB4
Ribbon cable connect to ENC1
Q1
Ribbon cable to DB37
X1
Used on M2 Versions Only
Q2
PL1
FL1
CB2
1
PCB4 X3-4 BLK
2
PCB5 P2-6 BLK
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
Used on M2 Versions Only
TB4-2 ORN
1
TS1
TS2-2 VIO
2
TB1
GND-1
BLK K1-L1
1
BLK K1-L2
2
BLK K1-L3
3
TB1
F1
CB1
F2F3
Q5-1 RED
WORK (4GA)
PCB2 J8-1 (SPLICE) RED
PCB2 J8-2 (SPLICE) WHT
A
HS1
HS2
PCB2 J11-1 (SPLICE) RED
TOP VIEW
PCB2 J11-2 (SPLICE) WHT
POS (+) BUS
DIODE PLATE (+)
CB1
TB3-11 BLK
K4-5 RED
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
1
2
3
2
1
HS1
F1
K2-L1 BLK
F3-2 BLK
BLU K1-L1
21
F2
K2-L2 RED
T2-H7 (SPLICE) RED
GRY K1-L2
21
REAR WIRING VIEW
M2-1 BRN
F1-1 BLK
21
T2-H1(SPLICE)BLK
F3
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
HS2
WIRING DIA EPP-202-M2
0558012517
SHEET 2 OF 6
575V
TB3
T2 BLU *
T2 BRN *
T2 BRN *
PCB2 J5-3 RED
PCB2 J5-1 BLK
T2 BLU *
PCB1 P3-4 ORN
PCB1 P3-5 VIO
T2 YEL *
T2 ORN (TOP) *
T2 ORN (BOT) *
K4-B YEL
J1-F BRN
PCB1 P2-1 WHT
T2 BLK *
T2 YEL *
1110987654321
K4-6 GRY
PCB1 P2-3 GRY
RB1-1 (11) WHT
T2 RED/YEL *
T2 RED *
T2 BLK *
12
PCB1 P3-1 BLU
TB4-1 WHT
CB1-1 BLK
T2 VIO *
T2 RED *
PCB1 P3-3 BRN
PL1-1 ORN
PCB1 P3-2 YEL
T2 VIO *
181716151413
PL1-2 VIO
FS1
R14
T2
K1
K2
TB3
F2-1 (SPLICE) RED
M2-4 BLU
H4
H7
H3
H6
H2
F3-2 (SPLICE) BLK
H5
H1
T2
TOP
VIEW
TOP
BOT
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
FS1
A
FLOW
WORK (OUT) WHT
ELECTRODE (OUT) - YEL
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
TB7-1 WHT
TB7-2 WHT
J4
PCB2 J4 BLU
ELECTRODE OUT BLK
PA Stud - BLK
A
LS1
M2
K1-L3 WHT
F2-1 RED
F1-1 BLK
TB1-1 BLK
F1-2 BLU
RB1-2(14) ORN
B
RB1-1 (14) WHT
B
L3
L2
L1
K2
T3
T2
T1
A
K4-9 VIO
F2-2 GRY
TB1-2 BLK
L1 L2 L3
R3-2 WHT
R2-2 RED
R1-2 BLK
K2-L3 WHT
TB1-3 BLK
TB2-1 BRN
A
COLLECTOR BUS BLK
X1
X2
L1
FRONT VIEW
A
(ELECTRODE)
L1-X2 BLK
R9-2 YEL
PCB3 J1 YEL
L1
T1
R1-1 BLK
T1-CH1 BLK
K1
T1 T2 T3
R2-1 RED
T1-BH1 BLK
T1-AH1 BLK
R3-1 WHT
WIRING DIA EPP-202-M2
0558012517
SHEET 3 OF 6
575V
5
TB5
1 R1 2
1 R2 2
1 R3 2
PCB2 J3-2 RED
PCB2 J3-1 BLK
C14 (+) RED
Q5
D7
D8
POS BUS RED
C3
A
A
A
R10
76
3
2
1
BLK
A
A
Q5
D2 BLK SPLICE
FN2
D2, D4, D6 COMMON GRN/YEL
D4 BLU SPLICE
D6 BRN SPLICE
*
*
*
*
POS (+) BUS BLK
FN2
D4
BLK NEG BUS
D2 D1
T1-AX2 SPLICE
T1-BX2 SPLICE
T1-CX2 SPLICE
T1-CX2 SPLICE
T1-BX2 SPLICE
T1-AX2 SPLICE
D5D6
D3
FN1
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
D1, D3, D5 COMMON GRN/YEL
RESISTOR ASSY
1
1
1
R1
R2
R3
*
*
FN1
*
*
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
R8-2 YEL
WIRING DIA EPP-202-M2
0558012517
SHEET 4 OF 6
575V
M1-1 BLK
K1-A BRN
( 575V Unit)
BLK
( 575V Unit)
BLK
TB2
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX3
T1-AX4
K4-7 BRN
T1-AX5
RB1-3(11) BLU
M1
TS2
TB2
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
M2
TYP. M2 Versions Only
ENC1
4
1
(WORK)
BLK POS(+) BUS
BLK R9-1
WHT PCB3 J2
WHT PCB2 J6
PL1
FL1
CB2
M1
1
TB2-1 BLK
RB1-3(14) BLU
PCB1 P1-5 WHT
1
2
TS2
TS1-2 VIO
2
C C
Q5-2 YEL
A
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
YEL YEL
YEL
22
2
R4
1
YEL
21
2
2
R5
R6
R7
1
1
R8
R9
1
YELYEL
BLK
1
PA STUD BLK
WORK (+) BLK
PA STUD
R7-2 BLK
PCB3 J3 BLK
TYP. M3 Versions Only
(CONNECTION MADE ON
REAR SIDE OF BOARD)
(CONNECTION MADE ON
REAR SIDE OF BOARD)
PL1
FL1
A
SECTION C-C
SCALE 1 : 4
A
WIRING DIA EPP-202-M2
0558012517
SHEET 5 OF 6
575V
T1-BH1 BLK
T1-CH1 BLK
K1-T3 BLK *
T1-CH2 BLK
K1-T2 BLK *
T1-AH2 BLK
T1-AH1 BLK
K1-T1 BLK *
T1-BH2 BLK
AH2
D2,D5 SPLICE BLK
TB2-1 *
TB2-2 *
TB2-6 *
*
AX3
AX4
AX5
AH1
BH1BH2
AX2 BX2
AX1 BX1
CH2 CH1
CX2
CX1
D1,D6 SPLICE BLK
D4,D3 SPLICE BLK
*
*
MAIN TRANSFORMER
T1
WIRING DIA EPP-202-M2
0558012517
SHEET 6 OF 6
575V
ITEM
T
D
M
A
A
A
L
X
(
)
A
A
NO
0558012394
1 1 0558012428 MANIFOLD - PLASMA GAS
1 2 0558012430 MANIFOLD w/ ORFICE - SHIELD GAS
2 3 0558012431
2 4 0558012433
1 5 0558012432
PV1,2-PG,SG
PCUP
PT1,2-PG,SG
VALVE PROPORTIONAL 24VDC 2.0MM
PC BOARD - PCUP
TRANSDUCER PRESSURE 0-100 PSI 0-10VDC
1 6 0558012434 CHASSIS SILK SCREENED w/ MTG BRK
1 7 0558012435 COVER
1 8 0558012436 BRACKET MOUNTING PC BOAR
1 9 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM
1 10 0558012518 ADAPTOR RH A/OXY*M 1/4NPT
2 11 0558010162 FILTER POROUS BRONZE 183μm GAS
112 N
(J1)
KIT WIRE
2 13 56995341 CONNECTOR BL 4 POS
1 14 56995340 CONNECTOR BL 3 POS
4 15 56997679 CONNECTOR BL 2 POS
2 16 0558012482 CONNECTOR PACKARD AY 3 POS
1 17 0558012346 PLUG BUTTON FLUSH-TYPE .500 DI
118 N
LABEL RATING PLATE - Type / Part No / Serial No
1 19 955269 LABEL SYMBOL CAUTION READ MANUA
1 20 954079 LABEL ESAB 4.0 x 1.5 Blk/Yel
5-T DEREPAT GULPAC *122
A71C DNE PAC *221
21
3
524
*
PAT GULPAC *
8/1 TEVIR *422
.032-.125
Q
S WERCS
-3-T DERE
52. x 04-4# IRT NAP
83. x 23-8# IRT NAP QS WERCS *6201
21
7
24
8
*
SAW
P QS WERCS *
KCOL REH
1# IRT NA
4#
83. x 23-0
01# TXE KCOL REHSAW *922
8# TXE KCOL REHSAW *032
1
3R
HD
A *
VISE
LDAERHT E
"4 MS PARWYT *23R
TES LEBAL *331
NOITPIRCSEDLOBMYSON TRAP
eulB -
242 ETITCOL REKCO
Sheet 1 of 2
Sheet 2 of 2
0558012494
SCHEMATIC ESP FLOW CONTROL BOX (CGC-2)
#1
#2
#3
#4
#5
#6
#7
#8
WHT
BRN
GRN
YEL
GRY
PNK
BLU
RED
CAN HIGH
CAN LOW
CAN GND
CAN HIGH
CAN LOW
CAN GND
+24 VDC
DC COMMON
J1
X162
CAN HI IN
CAN LO IN
CAN GND
CAN HI OUT
CAN LO OUT
CAN GND
1
2
3
X160
1
2
PCUP
DC COMMON
+24 VDC
1
2
PWM2 Output
Valve Supply 24VDC
VALVE
X168
1
2
PWM1 Output
Valve Supply 24VDC
VALVE
SHIELD GAS
START/CUT GAS
PT1
X166
2
3
4
1
PRESSURE
TRANSDUCER
Sensor Supply 24VDC
0VDC COMMON
Analog Input1 +
Analog Input1 -
X169
PT2
X167
2
3
4
1
PRESSURE
TRANSDUCER
Sensor Supply 24VDC
0VDC COMMON
Analog Input2 +
Analog Input2 -
CAN PS
CAN
X161
1
2
DC COMMON
+24 VDC
PV1
PV2
GND
6
8
0
4
2
5
3
7
1
9
A
B
C
D
E
F
6
8
0
4
2
5
3
7
1
9
A
B
C
D
E
F
S1=STATION S2=2
Note: Check the wire kit for detailed wiring and connectors information.
0558012433
FAMILY
0558008463
PCUP
X161
1
PCUP X160-1 BLU
2
PCUP X160-2 RED
X160
1 PCUP X161-1 BLU
J1-7 BLU *
2 PCUP X161-2 RED
J1-8 RED *
X162
1 J1-1 WHT *
J1-4 YEL *
2 J1-2 BRN *
J1-5 GRY *
3 J1-3 GRN *
J1-6 PNK *
X167
1
PT2-B RED*
2 PT2-A BLK*
PCUP X167-4 BLK
3 PT2-C WHT *
4 PCUP X167-2 BLK
X166
X169
1
PV2-1 VIO
2
PV2-2 WHT
X168
1 PV1-1 ORN
2 PV1-2 BLK
1 PT1-B RED*
2 PT1-A BLK*
PCUP X166-4 BLK
3 PT1-C WHT*
4 PCUP X166-2 BLK
PV1
PV2
1
GND1 G/Y
2
1
GND1 G/Y
2
PCUP
3
3
PCUP X168-1 ORN
PCUP X168-2 BLK
PCUP X169-1 VIO
PCUP X169-2 WHT
J1
J1
1
PCUP X162-1 WHT *
2
PCUP X162-2 BRN *
3
PCUP X162-3 GRN *
4
PCUP X162-1 YEL *
5
PCUP X162-2 GRY *
6
PCUP X162-3 PNK *
7
PCUP X160-1 BLU *
8
PCUP X160-2 RED *
J1
X161
1
2
X160
1
2
13
2
1
3
2
1
3
2
X167
3
214
X166
3
214
PCUP X166-3 WHT *
PV1
PV2
X169
1
2
X168X162
1
2
PCUP
A
C
B
A
C
B
PT1
GND1
PT2
PV1-3 G/Y
PV2-3 G/Y
PCUP X166-2 BLK *
PCUP X166-4 BLK *
PCUP X166-1 RED *
PCUP X167-2 BLK *
PCUP X167-4 BLK *
PCUP X167-1 RED *
PCUP X167-3 WHT *
WIRING DIAGRAM FLOW CONTROL
0558012438
BILL OF MATERIALS
QUANTITIES ARE IN U/M ESTABLISHED BY INVENTORY
PART OR
ITEM
SYMBOL
NO.
CODE NO.
1 0558012292 1 RAS-2 SKELETAL
2 0558012281 1 PLATE PDM BLANK
3 AR SCREW #8-32 X 3/8
4 1 TYWRAP BASE, STICK DOWN
5 1 TYWRAP MEDIUM
1
LABELS NOT DISPLAYED ON THIS VIEW
6 954075 1 NAMEPLATE ESAB FLORENCE
7 2 POP RIVET .125D .032-.125
8 0558008461 1 BRKT MOUNTING
9 AR SCR 24006 STLZPC 0.164 -32 X 0.38
10 0558008723 3 COPPER SHIM 3.00" LG
D
B
D
QTY.
DESCRIPTION
(4)
23
45
NOTES:
B
C
1. PACK ITEM 8 P/N 0558008461 AND ITEM 9 (QTY:4) WITH THIS UNIT.
2. PLACE ITEM 10 P/N 0558008723 (QTY:3) IN CLOTH BAG #3266 TIED TO BLOCK END
OF COOLANT HOSE.
SECURE P1
TO INSIDE OF
COVER
B
(2)
76
B
8
SEE NOTE 1
0558011591RAS
B
115
1
50/60
REMOTE ARC STARTER-2
ENLARGED VIEW OF ITEM 6
REMOTE ARC STARTER 2 (RAS) m3-G2
0558011591
rev D
QTY
A
ydex
A
ydex
A
y
A
A
A
ydex
A
)
A
Y
A
A
A
R
A
A
A
S
T
A
A
A
A
A
A
T
A
T
Y
L
Y
(
A
A
A
A
A
A
A
A
A
A
A
A
S
A
A
A
R
A
A
A
S
A
A
A
ITEM
NO
PART NO SYMBOL DESCRIPTION QTY
ITEM
NO
PART NO SYMBOL DESCRIPTION
1 1 0558008151B COVER
R 57 * SCREW SQ PAN TRI #6-32 x .63
1 2 0558011595B CHASSIS 1 58 * TERM, WIRE JOINT INS, 18-16 AWG
1 3 0558008153 SHELF PC BOARD K
159 N
LABEL CE - Plain
1 4 0558008154 STAND ELECTRONICS 60
1 5 0558008155 HOLDER "U" FERRITE K
1 6 0558008157 WALL CENTER DIVIDING K
7
3 8 0006101028 SCREW SKT HEX M6-1.0 x 16
2 9 0558008159 RETAINER "U" FERRITE K
2 10 0558008167
1 11 0558008112
1 12 0558008509
1 13 950116
TB1,2
T2
T1
FN1
BUSBAR OUTPUT (Nozzle & Pilot Arc
AUTO-XFMR HIGH FREQUENC
XFMR HIGH VOLTAGE
FILTER EMI/RFI 250VAC 2A
14
1 15 0558038293
1 16 674969
PCB1
FB1
PC BOARD - DUAL VOLTAGE DIVIDE
PC BOARD - FILTER
17
dex
R 61 * WASHER FLAT M6
R 62 * WASHER LOCK M4
R 63 * WASHER FLAT M4
R 64 * SCREW SQ PAN TRI #6-32 x .38
R 65 * SCREW SQ PAN TRI #8-32 x .38
R 66 * SCREW SQ PAN TRI #10-24 x .50
3 67 950435 LOCKNUT CONDUIT 1" ZINC
R 68 * SCREW SLT PAN M4 x 6
R 69 * WASHER LOCK BRONZE 1/4
R 70 * WASHER FLAT BRASS 1/4
R 71 * WASHER LOCK EXT 1/4
R 72 * SCREW SQ PAN TRI #8-32 x .63
R 73 * WASHER LOCK #8
.66' 18 * STRIP RUBBER FOAM 0.75W 0.063 THK 1 74 * NUT M8 x 0.5
1 19 0560948910
1 20 23210751
J1
J2
RECEPTACLE PNL MT HOUSING MALE 14 PO
RECEPTACLE PNL MT 2 SOCKE
8 75 * NUT BRASS M6-1.0
R 76 * WASHER FLAT #8
1 21 33053 STRAIN RELIEF MECH TORCH 2" BRASS 1 77 * WASHER LOCK EXT BRONZE 1/4
222 N
223 N
SPRING CHECK VALVE
O-RING 0.614 ID x .070 CR
24 180 N
9 25 950708 STANDOFF NYLON PCB 3/8" LG 1 81 N
R 78 * NUT #8-32
R 79 * SCREW HEX CAP 1/4-20 x .75
ADAPTOR COOLANT-OUTPU
ADAPTOR COOLANT-INPU
3 26 950823 BUSHING SNAP .56ID .69MH 1 82 0558008161 COVER/INSULATOR NOMEX POWERBLOCK ASS
27 1 83 954994 LABEL DANGER HIGH VOLTAGE Bilingual
1 28 0558008648 PLUG FINISHING 7/16" 1 84 0558011596
1 29 0558008658
GND1
STUD HEX BRASS M6-1.0 x 2" 1 85 955269 LABEL SYMBOL CAUTION READ MANUA
C1,2 & L2
KIT CAPACITORS
1 30 951283 STRAIN RELIEF SEALED 1/2" NYLON Black 2 86 954470 LABEL ESAB 6.0 x 3.6 Blk/Yel
3 31 0558002581 STRAIN RELIEF SEALED 1" NYLON Black 1 87 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL
1 32 52425 STRAIN RELIEF SEALED 5/16" NYLON Black 1 88 0558954182 LABEL PILOT ARC Blk/Wht
4 33 * SCREW SKT HEX SST M5-0.8 x 8 1 89 0558954183 LABEL NOZZLE Blk/Wht
1 34 647361 LUG, MECHANICAL
2-8)AWG
3 35 0560940775 SCREW SET HEX OVAL PT 5/8-18 x .75
2 36 950593
237 N
238 N
L1
FERRITE CORE "U" 1 92 0558954154 LABEL SET
BALL 0.500 DIA NEOPRENE 1 93
TUBE BRASS .375 OD / .319 ID 94
1 39 951188 LOCKNUT CONDUIT 2" ZINC 1 95 N
1 40 * CLOSURE TAPERED CAPLUG
2 41 0558008500 HOSE ASSY 19"
42
143 N
POWERBLOCK AY SKELETAL
R 44 * WASHER LOCK M6
1 45 0558008243
J3
RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEAD
7 46 * BASE TYWRAP SNAP-IN
1 47 950640
P1
HOUSING UNIV PLUG 3 POS - Wht
1 48 680398 INSULATOR NOMEX HI FREQ AUTO-XFM
1 49 33033 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM
1 50 58V75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM
1 51 951007
P5
CONNECTOR COMBICON 5 PO
1 52 * TAB 90°, FAST 1/4" MALE, SLOTTED #8
R 90 * TYWRAP SM 4"
R 91 * TYWRAP MED 5.5"
0558008436
LABEL CHASSIS GROUND
KIT WIRE
R 96 * SCREW HEX CAP 1/4-20 x .75
R 97 * SCREW HEX CAP 1/4-20 x 1.00
R 98 * SCREW SQ PAN TRI #8-32 x .38
R 99 * SCREW SQ PAN TRI #8-32 x .50
R 100 * NUT 1/4-20
R 101 * NUT #6-32
R 102 * NUT #10-24
R 103 * WASHER LOCK #6
R 104 * WASHER LOCK #10
R 105 * WASHER LOCK 1/4
R 106 * WASHER FLAT 1/4
R 107 * WASHER FLAT #10
R 108 * WASHER FLAT #6
R 53 * ADHESIVE THREADLOCKER LOCTITE 271 - Red
54
1 55 * CLOSURE TAPERED CAPLUG
* 200
0558012567
POWERBLOCK AY COMPLETE
Includes Items: 43,38,37,22,81,80,23,35
4 56 23610197 PLUG HOLE .875 DIA 1 201 0558008461 BRACKET MOUNTING
Page 1
201
rev B
rev B
200
rev B
rev B
rev F
rev F
SHEET 3 OF 3
rev F
rev B
rev B
SHEET 3 OF 3
rev B
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