575v
c
)
T
g)
g)
)
)
)
(
)
T
T
T
g
g
g
(
)
T
G
V
R
S
R
R
T
A
A
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
222210558007258 SKID 1111570558000749
111120558010785 BASE 1111580558007484
444430558010786 LEG A-FRAME 111159
222240558007271B BAIL LIFTING 222260 678025
111150558010730 SHELF 111161 951814
111160558011907 SUPPORT SHELF LEFT 1111620558007434
111170558011908 SUPPORT SHELF RIGH
2222630558008806
111180558011967 DRIPPAN - 2 - - 64 0558011726
111190558010789 BAFFLE LOWER (Base
1111100558010788 BAFFLE UPPER (Shelf
1111110558010731 COVER ACCESS MAIN XFMR TAPS
Shelf
- 1 - - 65 0558011724
- 1 - - 66 0558011728
1111670558007895
1111120558010787 COMPARTMENT INPUT POWER CONNECTION 111168 950829
1111130558010734 BOX CONTROL 3333690558007710
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
0558101020
M1
M2
PA
WORK / ETRODE
PL1
FL1
FN1,2
FN4,5
FN3
L3
D7,8
CB1
F1,2,3
MOTOR FAN 1/3 HP 230V
MOTOR COOLANT PUMP 1/2 HP 115/230V
TERMINAL BOARD ASSY - Pilot Ar
TERMINAL OUTPUT ASSY (Bussbar
LAMP WHITE 14V PANEL
LAMP AMBER 12V PANEL
FILTER MODULE (Rin
FILTER MODULE CE (Rin
FILTER MODULE CE (Ferrule
FILTER INDUCTOR CE 1 PHASE
KIT MOV 275VAC 140J
CIRCUIT BREAKER 3A 32VDC 250VAC
FUSE MIDGET SLO-BLO 15A 600V
1111140558010742 COVER HEAT EXCHANGERS 3333700558000516 HOLDER FUSE MIDGE
1111150558011843 COVER CONTROL BOX SILK SCREENED 4444710558004084
1111160558010741 CAP CORNER LEFT FRON
1111170558010740 CAP CORNER RIGHT FRON
1111720004487055
1111730558004782
1111180558010728 PANEL OUTPUT CONNECTION 1 - - 1 74 0558001010
1111190558010738 PANEL CONTROL CONNECTION - 3 3 - 75 0558011850
1111200558010739 PANEL ACCESS FRONT 1111760558000600
1111210558010733 PANEL DISPLAY SILK SCREENED 111177 952026
1111220558010729 PANEL REAR SILK SCREENED 222278 952073
1111230558007264B PANEL ACCESS INPUT POWER CONNECTION 1111790558000755
F4,5
TS1
TS2
TB1
TB1
TB4
TB3
TB2,3
TB7
FUSE LINK 150A 250V
SWITCH THERMAL N/C 80°C 176°F
SWITCH THERMAL N/C 100°C 212°F
BLOCK TERMINAL 3P (14-2/0)awg
BLOCK TERMINAL FEED-THRU (4-3/0)aw
BLOCK TERMINAL 2-POS x 4 FASTON
BLOCK TERMINAL 7-POS (12-18)aw
BLOCK TERMINAL 12-POS (12-18)aw
BUSHING TERMINAL FAST 1/4" MALE .687MH
2222240558010726 PANEL SIDE LEFT / RIGHT 222280 952155 MARKER PLATE (1-12)
1111250558010725 PANEL TOP 1111810558008087 MARKER PLATE
1111260558007254
- 1 - - 27 0558007863
- 1 1 1 28 0558011800
1 - - - 29 0558011734
1111300558012004
L1
L2
T1
T1
T2
INDUCTOR OUTPU
111182 952937
REACTOR LINE CE 3 PHASE 1111830558011641
TRANSFORMER MAIN 380/400/460V 1111840558011612
TRANSFORMER MAIN 575
KIT TRANSFORMER CONTROL 200-575V w/ FERRULES
1111850558011932
1111860558011703
1111310558011930 BUSBAR POSITIVE 4444870558007808
2222320558011931 BUSBAR NEGATIVE / COLLECTO
1111880558010255
2222330558007275 PLATE DIODE MOUNTING Pos / Neg 1111890558011993
222234 34916 BUSSBAR TAB 1111900560986171
1111350558011909 COLD PLATE POWER IGBT 333391 951005
1111360558008823 HEATSINK PA IGBT 111192 951007
4444370558006183
1111380558007886
3333390558003658
3333400558003657
1111410558038362
1111420558038382
1111430558038391
2222440558007255
1111450558000615
1111460558012002
1111470558010711
1111480558010713
2222490558007736
8888500560947008
1111510558010765
2222520558006886
33335317300002
444454
0004487048
1111550558000747
11115617280230
Q1,2,3,4
Q5
D2,4,6
D1,3,5
PCB1
PCB2
PCB3
C1,2
C14
D9
K2
K1
K4,5
RB1-(1-8)
RB1
HS1,2
R1,2,3
R4,5,6,7
R8
R9
KIT IGBT CHOPPER 400A 1200V w/ PLUG 1111930560986173
IGBT 50A 1200V 1111940558008954
DIODE FORWARD 300A 1200V 1111950558007485 PUMP COOLANT 225PSI 125GPH
DIODE REVERSE 300A 1200V 1111960558007501 COUPLING 3-PC - COOLANT PUMP
PC BOARD - CONTROL 1111970558007502 ADAPTOR COOLANT PUMP / MOTO
PC BOARD - DRIVER 2222980558003078 HEAT EXCHANGE
PC BOARD - FILTER 1111990558010757
CAPACITOR ALUM 6000uF 450VDC 11111000558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF
CAPACITOR ALUM 1000uF 400VDC w/ NU
KIT DIODE REVERSE 85A 1200A w/ LEAD 1111102
111110113735508 SHROUD FAN POLY 14"
0558101173
CONTACTOR 3P 40A 24VAC 11111030558011990
CONTACTOR 3P 150A 115VAC 11111040558012052 REGULATOR BACK-PRESSURE R-22-175
RELAY 3PDT 24VAC 10
22221050004470818 CHECK VALVE 1/4NPTF
RELAY ASSY SPDT 24VDC 6A w/ BASE 11111060558000523 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM
ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN 11111070558000421 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM
TRANSDUCER CURRENT 300
66661080558000534 ADAPTOR RH B/A-W*M 1/4NPTM
RESISTOR 2 OHM 300W 22221090558004057 ADAPTOR RH B/IG*F 1/4NPTM
RESISTOR 8 OHM 300W 22221100004494054 BUSHING 1/4NPTF 3/8NPTM
RESISTOR 1.5K OHM 100W 22221110558101735 BUSHING HEX 3/4NPTM 1/4NPTF
RESISTOR 3K OHM 100W 222211244261400 ELBOW PIPE 45° 1/4NPT
PCB1-P12 / PCB2-P2
PCB1-P2,16 , PCB2-P5
J1
J2 / PCB1-P15
PCB1-P6 / RB1
PCB1-P20 / DB25
PCB2-P8,9,10,11
PCB1-P8
PCB1-P1
PCB2-P3
PCB1-P3
PCB1-P9
J3
(LS1)
FS1 / P3
RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation
KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 POS PLU
RIBBON CABLE ASSY 14 SKT 18"
RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20"
RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20"
LEAD ASSY DRIVER PC BOARD
CONNECTOR MINI-COMBICON 4 PO
CONNECTOR MINI-COMBICON 6 POS
CONNECTOR COMBICON 2 PIN
CONNECTOR COMBICON 3 PIN
CONNECTOR COMBICON 5 PIN
CONNECTOR COMBICON 8 PIN
HOUSING UNIV CAP 3 POS - Wht
KIT TANK COOLANT w/ LEVEL SWITCH
BLADE FAN 14"
KIT SENSOR FLOW ROTO w/ PLUG 5.0 GPM
13-24
Page 1
575v
T
(
ydex
K
T
T
(
)
(
)
ydex
x
ydex
R
A
A
ARARARA
ARARARA
(
(
)
A
A
A
A
A
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
22221130558006693 ELBOW STREET 45° 1/4NPT 4444169 * SCREW HEX CAP 3/8-16 x 4.00
55551140558000559 ELBOW STREET 90° 1/4NPT 2222170 * SCREW HEX CAP 1/2-13 x 1.50
111111567100088 NIPPLE 1/4NPT 8"LG 105 105 105 105 171 * SCREW HEX WSH TRI 1/4-20 x .50
22221162226715 NIPPLE HEX 1/4NPT 1-7/16"LG 24 24 24 24 172 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated
11111170558011884 NIPPLE DRIPPAN 3/8 HOSE 6666173 * SCREW SQ PAN TRI #4-40 x .25
11111180558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 10 10 10 10 174 * SCREW SQ PAN TRI #6-32 x .38
22221190558004647 TEE NYLON 3/8" BARBED 8888175 * SCREW SQ PAN TRI #6-32 x .75
22221200558101063 TEE STREET 1/4NP
8888176 * SCREW SQ PAN TRI #8-32 x .50
24421210558101279 CLAMP END DIN 35 RAIL 9999177 * SCREW SQ PAN TRI #8-32 x .63
12211220558009578 RAIL MOUNTING 4.5" DIN
11111230558011992 BAFFLE IGBT K
11111240558010743 BRACKET COOLANT TAN
1111125 36043
11111260558010763
11111270558010764
BRACKET FAN GALVANIZED
BRACKET HEAT EXCHANGER LEF
BRACKET HEAT EXCHANGER RIGH
11111280558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 20 20 20 20 184 *
22221290558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL
22221300558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL
35/7.5) PERFORATED 20 20 20 20 178 * SCREW SQ PAN TRI #10-24 x .50
8 10 10 8 179 * SCREW SQ PAN TRI #10-24 x .63
4224180 *
26 26 26 26 181 *
SCREW SQ PAN TRI #10-24 x 1.00
SCREW SQ PAN TRI #8-32 x .38
4644182 * SCREW SQ PAN TRI #10-24 x .38
4444183 * SCREW SKT HEX M6-1.0 x 12 Blk
SCREW SKT HEX M6-1.0 x 20 Blk
Base
Shelf
18 18 18 18 185 * WASHER FLAT #8
22 22 22 22 186 * WASHER FLAT #10
444413199512069 BRACKET RESISTOR #12 43 43 43 43 187 * WASHER FLAT 1/4
11111320558007276 INSULATOR DIODE BRIDGE K
- 1 - - 133
680398
INSULATOR LINE REACTOR Nome
1 - - 1 134 0558007288 INSULATOR TERMINAL BLOCK K
11111350558010744 PLATE MOUNTING COOLANT PUMP MOTO
10 10 10 10 188 * WASHER FLAT 5/16
27 27 27 27 189 * WASHER FLAT 3/8
7777190 * WASHER FLAT 1/2
1111191 * WASHER FLAT 5/8
44441368672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 6666192 * WASHER FLAT M4
22221370558003292 CLAMP CABLE STEEL .187 DI
1111138 950799 CLAMP CABLE ALUM .750 DI
1111139
0558004079
STRAIN RELIEF 2" STEEL 32 32 32 32 195 * WASHER LOCK 1/4
20 20 20 20 193 * WASHER FLAT M6
1111194 * WASHER FLAT M16
4444140 950823 BUSHING SNAP .56ID .69MH 25 25 25 25 196 * WASHER LOCK #8
8888141 639533 BUSHING SNAP .88ID 1.09MH 23 23 23 23 197 * WASHER LOCK #10
1111142 647345 BUSHING SNAP 1.31ID 1.50MH 7777198 * WASHER LOCK 5/16
1111143 952144 GASKET RUBBER LIFTING EYE 15 15 15 15 199 * WASHER LOCK 3/8
44441440558012007 GROMMET RUBBER 1.00ID 1.38GD .13W 3333200 *
WASHER LOCK 1/2
11111450558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 4444201 * WASHER LOCK EXT #8
4' 4' 4' 4' 146 * STRIP RUBBER FOAM 0.75W 0.063 THK 1111202 * WASHER LOCK EXT 3/8
R 147 * TUBING PVC, 600V 105C, 1" BLACK 1111203 * WASHER LOCK INT 1/2
R 148 * TUBING PVC, 600V 105C, 1.25" BLACK 1111204 * WASHER LOCK EXT 5/8
11111490558010374
JUMPER 2 POS Red
32 32 32 32 205 * WASHER LOCK M6
33331500004492051 TERM LUG, MECHANICAL 17/32" 2/0-4/0 AWG 18 18 18 18 206 * NUT #8-32
11111510558101090 LUG, MECHANICAL
1111152 98W68
GND1
LUG, MECHANICAL (4-3/0)AWG 21 21 21 21 208 * NUT #10-24
4-14)AWG 4444207 * NUT LOCK #8-32
33331530558009294 FERRULE NON-INSULATED 4/0 15 15 15 15 209 * NUT 1/4-20
66661540558011877 FERRULE NON-INSULATED 2 AWG 7777210 * NUT 5/16-18
7777155 46n08 ROD THREADED #8-32 x 9.75" LG 11 11 11 11 211 * NUT 3/8-16
14 14 14 14 156 91w19 WASHER CENTERING 3333212 * NUT 1/2-13
14 14 14 14 157 647182 WASHER INSULATING MICA 3333213 * NUT LOCK NYLON #8-32
13 13 13 13 158 0558101654 CLAMP WORM GEAR .250-.625 1111214 * NUT 1/2-20 JAM
12 12 12 12 159 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk 6666215 * NUT 3/4-16 JAM
22221600558002087 SCREW PHL HEX w/ FLW M5 x 12 9999216 * NUT SST M4-0.7
12 12 12 12 161 0558006737 SCREW PHL HEX w/ FLW M6 x 12 12 12 12 12 217 * NUT M6-1.0
10 10 10 10 162 * SCREW HEX CAP 1/4-20 x .50 1111218 * BOLT CARRIAGE 1/2-13 x 1.75
10 10 10 10 163 * SCREW HEX CAP 1/4-20 x .63 4444219 * RIVET 1/8
8888164 * SCREW HEX CAP 1/4-20 x .75 - - - 1 220 N
4444165 * SCREW HEX CAP 1/4-28 x .50 - - 1 - 221 N
7777166 * SCREW HEX CAP 5/16-18 x 1.00 - 1 - - 222 N
6666167 * SCREW HEX CAP 3/8-16 x .75 1 - - - 223 N
6666168 * SCREW HEX CAP 3/8-16 x 1.00 1111224 N
LABEL RATING EPP-362 460V
LABEL RATING EPP-362 380V CCC
LABEL RATING EPP-362 400V CE
LABEL RATING EPP-362 575V
LABEL NAMEPLATE Stock / Serial No
.126-.187
Page 2
575v
R
Y
E
L
T
A
A
A
E
ARARARA
ARARARA
ARARARA
ARARARA
ARARARA
A
A
T
A
A
T
A
T
K
P
R
R
T
T
Y
T
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
11112252091514 LABEL WARNING GENERAL ARC WELD & CUT
- - 1 - 226 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese 0558010799 Kit IGBT / CAP / HEATSINK MODULE EPP-362
1111227 995110 LABEL WARNING EXPOSED VOLTAGE INSIDE
(Includes) Includes the Following Items:
1111228 954291 LABEL WARNING COOLANT GENERAL 1111310558011930 BUSBAR POSITIVE
111122999512240 LABEL CAUTION LIFTING EYE 2222320558011931 BUSBAR NEGATIVE / COLLECTO
11112300558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL
11112312091558 LABEL PE GROUND 4444370558006183
1111232 954509 LABEL SYMBOL CAUTION HIGH VOLTAG
1111233 955269 LABEL SYMBOL CAUTION READ MANUA
1111350558011909 COLD PLATE POWER IGBT
1111420558038382
2222440558007255
Q1,2,3,4
PCB2
C1,2
IGBT CHOPPER 400A 1200V w/ PLUG
PC BOARD - DRIVER
CAPACITOR ALUM 6000uF 450VDC w/ NU
111123413732733 LABEL COPPER WIRE ONLY Wht/Clr 46
1111235 954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr 1111720004487055
TS1
SWITCH THERMAL N/C 176°F
11112360558954244 LABEL COOLANT FILL Blk/Wht 4444870558007808 LEAD ASSY DRIVER PC BOARD
- 1 - - 237 N
- - 1 - 238 N
11112390558954292
LABEL CE - Plain 11111280558011968 BRACKET IGBT / CAP / COLD PLATE MODULE
LABEL CCC 12 12 12 12 161 0558006737 SCREW PHL HEX w/ FLW M6 x 12
LABEL SET EPP-202/362
444416561341096 SCREW HEX CAP 1/4-28 x .50
22222400558000598 LABEL ESAB DIE CUT 9.0 x 5.1 Blk 444418306S12012 SCREW SKT HEX M6-1.0 x 12 Blk
1111241 N
LABEL ISO 9001 16 16 16 16 184 06S12020 SCREW SKT HEX M6-1.0 x 20 Blk
44442420558000525 PAD THERMAL POWER IGBT MODULE 222217461325851 SCREW SQ PAN TRI #6-32 x .38
11112430004492035 PAD THERMAL PA IGBT MODUL
4444187 *
WASHER FLAT 1/4
R 244 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue 4444195 * WASHER LOCK 1/4
R 245 * SEALANT THREAD LOCTITE PST 592 - White 20 20 20 20 205 * WASHER LOCK M6
R 246 * ADHESIVE SILICON RUBBER DOW 732 - Clear 44442420558000525 PAD THERMAL POWER IGBT MODULE
R 247 * COMPOUND ELECTRICAL JOINT ALCOA #2
AR AR AR AR 248 * TYWRAP LG 7.25" 0558010797 KIT COOLANT PUMP
R 249 * TYWRAP MED 5.5"
(Includes) Includes the Following Items:
2522250 * TYWRAP X-LG 14.5" 1111950558007485 PUMP COOLANT 250PSI 125GPH
1111251 * BAG CLOTH 4" x 6" 22221080558000534 ADAPTOR RH B/A-W*M 1/4NPTM
1111252 N
1111253 N
1 - 1 1 254 N
1111255 N
WIRE KIT EPP-202/362 22221100004494054 BUSHING 1/4NPTF 3/8NPTM
CABLE KIT EPP-362 COMMON 11111200558101063 TEE STREET 1/4NP
CABLE KIT EPP-362 NON-CE 22221140558000559 ELBOW STREET 90° 1/4NPT
HOSE KIT EPP-202/362 1111109 74S76 ADAPTOR RH B/IG*F 1/4NPTM
11112560558954317 LABEL PC BOARD LAYOUT EPP-202/362
99 0558010757 KIT TANK COOLAN
(Includes) Includes the Following Items:
1111301 N
TANK COOLAN
11113020558010759 CAP COOLANT TAN
11113030558011991
LS1
SWITCH COOLANT LEVEL w/ LEADS
22221170558011884 NIPPLE COOLANT TANK 3/8 HOSE
22221180558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR
2222190 * WASHER FLAT 1/2
2222214 * NUT 1/2-20 JAM
ADDITIONAL SPARES
11113040558006580 STRAINER - COOLANT PUM
11113050558011982 O-RING 1" 100-MESH T-STRAINE
11113060558011983 SCREEN 100-MESH T-STRAINE
COOLANT HOSE SPARES
1111-0558011599 HOSE 34.00" TANK OUTLET to PUMP INLE
1111-0558011604 HOSE 16.00" PUMP OUTLET to REGULATOR INLE
1111-0558011608 HOSE 31.00" PUMP OUTLET to TORCH SUPPL
1111-0558011600 HOSE 40.00" RADIATOR OUTLET to FILTER INLET
1111-0558011607 HOSE 11.75" REGULATOR OUTLET to FLOW SENSOR OUTLET
1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET
1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLE
Page 3
T1
38
OR
T1
39
8X
2X
30
64
H
190
4X
X
146
4X
4
4X
63
144
4X
1.5k ohms
3.00kohm
176
4X
4X
185
31
65
8X
2
8 186
12X
177
2X
211
2X
186
221
2X
197
2X
575V only
2202X158
2X
2X
209
DETAIL X
SCALE 2 : 1
(TYP 4 PLCS)
2X
196
Ref.
159
160
63
2X
2X
2X
2X
2X
6X
182
209
220
31
DETAIL H
SCALE 2 : 1
(TYP 2 PLCS)
4X
4X
4X
212
191
204
222
SCALE 1 : 1
A
193
206
224
203
DETAIL A
228
4X
4X
193
171
G
NOTE:
4 Quantity
of Foot should be
supplied with ITEM
NO: 3
224
206
193
193
171
DETAIL G
SCALE 2 : 3
TYP 4 PLCS
0558011844
D
EPP-362-M3 TOP
ASSEMBLY FAMILY
SHEET 4 OF 15
F
V
80
F5
ORIENT BUSBAR VERTICALLY, 3 PLCS,
FOLD 6 INCHES OF TUBING IN HALF
TO CREATE COVER FOR BUSBAR,
SECURE WITH TYWRAP
TYPICAL CONNECTION, 3 PLCS,
COVER CONNECTION WITH 4
INCHES OF TUBINGAND SECURE
WITH TYWRAP
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
CONNECTIONS
4X
136 176
2X
43
145
4X
176
36
L1
W
150
2X
174
194
225
207
2X
168
192
205
223
DETAIL U
SCALE 1 : 1
TYPICAL CONNECTION, 6 PLCS,
U
150
260
TS2
82 179
T
260
DETAIL V
SCALE 1 : 1
COVER WITH 4 INCHES OF TUBING,
2X
145
145
SECURE WITH TYWRAP
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
D2
CONNECTIONS
49 227
1691922X223
205
D1
50 227
F4,F5
2X
80
2X
169
192
4X
205
2X
2X
223
REMOVE SECTION OF BUSBAR
AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
DETAIL T
SCALE 1 : 1
151
259
DETAIL W
SCALE 1 : 2
172
2X
193
2X
206
224
(TYP 2 PLCS)
(TYP 3 PLCS)
TYPICAL CONNECTION, 2 PLCS, COVER
WITH 4 INCHES OF TUBING AND SECURE
WITH TYWRAP
175
194
207
225
AA
145
DETAIL AA
SCALE 1 : 1
72
FN1
261
D4
49
227
151
259
140
4X
(Input connection of
Transformer
TYPICAL CONNECTION,
3 PLCS, COVER
CONNECTION WITH 4
INCHES OF TUBINGAND
SECURE WITH TYWRAP
167
192
205
(TYP 4 PLCS)
49 227
D6
50 227
D5
D3
50
227
FN2
72
261
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 5 OF 15
F
224206172
(TYP 2 PLCS)
Q5
2X
2X
4X
2X
(TYP 3 PLCS)
48 189
221
25346
211
197
2X
76 163
55
179
C3,R10
2X
149
4X
2X
186
2X
197
2X
211
2X
221
DETAIL AB
SCALE 1 : 1
2X
2X
3X
(TYP 3 PLCS)
220
209
196
2X
2X
2X
89
144
(TYP 3 PLCS)
159
160
5
2X
32
10176
AB
3X
62
144
158
(CE UNIT ONLY)
FN4
73
261
257
112
M1
66
196
4X
219
4X
2X
28
177
(CE UNIT ONLY)
FN5
73
261
257
167
205
192
(TYP 4 PLCS)
2X
176
74
FN3
(CE UNIT ONLY)
75
L3
(CE UNIT ONLY)
40
T2
176
3X
87
181
3X
89
TB3
90
86
181
TB3
2X
145
87
181
9
176
145
3X
2X
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 6 OF 15
F
2X
161
139
167
205
192
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
4X
202
4X
217
TYP 4 PLCS
4X
200
4X
200
4X
4X
45
202
217
54 1702X1922X205
C2
2X
2X
2X
2X
Q1, Q2, Q3, Q4
47
252
C1
54
170
192
205
TS1
179
81
4X
4X
2X
29
TO TANK INLET
HS1
2X
6161182
HS2
182
2X
FROM FLOW SENSOR TEE
4X
96
PCB2-P8,11
USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS
164
258
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
6X
42
42
41
TYP CONNECTION,
3 PLCS,
COVER EACH
W/4 INCHES OF
VINYL TUBE
3X
150
Ref.
42
192
205
223
168
(TYP 3 PLCS)
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 7 OF 15
F
NOTE: ORIENTATION OF
CHECK VALVES
TO RADIATOR INLET TEE
16
PCB3
53
2X
178
44 1731932X206224
(TYPICAL 2 PLCS)
FROM PUMP OUTLET
118
119
2X
122
2X
126
2X
115
2X
123
2X
2X
183
209
209
183
2X
2X
116
117
68
PA
184
2X
221
4X
69
187
4X
2X
153
166
2X
191
204
222
(TYPICAL 2 PLCS)
REF
116
117
REF
244
154
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 8 OF 15
F
192
2X
205
2X
167
2X
176
25
5
4X
Ref.
Ref.
128
118
120
114
130
33
TO PUMP OUTLET
128 129 131 113 131 129 125 121 110 121 124 118
118
TO COLD PLATE INLET
NOTE ORIENTATION
OF PUMP
TO RADIATOR OUTLET TEE
NOTE ORIENTATION OF FILTER
TO Back Pressure
REGULATOR INLET
106
118
GROUND TETHER POINT FOR
SIDE AND TOP PANEL
TO TANK OUTLET
3X
176
182
2X
186
186
11
5X
120
105107119
308
175
207
194
4X
4X
4X
25
67
M2
173
206
193
(TYP 4 PLCS)
169
205
192
6
TO TORCH OUTLET
3X
3X
3X
2X
177
3X
176
8X
176
176
4X
7
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 9 OF 15
F
NOTE:
ORIENT FLAT SURFACE OF STEM FACING UPWARD.
SUPPLIED WASHER LOCATED INSIDE TANK.
302
301
Ref.
305304 307306
10826
2X
161
303
4X
211
4X
221
(TO PUMP INLET)
(FROM IGBT OUTLET)
2X
2X
161
127
(TO FILTER INLET)
(TO TORCH INLET)
27
4X
221
4X
211
2X 2X 2X 2X
2X
108
161
176
2X
34
12
221
2X
Ref.
211
2X
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 10 OF 15
F
INSTALL FERRULES ON CABLE
AND TIGHTER SET SCREWS ON
CONTACTOR
6X
157
K1
57
4X
188
4X
211
4X
197
2X
460V
&
575V
ONLY
138
83
189
TB1
2X
134
132
84
187
TB1
400V (CE)
&
380V(CCC)
ONLY
3X
2X
182
K2
56
6X
(CE UNITS ONLY)
L2
37
2X
185
157
(CE ONLY)
137
146
Ref.
11
Ref.
26
(TYP 2 PLCS)
223
205
2X
2X
155172193213
GND1
240
TB1 - SEE DETAILS ABOVE
FOR SPECIFIC UNITS
109
27
Ref.
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 11 OF 15
F
60
RB1
4X
132
2X
2X
J3
103
Y
12
PCB1-P3
101
TB7
88
Z
2X
58
4X
4X
4X
8X
59
SECTION Y-Y
SCALE 1 : 2
218
2082X195
133
2X
2X
201
210
152
INSTALL JUMPER PER
WIRING SCHEMATIC/DIAGRAM
Connect to RB1
CONNECT TO PCB1 J12
2X
178
93
PCB1-P6
100
PCB1-P16
Y
51
PCB1
98
PCB1-P1
100
97
102
K4K5
PCB1-P2
PCB1-P8
PCB1-P9
218
TB4
85
GROUND
195
2X
180
208
216208218
SECTION Z-Z
SCALE 1 : 2
Z
104
P5
PCB2-P5
178
100
PCB2-P2
52
PCB2
95
178
99
PCB2-P3
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 12 OF 15
F
147
35
2X
21
162
20
F3
79
F1
79
F2
79
2X
179
2X
179
2X
179
78
78
78
19
Connect to PCB1-P20
PCB1-P20 / DB25
201
2X
214
165
2X
198
141221
210
2X
J2
92
211
4X
17
176
94
1X
17
REF
4X
143
243
148
237
111
186
CB1
77
2X
229
234229
2X
J1
91
Ref.
12
254
2X
182
6X
182
135
183
2X
230
460V
UNIT
231
CCC
UNIT
233
575V
UNIT
232
CE
UNIT
246
CE
UNIT
OR
247
CCC
UNIT
0558011844
EPP-362-M3 TOP
ASSEMBLY FAMILY
SHEET 13 OF 15
F
(REF)
20
THERE MUST BE A MINIMUM OF .630 INCHES (16MM)
CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE
SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST
THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT
AS NECESSARY TO MAINTAIN THIS CLEARANCE.
GROUND TETHER ATTACH POINT
182226215
4X
5X
177
176
Ref.
19
6X
4X
162
13162
9X
GROUND TETHER ATTACH POINT
182 226 215
22176
9X
23
176
ATTACH FRONT PANEL GROUND
WIRE AT UPPER LEFT MOUNTING
.
SCREW
186
186
141
142
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 14 OF 15
F
GROUND TETHER ATTACH POINT
226215
LABEL CONFIGURATION FOR:
0558012390, 0558012392 (CE),
AND 0558012393 (575V) UNITS
6X
24 176
DETAIL AD
SCALE 1 : 1
4X
AD
PLACE LABLE BEHIND PANEL
251
70
71
241
18
PL1
FL1
250
245
238
235
242
239
LABEL CONFIGURATION FOR:
0558012391 (CCC) UNITS
176
14
(2 Each CAP)
6X
176
15
(3 Each CAP)
( Place in center of side
249
panel 1 on Each Side)
2X
162
4X
ATTACH GROUND WIRE TO REAR OF
ACCESS PANEL (#6 STUD)
250
245
238
235
242
239
236
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 15 OF 15
F
SCHEM.EPP-362,380/400/460V
05580011805-B
SCHEM.EPP-362,380/400/460V
05580011805-B
C
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
P1
A
6 K5-7 VIO
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
PCB1
P3
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
RB1 (RELAY TERM BLK)
4 TB3-4 ORN
5 TB3-5 VIO
P8
1 PCB1 P8-3 WHT
2 PCB1 P8-4 BLK
PCB2 J2 (DRIVER PCB)
3 PCB1 P8-1 WHT
4 PCB1 P8-2 BLK
PCB1 P16-2
BLK
1 J2-1 WHT
P9
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
2 J2-2 BRN
3 J2-3 GRN
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1 J3-1 RED
2 J3-2 BLK
PCB1 P8-4
3 J3-3 BRN
P6
RIBBON CABLE
TO
P12
RIBBON CABLE
TO
P15
P16
BLK
B
J3 (FS1 CONNECTION)
RB1
RIBBON CABLE TO PCB1 P6
PL1
FL1
C
TB7
JUMPER (11-5 TO 11-6)
K4-8 BLK
D
J1-G GRY
D
PL1-2 VIO
TB2-7 BLU
K4-4 ORN
D
TB3-9 WHT
RB1
1 2 3 4 5 6 7
B
C
8
C
TB7-2 ORN
J1-L ORN
PCB1 P1-4 ORN
TS1-1 (SP) ORN
K5-4 ORN
2
TB4
(11)
1
(14)
D
B
B
B
B
B
B
B
B
B
K4 (FRONT)
K5 (REAR)
TB4
PCB1
(CONTROL)
GND-3
K2-B WHT
D
K1-B ORN
D
M1-2 BLU
D
FL1-2 RED
J1-D YEL
D
J1-C BLK
(12)
GND-3
J1-K G/Y
GND-3 G/Y
TB3-12 WHT
J1-H WHT
TB4-1 G/Y
PCB2 (DRIVER)
D
RB1-2 (11) ORN
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
CB1-2 RED
K4
2
1
4
7
AB
3
5
6
8
9
TB3-10 GRY
K2-A VIO
D
K5-B YEL
TB3-6 YEL
RB1-6 (11) BLK
D
K5
2
1
4
7
AB
3
5
6
8
9
K4-B YEL
B
B
B
1
PCB1 P14-1 WHT
2
PCB1 P14-2 BRN
3
PCB1 P14-3 GRN
4
TRIM YEL
5
TRIM GRY
6
TRIM PNK
7
TRIM BLU
8
TRIM RED
PL1
1
2
ORN
TB3-17 VIO
RB1-4 (11) VIO
J2
PCB1 P1-1 BLU
LS1-1 WHT*
12
B
J1
C
B
TB7
TB4-2 ORN
LS1-2 WHT*
J1
TB3-16 ORN
B
J2
5
4
3
6
8
7
2
1
C
C
F
G
H
M
I
N
E
D
C
J
L
K
B
A
A
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
I
J
PCB1 P1-2 RED
K
TB4-1 G/Y
TB4-2 ORN
L
M
N
C
TB3-1 BLK
TB3-2 RED
D
D
Q1-6 (SPLICE) RED
J5
1
2
3
Q1-7 (SPLICE) WHT
RIBBON CABLE TO PCB1 J12
J2
PCB2
(DRIVER PCB)
J8 J9 J10 J11 J7
2
2
1
1
2
1
2
1
Q2-7 (SPLICE) WHT
Q2-6 (SPLICE) RED
J4
J6
J3
2
1
Q5-7 RED
Q5-6 BLK
ELECTRODE BLU
WORK WHT
NEG(-) BUS BRN
A
Q3-6 (SPLICE) RED
Q3-7 (SPLICE) WHT
Q4-6 (SPLICE) RED
WIRING DIA EPP-362, 400-460V
Q4-7 (SPLICE) WHT
1
FL1
RB1-4 (14) RED
2
0558011841
SHEET 1 OF 6
D
F2-1 SPLICE RED X2
C
X4 T2-H5(SPLICE) RED
K5-4 ORN
D9
TS1
TS2-2 (SPLICE) VIO
PCB2 J8-2 (SPLICE) RED
PCB2 J8-1 (SPLICE) WHT
Q1 Q2
1
2
B
TOP VIEW
Q3 Q4
PCB2 J9-1 (SPICE) WHT
PCB2 J9-2 (SPICE) RED
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
DIODE PLATE (+)
PCB2 J11-1 (SPICE) WHT
PCB2 J11-2 (SPICE) RED
PCB2 J10-1 (SPICE) WHT
PCB2 J10-2 (SPICE) RED
C
A
A
F3-2 SPLICE BLK X1
L3
(CE UNIT ONLY)
X3 T2-H1 BLK
TB1
GND-1
TB1
(CE UNIT ONLY)
1
2
3
BLK L2-AH1
BLK L2-BH1
BLK L2-CH1
(ALL EXCEPT CE)
BLK K1-L1
1
BLK K1-L2
2
BLK K1-L3
3
*
*
*
TB1
F1
CB1
F2F3
ELECTRODE YEL
Q5-1 RED
WORK (4GA)
HS1
HS2
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
3
2
1
HS1
CB1
TB3-11 BLK
K4-5 RED
1
2
GND-1
C
K2-L1 BLK
F3-2 BLK
T2-H1 (SPLICE) BLK
K2-L2 RED
(460V) T2-H6 (SPLICE) RED
C
(400V CE) L3-X2 (SPLICE) RED
(380V CCC) T2-H4 (SPLICE) RED
REAR WIRING VIEW
F1
BLU K1-L1
21
F2
GRY K1-L2
21
C
C
C
F3
C
F1-1 BLK
M2-1 BRN
21
C
T2-H1(SPLICE) BLK (ALL EXCEPT CE)
L3-X1(SPLICE) BLK (CE UNIT ONLY)
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
HS2
WIRING DIA EPP-362, 400-460V
0558011841
SHEET 2 OF 6
TB3
T2 BRN *
PCB2 J5-3 RED
PCB2 J5-1 BLK
FLOW
T2 BLU *
PCB1 P3-5 VIO
PCB1 P3-4 ORN
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
T2 BLU *
T2 BRN *
FS1
WORK (OUT) BLK
T2 ORN (BOT) *
K4-B YEL
T2 YEL *
1110987654321
J1-F BRN
PCB1 P2-1 WHT
B
TB5-1 WHT*
TB5-2 WHT*
CB1-1 BLK
K4-6 GRY
RB1-1 (11) WHT
PCB1 P2-3 GRY
T2 BLK *
T2 YEL *
T2 ORN (TOP) *
T2 RED *
T2 BLK *
12
PCB1 P3-1 BLU
TB4-1 WHT
T2 VIO *
T2 RED/YEL *
PCB1 P3-3 BRN
PCB1 P3-2 YEL
FL1-1 ORN
PL1-2 VIO
LS1
B
T2 VIO *
T2 RED *
TB3-11 BLK *
TB3-12 BLK *
C14
(380V CCC) F2-1 (SPLICE) RED
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
H4
T2
M2-4 BLU
H7
L2
181716151413
FN3
K1
K2
LS1
FS1
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
(460V) F2-1 (SPLICE) RED
C
(400V CE) L3-X4 (SPLICE) RED
H6
H5
F1-1 (SPLICE) BLK
(ALL EXCEPT CE)F3-2 BLK
(CE UNIT ONLY) L3-X3(SPLICE) BLK
K1-L3 WHT
C
F2-1 RED
C
F1-1 BLK
T2
H3
TOP
VIEW
H2
H1
RB1-1 (14) WHT
L3
L2
L1
TOP
BOT
D
B
T3
K2
T2
T1
A
K4-9 VIO
D
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
R3-2 WHT
R2-2 RED
R1-2 BLK
PCB3
ELECTRODE (OUT) YEL
ELECTRODE OUT BLK
COLLECTOR BUS BLK
X1
L1
FRONT VIEW
X2
PA STUD
GND2
(ELECTRODE)
D9 ANODE YEL
L3-X2 BLK
PCB2 J4 BLU
R9-2 YEL
PCB3 J1 YEL
M2
TB1-1 *
4
1
TB1-2 *
TB1-3 *
AH1
BH1
CH1
AH2
BH2
CH2
L2
C
(CE UNIT ONLY) L2-AH2 BLK*
(ALL EXCEPT CE) TB1-1 BLK
F1-2 BLU
C
RB1-2(14) ORN
D
B
D
L1 L2 L3
K1
K1-L1 *
K1-L2 *
K1-L3 *
F2-2 GRY
(CE UNIT ONLY) L2-BH2 BLK*
(ALL EXCEPT CE) TB1-2 BLK
A
(CE UNIT ONLY)
K2-L3 WHT
(CE UNIT ONLY) L2-CH2 BLK*
(ALL EXCEPT CE) TB1-3 BLK
TB2-1 BRN
D
BRN*
FN3
RED*
(CE UNITS
BLK*
ONLY)
GRN/YEL*
T1 T2 T3
L1
T1
R1-1 BLK R2-1 RED
T1-CH1 BLK
C
C
T1-BH1 BLK
T1-AH1 BLK
R3-1 WHT
WIRING DIA EPP-362, 400-460V
C
0558011841
SHEET 3 OF 6
PCB2 J3-2 RED
PCB2 J3-1 BLK
67
C14 (+) RED
D7
Q5
3
2
Q5-2 RED
R4-1 RED
R7-2 YEL
POS (+) BUS BLK
D8
POS BUS RED
1
B
C14
Q5
RESISTOR ASSY
1
1
1
R1
R2
R3
2
2
2
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
1
1
1
R1
R2
R3
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
FN2
FN5
D2 BLK SPLICE
D4 BLU SPLICE
D6 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
D2 BLK SPLICE
D4 BLU SPLICE
D6 BRN SPLICE
GND GRN/YEL
*
*
*
*
*
*
*
FN5
*
(CE UNIT ONLY)
FN2
D2 D1
T1A-X4 SPLICE (380V)
T1A-X2 SPLICE (460V)
D4
T1A-X3 SPLICE (400V)
T1B-X4 SPLICE (380V)
T1B-X2 SPLICE (460V)
T1B-X3 SPLICE (400V)
T1C-X4 SPLICE (380V)
T1C-X2 SPLICE (460V)
T1C-X3 SPLICE (400V)
T1C-X4 SPLICE (380V)
T1C-X2 SPLICE (460V)
T1C-X3 SPLICE (400V)
T1B-X4 SPLICE (380V)
T1B-X2 SPLICE (460V)
T1B-X3 SPLICE (400V)
T1A-X4 SPLICE (380V)
T1A-X2 SPLICE (460V)
T1A-X3 SPLICE (400V)
BLK NEG BUS
D1 BLK SPLICE
D3 BLU SPLICE
D5 BRN SPLICE
D1, D3, D5 COMMON GRN/YEL
*
*
*
FN1
*
D3
FN1
D1 BLK SPLICE
D3 BLU SPLICE
D5D6
FN4
D5 BRN SPLICE
GND GRN/YEL
(CE UNIT ONLY)
*
*
*
*
FN4
R8-2 YEL
WIRING DIA EPP-362, 400-460V
0558011841
SHEET 4 OF 6
M1-1 BLK
K1-A BRN
BLK (460 ONLY)
BLK (400CE ONLY)
BLK (380CCC ONLY)
1 2 3 4 5 6 7 8 9 10 11 12
BLK (460 ONLY)
BLK (400CE ONLY)
BLK (380CCC ONLY)
B
TB2
TB2
T1-AX5
T1-AX6
K4-7 BRN
TB2-1 BLK
RB1-3 (14) BLU
D
T1-AX7
1
T1-AX8
M1
2
T1-AX9
RB1-3(11) BLU
T1-AX10
T1-AX11
M1
TS2
B B
(WORK)
BLK POS(+) BUS
BLK R9-1
BLK PCB3 J2
WHT PCB2 J6
PA STUD
R7-1 BLK
PCB3 J3 WHT
GRN2 for PCB3
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
PCB1 P1-7 WHT
1
TS2
2
TS3-2 (SPLICE) VIO
C14 (+) RED
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
YEL YEL
YEL
C14 (-) YEL
22
2
R4
B
1
RED
21
2
2
R5
R6
R7
PA STUD BLK
1
1
1
BLK
R8
R9
BLK
1
WORK (+) BLK
WIRING DIA EPP-362, 400-460V
SECTION B-B
SCALE 1 : 4
0558011841
SHEET 5 OF 6
CX1
(460 VAC VERSIONS) D4,D3 SPLICE BLK*
(400 VAC VERSIONS) D4,D3 SPLICE BLK*
(380 VAC VERSIONS) D4,D3 SPLICE BLK*
(460 VAC VERSIONS) D1,D6 SPLICE BLK*
(400 VAC VERSIONS) D1,D6 SPLICE BLK*
(380 VAC VERSIONS) D1,D6 SPLICE BLK*
CX2
CX3
CX4
BX1
BX2
BX3
BX4
AX1
AX2
BX3
AX5
AX6
AX7
AX8
AX9
AX10
AX11
AX4
TB2-1 *
TB2-2 *
TB2-4 *
TB2-5 *
TB2-6 *
TB2-8 *
TB2-9 *
D2,D5 SPLICE BLK * (400 VAC VERSIONS)
D2,D5 SPLICE BLK * (380 VAC VERSIONS)
D2,D5 SPLICE BLK * (460 VAC VERSIONS)
T1-BH2 BLK
K1-T1 BLK
T1-AH1 BLK
CH1
CH2
T1-AH2 BLK
K1-T2 BLK
MAIN TRANSFORMER
BH1
T1
BH2
AH1
T1-CH1 BLK
AH2
T1-BH1 BLK
T1-CH2 BLK
K1-T3 BLK
WIRING DIA EPP-362, 400-460V
0558011841
SHEET 6 OF 6
0558011730-A
0558011730-A
C
1 TB7-1 BLU
2 J1-J RED
3
4 TB4-2 ORN
P1
5 TS2-1 WHT
A
6 K5-7 VIO
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
PCB1
P3
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
RB1 (RELAY TERM BLK)
4 TB3-4 ORN
5 TB3-5 VIO
P8
1 PCB1 P8-3 WHT
2 PCB1 P8-4 BLK
PCB2 J2 (DRIVER PCB)
3 PCB1 P8-1 WHT
4 PCB1 P8-2 BLK
PCB1 P16-2
BLK
1 J2-1 WHT
P9
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
2 J2-2 BRN
3 J2-3 GRN
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1 J3-1 RED
2 J3-2 BLK
PCB1 P8-4
3 J3-3 BRN
P6
RIBBON CABLE
TO
P12
RIBBON CABLE
TO
P15
P16
BLK
B
C
J3 (FS1 CONNECTION)
RB1
RIBBON CABLE TO PCB1 P6
PL1
FL1
C
TB7
D
K4-8 BLK
D
J1-G GRY
PL1-2 VIO
TB2-7 BLU
D
K4-4 ORN
TB3-9 WHT
RB1
1 2 3 4 5 6 7
8
B
C
J1-L ORN
TB7-2 ORN
TS1-1 (SP) ORN
K5-4 ORN
PCB1 P1-4 ORN
21
TB4
(11)
JUMPER (11-5 TO 11-6)
B
B
B
B
B
B
K4 (FRONT)
K5 (REAR)
TB4
PCB1
(CONTROL)
GND-3
B
B
B
D
K2-B WHT
D
K1-B ORN
M1-2 BLU
D
FL1-2 RED
D
J1-D YEL
J1-C BLK
D
(14)
(12)
GND-3
J1-H WHT
GND-3 G/Y
TB3-12 WHT
J1-K G/Y
TB4-1 G/Y
D
RB1-2 (11) ORN
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-8 VIO
K4-A WHT
CB1-2 RED
K4
2
1
4
7
AB
3
5
6
8
9
TB3-10 GRY
K2-A VIO
D
K5-B YEL
TB3-6 YEL
RB1-6 (11) BLK
D
K5
2
1
4
7
AB
3
5
6
8
9
K4-B YEL
B
B
B
J2
B
5
4
8
3
2
1
PCB1 P14-1 WHT
2
PCB1 P14-2 BRN
3
PCB1 P14-3 GRN
4
TRIM YEL
5
TRIM GRY
6
TRIM PNK
7
TRIM BLU
8
TRIM RED
PCB2 (DRIVER)
PCB1 P1-1 BLU
J2
LS1-1 WHT*
12
B
J1
TB7
TB4-2 ORN
LS1-2 WHT*
C
PL1
1
2
TB3-17 VIO
RB1-4 (11) VIO
ORN
J1
TB3-16 ORN
1
RB1-4 (14) RED
2
F
G
H
M
I
N
E
6
7
1
D
C
A
J
L
K
B
A
TB3-1 BLK
TB3-2 RED
J5
1
2
3
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
C
I
J
PCB1 P1-2 RED
K
C
TB4-1 G/Y
TB4-2 ORN
L
D
D
Q1-6 (SPLICE) RED
Q1-7 (SPLICE) WHT
Q3-6 (SPLICE) RED
Q3-7 (SPLICE) WHT
M
N
RIBBON CABLE TO PCB1 J12
J2
PCB2
(DRIVER PCB)
J8 J9 J10 J11 J7
2
2
1
Q4-6 (SPLICE) RED
Q4-7 (SPLICE) WHT
1
2
1
2
1
Q2-7 (SPLICE) WHT
Q2-6 (SPLICE) RED
J4
J6
J3
2
1
FL1
Q5-7 RED
Q5-6 BLK
ELECTRODE BLU
WORK WHT
NEG(-) BUS BRN
A
WIRING DIA EPP-362 575V
0558011842
SHEET 1 OF 6
D
K5-4 ORN
D9
TS2-2 (SPLICE) VIO
1
2
TS1
PCB2 J8-2 (SPLICE) RED
PCB2 J8-1 (SPLICE) WHT
Q1
B
Q3 Q4
PCB2 J10-1 (SPLICE) WHT
PCB2 J10-2 (SPLICE) RED
PCB2 J9-1 (SPLICE) WHT
PCB2 J9-2 (SPLICE) RED
TOP VIEW
Q2
PCB2 J11-1 (SPLICE) WHT
PCB2 J11-2 (SPLICE) RED
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
DIODE PLATE (+)
A
TB1
BLK K1-L1
1
BLK K1-L2
A
2
BLK K1-L3
3
TB1
F1
CB1
F2F3
GND-1
ELECTRODE YEL
Q5-1 RED
WORK (4GA)
HS1
HS2
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
3
2
1
HS1
HS2
CB1
TB3-11 BLK
K4-5 RED
1
2
F1
C
K2-L1 BLK
F3-2 BLK
BLU K1-L1
21
F2
K2-L2 RED
C
T2-H7 (SPLICE) RED
REAR WIRING VIEW
GRY K1-L2
C
C
M2-1 BRN
F1-1 BLK
C
F3
2121
T2-H1(SPLICE) BLK
WIRING DIA EPP-362 575V
0558011842
SHEET 2 OF 6
C
TB3
T2 BLU *
T2 BLU *
T2 BRN *
T2 BRN *
PCB2 J5-3 RED
PCB2 J5-1 BLK
PCB1 P3-5 VIO
PCB1 P3-4 ORN
T2 BLK *
T2 YEL *
T2 YEL *
T2 ORN (TOP) *
T2 ORN (BOT) *
1110987654321
J1-F BRN
K4-B YEL
PCB1 P2-1 WHT
CB1-1 BLK
PCB1 P2-3 GRY
K4-6 GRY
RB1-1 (11) WHT
T2 VIO *
T2 VIO *
T2 RED *
T2 RED/YEL *
T2 RED *
T2 BLK *
12
PCB1 P3-3 BRN
PCB1 P3-2 YEL
PCB1 P3-1 BLU
TB4-1 WHT
FL1-1 ORN
181716151413
PL1-2 VIO
C14
T2
K1
K2
F2-1 (SPLICE) VIO
M2-4 BLU
B
F3-2(SPLICE) BLK
C
H7
H6
H5
H4
H3
H2
H1
T2
TOP
VIEW
TOP
BOT
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
FLOW
FS1
WORK (OUT) BLK
ELECTRODE (OUT) YEL
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
B
TB5-1 WHT*
TB5-2 WHT*
PCB3
ELECTRODE OUT BLK
COLLECTOR BUS BLK
PA STUD
GND2
LS1
FS1
T2-H3 BLU
M2
F3-1 BRN
GRN/YEL GND-4
4
1
K1-L3 WHT
F2-1 RED
C
F1-1 BLK
C
C
F1-2 BLU
RB1-2(14) ORN
TB1-1 BLK
D
B
D
RB1-1 (14) WHT
L3
L2
K2
L1
K4-9 VIO
F2-2 GRY
TB1-2 BLK
D
B
T3
T2
T1
A
D
C
L1 L2 L3
K1
R3-2 WHT
R2-2 RED
R1-2 BLK
K2-L3 WHT
TB1-3 BLK
TB2-1 BRN
A
D
X1
X2
L1
FRONT VIEW
(ELECTRODE)
D9 ANODE YEL
L3-X2 BLK
PCB2 J4 BLU
R9-2 YEL
PCB3 J1 YEL
L1
T1
R1-1 BLK
T1-CH1 BLK
T1 T2 T3
R2-1 RED
T1-BH1 BLK
T1-AH1 BLK
R3-1 WHT
WIRING DIA EPP-362 575V
0558011842
SHEET 3 OF 6
PCB2 J3-2 RED
PCB2 J3-1 BLK
C14 (+) RED
D7
Q5
76
Q5-2 RED
R4-1 RED
3
2
R7-2 YEL
POS (+) BUS BLK
D8
POS BUS RED
1
C14
Q5
RESISTOR ASSY
1
1
1
R1
R2
R3
2
2
2
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
1
1
1
R1
R2
R3
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
FN2
T1A-X2 BLK SPLICE
T1B-X2 BLU SPLICE
T1C-X2 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
*
*
*
*
FN2
D2 D1
D4
T1A-X2 SPLICE
T1B-X2 SPLICE
T1C-X2 SPLICE
T1C-X2 SPLICE
T1B-X2 SPLICE
T1A-X2 SPLICE
D3
FN1
D5D6
R8-2 YEL
BLK NEG BUS
T1A-X2 BLK SPLICE
T1B-X2 BLU SPLICE
T1C-X2 BRN SPLICE
D1, D3, D5 COMMON GRN/YEL
*
*
*
FN1
*
WIRING DIA EPP-362 575V
0558011842
SHEET 4 OF 6
M1-1 BLK
K1-A BRN
BLK
BLK
TB2
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX3
T1-AX4
K4-7 BRN
T1-AX5
RB1-3(11) BLU
TB2
TB2-1 BLK
RB1-3 (14) BLU
PCB1 P1-7 WHT
M1
TS2
(WORK)
BLK POS(+) BUS
BLK R9-1
BLK PCB3 J2
WHT PCB2 J6
M1
1
2
D
1
TS2
2
TS3-2 (SPLICE) VIO
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
B B
YELYEL
C14 (-) YEL
22
2
R7
R6
R5
PA STUD BLK
1
1
1
BLK
12
R8
R9
1
BLK
WORK (+) BLK
C14 (+) RED
B
YEL
2
R4
1
RED
2
PA STUD
R7-1 BLK
PCB3 J3 WHT
GRN2 for PCB3
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
SECTION B-B
SCALE 1 : 4
WIRING DIA EPP-362 575V
0558011842
SHEET 5 OF 6
D4,D3 SPLICE BLK*
D1,D6 SPLICE BLK*
CX1
CX2
BX1
F4F5
BX2
AX1
AX3
AX4
AX5
AX2
TB2-1 *
TB2-2 *
TB2-6 *
D2,D5 SPLICE BLK *
K1-T1 BLK
T1-BH2 BLK
T1-AH1 BLK
CH1
CH2
T1-AH2 BLK
K1-T2 BLK
BH1
BH2
T1-CH1 BLK
AH1
AH2
T1-CH2 BLK
K1-T3 BLK
MAIN TRANSFORMER
T1
T1-BH1 BLK
WIRING DIA EPP-362 575V
0558011842
SHEET 6 OF 6
LABEL PCB LAYOUT
0558954317
EPP CAN2 Second Station Kit
P/N 0558011641
To enable the EPP power source to accomodate two torch stations, the EPP CAN Second Station Kit must be installed. Do
so as follows.
Before installation:
1. Disconnect input power to machine.
2. Remove covers as shown.
3. Route Braided Connector assembly as shown below.
4. Use supplied clamp to ground the braid to machine cabinet. Install on ground stud opposite existing clamp by
removing and re-install nut.
5. Insert Plug into J17 header on PCB board. Ensure connection is completely inserted into terminal.
6. Slide SW5 position from CLOSE to OPEN position only on station #1 power supply.
7. Insert 8 pin receptacle into access hole in sheetmetal. Use kit at washer inside cabinet, use external tooth lock
washer outside of cabinet, and secure with supplied receptacle nut.
SW5 position
Ensure fully inserted connections
as shown here
Station #1: OPEN
Station #2: CLOSE
Kit plugs into J17 header
(***shown NOT fully inserted***)
J14
not
used
J15
CAN1
station
J17
CAN2
station
Use at washer on inside
of cabinet.
Add supplied clamp to existing clamp,
attach to existing ground stud.
Secure 8 pin recetacle in existing access hole,
use supplied external tooth lock washer on
outside of cabinet .
0558008950 12/2013
ITEM
)
A
T
T
A
T
(
A
A
A
QTY
NO
PART NO SYMBOL DESCRIPTION
1 1 0558012332 CHASSIS BASE
1 2 0558012333 COVER TOP
1 3 0558012334
1 4 0558012335
15 N
J1
J2
(J5)
CABLE / CONNECTOR ASSY - 14 PIN X-Rotation
CABLE / CONNECTOR ASSY - DB25 (25 PIN
WIRE KIT CONTROL
2 6 0558003353 STRAIN RELIEF SEALED 3/4" NYLON Black
1 7 599800
1 8 673213
J3
SW1
RECEPTACLE PNL MT 24 SOCKE
SWITCH TOGGLE SPST 15A 125V
1 9 680088 GUARD TOGGLE SWITCH - Plated
1 10 0558011837
1 11 23210751
3 12 0560938881
J4
J6
K5,6,7
RECEPTACLE PNL MT 4 PIN
RECEPTACLE PNL MT 2 SOCKE
RELAY MINI DPDT 115VAC 8
3 13 0560996139 SOCKET RELAY MINI - DIN M
4 14 0558009383
K1,2,3,4
RELAY ASSY SPDT 24V AC/DC 6A w/ BASE
2 15 2234485 CLAMP END DIN 35 RAIL
1 16 57002499
ISO
1 17 0558009578 RAIL MOUNTING 4.5" DIN
ANALOG SIGNAL ISOLATOR DC Voltage Input
35/7.5) PERFORATED
3 18 * NUT LOCK NYLON #6-32
2 19 * WASHER FLAT #6
2 20 * WASHER LOCK EXT #6
4 21 * SCREW HEX WSH TRI 1/4-20 x .50
4 22 * SCREW SQ PAN TRI #8-32 x .38
8 23 * SCREW SQ PAN TRI #6-32 x .38
R 24 * SOLDER .062 DIA
16 25 * TUBING PVC, 300V 105C, #8 x 0.75L Black
R 26 * TYWRAP MED 5.5"
R 27 * TYWRAP SM 4"
2 28 * WASHER FLAT 1/4
2 29 0560949593
FL1,2
LAMP LED GREEN 24VDC PANEL
Page 1
Rev B
-
-
ONES
FL1
FL2
TENS
+
+
Rev B
Rev B
2 X
PART #
0558010798
0558010799
KIT IGBT/CAP/HEATSINK MODULE EPP-202
KIT IGBT/CAP/HEATSINK MODULE EPP-362
18
C1
Front View
Scale 1:2
4 X
TS1
2 X
1
18
6
13
2
2 X
2 X
2 X
9
15
19
18
0558010798 ASSY
DESCRIPTION
PCB2
5
4 X
17
4 X
16
REV
A
A
ITEM
Symbol
NO.
1 0558011968
2 0558011909
3 0558011930
4 0558011931
5
PCB2
6
TS1
7
D9
8 0558001018 STANDOFF GLASTIC 1/4-20 1.0" 1 1
9
C1, C2
10
PCB2- P8-P11
11 951833
Q1, Q2 , Q3,
12
Q4
13
14
15
16
17
18
19
20 SCREW M6X12 CAPTIVE WSHRS 6 12
PART NUMBER
0558038382
951085
0558012002
0558007255
0558007808
0558006183
BOM Table
DESCRIPTION
BRACKET IGBT MODULE
COLD PLATE 4MODULE
BUS BAR POS
BUSBAR NEG/COL
PCB DRIVER
SWITCH THERMAL 176F
KIT DIODE REVERSING 85A 1200A
CAP ELECT ALUM 6000UF 450V
DRIVER BOARD LEAD ASSEMBLY
PAD THERMAL IGBT
IGBT MODULE 400A 1200V
#6-32 X .38 PAN SCREW QUADREX
1/4-20 X .5 HEX CAP SCREW
1/4-28 X .5 SCR STLZPC
SCREW SKT HEX M6-1.0 x 20
LOCKWASHER M6
1/4 FLAT WASHER
1/4 LOCK WASHER
0558011310/QTY.
0558011314/QTY.
11
11
11
22
11
11
11
12
24
24
24
22
11
24
12 20
12 20
35
35
Q1 Q2
Bottom View
Scale 1:2
4 X174 X203 X
12 16
11
(TYP. 2 PLCS)
D9
7
3
A
8
14
18
C1 C2
19
(TYP. 2 PLCS)
9
15
19
18
2 X
2 X
2 X
Front View
Scale 1:2
0558010799 ASSY
4 X174 X203 X
Q1
Q3 Q4 Q2
12 16
3
4
11
(TYP. 4 PLCS)
4
Replacement Kit IGBT
0558011771
rev
A
SHEET 1 OF 1
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