ESAB Schematic_Mech_Elec/EPP-362 Plasma Power Source Instruction manual

575v
c
)
T
g)
g)
)
)
)
(
)
T
T
T
g
g
g
(
)
T
G
V
R
S
R
R
T
A
A
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
222210558007258 SKID 1111570558000749 111120558010785 BASE 1111580558007484 444430558010786 LEG A-FRAME 111159 222240558007271B BAIL LIFTING 222260 678025 111150558010730 SHELF 111161 951814 111160558011907 SUPPORT SHELF LEFT 1111620558007434 111170558011908 SUPPORT SHELF RIGH
2222630558008806 111180558011967 DRIPPAN - 2 - - 64 0558011726 111190558010789 BAFFLE LOWER (Base 1111100558010788 BAFFLE UPPER (Shelf 1111110558010731 COVER ACCESS MAIN XFMR TAPS
Shelf
- 1 - - 65 0558011724
- 1 - - 66 0558011728
1111670558007895 1111120558010787 COMPARTMENT INPUT POWER CONNECTION 111168 950829 1111130558010734 BOX CONTROL 3333690558007710
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
0558101020
M1 M2 PA
WORK / ETRODE
PL1
FL1 FN1,2 FN4,5
FN3
L3
D7,8
CB1 F1,2,3
FUSE MIDGET SLO-BLO 15A 600V 1111140558010742 COVER HEAT EXCHANGERS 3333700558000516 HOLDER FUSE MIDGE 1111150558011843 COVER CONTROL BOX SILK SCREENED 4444710558004084 1111160558010741 CAP CORNER LEFT FRON 1111170558010740 CAP CORNER RIGHT FRON
1111720004487055
1111730558004782 1111180558010728 PANEL OUTPUT CONNECTION 1 - - 1 74 0558001010 1111190558010738 PANEL CONTROL CONNECTION - 3 3 - 75 0558011850 1111200558010739 PANEL ACCESS FRONT 1111760558000600 1111210558010733 PANEL DISPLAY SILK SCREENED 111177 952026 1111220558010729 PANEL REAR SILK SCREENED 222278 952073 1111230558007264B PANEL ACCESS INPUT POWER CONNECTION 1111790558000755
F4,5
TS1 TS2 TB1 TB1 TB4 TB3
TB2,3
TB7
FUSE LINK 150A 250V SWITCH THERMAL N/C 80°C 176°F SWITCH THERMAL N/C 100°C 212°F BLOCK TERMINAL 3P (14-2/0)awg BLOCK TERMINAL FEED-THRU (4-3/0)aw BLOCK TERMINAL 2-POS x 4 FASTON BLOCK TERMINAL 7-POS (12-18)aw BLOCK TERMINAL 12-POS (12-18)aw
BUSHING TERMINAL FAST 1/4" MALE .687MH 2222240558010726 PANEL SIDE LEFT / RIGHT 222280 952155 MARKER PLATE (1-12) 1111250558010725 PANEL TOP 1111810558008087 MARKER PLATE 1111260558007254
- 1 - - 27 0558007863
- 1 1 1 28 0558011800 1 - - - 29 0558011734 1111300558012004
L1 L2 T1 T1 T2
INDUCTOR OUTPU
111182 952937 REACTOR LINE CE 3 PHASE 1111830558011641 TRANSFORMER MAIN 380/400/460V 1111840558011612 TRANSFORMER MAIN 575 KIT TRANSFORMER CONTROL 200-575V w/ FERRULES
1111850558011932
1111860558011703
1111310558011930 BUSBAR POSITIVE 4444870558007808 2222320558011931 BUSBAR NEGATIVE / COLLECTO
1111880558010255
2222330558007275 PLATE DIODE MOUNTING Pos / Neg 1111890558011993 222234 34916 BUSSBAR TAB 1111900560986171 1111350558011909 COLD PLATE POWER IGBT 333391 951005 1111360558008823 HEATSINK PA IGBT 111192 951007 4444370558006183 1111380558007886 3333390558003658 3333400558003657 1111410558038362 1111420558038382 1111430558038391 2222440558007255 1111450558000615 1111460558012002 1111470558010711 1111480558010713 2222490558007736 8888500560947008 1111510558010765 2222520558006886 33335317300002 444454
0004487048 1111550558000747 11115617280230
Q1,2,3,4
Q5 D2,4,6 D1,3,5
PCB1 PCB2 PCB3
C1,2
C14
D9
K2
K1
K4,5
RB1-(1-8)
RB1
HS1,2
R1,2,3
R4,5,6,7
R8
R9
KIT IGBT CHOPPER 400A 1200V w/ PLUG 1111930560986173 IGBT 50A 1200V 1111940558008954 DIODE FORWARD 300A 1200V 1111950558007485 PUMP COOLANT 225PSI 125GPH DIODE REVERSE 300A 1200V 1111960558007501 COUPLING 3-PC - COOLANT PUMP PC BOARD - CONTROL 1111970558007502 ADAPTOR COOLANT PUMP / MOTO PC BOARD - DRIVER 2222980558003078 HEAT EXCHANGE PC BOARD - FILTER 1111990558010757 CAPACITOR ALUM 6000uF 450VDC 11111000558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF CAPACITOR ALUM 1000uF 400VDC w/ NU KIT DIODE REVERSE 85A 1200A w/ LEAD 1111102
111110113735508 SHROUD FAN POLY 14"
0558101173 CONTACTOR 3P 40A 24VAC 11111030558011990 CONTACTOR 3P 150A 115VAC 11111040558012052 REGULATOR BACK-PRESSURE R-22-175 RELAY 3PDT 24VAC 10
22221050004470818 CHECK VALVE 1/4NPTF RELAY ASSY SPDT 24VDC 6A w/ BASE 11111060558000523 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN 11111070558000421 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM TRANSDUCER CURRENT 300
66661080558000534 ADAPTOR RH B/A-W*M 1/4NPTM RESISTOR 2 OHM 300W 22221090558004057 ADAPTOR RH B/IG*F 1/4NPTM RESISTOR 8 OHM 300W 22221100004494054 BUSHING 1/4NPTF 3/8NPTM RESISTOR 1.5K OHM 100W 22221110558101735 BUSHING HEX 3/4NPTM 1/4NPTF RESISTOR 3K OHM 100W 222211244261400 ELBOW PIPE 45° 1/4NPT
PCB1-P12 / PCB2-P2
PCB1-P2,16 , PCB2-P5
J1
J2 / PCB1-P15
PCB1-P6 / RB1
PCB1-P20 / DB25
PCB2-P8,9,10,11
PCB1-P8 PCB1-P1 PCB2-P3
PCB1-P3 PCB1-P9
J3
(LS1)
FS1 / P3
RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 POS PLU RIBBON CABLE ASSY 14 SKT 18" RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20" RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20" LEAD ASSY DRIVER PC BOARD CONNECTOR MINI-COMBICON 4 PO CONNECTOR MINI-COMBICON 6 POS CONNECTOR COMBICON 2 PIN CONNECTOR COMBICON 3 PIN CONNECTOR COMBICON 5 PIN CONNECTOR COMBICON 8 PIN HOUSING UNIV CAP 3 POS - Wht
KIT TANK COOLANT w/ LEVEL SWITCH
BLADE FAN 14" KIT SENSOR FLOW ROTO w/ PLUG 5.0 GPM
13-24
Page 1
575v
T
(
ydex
K
T
T
(
)
(
)
ydex
x
ydex
R
A
A
ARARARA
ARARARA
(
(
)
A
A
A
A
A
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
22221130558006693 ELBOW STREET 45° 1/4NPT 4444169 * SCREW HEX CAP 3/8-16 x 4.00 55551140558000559 ELBOW STREET 90° 1/4NPT 2222170 * SCREW HEX CAP 1/2-13 x 1.50 111111567100088 NIPPLE 1/4NPT 8"LG 105 105 105 105 171 * SCREW HEX WSH TRI 1/4-20 x .50 22221162226715 NIPPLE HEX 1/4NPT 1-7/16"LG 24 24 24 24 172 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated 11111170558011884 NIPPLE DRIPPAN 3/8 HOSE 6666173 * SCREW SQ PAN TRI #4-40 x .25 11111180558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 10 10 10 10 174 * SCREW SQ PAN TRI #6-32 x .38 22221190558004647 TEE NYLON 3/8" BARBED 8888175 * SCREW SQ PAN TRI #6-32 x .75 22221200558101063 TEE STREET 1/4NP
8888176 * SCREW SQ PAN TRI #8-32 x .50
24421210558101279 CLAMP END DIN 35 RAIL 9999177 * SCREW SQ PAN TRI #8-32 x .63 12211220558009578 RAIL MOUNTING 4.5" DIN 11111230558011992 BAFFLE IGBT K 11111240558010743 BRACKET COOLANT TAN 1111125 36043 11111260558010763 11111270558010764
BRACKET FAN GALVANIZED BRACKET HEAT EXCHANGER LEF BRACKET HEAT EXCHANGER RIGH
11111280558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 20 20 20 20 184 * 22221290558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL 22221300558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL
35/7.5) PERFORATED 20 20 20 20 178 * SCREW SQ PAN TRI #10-24 x .50
8 10 10 8 179 * SCREW SQ PAN TRI #10-24 x .63
4224180 *
26 26 26 26 181 *
SCREW SQ PAN TRI #10-24 x 1.00
SCREW SQ PAN TRI #8-32 x .38 4644182 * SCREW SQ PAN TRI #10-24 x .38 4444183 * SCREW SKT HEX M6-1.0 x 12 Blk
SCREW SKT HEX M6-1.0 x 20 Blk
Base
Shelf
18 18 18 18 185 * WASHER FLAT #8
22 22 22 22 186 * WASHER FLAT #10 444413199512069 BRACKET RESISTOR #12 43 43 43 43 187 * WASHER FLAT 1/4 11111320558007276 INSULATOR DIODE BRIDGE K
- 1 - - 133
680398
INSULATOR LINE REACTOR Nome 1 - - 1 134 0558007288 INSULATOR TERMINAL BLOCK K 11111350558010744 PLATE MOUNTING COOLANT PUMP MOTO
10 10 10 10 188 * WASHER FLAT 5/16 27 27 27 27 189 * WASHER FLAT 3/8
7777190 * WASHER FLAT 1/2
1111191 * WASHER FLAT 5/8 44441368672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 6666192 * WASHER FLAT M4 22221370558003292 CLAMP CABLE STEEL .187 DI 1111138 950799 CLAMP CABLE ALUM .750 DI 1111139
0558004079
STRAIN RELIEF 2" STEEL 32 32 32 32 195 * WASHER LOCK 1/4
20 20 20 20 193 * WASHER FLAT M6
1111194 * WASHER FLAT M16 4444140 950823 BUSHING SNAP .56ID .69MH 25 25 25 25 196 * WASHER LOCK #8
8888141 639533 BUSHING SNAP .88ID 1.09MH 23 23 23 23 197 * WASHER LOCK #10 1111142 647345 BUSHING SNAP 1.31ID 1.50MH 7777198 * WASHER LOCK 5/16 1111143 952144 GASKET RUBBER LIFTING EYE 15 15 15 15 199 * WASHER LOCK 3/8 44441440558012007 GROMMET RUBBER 1.00ID 1.38GD .13W 3333200 *
WASHER LOCK 1/2 11111450558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 4444201 * WASHER LOCK EXT #8 4' 4' 4' 4' 146 * STRIP RUBBER FOAM 0.75W 0.063 THK 1111202 * WASHER LOCK EXT 3/8
R 147 * TUBING PVC, 600V 105C, 1" BLACK 1111203 * WASHER LOCK INT 1/2 R 148 * TUBING PVC, 600V 105C, 1.25" BLACK 1111204 * WASHER LOCK EXT 5/8
11111490558010374
JUMPER 2 POS Red
32 32 32 32 205 * WASHER LOCK M6 33331500004492051 TERM LUG, MECHANICAL 17/32" 2/0-4/0 AWG 18 18 18 18 206 * NUT #8-32 11111510558101090 LUG, MECHANICAL 1111152 98W68
GND1
LUG, MECHANICAL (4-3/0)AWG 21 21 21 21 208 * NUT #10-24
4-14)AWG 4444207 * NUT LOCK #8-32
33331530558009294 FERRULE NON-INSULATED 4/0 15 15 15 15 209 * NUT 1/4-20 66661540558011877 FERRULE NON-INSULATED 2 AWG 7777210 * NUT 5/16-18 7777155 46n08 ROD THREADED #8-32 x 9.75" LG 11 11 11 11 211 * NUT 3/8-16
14 14 14 14 156 91w19 WASHER CENTERING 3333212 * NUT 1/2-13 14 14 14 14 157 647182 WASHER INSULATING MICA 3333213 * NUT LOCK NYLON #8-32 13 13 13 13 158 0558101654 CLAMP WORM GEAR .250-.625 1111214 * NUT 1/2-20 JAM 12 12 12 12 159 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk 6666215 * NUT 3/4-16 JAM
22221600558002087 SCREW PHL HEX w/ FLW M5 x 12 9999216 * NUT SST M4-0.7
12 12 12 12 161 0558006737 SCREW PHL HEX w/ FLW M6 x 12 12 12 12 12 217 * NUT M6-1.0 10 10 10 10 162 * SCREW HEX CAP 1/4-20 x .50 1111218 * BOLT CARRIAGE 1/2-13 x 1.75 10 10 10 10 163 * SCREW HEX CAP 1/4-20 x .63 4444219 * RIVET 1/8
8888164 * SCREW HEX CAP 1/4-20 x .75 - - - 1 220 N 4444165 * SCREW HEX CAP 1/4-28 x .50 - - 1 - 221 N 7777166 * SCREW HEX CAP 5/16-18 x 1.00 - 1 - - 222 N 6666167 * SCREW HEX CAP 3/8-16 x .75 1 - - - 223 N 6666168 * SCREW HEX CAP 3/8-16 x 1.00 1111224 N
LABEL RATING EPP-362 460V LABEL RATING EPP-362 380V CCC LABEL RATING EPP-362 400V CE LABEL RATING EPP-362 575V LABEL NAMEPLATE Stock / Serial No
.126-.187
Page 2
575v
R
Y
E
L
T
A
A
A
E
ARARARA
ARARARA
ARARARA
ARARARA
ARARARA
A
A
T
A
A
T
A
T
K
P
R
R
T
T
Y
T
0558011317
0558011316
400v CE
0558011315
380v
0558011314
460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011317
0558011316
400v CE
0558011315
380v
ITEM
NO
460v
0558011314
PART NO SYMBOL DESCRIPTION
11112252091514 LABEL WARNING GENERAL ARC WELD & CUT
- - 1 - 226 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese 0558010799 Kit IGBT / CAP / HEATSINK MODULE EPP-362
1111227 995110 LABEL WARNING EXPOSED VOLTAGE INSIDE
(Includes) Includes the Following Items:
1111228 954291 LABEL WARNING COOLANT GENERAL 1111310558011930 BUSBAR POSITIVE 111122999512240 LABEL CAUTION LIFTING EYE 2222320558011931 BUSBAR NEGATIVE / COLLECTO 11112300558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL 11112312091558 LABEL PE GROUND 4444370558006183 1111232 954509 LABEL SYMBOL CAUTION HIGH VOLTAG 1111233 955269 LABEL SYMBOL CAUTION READ MANUA
1111350558011909 COLD PLATE POWER IGBT 1111420558038382
2222440558007255
Q1,2,3,4
PCB2
C1,2
IGBT CHOPPER 400A 1200V w/ PLUG PC BOARD - DRIVER
CAPACITOR ALUM 6000uF 450VDC w/ NU 111123413732733 LABEL COPPER WIRE ONLY Wht/Clr 46 1111235 954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr 1111720004487055
TS1
SWITCH THERMAL N/C 176°F 11112360558954244 LABEL COOLANT FILL Blk/Wht 4444870558007808 LEAD ASSY DRIVER PC BOARD
- 1 - - 237 N
- - 1 - 238 N
11112390558954292
LABEL CE - Plain 11111280558011968 BRACKET IGBT / CAP / COLD PLATE MODULE LABEL CCC 12 12 12 12 161 0558006737 SCREW PHL HEX w/ FLW M6 x 12 LABEL SET EPP-202/362
444416561341096 SCREW HEX CAP 1/4-28 x .50 22222400558000598 LABEL ESAB DIE CUT 9.0 x 5.1 Blk 444418306S12012 SCREW SKT HEX M6-1.0 x 12 Blk 1111241 N
LABEL ISO 9001 16 16 16 16 184 06S12020 SCREW SKT HEX M6-1.0 x 20 Blk 44442420558000525 PAD THERMAL POWER IGBT MODULE 222217461325851 SCREW SQ PAN TRI #6-32 x .38 11112430004492035 PAD THERMAL PA IGBT MODUL
4444187 *
WASHER FLAT 1/4 R 244 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue 4444195 * WASHER LOCK 1/4 R 245 * SEALANT THREAD LOCTITE PST 592 - White 20 20 20 20 205 * WASHER LOCK M6 R 246 * ADHESIVE SILICON RUBBER DOW 732 - Clear 44442420558000525 PAD THERMAL POWER IGBT MODULE R 247 * COMPOUND ELECTRICAL JOINT ALCOA #2
AR AR AR AR 248 * TYWRAP LG 7.25" 0558010797 KIT COOLANT PUMP
R 249 * TYWRAP MED 5.5"
(Includes) Includes the Following Items:
2522250 * TYWRAP X-LG 14.5" 1111950558007485 PUMP COOLANT 250PSI 125GPH 1111251 * BAG CLOTH 4" x 6" 22221080558000534 ADAPTOR RH B/A-W*M 1/4NPTM 1111252 N 1111253 N 1 - 1 1 254 N 1111255 N
WIRE KIT EPP-202/362 22221100004494054 BUSHING 1/4NPTF 3/8NPTM CABLE KIT EPP-362 COMMON 11111200558101063 TEE STREET 1/4NP CABLE KIT EPP-362 NON-CE 22221140558000559 ELBOW STREET 90° 1/4NPT HOSE KIT EPP-202/362 1111109 74S76 ADAPTOR RH B/IG*F 1/4NPTM
11112560558954317 LABEL PC BOARD LAYOUT EPP-202/362
99 0558010757 KIT TANK COOLAN
(Includes) Includes the Following Items:
1111301 N
TANK COOLAN
11113020558010759 CAP COOLANT TAN 11113030558011991
LS1
SWITCH COOLANT LEVEL w/ LEADS
22221170558011884 NIPPLE COOLANT TANK 3/8 HOSE 22221180558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 2222190 * WASHER FLAT 1/2 2222214 * NUT 1/2-20 JAM
ADDITIONAL SPARES
11113040558006580 STRAINER - COOLANT PUM 11113050558011982 O-RING 1" 100-MESH T-STRAINE 11113060558011983 SCREEN 100-MESH T-STRAINE
COOLANT HOSE SPARES
1111-0558011599 HOSE 34.00" TANK OUTLET to PUMP INLE 1111-0558011604 HOSE 16.00" PUMP OUTLET to REGULATOR INLE 1111-0558011608 HOSE 31.00" PUMP OUTLET to TORCH SUPPL 1111-0558011600 HOSE 40.00" RADIATOR OUTLET to FILTER INLET 1111-0558011607 HOSE 11.75" REGULATOR OUTLET to FLOW SENSOR OUTLET 1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET 1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLE
Page 3
T1
38
OR
T1
39
8X
2X 30
64
H
190
4X
X
146
4X
4
4X 63
144
4X
1.5k ohms
3.00kohm
176
4X
4X
185
31
65
8X
2
8 186
12X 177
2X
211
2X
186 221
2X
197
2X
575V only
2202X158
2X
2X
209
DETAIL X
SCALE 2 : 1
(TYP 4 PLCS)
2X
196
Ref.
159 160
63
2X 2X
2X 2X
2X
6X
182 209
220
31
DETAIL H
SCALE 2 : 1
(TYP 2 PLCS)
4X 4X 4X
212
191
204
222
SCALE 1 : 1
A
193 206 224
203
DETAIL A
228
4X 4X
193 171
G
NOTE:
4 Quantity of Foot should be supplied with ITEM NO: 3
224 206 193
193
171
DETAIL G
SCALE 2 : 3
TYP 4 PLCS
0558011844
D
EPP-362-M3 TOP
ASSEMBLY FAMILY
SHEET 4 OF 15
F
V
80
F5
ORIENT BUSBAR VERTICALLY, 3 PLCS, FOLD 6 INCHES OF TUBING IN HALF TO CREATE COVER FOR BUSBAR, SECURE WITH TYWRAP
TYPICAL CONNECTION, 3 PLCS,
COVER CONNECTION WITH 4
INCHES OF TUBINGAND SECURE
WITH TYWRAP
NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS
4X
136 176
2X 43
145
4X
176
36 L1
W
150
2X
174 194 225 207
2X
168 192 205 223
DETAIL U
SCALE 1 : 1
TYPICAL CONNECTION, 6 PLCS,
U
150 260
TS2
82 179
T
260
DETAIL V
SCALE 1 : 1
COVER WITH 4 INCHES OF TUBING,
2X
145
145
SECURE WITH TYWRAP
NOTE: APPLY EJC ESAB P/N 73585980 TO ALL
D2
CONNECTIONS
49 227
1691922X223
205
D1
50 227
F4,F5
2X
80
2X
169 192
4X
205
2X 2X
223
REMOVE SECTION OF BUSBAR
AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
DETAIL T
SCALE 1 : 1
151 259
DETAIL W
SCALE 1 : 2
172
2X
193
2X
206 224
(TYP 2 PLCS)
(TYP 3 PLCS)
TYPICAL CONNECTION, 2 PLCS, COVER WITH 4 INCHES OF TUBING AND SECURE WITH TYWRAP
175 194 207 225
AA
145
DETAIL AA SCALE 1 : 1
72
FN1
261
D4
49
227
151 259
140
4X
(Input connection of Transformer
TYPICAL CONNECTION,
3 PLCS, COVER
CONNECTION WITH 4
INCHES OF TUBINGAND
SECURE WITH TYWRAP
167 192 205
(TYP 4 PLCS)
49 227
D6
50 227
D5
D3
50
227
FN2
72
261
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 5 OF 15
F
224206172
(TYP 2 PLCS)
Q5
2X
2X
4X
2X
(TYP 3 PLCS)
48 189
221
25346
211
197
2X
76 163
55
179
C3,R10
2X
149
4X
2X
186
2X
197
2X
211
2X
221
DETAIL AB
SCALE 1 : 1
2X 2X 3X
(TYP 3 PLCS)
220 209 196
2X 2X 2X
89
144
(TYP 3 PLCS)
159 160
5
2X 32
10176
AB
3X 62
144
158
(CE UNIT ONLY)
FN4
73 261 257
112
M1
66
196
4X
219
4X
2X
28
177
(CE UNIT ONLY)
FN5
73 261 257
167 205 192
(TYP 4 PLCS)
2X
176
74
FN3
(CE UNIT ONLY)
75
L3
(CE UNIT ONLY)
40
T2
176
3X
87
181
3X
89
TB3
90
86
181
TB3
2X
145
87
181
9
176
145
3X
2X
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 6 OF 15
F
2X
161
139
167 205 192
NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING
4X
202
4X
217
TYP 4 PLCS
4X
200
4X
200
4X
4X
45
202
217
54 1702X1922X205
C2
2X
2X 2X 2X
Q1, Q2, Q3, Q4
47
252
C1
54 170 192 205
TS1
179
81
4X 4X
2X
29
TO TANK INLET
HS1
2X
6161182
HS2
182
2X
FROM FLOW SENSOR TEE
4X
96
PCB2-P8,11
USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS
164
258
NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING
6X
42 42
41
TYP CONNECTION,
3 PLCS,
COVER EACH W/4 INCHES OF VINYL TUBE
3X
150
Ref.
42 192 205 223 168
(TYP 3 PLCS)
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 7 OF 15
F
NOTE: ORIENTATION OF
CHECK VALVES
TO RADIATOR INLET TEE
16
PCB3
53
2X
178
44 1731932X206224
(TYPICAL 2 PLCS)
FROM PUMP OUTLET
118 119
2X
122
2X
126
2X
115
2X
123
2X
2X
183
209
209
183
2X
2X
116
117
68
PA
184
2X
221
4X
69
187
4X
2X
153 166
2X
191 204 222
(TYPICAL 2 PLCS)
REF
116
117
REF
244
154
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 8 OF 15
F
192
2X
205
2X
167
2X
176
25
5
4X
Ref.
Ref.
128
118
120
114
130
33
TO PUMP OUTLET
128 129 131 113 131 129 125 121 110 121 124 118
118
TO COLD PLATE INLET
NOTE ORIENTATION OF PUMP
TO RADIATOR OUTLET TEE
NOTE ORIENTATION OF FILTER
TO Back Pressure REGULATOR INLET
106
118
GROUND TETHER POINT FOR SIDE AND TOP PANEL
TO TANK OUTLET
3X
176
182
2X
186
186
11
5X
120
105107119
308
175 207 194
4X 4X 4X
25
67
M2
173 206 193
(TYP 4 PLCS)
169 205 192
6
TO TORCH OUTLET
3X 3X 3X
2X
177
3X
176
8X
176
176
4X
7
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 9 OF 15
F
NOTE: ORIENT FLAT SURFACE OF STEM FACING UPWARD. SUPPLIED WASHER LOCATED INSIDE TANK.
302
301
Ref.
305304 307306
10826
2X
161
303
4X
211
4X
221
(TO PUMP INLET)
(FROM IGBT OUTLET)
2X
2X
161
127
(TO FILTER INLET)
(TO TORCH INLET)
27
4X
221
4X
211
2X 2X 2X 2X
2X
108
161
176
2X
34
12
221
2X
Ref.
211
2X
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 10 OF 15
F
INSTALL FERRULES ON CABLE AND TIGHTER SET SCREWS ON CONTACTOR
6X
157
K1
57
4X
188
4X
211
4X
197
2X
460V & 575V ONLY
138
83
189
TB1
2X
134
132
84
187
TB1 400V (CE) & 380V(CCC) ONLY
3X 2X
182
K2 56
6X
(CE UNITS ONLY)
L2
37
2X
185
157
(CE ONLY)
137
146
Ref.
11
Ref.
26
(TYP 2 PLCS)
223
205
2X
2X
155172193213
GND1
240
TB1 - SEE DETAILS ABOVE FOR SPECIFIC UNITS
109
27
Ref.
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 11 OF 15
F
60
RB1
4X
132
2X
2X
J3
103
Y
12
PCB1-P3
101
TB7
88
Z
2X 58
4X
4X
4X
8X 59
SECTION Y-Y
SCALE 1 : 2
218
2082X195
133
2X
2X
201
210
152 INSTALL JUMPER PER
WIRING SCHEMATIC/DIAGRAM
Connect to RB1
CONNECT TO PCB1 J12
2X
178
93
PCB1-P6
100
PCB1-P16
Y
51
PCB1
98
PCB1-P1
100
97
102
K4K5
PCB1-P2
PCB1-P8
PCB1-P9
218
TB4
85
GROUND
195
2X
180
208
216208218
SECTION Z-Z
SCALE 1 : 2
Z
104
P5
PCB2-P5
178
100
PCB2-P2
52
PCB2
95
178
99
PCB2-P3
EPP-362-M3 TOP
ASSEMBLY FAMILY
0558011844
SHEET 12 OF 15
F
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