ESAB Schematic_Mech_Elec/EPP-362 Plasma Power Source Instruction manual

Appendix A

SCHEM.EPP-362,380/400/460V

05580011805-B

SCHEM.EPP-362,380/400/460V

05580011805-B

0558011730-A

Appendix B

Isolated DC/DC

ISOLATIONISOLATION

CAN Bus #1 Driver

CAN Bus Port #1 Signals

ISOLATIONISOLATION

Isolated DC/DC

CAN Bus #2 Driver

ISOLATIONISOLATION

CAN Bus Second Power Supply Signals

ISOLATIONISOLATION

CAN Bus Port #2 Signals

Relay Drivers

LED Indicators

Note: Pin1-2: 24Vac

Pin4: +15Vac Pin5: 15Vac CT Pin6: -15Vac

Power Supply

++

Note: Originally, there were 2 3W resistors, and they were replaced with 8 1/4W SMT resistors. This may not be enough.

++

Note: The MC7915 should have a copper pour to help dissipate heat. There may not be a partitioned copper plane, but the opposite side of the board can be used for additional heat sink area.

Note: The LM2576 should have a copper pour to improve heat dissipation. That pour should be stiched to the ground plane.

++

Note: This is a switching 24V regulator for the isolated inputs. Clearances must be maintained with respect to the rest of the circuitry.

++

++++

++

Note: All current transducers are oriented in the positive direction to minimize the load on on the -15V supply.

Analog LDO voltage regulator. The local analog and digital power planes are seperated here.

Precision Analog LDO

Current Sensor Connector

Note: Pin 5 on the plug should have a jumper connecting to pin 3 The cable shields should be tied to pin 1.

Current Sensor Inputs:

Current Sensor 2000:1 360A/2000 = 180mA

Voltage Conversion 180mA * 6.6 Ohm = 1.188V

OpAmp Transfer Function Output Margins Nearly 15% at the bound- aries leaving a 70% oper- ating range.

Vout=

-5.6k/(2.7k+180)*Vin -

5.6k/(3.3k+1.2k)*Vref33+ (1+5.6k/(2.7k+180)+

5.6k/(3.3k+1.2k))*Vref165

TransferFunc(1.188V) = 0.4756V TransferFunc(0.000V) = 2.7898V

The OpAmp biasing will introduce some error into the signal

Chassis GND

Note: Remove the B ports when not feeding into servo micro

Terminating Resistor

Netbridge Here

Note: This is an analog supply preload. It also provides a 1.65V reference for the inverting configuration.

Gain = [[0.57143,0.28562][0.28562,0.57143]] Offset = [[0.468V][0.468V]]

Note: Remove the B ports when not feeding into servo micro

Gain = 2.1277

Terminating Resistor Gain = 0.5

LABEL PCB LAYOUT

0558954317

5

Appendix C

R118

R81

22.0

0.25W

R159

10.0

0.25W

R149

22.0

0.25W

R89

22.0

0.25W

R203

10.0

0.25W

R96

22.0

0.25W

R211

10.0

0.25W

C76

68.0nF

R144

22.0

0.25W

R190

10.0

0.25W

R88

22.0

0.25W

R168

10.0

0.25W

R150

22.0

0.25W

R174

10.0

0.25W

R155

22.0

0.25W

R182

10.0

0.25W

C61

68.0nF

R118

22.0

0.25W

R160

10.0

0.25W

R126

22.0

0.25W

R198

10.0

0.25W

R128

22.0

0.25W

R204

10.0

0.25W

R135

22.0

0.25W

R212

10.0

0.25W

C53

68.0nF

R117

22.0

0.25W

R125

22.0

0.25W

R127

22.0

0.25W

R136

22.0

0.25W

R99

22.0

0.25W

R106

22.0

0.25W

R107

22.0

0.25W

R114

22.0

0.25W

HVdd_24v0

HGND

1

3

6

U14

VCC

GND

IXDD630YI

OUT

EN

HVdd_9v00

HGND

TP19TP19

2

4

IN

5

C14

1.00uF

R13

33.0

0.1W

R82

R156

R186

22.0

0.25W

R157

10.0

0.25W

R87

22.0

0.25W

R166

10.0

0.25W

R200

22.0

0.25W

R172

10.0

0.25W

R213

22.0

0.25W

R180

10.0

0.25W

C63

1.00uF

22.0

0.25W

R158

10.0

0.25W

R169

22.0

0.25W

R196

10.0

0.25W

R90

22.0

0.25W

R202

10.0

0.25W

R95

22.0

0.25W

R210

10.0

0.25W

R156

22.0

0.25W

R189

10.0

0.25W

R105

22.0

0.25W

R167

10.0

0.25W

R170

22.0

0.25W

R173

10.0

0.25W

R183

22.0

0.25W

R181

10.0

0.25W

HVdd_24v0

C65

68.0nF

HGND

R197

10.0

0.25W

R100

22.0

D7

HVdd_9v00

D8

HVdd_9v00

D9

HVdd_9v00

D10

HVdd_9v00

R187

10.0

0.25W

R165

10.0

0.25W

R171

10.0

0.25W

R179

10.0

0.25W

22.0

0.25W

TVS_20VD7TVS_20V

R188

10.0

0.25W

R199

22.0

0.25W

TVS_20VD8TVS_20V

R195

10.0

0.25W

R108

22.0

0.25W

TVS_20VD9TVS_20V

R201

10.0

0.25W

R113

22.0

0.25W

TVS_20V

R209

10.0

0.25W

C73

C55

1.00uF

10uF

J8

1

A1

2

A2

PHOENIX TERMINAL 2

D D

J9

1

A1

2

A2

PHOENIX TERMINAL 2

J10

1

A1

2

A2

PHOENIX TERMINAL 2

C C

J11

1

A1

2

A2

PHOENIX TERMINAL 2

B B

Note: Capacitor biasing circuit, and supply preloading.

HGND

R74

10.0K

0.1W

MainPwmChannel

PwmEnable

U6

IN3OUTA ADJ/GND1OUTB

LM1086CS-ADJ

R12

330

0.1W

4

Note: A CMOS isolator was chosen to reduce

HGND

U15A

U15A MC74AC14D

MC74AC14D

12

nMainPwmChannel

TP5TP5

TP4TP4

nMainPwmChannel nRefPwmChannel nFaultReset nFault

HVdd_5v00

HGND

propagation delay, and output jitter.

U1

16

VCC2

14

OUTA

13

OUTB

12

OUTC

11

IND

10

EN2

15

GND2

9

GND2

ADUM2401CRWZ

ISOLATION

LVdd_3v30

1

VCC1

3

INA

4

INB

5

INC

6

OUTD

7

EN1

2

GND1

8

GND1

LGND ALGND

14 7

HVdd_5v00

HVdd_24v0

R57

10.0K

0.1W

MH1

TP6TP6

HGND

HVdd_5v00

2 4

+

R11

HGND

120

0.1W

C8

C8 100uF

100uF

HGND

C33

1.00uF

TP16TP16

MH1

1

HOLE_0v330-0v156_PLATED

HGND

3

U7

1

VCC

2

1Y

3

2Y

4

GND

SN65LVDS9637D

U8

1

VCC

2

R

3

D

4

GND

SN65LVDS179D

2

R21

R28

120

0.1W

8

1A

7

1B

6

2A

5

2B

8

A

7

B

5

Y

6

Z

0.1W

R29

120

0.1W

R23

120

0.1W

ALVdd_5v00

L2

47uHL247uH

Netbridge Here

+

C43

+

C43 100uF

100uF

R320R32

0

ALGND

FASTON 1/4" TERMINAL

LVdd_3v30

J2

1 2

nMainPwm1N nMainPwm1P

nRefPwm1P nRefPwm1N nFaultResetN

nFaultResetP PWM_FAULTP PWM_FAULTN

nPaIgbtP nPaIgbtN nMainPwm2N nMainPwm2P

nRefPwm2P

nRefPwm2N VarcP VarcN VbusP VbusN

LGND

VOUT(-)

J4

VWORK(+)

J6

VBUS(-)

J7

3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

LGND

ALGND

C11

1.00uF

R53

R61

2 1

G=[[4.3310E-4,-2.1648E-4][-2. 1648E-4,4.3310E-4]] [VworkOut-VbusOut][VworkOut-V ArcOut]] = G * [[VworkIn-VbusIn][VworkIn -VarcIn]]

100K

0.25W

R73

100K

0.25W

R98

100K

0.25W

100K

0.25W

R69

100K

0.25W

R79

100K

0.25W

ALVdd_5v00

TP9TP9

LVdd_3v30

TP10TP10

C56

C56 100nF

100nF

HVdd_5v00

HGND

R52

100K

0.25W

R68

100K

0.25W

R78

100K

0.25W

LGND

TP11TP11

TP12TP12

ALVdd_5v00

R39

2.70K

0.1W

R42

2.70K

C44

0.1W

100nF

R34

2.20K

0.1W

R15

2.20K

0.1W

R55

2.20K

0.1W

R43

2.20K

0.1W

8

2 7 1

8

2 7 1

ALVdd_5v00

3

+

VOCM PD

-

6

ALGND

ALVdd_5v00

3

+

VOCM PD

-

6

ALGND

U4

O-

VS+

O+

VS-

THS4521IDU4THS4521ID

U11

O-

VS+

O+

VS-

THS4521ID

R38

10.0K

0.1W

R14

10.0K

0.1W

R62

10.0K

0.1W

R41

10.0K

0.1W

5

4

5

4

C2 100nFC2100nF

R58

100K

0.25W

R71

100K

0.25W

R80

100K

0.25W

ALVdd_5v00

ALGND

R25

2.20K

0.1W

R19

2.20K

0.1W

R50

2.20K

0.1W

R47

2.20K

0.1W

ALGND

C39

10.0nF

C13

10.0nF

C54

10.0nF

C41

10.0nF

C22

C35

100nF

HVdd_5v00

R51

C52

221

10.0nF

0.1W

TP13TP13

HGND

C59

R67

10.0nF

221

0.1W

TP14TP14

HGND

C74

10.0nF

HGND

R77

R77 221

221

0.1W

TP15TP15

1

VDD1

2

VIN+

3

VINGND14GND2

ACPL-C784

1

VDD1

2

VIN+

3

VINGND14GND2

ACPL-C784

TP17TP17

HGND

ALGND

U10

U13

ISOLATION

VDD2

VOUT+

VOUT-

VDD2

VOUT+

VOUT-

LVdd_3v30

LGND

ALVdd_5v00

8 7 6 5

ALVdd_5v00

8 7 6 5

C4 100nFC4100nF

RIBBON_26-PIN_IDC_HT_REFLOWJ2RIBBON_26-PIN_IDC_HT_REFLOW

R60

100K

0.25W

R72

100K

0.25W

R97

100K

0.25W

1

R33

120

0.1W

R37

VarcP

120

0.1W

R24

VarcN

120

0.1W

R18

120

0.1W

R54

120

0.1W

R59

VbusP

120

0.1W

R49

VbusN

120

0.1W

R46

120

0.1W

HVdd_9v00

R56

1.00

0.25W

R63

1.00

0.25W

R65

1.00

0.25W

R70

1.00

0.25W

HVdd_9v00

TP7TP7

HVdd_9v00

C5

R45

+

220uF

1.00

0.25W

C6

R40

1.00

0.25W

R36

1.00

0.25W

R27

1.00

0.25W

C6

220uF

C25

220uF

C48

220uF

C62

220uF

+

HVdd_24v0

C64

C64 10uF

10uF

C28

C28 10uF

10uF

D3

C72

C69

1.00uF

C15

C15 100nF

100nF

C46

C46 100nF

100nF

C72

C75

C68

68.0nF

HGND

C49

C49 470nF

470nF

C27

C27 100nF

100nF

ALVdd_5v00

ALGND

C68

68.0nF

C23

C23 470nF

470nF

C32

C32 470nF

470nF

1.00uF

C38

C38 100nF

100nF

C45

C45 100nF

100nF

5

C71

C71 10uF

10uF

A A

C26

C26 100nF

100nF

LVdd_3v30

LGND

C70

68.0nF

C30

10.0uF

C1 470nFC1470nF

C67

68.0nF

C24

10.0uF

J5

A1 A2 A3

PHOENIX HEADER 3

1 2 3

D3

D_400V_3A_SMC

D2

D_400V_3A_SMC

D5

D_400V_3A_SMC

D6

D_400V_3A_SMC

4

C58

C58 100nF

100nF

C17

C17 100nF

100nF

U12

2

VIN

5

RT/SYNC

7

EN

4

GND

8

GND

LM22670TJ-ADJ

U2

2

VIN

5

RT/SYNC

7

EN

4

GND

8

GND

LM22670TJ-ADJ

BOOT

R66

C57

10.0nF

MBRS360T3GD4MBRS360T3G

C16

10.0nF

STPS5L60SD1STPS5L60S

R64

1.00K

0.1W

R16

1.00K

0.1W

R66

10.0K

0.1W

L3

33uHL333uH

R20

6.80K

0.1W

L1

56uHL156uH

3

C66

10.0uF

C34

10.0uF

+

C60

C60 100uF

100uF

C20

C20 100uF

100uF

HVdd_24v0

HVdd_9v00

HGND

TP8TP8

+

C50

+

C50 100uF

100uF

TP18TP18

+

C7

+

C7 100uF

100uF

C51

1.00uF

HVdd_24v0

C47

47.0nF

HGND

1

VIN

GND2-V

U5

+V

0V

ISOLATION

MEV1D2412SC

J3

A1

A2

PHOENIX HEADER 2

7

6 5

R1

4.70K

0.25W

R2

4.70K

0.25W

1

2

TP3TP3

2

R4

R4 100

100

0.25W

C12

47.0nF

C21

47.0nF

TP2TP2

R5

R5 100

100

0.25W

U3

8

VC

7

ANODE

VO1

6

C9

VO2

10.0uFC910.0uF

5

ISOLATION

VE

ACPL-J313-500E

C10

10.0uF

10.0uF TP1TP1

CATH

LVdd_3v30

U9

1

VCC

2

1Y

3

2Y

4

GND

SN65LVDS9637D

1A 1B

2A 2B

Q1

1

NC1

2

2N3904Q12N3904

3

4

NC2

LGND

R8

LGND

150

0.1W

R22

120

0.1W

8 7

6 5

nPaIgbtP nPaIgbtN

nMainPwm2P nMainPwm2N

R31

120

0.1W

Title

<Title>

Size Document Number Rev

0558038381 A

D

0558038381 A

D

0558038381 A

D

Date: Sheet of

1

LVdd_3v30

LGND

C31

C31 100nF

100nF

1 1Monday, November 26, 2012

6

FB

3

1

SW

D4

6

FB

3

1

SW

D1

Appendix D

C

A

P1 1 TB7-1 BLU 2 J1-J RED 3 4 TB4-2 ORN 5 TS2-1 WHT

1 TB3-13 BLU 2 TB3-14 YEL 3 TB3-15 BRN 4 TB3-4 ORN 5 TB3-5 VIO

6 K5-7 VIO

1 PCB1 P8-3 WHT 2 PCB1 P8-4 BLK 3 PCB1 P8-1 WHT 4 PCB1 P8-2 BLK

P2

1 TB3-9 WHT 2 3 TB3-10 GRY

1 HS1/HS2 SHIELD 2 HS1-1/HS2-1 BLK 3 HS1-3/HS2-3 RED PCB1 P9-5 RED 4 HS1-2 WHT 5 PCB1 P9-3 RED 6 7 8 HS2-2 ORN

PCB1

P3

P8

PCB1 P16-2

P9

BLK

P6

RIBBON CABLE

TO

RB1 (RELAY TERM BLK)

P12

RIBBON CABLE

TO

PCB2 J2 (DRIVER PCB)

P15

1 J2-1 WHT

2 J2-2 BRN

3 J2-3 GRN

B B

B B B

B

P16

BLK

B

B B

1 J3-1 RED 2 J3-2 BLK PCB1 P8-4 3 J3-3 BRN

K4 (FRONT) K5 (REAR)

B

J3 (FS1 CONNECTION)

RB1

PCB1

(CONTROL)

PCB2 (DRIVER)

RIBBON CABLE TO PCB1 P6

PL1

FL1

C

TB7

JUMPER (11-5 TO 11-6)

TB4

GND-3

D D

PL1-2 VIO

TB2-7 BLU K4-4 ORN

D

TB3-9 WHT

D

K2-B WHT

D

K1-B ORN

D

M1-2 BLU

D

FL1-2 RED

J1-D YEL

D

J1-C BLK

K4-8 BLK

J1-G GRY

RB1

1 2 3 4 5 6 7

B

C

8

C

TB7-2 ORN

J1-L ORN

TS1-1 (SP) ORN

PCB1 P1-4 ORN

K5-4 ORN

2

TB4

(11)

1

(14)

J1-K G/Y

GND-3 G/Y

TB3-12 WHT

(12)

GND-3

J1-H WHT

TB4-1 G/Y

D

RB1-2 (11) ORN

TB2-3 BRN

K5-A WHT J1-E BLU

TB4-2 ORN

PCB1 P1-6 VIO K4-A WHT

CB1-2 RED

K4

2

1 4

7 AB

3

5

6

8

9

TB3-10 GRY

K2-A VIO

D

K5-B YEL TB3-6 YEL

RB1-6 (11) BLK

D

K5

2

1 4

7 AB

3

5

6

8

9

K4-B YEL

B B

B

1

PCB1 P14-1 WHT

2

PCB1 P14-2 BRN

3

PCB1 P14-3 GRN

4

TRIM YEL

5

TRIM GRY

6

TRIM PNK

7

TRIM BLU

8

TRIM RED

PL1

1

2

ORN

TB3-17 VIO

RB1-4 (11) VIO

J2

PCB1 P1-1 BLU LS1-1 WHT*

12

B

J1

C

B

TB7

TB4-2 ORN LS1-2 WHT*

J1

TB3-16 ORN

B

J2

5

4

3

6

8

7

2

1

C

F

G

H

M

I

N

E

D

C

J

L

K

B

A

A B

RB1-6 (14) BLK

C

RB1-5 (14) YEL

D

K4-A BLU

E

TB3-8 BRN

F

RB1-5 (11) GRY

G

TB4-1 WHT

H I J

PCB1 P1-6 RED

K

TB4-1 G/Y TB4-2 ORN

L M

N

C



TB3-1 BLK TB3-2 RED

D

Q1-6 (SPLICE) RED

1 2 3

Q1-7 (SPLICE) WHT

RIBBON CABLE TO PCB1 J12





2

1



2

1





2

1



2

1



2 1



Q5-7 RED Q5-6 BLK

ELECTRODE BLU WORK WHT NEG(-) BUS BRN

A

Q2-7 (SPLICE) WHT

Q2-6 (SPLICE) RED

Q3-6 (SPLICE) RED

Q3-7 (SPLICE) WHT

Q4-6 (SPLICE) RED

WIRING DIA EPP-362, 400-460V

Q4-7 (SPLICE) WHT

1

FL1

RB1-4 (14) RED

2

0558011841

SHEET 1 OF 6

D

F2-1 SPLICE RED X2

C

X4 T2-H5(SPLICE) RED

K5-4 ORN

D9

TS1

TS2-2 (SPLICE) VIO

PCB2 J8-2 (SPLICE) RED

PCB2 J8-1 (SPLICE) WHT

Q1 Q2

1 2

B

TOP VIEW

Q3 Q4

PCB2 J9-1 (SPICE) WHT

PCB2 J9-2 (SPICE) RED

L1-X1 (+)

COLLECTOR BUS

NEG (-) BUS

DIODE PLATE (-)

PCB2 J7 BRN

POS (+) BUS

DIODE PLATE (+)

PCB2 J11-1 (SPICE) WHT

PCB2 J11-2 (SPICE) RED

PCB2 J10-1 (SPICE) WHT

PCB2 J10-2 (SPICE) RED

C

A

F3-2 SPLICE BLK X1

L3

(CE UNIT ONLY)

X3 T2-H1 BLK

TB1

GND-1

TB1

(CE UNIT ONLY)

BLK L2-AH1

1

BLK L2-BH1

2

BLK L2-CH1

3

(ALL EXCEPT CE)

BLK K1-L1

1

BLK K1-L2

2

BLK K1-L3

3

* * *

TB1

F1

CB1

F2F3

ELECTRODE YEL

Q5-1 RED

WORK (4GA)

HS1

HS2

PCB1 P9-3 RED PCB1 P9-4 WHT PCB1 P9-2 BLK

3 2 1

HS1

CB1

TB3-11 BLK

K4-5 RED

1 2

GND-1

C

K2-L1 BLK F3-2 BLK T2-H1 (SPLICE) BLK

K2-L2 RED

(460V) T2-H6 (SPLICE) RED

C

(400V CE) L3-X2 (SPLICE) RED (380V CCC) T2-H4 (SPLICE) RED

REAR WIRING VIEW

F1

BLU K1-L1

21

F2

GRY K1-L2

21

C

T2-H1(SPLICE) BLK (ALL EXCEPT CE)

C

L3-X1(SPLICE) BLK (CE UNIT ONLY)

C

F3

C

F1-1 BLK

M2-1 BRN

21

C

PCB1 P9-3 RED PCB1 P9-8 ORN

PCB1 P9-2 BLK

3 2 1

HS2

WIRING DIA EPP-362, 400-460V

0558011841

SHEET 2 OF 6

TB3

T2 BRN *

PCB2 J5-3 RED

PCB2 J5-1 BLK

FLOW

T2 BLU *

PCB1 P3-5 VIO

PCB1 P3-4 ORN

J3-1 RED* J3-2 BLK* J3-3 BRN*

T2 BLU *

T2 BRN *

FS1

WORK (OUT) BLK

T2 ORN (BOT) *

K4-B YEL

T2 YEL *

1110987654321

J1-F BRN

K4-6 GRY

RB1-1 (11) WHT

PCB1 P2-1 WHT

PCB1 P2-3 GRY

B

TB5-1 WHT*

TB5-2 WHT*

T2 BLK *

T2 YEL *

T2 ORN (TOP) *

T2 RED *

T2 BLK *

12

PCB1 P3-1 BLU

TB4-1 WHT

CB1-1 BLK

T2 VIO *

T2 RED/YEL *

PCB1 P3-3 BRN

PCB1 P3-2 YEL

FL1-1 ORN

LS1

B

T2 VIO *

181716151413

PL1-2 VIO

LS1

FS1

T2-H3 BLU

F3-1 BRN

GRN/YEL GND-4

C14

T2

K1

L2

K2

FN3

(380V CCC) F2-1 (SPLICE) RED

H4

H3

H2

H1

T2

TOP VIEW

M2-4 BLU

(460V) F2-1 (SPLICE) RED

C

(400V CE) L3-X4 (SPLICE) RED

H7

H6

H5

F1-1 (SPLICE) BLK

(ALL EXCEPT CE)F3-2 BLK (CE UNIT ONLY) L3-X3(SPLICE) BLK

RB1-1 (14) WHT

K1-L3 WHT

C

F2-1 RED

C

F1-1 BLK

L3 L2

L1

TOP

BOT

D

B

T3

K2

T2 T1

A

K4-9 VIO

D

TB3-11 BLK * TB3-12 BLK *

TB3-1 BRN * TB3-2 BRN * TB3-8 ORN *

TB3-15 RED *

TB3-14 RED/YEL *

TB3-13 RED *

TB3-6 ORN *

TB3-9 YEL * TB3-10 YEL *

TB3-5 BLU *

TB3-4 BLU *

TB3-17 VIO *

TB3-16 VIO *

R3-2 WHT

R2-2 RED R1-2 BLK

PCB3

ELECTRODE (OUT) YEL

ELECTRODE OUT BLK

COLLECTOR BUS BLK

X1

L1

FRONT VIEW

X2

PA STUD

GND2

(ELECTRODE)

D9 ANODE YEL

L3-X2 BLK

PCB2 J4 BLU

R9-2 YEL

PCB3 J1 YEL

M2

TB1-1 *

4

1

TB1-2 * TB1-3 *

AH1 BH1

CH1

AH2 BH2

CH2

L2

C

(CE UNIT ONLY) L2-AH2 BLK* (ALL EXCEPT CE) TB1-1 BLK

F1-2 BLU

C

RB1-2(14) ORN

D

B

D

L1 L2 L3

K1

K1-L1 * K1-L2 * K1-L3 *

F2-2 GRY

(CE UNIT ONLY) L2-BH2 BLK* (ALL EXCEPT CE) TB1-2 BLK

A

(CE UNIT ONLY)

K2-L3 WHT

(CE UNIT ONLY) L2-CH2 BLK* (ALL EXCEPT CE) TB1-3 BLK

TB2-1 BRN

D

BRN*

FN3

RED*

(CE UNITS

BLK*

ONLY)

GRN/YEL*

T1 T2 T3

L1

T1

R1-1 BLK R2-1 RED

T1-CH1 BLK

C

T1-BH1 BLK

T1-AH1 BLK

R3-1 WHT

WIRING DIA EPP-362, 400-460V

C

0558011841

SHEET 3 OF 6

PCB2 J3-2 RED

PCB2 J3-1 BLK

67

C14 (+) RED

D7

Q5

3

2

Q5-2 RED

R4-1 RED

R7-2 YEL

POS (+) BUS BLK

D8

POS BUS RED

1

B

C14

Q5

RESISTOR ASSY

1

R1

R2

R3

2

K1-T1 BLK

K1-T2 RED

K1-T3 WHT

1

R1

R2

R3

2

BLK K2-T1

RED K2-T2

WHT K2-T3

FN2

FN5

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE

D2, D4, D6 COMMON GRN/YEL

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE

GND GRN/YEL

* * * *

* * *

FN5

*

(CE UNIT ONLY)

FN2

D2 D1

T1A-X4 SPLICE (380V) T1A-X2 SPLICE (460V)

D4

T1A-X3 SPLICE (400V)

T1B-X4 SPLICE (380V) T1B-X2 SPLICE (460V) T1B-X3 SPLICE (400V)

T1C-X4 SPLICE (380V) T1C-X2 SPLICE (460V)

T1C-X3 SPLICE (400V)

T1C-X4 SPLICE (380V) T1C-X2 SPLICE (460V) T1C-X3 SPLICE (400V)

T1B-X4 SPLICE (380V) T1B-X2 SPLICE (460V) T1B-X3 SPLICE (400V)

T1A-X4 SPLICE (380V) T1A-X2 SPLICE (460V) T1A-X3 SPLICE (400V)

BLK NEG BUS

D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE

D1, D3, D5 COMMON GRN/YEL

* * *

FN1

*

D3

FN1

D1 BLK SPLICE D3 BLU SPLICE

D5D6

FN4

D5 BRN SPLICE

GND GRN/YEL

(CE UNIT ONLY)

* * * *

FN4

R8-2 YEL

WIRING DIA EPP-362, 400-460V

0558011841

SHEET 4 OF 6

M1-1 BLK

K1-A BRN

BLK (460 ONLY)

BLK (400CE ONLY)

BLK (380CCC ONLY)

1 2 3 4 5 6 7 8 9 10 11 12

BLK (460 ONLY)

BLK (400CE ONLY)

BLK (380CCC ONLY)

B

TB2

T1-AX5

T1-AX6

TB2-1 BLK

RB1-3 (14) BLU

T1-AX7

K4-7 BRN

D

T1-AX8

M1

1

2

T1-AX9

RB1-3(11) BLU

T1-AX10

T1-AX11

M1

TS2

B B

(WORK)

BLK POS(+) BUS

BLK R9-1

BLK PCB3 J2

WHT PCB2 J6

PA STUD

R7-1 BLK

PCB3 J3 WHT

GRN2 for PCB3

(CONNECTION MADE ON REAR OF BOARD)

PCB1 P1-7 WHT

1

TS2

2

TS3-2 (SPLICE) VIO

C14 (+) RED

YEL NEG (-) DIODE PLATE

YEL ELECTRODE (OUT)

YEL YEL

YEL

C14 (-) YEL

22

2

R4

B

1

RED

21

2

R5

R6

R7

PA STUD BLK

1

R8

R9

1

BLK

1

WORK (+) BLK

WIRING DIA EPP-362, 400-460V

SECTION B-B

SCALE 1 : 4

0558011841

SHEET 5 OF 6

CX1

(460 VAC VERSIONS) D4,D3 SPLICE BLK* (400 VAC VERSIONS) D4,D3 SPLICE BLK* (380 VAC VERSIONS) D4,D3 SPLICE BLK*

(460 VAC VERSIONS) D1,D6 SPLICE BLK* (400 VAC VERSIONS) D1,D6 SPLICE BLK*

(380 VAC VERSIONS) D1,D6 SPLICE BLK*

CX2

CX3

CX4

BX1

BX2

BX3

BX4

AX1

AX2

BX3

AX5 AX6

AX7 AX8

AX9 AX10 AX11

AX4

TB2-1 * TB2-2 * TB2-4 *

TB2-5 * TB2-6 *

TB2-8 * TB2-9 *

D2,D5 SPLICE BLK * (400 VAC VERSIONS) D2,D5 SPLICE BLK * (380 VAC VERSIONS)

D2,D5 SPLICE BLK * (460 VAC VERSIONS)

T1-BH2 BLK K1-T1 BLK

T1-AH1 BLK

CH1

CH2

T1-AH2 BLK K1-T2 BLK

MAIN TRANSFORMER

BH1

T1

BH2

AH1

T1-CH1 BLK

AH2

T1-BH1 BLK

T1-CH2 BLK K1-T3 BLK

WIRING DIA EPP-362, 400-460V

0558011841

SHEET 6 OF 6

Source

Appendix E

Torch type input from the RAS box.

Ground

Thermal switch connection

PS Enable signal from the RAS box

Isolated Source

Control Transformer TB3-9

Control Transformer TB3-10

Power for Board

Control Transformer TB3-13

Control Transformer TB3-14

Control Transformer TB3-4

Control Transformer TB3-15

Control Transformer TB3-5

Display (used for testing)

Secondary Relay Block

Cut Gas solenoid relay signal

Start gas solenoid relay signal

Shield gas solenoid relay signal

Coolant flow OK signal to CNC

Coolant level OK signal to CNC

Comments

24 HVDC Digital Inputs

Coolant Level Signal from Level Sensor in the coolant tank.

Spare

Primary Relay Block

Power source fault signal to CNC

Main arc established signal to CNC

Main fan operation signal

Main contactor close signal

Fault Light operation signal

Bus Charger contactor close signal

Spare

00 - EPP 202

01 - EPP 362

Power supply MachineID

High Frequency Input to RAS box

Mark mode signal to RAS box for VDR ratio

Servo Micro Programming Header

Source

Current Sensors

Chasis ground connection

Electrode Current From Hall Sensor 1

Spare

Not Used

Work Current from Hall Sensor 2

Main Micro Programming Header

Electrode Current From Hall Sensor 3 used for 540/720

Remote Mode Operation Input Signal

Test Box Connection (used for testing)

Spare

Trigger or Start or Arc ON Input Signal

Test Mode or Load Bank Mode Operation Input Signal

Main Arc Current Potentiometer Reference Input Signal

Display Version Information Input Signal

J1 (Mini Phoenix Connector)

EPP 202/362 CAN Control Board IO Type Main Micro Pin# Servo Micro Pin#

1. Coolant Level Input Digital Input 57 xx

2. Torch Type selection Digital Input 71 xx

3. 24 HVDC Source xx xx

4. HV GND Ground xx xx

5. Thermal Switch Input Digital Input 79 xx

6. PS Enable Signal Digital Input 80 xx

5. 24 VAC COM AC COMMON xx

J4 (Amp Connector)

1. 5 VDC xx xx

2. MTXSRX-RS232 51 xx

3. DGND xx xx

4. DispBUSY1 66 xx

5. MRXSTX-RS232 52 xx

6. DispResetOut 48 xx

J5 (Ribbon Cable Connector)

1. Cut Gas Relay Out Digital Output 98 xx

2. Start Gas Relay Out Digital Output 94 xx

3. Shield Gas Relay Out Digital Output 93 xx

4. Coolant Flow OK Relay Out Digital Output 92 xx

5. Coolant Level OK Relay Out Digital Output 91 xx

6. Main Arc Est. Relay Out Digital Output 56 xx

7. Power Source Fault Relay Out Digital Output 61 xx

8. ExtraRelaySignal3Output Digital Output 60 xx

9. 24 VDC Source xx xx Source

10. DGND Ground xx xx Ground

11. 24 VDC Source xx xx Source

12. DGND Ground xx xx Ground

13. 24 VDC Source xx xx Source

14. DGND Ground xx xx Ground

J6 (Ribbon Cable Connector)

1. Bus Charger Relay Out Digital Output 17 xx

2. Main Contactor Relay Out Digital Output 28 xx

3. Main Fan Relay Out Digital Output 5 xx

4. Fault Light Relay Out Digital Output 4 xx

5. Mark Mode Relay Out Digital Output 100 xx

6. HF Ignite Relay Out Digital Output 3 xx

7. ExtraRelaySignal2Output Digital Output 38 xx

8. ExtraRelaySignal1Output Digital Output 99 xx

9. 24VDC Source xx xx Source

10. DGND Ground xx xx Ground

11. 24VDC Source xx xx Source

12. DGND Ground xx xx Ground

13. 24VDC Source xx xx Source

J2 (Phoenix Connector)

1. 24 VAC Source xx xx

2. NC Not Connected xx xx

3. 24 VAC COM AC COMMON xx xx

J3 (Phoenix Connector)

1. 17 VAC Source xx

2. 17-0-17 VAC COM Center Tap xx

3. 17 VAC Source xx

4. 24 VAC Source xx

14. DGND Ground xx xx Ground

J7 (Amp Connector)

J8 (Mini Phoenix Connector)

1. nMCLR2 Programming xx 18

2. 3.3 VDC Soruce xx xx

3. DGND Ground xx xx

4. PGD2 Programming xx 34

5. PGC2 Programming xx 35

1. 3.3 VDC Source xx xx

2. MachineID_1 Input 68 xx

3. MachineID_2 Input 69 xx 10 - EPP540

4. DGND Ground xx xx 11 - EPP720

J9 (Phoenix Connector)

1. Mounting Hole_Chasis Ground xx xx

2. 15VDC Source xx xx

3. -15VDC Source xx xx

4. Electrode Current 1 Input xx 21

5. CurrentConnectorFlag Input 83 xx

6. Electrode Current 2 Input xx 25

7. I_Extra Input xx 26

8. Work Current Input xx 22

J10 (Amp Connector)

J11 (Ribbon Cable Connector)

1. nMCLR1 Programming 13 xx

2. 3.3 VDC Source xx xx

3. DGND Ground xx xx

4. PGD1 Programming 73 xx

5. PGC1 Programming 74 xx

1. SW_1A Digital Input 6 xx

2. SW_1B Digital Input 7 xx

3. SW_2A Digital Input 8 xx

4. SW_2B Digital Input 9 xx

5. Main Ref Pot Analog Input 35 xx

6. SW_3A Digital Input 42 xx

7. SW_3B Digital Input 43 xx

8. SW_4A Digital Input 49 xx

3. nGATED_MAIN_PWM1N

PWM Outputxx12

Inverted PWM1 Differential signal

4. nGATED_MAIN_PWM1P

PWM Outputxx12

Inverted PWM1 Differential signal

7. nPWM_FLT_RESET1N

Digital Output96xx

PWM Fault Reset Differential Output Signal

8. nPWM_FLT_RESET1P

Digital Output96xx

PWM Fault Reset Differential Output Signal

15. nGATED_MAIN_PWM3N

PWM Outputxx8

Inverted PWM3 Differential Signal

16. nGATED_MAIN_PWM3P

PWM Outputxx8

Inverted PWM3 Differential Signal

Source

Ground

Not Connected

CAN 1 Header

CAN 1 Reciever Signal

CAN 1 Transmit Signal

Display Hex Value Input Signal

Inverted PWM4 Differential Signal

Arc Voltage 2 Differential Input Signal

Bus Voltage 2 Differential Input Signal

Inverted PWM4 Differential Reference Signal

CAN 2 Header

CAN 2 Receiver Signal

CAN 2 Transmit Signal

Isolated Ground not connected to DGND

Isolated ground not connected to DGND

Pilot Arc Current Potentiometer Reference Input Signal

Source

Ground

Flow Sensor Input

CAN 2 Receiver Signal

CAN 2 Transmit Signal

CAN 2 120 Ohm Termination Header

Isolated ground not connected to DGND

Operation)

Flow Sensor frequency signal for respective GPM

24 VDC Digital Inputs (Used for Analog Power Supply

box

Source

Ground

Preflow Input signal from CNC

Pilot Arc High or Low input signal from CNC

Mark Mode operation input signal from CNC

Trigger or Start or Arc ON signal from CNC

Gas flow switch input signal from the plumbing box

Current reference scaling signal 1 from the plumbing box or interface

87 xx

88 xx

90 xx

89 xx

90 xx

89 xx

9. SW_4B Digital Input 50 xx

10. Sec Pot Ref Analog Input 41 xx

11. DGND Ground xx xx Ground

12. DGND Ground xx xx Ground

13. DGND Ground xx xx Ground

14. DGND Ground xx xx Ground

15. 3.3VDC Source xx xx Source

16. DGND Ground xx xx Ground

17. DGND Ground xx xx Ground

18. DGND Ground xx xx Ground

19. DGND Ground xx xx Ground

J16 (Phoenix Connector)

26. NC Not Connected xx xx

J14 (Mini Phoenix Connector)

1. CAN1_H

2. CAN2_L

J12 (Ribbon Cable Connector) Primary Diver Board

20. 3.3VDC Source xx xx Source

1. Vdd_3v30 Source xx xx Source

2. GND Ground xx xx Ground

5. nGATED_REF_PWM1P PWM Ref Output xx 13 Inverted PWM1 Differential Reference Signal

6. nGATED_REF_PWM1N PWM Ref Output xx 13 Inverted PWM1 Differential Reference Signal

9. PWM_FAULT1P Digital Input 67 4 PWM Fault Differential Input Signal

10. PWM_FAULT1N Digital Input 67 4 PWM Fault Differential Input Signal

11. NC Not Connected xx xx Not Connected

12. GND Ground xx xx Ground

13. nGATED_PA_IGBT_1P PWM Output xx 35 Pilot Arc IGBT1 Inverted PWM Differential Signal

14. nGATED_PA_IGBT_1N PWM Output xx 35 Pilot Arc IGBT1 Inverted PWM Differential Signal

17. nGATED_REF_PWM3P PWM Ref Output xx 9 Inverted PWM3 Differential Reference Signal

18. nGATED_REF_PWM3N PWM Ref Output xx 9 Inverted PWM3 Differential Reference Signal

19. VARC1P Analog Input xx 24 Arc Voltage 1 Differential Input Signal

20. VARC1N Analog Input xx 24 Arc Voltage 1 Differential Input Signal

21. VBUS1P Analog Input xx 23 Bus Voltage 1 Differentail Input Signal

22. VBUS1N Analog Input xx 23 Bus Voltage 1 Differentail Input Signal

23. VDD_5v00 Source xx xx Source

24. GND Ground xx xx Ground

25. NC Not Connected xx xx Not Connected

J13 (Ribbon Cable Connector) Secondary Driver Board

26. NC Not Connected xx xx Not Connected

1. 3.3 VDC Source xx xx Source

2. GND Ground xx xx Ground

3. nGATED_MAIN_PWM2N PWM Output xx 10 Inverted PWM2 Differential Signal

4. nGATED_MAIN_PWM2P PWM Output xx 10 Inverted PWM2 Differential Signal

5. nGATED_REF_PWM2P PWM Ref Output xx 11 Inverted PWM2 Differential Reference Signal

6. nGATED_REF_PWM2N PWM Ref Output xx 11 Inverted PWM2 Differential Reference Signal

7. nPWM_FLT_RESET2N Digital Output 97 xx PWM Fault Reset Differentail Output Signal

8. nPWM_FLT_RESET2P Digital Output 97 xx PWM Fault Reset Differentail Output Signal

9. PWM_FAULT2P Digital Input 67 4 PWM Fault Differential Input Signal

10. PWM_FAULT2N Digital Input 67 4 PWM Fault Differential Input Signal

11. NC Not Connected xx xx Not Connected

12. GND Ground xx xx Ground

13. nGATED_PA_IGBT2P PWM Output xx 34 Pilot Arc IGBT2 Inverted PWM Differential Signal

14. nGATED_PA_IGBT2N PWM Output xx 34 Pilot Arc IGBT2 Inverted PWM Differential Signal

15. nGATED_MAIN_PWM4N PWM Output xx 14 Inverted PWM4 Differential Signal

16. nGATED_MAIN_PWM4P PWM Output xx 14

17. nGATED_REF_PWM4P PWM Ref Output xx 15

18. nGATED_REF_PWM4N PWM Ref Output xx 15

19. VARC2P Analog Input xx 33

20. VARC2N Analog Input xx 33

21. VBUS2P Analog Input xx 32

22. VBUS2N Analog Input xx 32

23. 5 VDC Source xx xx

24. GND Ground xx xx

25. NC Not Connected xx xx

3. GND Ground xx xx

J15 (Mini Phoenix Connector)

1. CAN2_H

2. CAN2_L

3. GND Ground xx xx

1. 24VDC Source xx xx

2. GND Ground xx xx

3. Flow Sensor Frequency Input Analog Input xx

J17 (Mini Phoenix Connector)

1. CAN2_H

2. CAN2_L

3. GND Ground xx xx

J18 (Mini Phoenix Connector)

1. Pilot Arc High/Low Input Digital Input 59 xx

2. Plumbing Box Scaling 1 Digital Input 58 xx

3. Mark Mode Input Digital Input 47 xx

4. 24 HVDC Source xx xx

5. HV GND Ground xx xx

6. Flow Switch Input Digital Input 1 xx

7. Main Start Input Digital Input 84 xx

8. Preflow Input Digital Input 70 xx

box

Not Connected

Current reference scaling signal 2 from the plumbing box or interface

Source

Ground

Current Reference Input

Current Reference Input from CNC or Potentiometer

Same as J5-8

Same as J5-7

Same as J5-9

Same as J5-6

Same as J5-9

Same as J5-5

Same as J5-4

Same as J5-3

Same as J5-2

Same as J5-10

Same as J19-1

Analog Power Supply Operation Signals

Same as J19-2

Same as J5-1

Same as J5-10

Same as J18-1

Same as J18-5

Same as J18-9

Same as J18-5

Same as J18-8

Same as J18-2

Same as J18-7

Same as J18-3

Same as J18-6

Not Connected

9. Plumbing Box Scaling 2 Digital Input 95 xx

10. NC Not Connected xx xx

J19 (Mini Phoenix Connector)

1. 10 VDC Source xx xx

2. VOLT. REF Analog Input 21 xx

3. GND Ground xx xx

J20 (Ribbon Cable Connector)

1. ExtraRelaySignal3Output Digital Output

2. PwrSrcFaultOutputRelay Digital Output

3. 24 VDC Source

4. MainArcEstOutputRelay Digital Output

5. 24 VDC Source

6. CoolantLevelOkRelay Digital Output

7. 24 VDC COM Ground

8. CoolantFlowOkRelay Digital Output

9. 24 VDC COM Ground

10. ShieldGasRelay Digital Output

11. 10 VDC Source

12. StartGasRelay Digital Output

13. VOLT. REF. Analog Input

14. CutGasRelay Digital Output

15.24 VDC COM Ground

16. PilotArcHighLowInputSignal Digital Input

17. HV GND Ground

18. HV GND Ground

19. PlumbingBoxScalingSignal2 Digital Input

20. HV GND Ground

21. PreFlowInputSignal Digital Input

22. PlumbingBoxScalingSignal1 Digital Input

23. MainStartInputSignal Digital Input

24. MarkModeInputSignal Digital Input

25. FlowSwitchInputSignal Digital Input

26. NC Not Connected

Notes:

Green Used in standard 202/362/540/720 Operation

Blue Used for testing and programming

Gold Not used

Brown Used when power supply is used as analog power supply or ESP

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EPP CAN2 Second Station Kit

P/N 0558011641

To enable the EPP power source to accomodate two torch stations, the EPP CAN Second Station Kit must be installed. Do so as follows. Before installation:

1. Disconnect input power to machine.

2. Remove covers as shown.

3. Route Braided Connector assembly as shown below.

4. Use supplied clamp to ground the braid to machine cabinet. Install on ground stud opposite existing clamp by removing and re-install nut.

5. Insert Plug into J17 header on PCB board. Ensure connection is completely inserted into terminal.

6. Slide SW5 position from CLOSE to OPEN position only on station #1 power supply.

7. Insert 8 pin receptacle into access hole in sheetmetal. Use kit at washer inside cabinet, use external tooth lock washer outside of cabinet, and secure with supplied receptacle nut.

SW5 position

Ensure fully inserted connections

as shown here

Station #1: OPEN Station #2: CLOSE

Kit plugs into J17 header

(***shown NOT fully inserted***)

J14 not used

J15 CAN1 station

J17 CAN2 station

Use at washer on inside of cabinet.

Add supplied clamp to existing clamp, attach to existing ground stud.

Secure 8 pin recetacle in existing access hole, use supplied external tooth lock washer on outside of cabinet .

0558008950 12/2013

575v

c

)

T

g)

)

(

)

T

g

(

)

T

G

V

R

S

R

T

A

0558011317

0558011316

400v CE

380v

0558011315

0558011314

460v

ITEM

NO

PART NO SYMBOL DESCRIPTION

575v

0558011317

0558011316

400v CE

0558011315

380v

222210558007258 SKID 1111570558000749 111120558010785 BASE 1111580558007484 444430558010786 LEG A-FRAME 111159 35908 222240558007271B BAIL LIFTING 222260 678025 111150558010730 SHELF 111161 951814 111160558011907 SUPPORT SHELF LEFT 111162 951815 111170558011908 SUPPORT SHELF RIGH

2222630558008806 111180558011967 DRIPPAN - 2 - - 64 0558011726 111190558010789 BAFFLE LOWER (Base 1111100558010788 BAFFLE UPPER (Shelf 1111110558010731 COVER ACCESS MAIN XFMR TAPS

Shelf

- 1 - - 65 0558011724

- 1 - - 66 0558011728

1111670558007895 1111120558010787 COMPARTMENT INPUT POWER CONNECTION 111168 950829 1111130558010734 BOX CONTROL 3333690558007710

ITEM

NO

460v

0558011314

PART NO SYMBOL DESCRIPTION

M1 M2 PA

WORK / ETRODE

PL1

FL1 FN1,2 FN4,5

FN3

L3

D7,8

CB1

F1,2,3

MOTOR FAN 1/3 HP 230V MOTOR COOLANT PUMP 1/2 HP 115/230V TERMINAL BOARD ASSY - Pilot Ar TERMINAL OUTPUT ASSY (Bussbar LAMP WHITE 14V PANEL LAMP AMBER 12V PANEL FILTER MODULE (Rin FILTER MODULE CE (Rin FILTER MODULE CE (Ferrule FILTER INDUCTOR CE 1 PHASE KIT MOV 275VAC 140J CIRCUIT BREAKER 3A 32VDC 250VAC

FUSE MIDGET SLO-BLO 15A 600V 1111140558010742 COVER HEAT EXCHANGERS 333370 952136 HOLDER FUSE MIDGE 1111150558011843 COVER CONTROL BOX SILK SCREENED 444471 673905 1111160558010741 CAP CORNER LEFT FRON 1111170558010740 CAP CORNER RIGHT FRON

111172 951085

1111730558004782 1111180558010728 PANEL OUTPUT CONNECTION 1 - - 1 74 0558001010 1111190558010738 PANEL CONTROL CONNECTION - 3 3 - 75 0558011850 1111200558010739 PANEL ACCESS FRONT 111176 950487 1111210558010733 PANEL DISPLAY SILK SCREENED 111177 952026 1111220558010729 PANEL REAR SILK SCREENED 222278 952073 1111230558007264B PANEL ACCESS INPUT POWER CONNECTION 11117913730583

F4,5

TS1 TS2 TB1 TB1 TB4 TB3

TB2,3

TB7

FUSE LINK 150A 250V SWITCH THERMAL N/C 80°C 176°F SWITCH THERMAL N/C 100°C 212°F BLOCK TERMINAL 3P (14-2/0)awg BLOCK TERMINAL FEED-THRU (4-3/0)aw BLOCK TERMINAL 2-POS x 4 FASTON BLOCK TERMINAL 7-POS (12-18)aw BLOCK TERMINAL 12-POS (12-18)aw

BUSHING TERMINAL FAST 1/4" MALE .687MH 2222240558010726 PANEL SIDE LEFT / RIGHT 222280 952155 MARKER PLATE (1-12) 1111250558010725 PANEL TOP 1111810558008087 MARKER PLATE 1111260558007254

- 1 - - 27 0558007863

- 1 1 1 28 0558011800 1 - - - 29 0558011734 1111300558012004

L1 L2 T1 T1 T2

INDUCTOR OUTPU

111182 952937 REACTOR LINE CE 3 PHASE 1111830558011641 TRANSFORMER MAIN 380/400/460V 1111840558011612 TRANSFORMER MAIN 575 KIT TRANSFORMER CONTROL 200-575V w/ FERRULES

1111850558011932

1111860558011703

1111310558011930 BUSBAR POSITIVE 4444870558007808 2222320558011931 BUSBAR NEGATIVE / COLLECTO

1111880558010255

2222330558007275 PLATE DIODE MOUNTING Pos / Neg 1111890558011993 222234 34916 BUSSBAR TAB 1111900560986171 1111350558011909 COLD PLATE POWER IGBT 333391 951005 1111360558008823 HEATSINK PA IGBT 111192 951007 4444370558006183 1111380558007886 3333390558003658 3333400558003657 1111410558038362 1111420558038382 1111430558038391 2222440558007255 111145 952185 1111460558012002 1111470558010711 1111480558010713 2222490558007736 8888500560947008 1111510558010765 2222520558006886 33335317300002 44445417300008 11115517280215 11115617280230

Q1,2,3,4

Q5 D2,4,6 D1,3,5

PCB1 PCB2 PCB3

C1,2

C14

D9

K2

K1

K4,5

RB1-(1-8)

RB1

HS1,2

R1,2,3

R4,5,6,7

R8

R9

KIT IGBT CHOPPER 400A 1200V w/ PLUG 1111930560986173 IGBT 50A 1200V 1111940558008954 DIODE FORWARD 300A 1200V 1111950558007485 PUMP COOLANT 225PSI 125GPH DIODE REVERSE 300A 1200V 1111960558007501 COUPLING 3-PC - COOLANT PUMP PC BOARD - CONTROL 1111970558007502 ADAPTOR COOLANT PUMP / MOTO PC BOARD - DRIVER 2222980558003078 HEAT EXCHANGE PC BOARD - FILTER 1111990558010757 CAPACITOR ALUM 6000uF 450VDC 11111000558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF CAPACITOR ALUM 1000uF 400VDC w/ NU

111110113735508 SHROUD FAN POLY 14" KIT DIODE REVERSE 85A 1200A w/ LEAD 1111102 36173 BLADE FAN 14" CONTACTOR 3P 40A 24VAC 11111030558011990 CONTACTOR 3P 150A 115VAC 11111040558012052 REGULATOR BACK-PRESSURE R-22-175 RELAY 3PDT 24VAC 10

2222105 21124 CHECK VALVE 1/4NPTF RELAY ASSY SPDT 24VDC 6A w/ BASE 1111106 58v75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN 1111107 33033 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM TRANSDUCER CURRENT 300

6666108 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM RESISTOR 2 OHM 300W 2222109 74S76 ADAPTOR RH B/IG*F 1/4NPTM RESISTOR 8 OHM 300W 222211068100126 BUSHING 1/4NPTF 3/8NPTM RESISTOR 1.5K OHM 100W 222211168100276 BUSHING HEX 3/4NPTM 1/4NPTF RESISTOR 3K OHM 100W 222211244261400 ELBOW PIPE 45° 1/4NPT

PCB1-P12 / PCB2-P2

PCB1-P2,16 , PCB2-P5

J1 J2 / PCB1-P15 PCB1-P6 / RB1

PCB1-P20 / DB25

PCB2-P8,9,10,11

PCB1-P8 PCB1-P1 PCB2-P3

PCB1-P3 PCB1-P9

J3

(LS1)

FS1 / P3

RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 POS PLU RIBBON CABLE ASSY 14 SKT 18" RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20" RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20" LEAD ASSY DRIVER PC BOARD CONNECTOR MINI-COMBICON 4 PO CONNECTOR MINI-COMBICON 6 POS CONNECTOR COMBICON 2 PIN CONNECTOR COMBICON 3 PIN CONNECTOR COMBICON 5 PIN CONNECTOR COMBICON 8 PIN HOUSING UNIV CAP 3 POS - Wht

KIT TANK COOLANT w/ LEVEL SWITCH

KIT SENSOR FLOW ROTO w/ PLUG 5.0 GPM

13-24

Page 1

575v

T

(

ydex

K

T

(

)

(

)

ydex

x

ydex

R

A

ARARARA

(

)

A

0558011317

0558011316

400v CE

380v

0558011315

0558011314

460v

ITEM

NO

PART NO SYMBOL DESCRIPTION

575v

0558011317

0558011316

400v CE

0558011315

380v

ITEM

NO

460v

0558011314

PART NO SYMBOL DESCRIPTION

22221130558006693 ELBOW STREET 45° 1/4NPT 4444169 * SCREW HEX CAP 3/8-16 x 4.00 5555114 182w82 ELBOW STREET 90° 1/4NPT 2222170 * SCREW HEX CAP 1/2-13 x 1.50 111111567100088 NIPPLE 1/4NPT 8"LG 105 105 105 105 171 * SCREW HEX WSH TRI 1/4-20 x .50 22221162226715 NIPPLE HEX 1/4NPT 1-7/16"LG 24 24 24 24 172 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated 11111170558011884 NIPPLE DRIPPAN 3/8 HOSE 6666173 * SCREW SQ PAN TRI #4-40 x .25 11111180558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 10 10 10 10 174 * SCREW SQ PAN TRI #6-32 x .38 22221190558004647 TEE NYLON 3/8" BARBED 8888175 * SCREW SQ PAN TRI #6-32 x .75 2222120 461107 TEE STREET 1/4NP

8888176 * SCREW SQ PAN TRI #8-32 x .50 24421212234485 CLAMP END DIN 35 RAIL 9999177 * SCREW SQ PAN TRI #8-32 x .63 12211220558009578 RAIL MOUNTING 4.5" DIN 11111230558011992 BAFFLE IGBT K 11111240558010743 BRACKET COOLANT TAN 1111125 36043 11111260558010763 11111270558010764

BRACKET FAN GALVANIZED BRACKET HEAT EXCHANGER LEF

BRACKET HEAT EXCHANGER RIGH 11111280558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 20 20 20 20 184 * 22221290558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL 22221300558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL

35/7.5) PERFORATED 20 20 20 20 178 * SCREW SQ PAN TRI #10-24 x .50

8 10 10 8 179 * SCREW SQ PAN TRI #10-24 x .63 4224180 *

26 26 26 26 181 *

SCREW SQ PAN TRI #10-24 x 1.00

SCREW SQ PAN TRI #8-32 x .38 4644182 * SCREW SQ PAN TRI #10-24 x .38 4444183 * SCREW SKT HEX M6-1.0 x 12 Blk

SCREW SKT HEX M6-1.0 x 20 Blk

Base

Shelf

18 18 18 18 185 * WASHER FLAT #8

22 22 22 22 186 * WASHER FLAT #10 444413199512069 BRACKET RESISTOR #12 43 43 43 43 187 * WASHER FLAT 1/4 11111320558007276 INSULATOR DIODE BRIDGE K

- 1 - - 133

680398

INSULATOR LINE REACTOR Nome 1 - - 1 134 0558007288 INSULATOR TERMINAL BLOCK K 11111350558010744 PLATE MOUNTING COOLANT PUMP MOTO

10 10 10 10 188 * WASHER FLAT 5/16 27 27 27 27 189 * WASHER FLAT 3/8

7777190 * WASHER FLAT 1/2

1111191 * WASHER FLAT 5/8 44441368672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 6666192 * WASHER FLAT M4 22221370558003292 CLAMP CABLE STEEL .187 DI 1111138 950799 CLAMP CABLE ALUM .750 DI 1111139

0558004079

STRAIN RELIEF 2" STEEL 32 32 32 32 195 * WASHER LOCK 1/4

20 20 20 20 193 * WASHER FLAT M6

1111194 * WASHER FLAT M16 4444140 950823 BUSHING SNAP .56ID .69MH 25 25 25 25 196 * WASHER LOCK #8

8888141 639533 BUSHING SNAP .88ID 1.09MH 23 23 23 23 197 * WASHER LOCK #10 1111142 647345 BUSHING SNAP 1.31ID 1.50MH 7777198 * WASHER LOCK 5/16 1111143 952144 GASKET RUBBER LIFTING EYE 15 15 15 15 199 * WASHER LOCK 3/8 44441440558012007 GROMMET RUBBER 1.00ID 1.38GD .13W 3333200 *

WASHER LOCK 1/2

11111450558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 4444201 * WASHER LOCK EXT #8

4' 4' 4' 4' 146 * STRIP RUBBER FOAM 0.75W 0.063 THK 1111202 * WASHER LOCK EXT 3/8

R 147 * TUBING PVC, 600V 105C, 1" BLACK 1111203 * WASHER LOCK INT 1/2 R 148 * TUBING PVC, 600V 105C, 1.25" BLACK 1111204 * WASHER LOCK EXT 5/8

11111490558010374

JUMPER 2 POS Red

32 32 32 32 205 * WASHER LOCK M6 3333150 81F60 TERM LUG, MECHANICAL 17/32" 2/0-4/0 AWG 18 18 18 18 206 * NUT #8-32 11111512057726 LUG, MECHANICAL 1111152 98W68

GND1

LUG, MECHANICAL (4-3/0)AWG 21 21 21 21 208 * NUT #10-24

4-14)AWG 4444207 * NUT LOCK #8-32

33331530558009294 FERRULE NON-INSULATED 4/0 15 15 15 15 209 * NUT 1/4-20 66661540558011877 FERRULE NON-INSULATED 2 AWG 7777210 * NUT 5/16-18 7777155 46n08 ROD THREADED #8-32 x 9.75" LG 11 11 11 11 211 * NUT 3/8-16

14 14 14 14 156 91w19 WASHER CENTERING 3333212 * NUT 1/2-13 14 14 14 14 157 647182 WASHER INSULATING MICA 3333213 * NUT LOCK NYLON #8-32 13 13 13 13 158 13734871 CLAMP WORM GEAR .250-.625 1111214 * NUT 1/2-20 JAM 12 12 12 12 159 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk 6666215 * NUT 3/4-16 JAM

22221600558002087 SCREW PHL HEX w/ FLW M5 x 12 9999216 * NUT SST M4-0.7

12 12 12 12 161 0558006737 SCREW PHL HEX w/ FLW M6 x 12 12 12 12 12 217 * NUT M6-1.0 10 10 10 10 162 * SCREW HEX CAP 1/4-20 x .50 1111218 * BOLT CARRIAGE 1/2-13 x 1.75 10 10 10 10 163 * SCREW HEX CAP 1/4-20 x .63 4444219 * RIVET 1/8

8888164 * SCREW HEX CAP 1/4-20 x .75 - - - 1 220 N 4444165 * SCREW HEX CAP 1/4-28 x .50 - - 1 - 221 N 7777166 * SCREW HEX CAP 5/16-18 x 1.00 - 1 - - 222 N 6666167 * SCREW HEX CAP 3/8-16 x .75 1 - - - 223 N 6666168 * SCREW HEX CAP 3/8-16 x 1.00 1111224 N

LABEL RATING EPP-362 460V LABEL RATING EPP-362 380V CCC LABEL RATING EPP-362 400V CE LABEL RATING EPP-362 575V LABEL NAMEPLATE Stock / Serial No

.126-.187

Page 2

575v

R

Y

E

L

T

A

E

ARARARA

A

T

A

T

A

T

K

P

R

T

Y

T

0558011317

0558011316

400v CE

380v

0558011315

0558011314

460v

ITEM

NO

PART NO SYMBOL DESCRIPTION

575v

0558011317

0558011316

400v CE

0558011315

380v

ITEM

NO

460v

0558011314

PART NO SYMBOL DESCRIPTION

11112252091514 LABEL WARNING GENERAL ARC WELD & CUT

- - 1 - 226 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese 0558010799 Kit IGBT / CAP / HEATSINK MODULE EPP-362

1111227 995110 LABEL WARNING EXPOSED VOLTAGE INSIDE

(Includes) Includes the Following Items:

1111228 954291 LABEL WARNING COOLANT GENERAL 1111310558011930 BUSBAR POSITIVE 111122999512240 LABEL CAUTION LIFTING EYE 2222320558011931 BUSBAR NEGATIVE / COLLECTO 11112300558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL 11112312091558 LABEL PE GROUND 4444370558006183 1111232 954509 LABEL SYMBOL CAUTION HIGH VOLTAG 1111233 955269 LABEL SYMBOL CAUTION READ MANUA

1111350558011909 COLD PLATE POWER IGBT 1111420558038382

2222440558007255

Q1,2,3,4

PCB2

C1,2

IGBT CHOPPER 400A 1200V w/ PLUG PC BOARD - DRIVER

CAPACITOR ALUM 6000uF 450VDC w/ NU 111123413732733 LABEL COPPER WIRE ONLY Wht/Clr 46 1111235 954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr 111172 951085

TS1

SWITCH THERMAL N/C 176°F 11112360558954244 LABEL COOLANT FILL Blk/Wht 4444870558007808 LEAD ASSY DRIVER PC BOARD

- 1 - - 237 N

- - 1 - 238 N

11112390558954292

LABEL CE - Plain 11111280558011968 BRACKET IGBT / CAP / COLD PLATE MODULE LABEL CCC 12 12 12 12 161 0558006737 SCREW PHL HEX w/ FLW M6 x 12 LABEL SET EPP-202/362

4444165 * SCREW HEX CAP 1/4-28 x .50 222224013734588 LABEL ESAB DIE CUT 9.0 x 5.1 Blk 4444183 * SCREW SKT HEX M6-1.0 x 12 Blk 1111241 N

LABEL ISO 9001 16 16 16 16 184 * SCREW SKT HEX M6-1.0 x 20 Blk 4444242 951833 PAD THERMAL POWER IGBT MODULE 2222174 * SCREW SQ PAN TRI #6-32 x .38 1111243 951191 PAD THERMAL PA IGBT MODUL

4444187 *

WASHER FLAT 1/4 R 244 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue 4444195 * WASHER LOCK 1/4 R 245 * SEALANT THREAD LOCTITE PST 592 - White 20 20 20 20 205 * WASHER LOCK M6 R 246 * ADHESIVE SILICON RUBBER DOW 732 - Clear 4444242 951833 PAD THERMAL POWER IGBT MODULE R 247 * COMPOUND ELECTRICAL JOINT ALCOA #2

AR AR AR AR 248 * TYWRAP LG 7.25" 0558010797 KIT COOLANT PUMP

R 249 * TYWRAP MED 5.5"

(Includes) Includes the Following Items:

2522250 * TYWRAP X-LG 14.5" 1111950558007485 PUMP COOLANT 250PSI 125GPH 1111251 * BAG CLOTH 4" x 6" 2222108 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM 1111252 N 1111253 N 1 - 1 1 254 N 1111255 N

WIRE KIT EPP-202/362 222211068100126 BUSHING 1/4NPTF 3/8NPTM CABLE KIT EPP-362 COMMON 1111120 461107 TEE STREET 1/4NP CABLE KIT EPP-362 NON-CE 2222114182w82 ELBOW STREET 90° 1/4NPT HOSE KIT EPP-202/362 1111109 74S76 ADAPTOR RH B/IG*F 1/4NPTM

11112560558954317 LABEL PC BOARD LAYOUT EPP-202/362

99 0558010757 KIT TANK COOLAN

(Includes) Includes the Following Items:

1111301 N

TANK COOLAN

11113020558010759 CAP COOLANT TAN 11113030558011991

LS1

SWITCH COOLANT LEVEL w/ LEADS

22221170558011884 NIPPLE COOLANT TANK 3/8 HOSE 22221180558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 2222190 * WASHER FLAT 1/2 2222214 * NUT 1/2-20 JAM

ADDITIONAL SPARES

1111304 19972 STRAINER - COOLANT PUM 11113050558011982 O-RING 1" 100-MESH T-STRAINE 11113060558011983 SCREEN 100-MESH T-STRAINE

COOLANT HOSE SPARES

1111-0558011599 HOSE 34.00" TANK OUTLET to PUMP INLE 1111-0558011604 HOSE 16.00" PUMP OUTLET to REGULATOR INLE 1111-0558011608 HOSE 31.00" PUMP OUTLET to TORCH SUPPL 1111-0558011600 HOSE 40.00" RADIATOR OUTLET to FILTER INLET 1111-0558011607 HOSE 11.75" REGULATOR OUTLET to FLOW SENSOR OUTLET 1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET 1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLE

Page 3

T1

38

OR

T1

39

8X

2X 30

64

H

190

4X

X

146

4X

4

4X 63

144

4X

1.5k ohms

3.00kohm

176

4X

185

31

65

8X

2

8 186

12X 177

2X

211

2X

186 221

2X

197

2X

575V only

2202X158

2X

209

DETAIL X

SCALE 2 : 1

(TYP 4 PLCS)

2X

196

159 160

Ref.

63

2X 2X

2X

6X

182 209

220

31

DETAIL H

SCALE 2 : 1

(TYP 2 PLCS)

4X 4X 4X

212

191

204

222

SCALE 1 : 1

A

193 206 224

203

228

DETAIL A

4X 4X

193 171

G

NOTE:

4 Quantity of Foot should be supplied with ITEM NO: 3

224 206 193

193

171

DETAIL G

SCALE 2 : 3

TYP 4 PLCS

0558011844

D

EPP-362-M3 TOP

ASSEMBLY FAMILY

SHEET 4 OF 15

F

V

80

F5

ORIENT BUSBAR VERTICALLY, 3 PLCS, FOLD 6 INCHES OF TUBING IN HALF TO CREATE COVER FOR BUSBAR, SECURE WITH TYWRAP

TYPICAL CONNECTION, 3 PLCS,

COVER CONNECTION WITH 4

INCHES OF TUBINGAND SECURE

WITH TYWRAP

NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS

4X

136 176

2X 43

145

4X

176

36 L1

W

150

2X

174 194 225 207

2X

168 192 205 223

DETAIL U

SCALE 1 : 1

TYPICAL CONNECTION, 6 PLCS,

U

150 260

TS2

82 179

T

260

DETAIL V

SCALE 1 : 1

COVER WITH 4 INCHES OF TUBING,

2X

145

SECURE WITH TYWRAP

D2

49 227

NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS

1691922X223

205

D1

50 227

F4,F5

2X

80

2X

169 192

4X

205

2X 2X

223

REMOVE SECTION OF BUSBAR

AND INSTALL F4 AND F5 AS SHOWN

(TYPICAL 2 PLCS)

DETAIL T

SCALE 1 : 1

151 259

DETAIL W

SCALE 1 : 2

172

2X

193

2X

206 224

(TYP 2 PLCS)

(TYP 3 PLCS)

TYPICAL CONNECTION, 2 PLCS, COVER WITH 4 INCHES OF TUBING AND SECURE WITH TYWRAP

175 194 207 225

AA

145

DETAIL AA SCALE 1 : 1

72

FN1

261

D4

49

227

151 259

140

4X

(Input connection of Transformer

TYPICAL CONNECTION,

3 PLCS, COVER

CONNECTION WITH 4

INCHES OF TUBINGAND

SECURE WITH TYWRAP

167 192 205

(TYP 4 PLCS)

49 227

D6

50 227

D5

D3

50

227

FN2

72

261

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 5 OF 15

F

224206172

(TYP 2 PLCS)

Q5

2X

4X

2X

(TYP 3 PLCS)

48 189

221

25346

211

197

2X

76 163

55

179

C3,R10

2X

149

4X

2X

186

2X

197

2X

211

2X

221

DETAIL AB

SCALE 1 : 1

2X 2X 3X

(TYP 3 PLCS)

220 209 196

2X 2X 2X

89

144

(TYP 3 PLCS)

159 160

144

5

2X 32

10176

AB

3X 62

158

(CE UNIT ONLY)

FN4

73 261 257

112

M1

66

196

4X

219

4X

2X

28

177

(CE UNIT ONLY)

FN5

73 261 257

167 205 192

(TYP 4 PLCS)

2X

176

74

FN3

(CE UNIT ONLY)

75

L3

(CE UNIT ONLY)

40

T2

176

3X

87

181

3X

89

TB3

90

86

181

TB3

2X

145

87

181

9

176

145

3X

2X

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 6 OF 15

F

2X

161

139

167 205 192

NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING

4X

202

4X

217

TYP 4 PLCS

4X

200

4X

200

4X

45

202

217

54 1702X1922X205

C2

2X

2X 2X 2X

Q1, Q2, Q3, Q4

47

252

C1

54 170 192 205

81

2X

179

TS1

4X 4X

29

TO TANK INLET

HS1

2X

6161182

HS2

182

2X

FROM FLOW SENSOR TEE

4X

96

PCB2-P8,11

USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS

164

258

NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING

6X

42 42

41

TYP CONNECTION,

3 PLCS,

COVER EACH W/4 INCHES OF VINYL TUBE

3X

150

Ref.

42 192 205 223 168

(TYP 3 PLCS)

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 7 OF 15

F

NOTE: ORIENTATION OF

CHECK VALVES

TO RADIATOR INLET TEE

16

PCB3

53

2X

178

44 1731932X206224

(TYPICAL 2 PLCS)

FROM PUMP OUTLET

118 119

2X

122

2X

126

2X

115

2X

123

2X

183

209

183

2X

116

117

68

PA

184

2X

221

4X

69

187

4X

2X

153 166

2X

191 204 222

(TYPICAL 2 PLCS)

REF

116

117

REF

244

154

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 8 OF 15

F

192

2X

205

2X

167

2X

176

25

5

4X

Ref.

128

118

120

114

130

33

TO PUMP OUTLET

128 129 131 113 131 129 125 121 110 121 124 118

118

TO COLD PLATE INLET

NOTE ORIENTATION OF PUMP

TO RADIATOR OUTLET TEE

NOTE ORIENTATION OF FILTER

TO Back Pressure REGULATOR INLET

106

118

GROUND TETHER POINT FOR SIDE AND TOP PANEL

TO TANK OUTLET

3X

176

182

2X

186

11

5X

120

105107119

308

175 207 194

4X 4X 4X

25

67

M2

173 206 193

(TYP 4 PLCS)

169 205 192

6

TO TORCH OUTLET

3X 3X 3X

2X

177

3X

176

8X

176

4X

176

7

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 9 OF 15

F

NOTE: ORIENT FLAT SURFACE OF STEM FACING UPWARD. SUPPLIED WASHER LOCATED INSIDE TANK.

302

301

Ref.

305304 307306

10826

2X

161

303

4X

211

4X

221

(TO PUMP INLET)

(FROM IGBT OUTLET)

2X

161

127

(TO FILTER INLET)

(TO TORCH INLET)

27

4X

221

4X

211

2X 2X 2X 2X

2X

108

161

176

2X

34

12

221

2X

Ref.

211

2X

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 10 OF 15

F

INSTALL FERRULES ON CABLE AND TIGHTER SET SCREWS ON CONTACTOR

6X

157

K1

57

4X

188

4X

211

4X

197

2X

460V & 575V ONLY

138

83

189

TB1

2X

134

132

84

187

TB1 400V (CE) & 380V(CCC) ONLY

3X 2X

182

K2 56

6X

(CE UNITS ONLY)

L2

37

2X

185

157

(CE ONLY)

137

146

Ref.

11

Ref.

26

(TYP 2 PLCS)

223

205

2X

155172193213

GND1

240

TB1 - SEE DETAILS ABOVE FOR SPECIFIC UNITS

109

27

Ref.

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 11 OF 15

F

60

RB1

4X

132

2X

J3

103

Y

12

PCB1-P3

101

TB7

88

Z

2X 58

4X

8X 59

SECTION Y-Y

SCALE 1 : 2

218

2082X195

133

2X

201

210

152 INSTALL JUMPER PER

WIRING SCHEMATIC/DIAGRAM

Connect to RB1

CONNECT TO PCB1 J12

2X

178

93

PCB1-P6

100

PCB1-P16

Y

51

PCB1

98

PCB1-P1

100

97

102

K4K5

PCB1-P2

PCB1-P8

PCB1-P9

218

TB4

85

GROUND

195

2X

180

208

216208218

SECTION Z-Z

SCALE 1 : 2

Z

104

P5

PCB2-P5

178

100

PCB2-P2

52

PCB2

95

178

99

PCB2-P3

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 12 OF 15

F

147

35

2X

21

162

20

F3

79

F1

79

F2

79

2X

179

2X

179

2X

179

78

19

Connect to PCB1-P20

PCB1-P20 / DB25

201

2X

214

165

2X

198

141221

210

2X

J2

92

211

4X

17

176

94 1X

17

REF

4X

143

243 148

237

111 186

CB1

77

229

2X

234229

2X

J1

91

Ref.

12

254

2X

182

6X

182

135 183

2X

230

460V

UNIT

231

CCC

UNIT

233

575V

UNIT

232

CE

UNIT

246

CE

UNIT

OR

247

CCC

UNIT

0558011844

EPP-362-M3 TOP

ASSEMBLY FAMILY

SHEET 13 OF 15

F

(REF)

20

THERE MUST BE A MINIMUM OF .630 INCHES (16MM) CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT AS NECESSARY TO MAINTAIN THIS CLEARANCE.

GROUND TETHER ATTACH POINT

182226215

4X

5X

177

176

Ref.

19

6X

4X

162

13162

9X

GROUND TETHER ATTACH POINT

182 226 215

22176

9X

23

176

ATTACH FRONT PANEL GROUND WIRE AT UPPER LEFT MOUNTING

.

SCREW

186

141

142

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 14 OF 15

F

GROUND TETHER ATTACH POINT

226215

LABEL CONFIGURATION FOR: 0558012390, 0558012392 (CE), AND 0558012393 (575V) UNITS

6X

24 176

DETAIL AD SCALE 1 : 1

4X

AD

PLACE LABLE BEHIND PANEL

251

70

71

241

18

PL1

FL1

250

245

238

235 242

239

LABEL CONFIGURATION FOR: 0558012391 (CCC) UNITS

176

14

(2 Each CAP)

6X

176

15

(3 Each CAP)

( Place in center of side

249

panel 1 on Each Side)

2X

162

4X

ATTACH GROUND WIRE TO REAR OF ACCESS PANEL (#6 STUD)

250 245

238

235

242

239

236

EPP-362-M3 TOP

ASSEMBLY FAMILY

0558011844

SHEET 15 OF 15

F

ESAB Schematic_Mech_Elec/EPP-362 Plasma Power Source Instruction manual

Specifications and Main Features

Frequently Asked Questions

User Manual