575v
V
T
c
)
)
)
(
)
g)
g)
)
T
T
T
T
g
g
V
)
V
)
R
g
S
S
T
R
A
A
0558011313
0558011312
400v CE
0558011311
380-400v
0558011310
ITEM
NO
200/230/460v
PART NO SYMBOL DESCRIPTION
575v
0558011313
0558011312
400v CE
0558011311
380-400v
222210558007258 SKID 33335717300002
111120558010785 BASE 44445817300008
444430558010786 LEG A-FRAME 11115917280215
222240558007271B BAIL LIFTING 11116017280230
111150558010730 SHELF 1111610558000749
111160558011907 SUPPORT SHELF LEFT 1111620558007484
111170558011908 SUPPORT SHELF RIGH
- 1 1 1 63 0558010761
111180558011967 DRIPPAN 111164 35908
111190558010789 BAFFLE LOWER (Base
1111100558010788 BAFFLE UPPER (Shelf
1111110558010731 COVER ACCESS MAIN XFMR TAPS
Shelf
222265 678025
- 6 6 6 66 672065 TERMINAL STRAP
111167 951814
1111120558010787 COMPARTMENT INPUT POWER CONNECTION 111168 951815
1111130558010734 BOX CONTROL 2222690558008806
1111140558010742 COVER HEAT EXCHANGERS - 2 - - 70 0558011726
- 1 1 - 15 0558011737 COVER INPUT VOLTAGE SELECTION - 1 - - 71 0558011727
1111160558010735 COVER CONTROL BOX SILK SCREENED - 1 - - 72 0558011728
1111170558010741 CAP CORNER LEFT FRON
1111180558010740 CAP CORNER RIGHT FRON
1111730558007895
111174 950829
1111190558010728 PANEL OUTPUT CONNECTION 3333750558007710
ITEM
NO
0558011310
200/230/460v
PART NO SYMBOL DESCRIPTION
R1,2,3
R4,5,6,7
R8
R9
M1
M2
TB5
PA
WORK / ETRODE
PL1
FL1
FN1,2
FN4,5
FN3
L3
D7,8
CB1
F1,2,3
RESISTOR 2 OHM 300W
RESISTOR 8 OHM 300W
RESISTOR 1.5K OHM 100W
RESISTOR 3K OHM 100W
MOTOR FAN 1/3 HP 230V
MOTOR COOLANT PUMP 1/2 HP 115/230
TERMINAL BOARD INPUT (200)230V / (400)460V
TERMINAL BOARD ASSY - Pilot Ar
TERMINAL OUTPUT ASSY (Bussbar
LAMP WHITE 14V PANEL
LAMP AMBER 12V PANEL
FILTER MODULE (Rin
FILTER MODULE CE (Rin
FILTER MODULE CE (Faston
FILTER INDUCTOR CE 1 PHASE
KIT MOV 275VAC 140J
CIRCUIT BREAKER 3A 32VDC 250VAC
FUSE MIDGET SLO-BLO 15A 600V
1111200558010738 PANEL CONTROL CONNECTION 333376 952136 HOLDER FUSE MIDGE
1111210558010739 PANEL ACCESS FRONT 222277 673905
1111220558010733 PANEL DISPLAY SILK SCREENED 111178 951085
1111230558010729 PANEL REAR SILK SCREENED 111179 950711
1111240558007264B PANEL ACCESS INPUT POWER CONNECTION 1111800558001010
2222250558010726 PANEL SIDE LEFT / RIGHT 111181 950487
1111260558010725 PANEL TOP - 1 1 1 82 950826
1111270558010755
- 1 - - 28 0558010782
- 1 - - 29 13732232
- 1 1 1 30 0558010746
1 - - - 31 0558011717
1111320558012004
L1
L2
L4
T1
T1
T2
INDUCTOR OUTPU
111183 952026
REACTOR LINE CE 3 PHASE 222284 952073
INDUCTOR HARMONIC CE 11118513730583
TRANSFORMER MAIN 200-460
TRANSFORMER MAIN 575
222286 952155 MARKER PLATE (1-12
1111870558008087 MARKER PLATE (13-24
KIT TRANSFORMER CONTROL 200-575V w/ FERRULES 111188 952937
1111330558011930 BUSBAR POSITIVE 1111890558011641
2222340558011931 BUSBAR NEGATIVE / COLLECTO
2222350558007275 PLATE DIODE MOUNTING Pos / Ne
1111900558011612
1111910558011932
222236 34916 BUSSBAR TAB 1111920558011703
1111370558011909 COLD PLATE POWER IGBT 222293
0558007808
1111380558008823 HEATSINK PA IGBT 1111940558010255
2222390558006183
1111400558007886
3333410558003658
3333420558003657
1111430558038362
1111440558038382
1111450558038391
1111460558007255
111147 952185
1111480558012002
1 1 - 1 49 0558010711
- - 1 - 50 0558010711
1 1 1 - 51 0558010751
- - - 1 52 0558010713
2222530558007736
8888540560947008
1111550558010765
2222560558006886
Q1,2
Q5
D2,4,6
D1,3,5
PCB1
PCB2
PCB3
C1
C14
D9
K2
K2
K1
K1
K4,5
RB1-(1-8)
RB1
HS1,2
KIT IGBT CHOPPER 400A 1200V w/ PLUG 1111950558011993
IGBT 50A 1200V 1111960560986171
DIODE FORWARD 300A 1200V 333397 951005
DIODE REVERSE 300A 1200V 111198 951007
PC BOARD - CONTROL 1111990560986173
PC BOARD - DRIVER 11111000558008954
PC BOARD - FILTER 11111010558007485 PUMP COOLANT 225PSI 125GPH
CAPACITOR ALUM 6000uF 450VDC 11111020558007501 COUPLING 3-PC - COOLANT PUMP
CAPACITOR ALUM 1000uF 400VDC w/ NU
11111030558007502 ADAPTOR COOLANT PUMP / MOTO
KIT DIODE REVERSE 85A 1200A w/ LEAD 22221040558003078 HEAT EXCHANGER
CONTACTOR 3P 40A 24VAC 11111050558010757
CONTACTOR 3P 40A 24VAC 11111060558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF
CONTACTOR 3P 75A 115VAC 111110713735508 SHROUD FAN POLY 14"
CONTACTOR 3P 150A 115VAC 1111108 36173 BLADE FAN 14"
RELAY 3PDT 24VAC 10
11111090558011990
RELAY ASSY SPDT 24VDC 6A w/ BASE 11111100558012052 REGULATOR BACK-PRESSURE R-22-175
ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN 2222111
TRANSDUCER CURRENT 300
1111112 58v75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM
21124
PCB1-P12 / PCB2-P2
PCB1-P2,16 , PCB2-P5
F4,5
TS1
TS2
TB1
TB4
TB6
TB3
TB2,3
TB7
J1
J2 / PCB1-P15
PCB1-P6 / RB1
PCB1-P20 / DB25
PCB2-P8,11
PCB1-P8
PCB1-P1
PCB2-P3
PCB1-P3
PCB1-P9
J3
(LS1)
FS1 / P3
FUSE LINK 150A 250V
SWITCH THERMAL N/C 80°C 176°F
SWITCH THERMAL N/C 194°F
BLOCK TERMINAL 3P (14-2/0)awg
BLOCK TERMINAL 2-POS x 4 FASTON
BLOCK TERMINAL 5-POS x 4 FASTON
BLOCK TERMINAL 7-POS (12-18)aw
BLOCK TERMINAL 12-POS (12-18)aw
BUSHING TERMINAL FAST 1/4" MALE .687MH
RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation
KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 POS PLUG
RIBBON CABLE ASSY 14 SKT 18"
RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20"
RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20"
LEAD ASSY DRIVER PC BOARD
CONNECTOR MINI-COMBICON 4 PO
CONNECTOR MINI-COMBICON 6 PO
CONNECTOR COMBICON 2 PIN
CONNECTOR COMBICON 3 PIN
CONNECTOR COMBICON 5 PIN
CONNECTOR COMBICON 8 PIN
HOUSING UNIV CAP 3 POS - Wht
KIT TANK COOLANT w/ LEVEL SWITCH
KIT SENSOR FLOW ROTO w/ PLUG 5.0 GPM
CHECK VALVE 1/4NPTF
Page 1
ITEM
T
(
ydex
K
R
T
T
(
)
(
)
ydex
x
ydex
R
A
A
ARARARA
ARARARA
(
575v
0558011313
0558011312
400v CE
0558011311
380-400v
NO
0558011310
200/230/460v
1111113
PART NO SYMBOL DESCRIPTION
33033
ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 22221690558002087 SCREW PHL HEX w/ FLW M5 x 12
575v
0558011313
0558011312
400v CE
0558011311
380-400v
ITEM
NO
0558011310
200/230/460v
PART NO SYMBOL DESCRIPTION
6666114 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM 66661700558006737 SCREW PHL HEX w/ FLW M6 x 12
2222115 74S76 ADAPTOR RH B/IG*F 1/4NPTM 10 10 10 10 171 * SCREW HEX CAP 1/4-20 x .50
222211668100126 BUSHING 1/4NPTF 3/8NPTM 19 19 19 19 172 * SCREW HEX CAP 1/4-20 x .63
222211768100276 BUSHING HEX 3/4NPTM 1/4NPTF 4444173 * SCREW HEX CAP 1/4-20 x .75
222211844261400 ELBOW PIPE 45° 1/4NPT 2222174 * SCREW HEX CAP 1/4-28 x .50
22221190558006693 ELBOW STREET 45° 1/4NPT 7444175 * SCREW HEX CAP 5/16-18 x 1.00
5555120182w82 ELBOW STREET 90° 1/4NPT 1111176 * SCREW HEX CAP 3/8-16 x .75
111112167100088 NIPPLE 1/4NPT 8"LG 6666177 * SCREW HEX CAP 3/8-16 x 1.00
2222122
2226715
NIPPLE HEX 1/4NPT 1-7/16"LG 4444178 * SCREW HEX CAP 3/8-16 x 4.00
11111230558011884 NIPPLE DRIPPAN 3/8 HOSE 2222179 * SCREW HEX CAP 1/2-13 x 1.50
11111240558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 98 106 102 100 180 * SCREW HEX WSH TRI 1/4-20 x .50
22221250558004647 TEE NYLON 3/8" BARBED 28 28 28 28 181 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated
2222126461107 TEE STREET 1/4NP
6666182 * SCREW SQ PAN TRI #4-40 x .25
22221272234485 CLAMP END DIN 35 RAIL 10 10 10 10 183 * SCREW SQ PAN TRI #6-32 x .38
11111280558009578 RAIL MOUNTING 4.5" DIN
11111290558011992 BAFFLE IGBT K
11111300558010743 BRACKET COOLANT TAN
35/7.5) PERFORATED 8888184 * SCREW SQ PAN TRI #6-32 x .75
26 26 26 26 185 * SCREW SQ PAN TRI #8-32 x .38
8888186 * SCREW SQ PAN TRI #8-32 x .50
1111131 36043 BRACKET FAN GALVANIZED 9999187 * SCREW SQ PAN TRI #8-32 x .63
- 1 - - 132 0558007870 BRACKET HARMONIC INDUCTO
11111330558010763 BRACKET HEAT EXCHANGER LEF
11111340558010764 BRACKET HEAT EXCHANGER RIGH
4644188 * SCREW SQ PAN TRI #10-24 x .38
20 20 20 20 189 * SCREW SQ PAN TRI #10-24 x .50
4444190 * SCREW SQ PAN TRI #10-24 x .63
11111350558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 4444191 * SCREW SQ PAN TRI #10-24 x 1.00
22221360558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL
22221370558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL
Shelf
Base
- 2 2 2 192 * SCREW SQ PAN TRI #6-32 x 1.00
- - - 4 193 * SCREW SQ PAN TRI #10-24 x .75
444413899512069 BRACKET RESISTOR #12 4444194 * SCREW SKT HEX M6-1.0 x 12 Blk
11111390558007276 INSULATOR DIODE BRIDGE K
- 1 - - 140 680398 INSULATOR LINE REACTOR Nome
11111410558007288 INSULATOR TERMINAL BLOCK K
11111420558010744 PLATE MOUNTING COOLANT PUMP MOTO
12 12 12 12 195 * SCREW SKT HEX M6-1.0 x 20 Blk
21 21 21 18 196 * WASHER FLAT #8
18 18 18 22 197 * WASHER FLAT #10
51 51 51 51 198 * WASHER FLAT 1/4
4444143672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 10 4 4 4 199 * WASHER FLAT 5/16
22221440558003292 CLAMP CABLE STEEL .187 DI
1111145950799 CLAMP CABLE ALUM .750 DI
17 17 17 17 200 * WASHER FLAT 3/8
7777201 * WASHER FLAT 1/2
11111460558004079 STRAIN RELIEF 2" STEEL 1111202 * WASHER FLAT 5/8
4444147950823 BUSHING SNAP .56ID .69MH - 18 18 18 203 * WASHER FLAT BRASS 1/4
8888148639533 BUSHING SNAP .88ID 1.09MH 6666204 * WASHER FLAT M4
1111149647345 BUSHING SNAP 1.31ID 1.50MH 12 12 12 12 205 * WASHER FLAT M6
1111150952144 GASKET RUBBER LIFTING EYE 1111206 * WASHER FLAT M16
44441510558012007 GROMMET RUBBER 1.00ID 1.38GD .13W 38 35 35 35 207 * WASHER LOCK 1/4
11111520558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 28 28 28 25 208 * WASHER LOCK #8
4FT 4FT 4FT 4FT 153 * STRIP RUBBER FOAM 0.75W 0.063 THK 19 19 19 23 209 * WASHER LOCK #10
R 154 * TUBING PVC, 600V 105C, 1" BLACK 4444210 * WASHER LOCK 5/16
R 155
*
TUBING PVC, 600V 105C, 1.25" BLACK 10 10 10 10 211 * WASHER LOCK 3/8
11111560558010374 JUMPER 2 POS Red 3333212 * WASHER LOCK 1/2
33331570558007179 TERM LUG, MECHANICAL 17/32" 6-1/0 AWG - 18 18 18 213 * WASHER LOCK BRONZE 1/4
11111582057726 LUG, MECHANICAL
1111159 98W68
GND1
LUG, MECHANICAL (4-3/0)AWG 1111215 * WASHER LOCK EXT 3/8
4-14)AWG 4444214 * WASHER LOCK EXT #8
33331600558009292 FERRULE NON-INSULATED 1/0 1111216 * WASHER LOCK INT 1/2
6 - - - 161 0558011879 FERRULE NON-INSULATED 8 AWG 1111217 * WASHER LOCK EXT 5/8
- 6 6 - 162 0558011878 FERRULE NON-INSULATED 6 AWG 24 24 24 24 218 * WASHER LOCK M6
- - - 6 163 0558011877 FERRULE NON-INSULATED 2 AWG 21 21 21 18 219 * NUT #8-32
7777164 46n08 ROD THREADED #8-32 x 9.75" LG 4444220 * NUT LOCK #8-32
14 14 14 14 165 91w19 WASHER CENTERING 21 21 21 21 221 * NUT #10-24
14 14 14 14 166 647182 WASHER INSULATING MICA 20 20 20 20 222 * NUT 1/4-20
13 13 13 13 167 13734871 CLAMP WORM GEAR .250-.625 7444223 * NUT 5/16-18
14 14 14 14 168 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk 6666224 * NUT 3/8-16
Page 2
575v
R
(
)
T
A
A
A
A
A
Y
E
L
A
A
T
A
T
ARARARA
ARARARA
A
T
ARARARA
K
ARARARA
ARARARA
ARARARA
A
A
P
A
R
A
R
A
T
T
Y
T
0558011313
0558011312
400v CE
0558011311
380-400v
0558011310
200/230/460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011313
0558011312
400v CE
0558011311
380-400v
ITEM
NO
0558011310
200/230/460v
PART NO SYMBOL DESCRIPTION
3333225 * NUT 1/2-13
- 18 18 18 226 * NUT BRASS 1/4-20 0558010798 Kit IGBT / Cap / Heatsink Module EPP-202
3333227 * NUT LOCK NYLON #8-32
(Includes) Includes the Following Items:
1111228 * NUT 1/2-20 JAM 1111330558011930 BUSBAR POSITIVE
6666229 * NUT 3/4-16 JAM 2222340558011931 BUSBAR NEGATIVE / COLLECTO
9999230 * NUT SST M4-0.7 1111370558011909 COLD PLATE POWER IGBT
12 12 12 12 231 * NUT M6-1.0 2222390558006183
1111232 * BOLT CARRIAGE 1/2-13 x 1.75 1111440558038382
4444233 * RIVET 1/8
- - - 1 234 N
- - 1 - 235 N
1 - - - 236 N
- 1 - - 237 N
1111238 N
LABEL RATING EPP-202 200/230/460V 48
LABEL RATING EPP-202 380-400V CCC 111178 951085
LABEL RATING EPP-202 575V 2222930558007808 LEAD ASSY DRIVER PC BOARD
LABEL RATING EPP-202 400V CE 11111350558011968 BRACKET IGBT / CAP / COLD PLATE MODULE
LABEL NAMEPLATE Stock / Serial No 66661700558006737 SCREW PHL HEX w/ FLW M6 x 12
.126-.187
1111460558007255
Q1,2
PCB2
C1
TS1
IGBT CHOPPER 400A 1200V w/ PLUG
PC BOARD - DRIVER
CAPACITOR ALUM 6000uF 450VDC w/ NU
SWITCH THERMAL N/C 176°F
11112392091514 LABEL WARNING GENERAL ARC WELD & CUT 2222174 * SCREW HEX CAP 1/4-28 x .50
- - 1 - 240 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese 4444194 * SCREW SKT HEX M6-1.0 x 12 Blk
1111241995110 LABEL WARNING EXPOSED VOLTAGE INSIDE 8888195 * SCREW SKT HEX M6-1.0 x 20 Blk
1111242954291 LABEL WARNING COOLANT GENERAL 2222183 * SCREW SQ PAN TRI #6-32 x .38
111124399512240 LABEL CAUTION LIFTING EYE 2222198 *
11112440558954172
LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL
2222207 * WASHER LOCK 1/4
WASHER FLAT 1/4
11112452091558 LABEL PE GROUND 12 12 12 12 218 * WASHER LOCK M6
1111246954509 LABEL SYMBOL CAUTION HIGH VOLTAG
2222256951833 PAD THERMAL POWER IGBT MODULE
1111247955269 LABEL SYMBOL CAUTION READ MANUA
111124813732733 LABEL COPPER WIRE ONLY Wht/Clr 0558010797 KIT COOLANT PUMP
1111249954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr
(Includes) Includes the Following Items:
11112500558954244 LABEL COOLANT FILL Blk/Wht 11111010558007485 PUMP COOLANT 250PSI 125GPH
- 1 - - 251
- - 1 - 252
N
N
LABEL CE - Plain 2222114 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM
LABEL CCC 222211668100126 BUSHING 1/4NPTF 3/8NPTM
11112530558954292 LABEL SET EPP-202/362 1111126 461107 TEE STREET 1/4NP
222225413734588 LABEL ESAB DIE CUT 9.0 x 5.1 Blk 2222120182w82 ELBOW STREET 90° 1/4NPT
1111255 N
LABEL ISO 9001 1111115 74S76 ADAPTOR RH B/IG*F 1/4NPTM
2222256951833 PAD THERMAL POWER IGBT MODULE
1111257951191 PAD THERMAL PA IGBT MODULE 105 0558010757 KIT TANK COOLAN
R 258 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue
R 259 * SEALANT THREAD LOCTITE PST 592 - White 1111301 N
(Includes) Includes the Following Items:
TANK COOLAN
R 260 * ADHESIVE SILICON RUBBER DOW 732 - Clear 11113020558010759 CAP COOLANT TAN
R 261 * COMPOUND ELECTRICAL JOINT ALCOA #2 11113030558011991
LS1
SWITCH COOLANT LEVEL w/ LEADS
R 262 * TYWRAP LG 7.25" 22221230558011884 NIPPLE COOLANT TANK 3/8 HOSE
R 263 * TYWRAP MED 5.5" 22221240558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR
2522264 * TYWRAP X-LG 14.5" 2222201 * WASHER FLAT 1/2
1111265 * BAG CLOTH 4" x 6" 2222228 * NUT 1/2-20 JAM
1111266 N
WIRE KIT EPP-202/362
1111267 NA CABLE KIT EPP-202 COMMON ADDITIONAL SPARES
- - - 1 268 N
- - 1 - 269 N
- 1 - - 270 N
1 - - - 271 N
CABLE KIT EPP-202 200/230/460V 1111304 19972 STRAINER - COOLANT PUM
CABLE KIT EPP-202 380-400 CCC 11113050558011982 O-RING 1" 100-MESH T-STRAINE
CABLE KIT EPP-202 400V CE 11113060558011983 SCREEN 100-MESH T-STRAINE
CABLE KIT EPP-202 575V
1111272 NA HOSE KIT EPP-202/362 COOLANT HOSE SPARES
11112730558954317 LABEL PC BOARD LAYOUT EPP-202/362 1111-0558011599 HOSE 34.00" TANK OUTLET to PUMP INLE
1111-0558011604 HOSE 16.00" PUMP OUTLET to REGULATOR INLE
1111-0558011608 HOSE 31.00" PUMP OUTLET to TORCH SUPPL
1111-0558011600 HOSE 40.00" RADIATOR OUTLET to FILTER INLET
1111-0558011607 HOSE 11.75" REGULATOR OUTLET to FLOW SENSOR OUTLET
1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET
1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLE
Page 3
4 X
2 X
136
59
H
151
E
4 X
3
X
A
4 X
1.5k ohms
3.00kohm
58
180
4 X
188
60
4 X
4 X
138
2 X
147
12 X
181
A
30
T1
OR
T1
31
9 180
209
189
221
197
2 X
DETAIL X
SCALE 2 : 1
181
8 X
21
196208219164
185
224
166
232206
216
211
G
200
58
208
219
DETAIL H
SCALE 2 : 1
TYP
2 X
201
212
200
178
DETAIL G
SCALE 2 : 3
TYP 4 PLCS
225
DETAIL A
SCALE 1 : 1
FAMILYEPP-202 TOP ASSEMBLY
SHEET 4 OF 14
77
F5
ORIENT BUSBAR VERTICALLY, 3 PLCS,
FOLD 6 INCHES OF TUBING IN HALF
TO CREATE COVER FOR BUSBAR,
SECURE WITH TYWRAP
TYPICAL CONNECTION, 3 PLCS,
COVER CONNECTION WITH 4
INCHES OF TUBINGAND SECURE
WITH TYWRAP
155
262
4 X
139 180
2 X
35
148
4 X
181
27
L1
V
T
154
263
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
CONNECTIONS
U
172
154
263
TS2
79 183
2 X
DETAIL V
SCALE 1 : 1
198
207
222
172
198
207
DETAIL U
SCALE 1 : 1
222
TYPICAL CONNECTION, 6 PLCS,
COVER WITH 4 INCHES OF TUBING,
SECURE WITH TYWRAP
148
148
D2
41 229
NOTE: APPLY EJC ESAB
P/N 73585980 TO ALL
CONNECTIONS
173198222
207
D1
42 229
W
69
FN5
F4,F5
2 X
2 X
4 X
2 X
2 X
77
172
198
207
222
REMOVE SECTION OF BUSBAR
AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
DETAIL T
SCALE 1 : 1
155
262
DETAIL W
SCALE 1 : 2
148
172
198
207
222
TYPICAL CONNECTION, 2 PLCS, COVER
WITH 4 INCHES OF TUBING AND SECURE
WITH TYWRAP
D4
4 X
264
41
229
143
(TYP 4 PLCS)
171
198
207
41 229
D6
42 229
D5
D3
42
229
FN6
69
264
FAMILYEPP-202 TOP ASSEMBLY
SHEET 5 OF 14
6 X
66
123 124 201 228 1678
Q5
2 X
(TYP 9 PLCS)
2 X
226
TB5
2 X
213
TB6
2 X
2 X
63
2 X
203
82
192
180
38 40 191197
209221
2 X
73 169
D
257
47
168
2 X
4 X
147
(TYP 6 PLCS)
196208219
86
147
3 X
5
2 X
137
57
11180
(CE UNIT ONLY)
FN4
70
264
260
108
61
M1
196
4 X
131
(CE UNIT ONLY)
FN5
70
264
260
132
29
L4
4 X
180
(CE UNIT ONLY)
152
2 X
180
71
FN3
(CE UNIT ONLY)
72
L4
(CE UNIT ONLY)
180
2 X
72
32 84
T2
184
86
TB3
3 X
87
83
184
TB3
2 X
148
84
184
10
180
148
3 X
2 X
4 X
220
2 X
180
FAMILYEPP-202 TOP ASSEMBLY
SHEET 6 OF 14
172
A
Q1, Q2
39
256
2 X
2 X
TO TANK INLET
HS1
56
2 X
185
A
167
198
207
222
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
4 X
205
4 X
218
TYP 2 PLCS
4 X
195
(4)
37
205
A
2 X
207
2 X
174
2 X
46 198
C1
USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS
261
(4)
218
(4)
195
34
34
33
TS1
78
2 X
183
135
HS2
56
185
2 X
48
D9
167
FROM FLOW SENSOR TEE
93
A
2 X
170
6 X
NOTE: FOLLOW TORQUE SPECS LISTED
ON IGBT DRAWING
154
34
198
207
222
3 X
172
TYP CONNECTION,
3 PLCS,
COVER EACH
W/4 INCHES OF
VINYL TUBE
SHEET 7 OF 14
FAMILYEPP-202 TOP ASSEMBLY
2 X
NOTE: ORIENTATION OF
CHECK VALVES
TO RADIATOR INLET TEE
FROM PUMP OUTLET
114
115
2 X
118
2 X
122
2 X
111
2 X
119
2 X
186
186
2 X
112
113
19
PCB3
45
2 X
182
64
PA
36 177200
(TYPICAL 2 PLCS)
187
2 X
211224
221
4 X
65
190
4 X
2 X
157
179
2 X
201
212
225
(TYPICAL 2 PLCS)
REF
112
113
REF
249
158
FAMILYEPP-202 TOP ASSEMBLY
SHEET 8 OF 14
A
110
TO FLOW SENSOR TEE
2 X
171
2 X
207
2 X
198
126
120
A
FS1
109
2 X
187
E
A
121 117 106 117
120
2 X
A
110
(TYP 4 PLCS)
223
4 X
114
TO PUMP OUTLET
114
3 X
173
3 X
207
101
TO REGULATOR INLET
126
TO TANK OUTLET
TO TORCH OUTLET
114
116
120
116
NOTE ORIENTATION
OF PUMP
114
102
TO REGULATOR OUTLET
TO IGBT INLET
177
211
200
(TYP 4 PLCS)
62
M2
114
TO RADIATOR OUTLET TEE
NOTE ORIENTATION OF FILTER
142
GROUND TETHER POINT FOR
SIDE AND TOP PANEL
147
3 X
180
185
4 X
6
189
2 X
4
180
24 X
4 X
180
175
210
199
4 X
4 X
4 X
2 X
181
3 X
180
7
FAMILYEPP-202 TOP ASSEMBLY
SHEET 9 OF 14
167
10 X
302
(RADIATOR OUTLET
TEE)
(TO FILTER INLET)
125
2 X
(RADIATOR INLET TEE)
167
TO TORCH INLET
(TO PUMP INLET)
A
105
(TYP 8 PLCS)
231
218
301
Ref.
NOTE:
303
ORIENT FLAT SURFACE OF STEM FACING UPWARD.
SUPPLIED WASHER LOCATED INSIDE TANK.
(FROM IGBT OUTLET)
305304 306
2X 2X 2X
A
52
193
209
197
163
K1
(200/230/460V UNIT)
4 X
4 X
4 X
6 X
2 X
185
K2
49
K2
50
OR
(CCC UNITS ONLY)
2 X
28
188
(CE UNITS ONLY)
L2
(CE ONLY)
140
149
12
2 PCS, 24" EA
153
14
4 X
185
104
133
218
231
(TYP 4 PLCS)
130
6 X
(CE AND CCC UNITS ONLY)
15
180
2 X
OR
196
208
219
161
(575V)
3 X
3 X
3 X
162
51
K1
(CE, CCC, AND 575V
UNITS ONLY)
159176200215
GND1
141 80
245
TB1
2 X
191
4 X
185
134
104
FAMILYEPP-202 TOP ASS EMBLY
SHEET 10 OF 14
K4
K5
182
J3
100
D
(2)
230
(2)
204
97
128
98
2 X
RB1
A
8 X
INSTALL JUMPER PER
WIRING SCHEMATIC/DIAGRAM
55127
54
156
E
13
REF
85
TB7
95
97
94
99
81
230
TB4
2 X
53
SECTION D-D
SCALE 1 : 2
204
230
4 X
4 X
182
D
90
CONNECT TO RB1
97
43
PCB1
CONNECT TO PCB1 J12
92
96
182
E
182
A
SECTION E-E
SCALE 1 : 2
GROUND
214
208
230
44
PCB2
FAMILYEPP-202 TOP ASSEMBLY
SHEET 11 OF 14
CCC
UNIT
CE
UNIT
230/
460V
UNIT
CCC
UNIT
575V
UNIT
CE
UNIT
2 X
13
6 X
185
PCB1-P20 / DB25
91
J2
202
217
89
2 X
252
241
168
248
146
24
OR
251
234
235
236
237
233
23
238233
CB1
74
2 X
F1
76
183
2 X
75
4 X
2 X
144
221
A
J1
20
180
88
185
20
REF
4 X
107
189
129
186
A
2 X
F2
76
F3
76
2 X
183
2 X
183
75
75
FAMILYEPP-202 TOP ASSEMBLY
SHEET 12 OF 14
(REF)
5
THERE MUST BE A MINIMUM OF .630 INCHES (16MM)
CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE
SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST
THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT
AS NECESSARY TO MAINTAIN THIS CLEARANCE.
A
4 X
GROUND TETHER ATTACH POINT
185
214
227
GROUND TETHER ATTACH POINT
185
214
227
22
168
5 X
180
16
A
6 X
168
ATTACH FRONT PANEL GROUND
WIRE AT UPPER LEFT MOUNTING
.
SCREW
2 X
25
180
16 X
144186
145186
FAMILYEPP-202 TOP ASSEMBLY
SHEET 13 OF 14
LABEL CONFIGURATION FOR:
0558011310, 0558011312 (CE),
AND 0558011313 (575V) UNITS
4 X
150
26
PLACE LABEL BEHIND PANEL
274
D
67
68
243
244
255
250
242
246
239
247
LABEL CONFIGURATION FOR:
0558011311 (CCC) UNITS
180
(2 EA
CAP)
17
18
180
6 X
(3 EACH CAP)
254
(1 EACH SIDE)
4 X
ATTACH GROUND WIRE TO REAR OF
ACCESS PANEL (#6 STUD)
194
21
243
255
250
242
239
247
244
240
FAMILYEPP-202 TOP ASSEMBLY
SHEET 14 OF 14
SCHEM.EPP-202,200-460V
05580010795-C
SCHEM.EPP-202,200-460V
05580010795-C
21
21
21
21
P
CB2 J2 (DRIVER PCB)
1
2
PCB1 P8-
4
BLK
3
4
PC
B
1 P
8-
2
BLK
PCB1 P16
-
2
BL
K
P
8
P16
1 J2 -1
WHT
2 J2-2
BRN
3 J2-3 GRN
P15
P1
PCB1
P3
P
2
1 TB7-1 B
LU
2
J1-J
RE
D
3
4 TB4-
2
ORN
5 TS2-
1 WH
T
6
K5-7 VIO
P6
1
TB3-9
WHT
2
3
TB3-10 GR
Y
1
TB3-13
B
LU
2 TB3-1
4
YE
L
3
TB3-15
BRN
4
TB3-
4
ORN
5 TB3-5 VIO
1 HS1/HS2
SHI
ELD
2
HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
4 HS1-2 WHT
5
PCB1 P9-3 RED
6
7
8 HS
2
-2 ORN
R
IBBON CAB
LE
T
O
RB1 (RELAY TERM BLK)
P12
R
I
BB
O
N
CABL
E
TO
P9
1
1
2
TB
3-16
ORN
TB3-17 VIO
RB1-4 (11) VIO
RB1-4 (14) RED
OR
N
2
TB4-1 G/Y
RB1-6 (14) BL
K
RB1-5 (14) YEL
K4-A BLU
TB3-8
BRN
RB1-5 (11) GRY
TB4-1
WHT
TB4-2
ORN
A
B
C
D
E
F
G
H
I
J
K
L
M
N
PCB1 P1-2 RED
K5
1
2
3
4
5
6
7
8
9
A B
1
2
3
4
5
6
7
8
9
A B
BLK
PCB1 P8-
4 BLK
3 J3-
3
BRN
1 J3-1 RED
2 J3-2
C
A
B
J3 (FS1 CONNECTION)
RB1
B
B
B
B
B
B
B
B
B
K4 (FRONT)
K5 (REAR)
PCB1
(CONTROL)
RIBBON CABLE TO PCB1 P6
PL1
FL1
C
TB7
JUMPER (11-5 TO 11-6)
TB4
GND-3
D
D
D
D
D
K4-8 BLK
D
D
J1-G GRY
PL1-2 VIO
TB2-7 BLU
D
K4-4 ORN
TB3-9 WHT
K2-B WHT
K1-B ORN
M1-2 BLU
FL1-2 RED
J1-D YEL
J1-C BLK
RB1
1 2 3 4 5 6 7
8
(11)
(14)
(12)
B
C
GND-3
C
TS1-1 (SP) ORN
K5-4 ORN
PCB1 P1-4 ORN
J1-L ORN
TB7-2 ORN
21
J1-H WHT
GND-3 G/Y
J1-K G/Y
TB3-12 WHT
TB4-1 G/Y
TB4
RB1-2 (11) ORN
D
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4
CB1-2 RED
TB3-10 GRY
K2-A VIO
K5-B YEL
TB3-6 YEL
RB1-6 (11) BLK
D
K4-B YELK4-A WHT
PCB2 (DRIVER)
PCB1 P1-1 BLU
LS1-1 WHT*
1
B
C
D
J2
B
J1
TB7
2
TB4-2 ORN
LS1-2 WHT*
PL1
J1
D
0558010796
SHEET 1 OF 6
J2
5
5
4
4
3
3
1 PCB1 P14-1 WHT
2 PCB1 P14-2 BRN
3 PCB1 P14-3 GRN
4 TRIM YEL
5 TRIM GRY
6 TRIM PNK
7 TRIM BLU
8 TRIM RED
6
6
8
8
7
7
2
1
2
1
C
FL1
RIBBON CABLE TO PCB1 J12
C
C
D
TB3-1 BLK
TB3-2 RED
D
Q1-6 (SPLICE) RED Q1-7 (SPLICE) WHT Q2-7 (SPLICE) WHT
1
2
3
Q2-6 (SPLICE) RED
2
1
Q5-7 RED
Q5-6 BLK
ELECTRODE BLU
WORK WHT
NEG(-) BUS BRN
A
WIRING DIA EPP-202 200-460V
3
PCB1 P9-2 BLK
PCB1 P9-8 ORN
PCB1 P9-3 RED
P
CB1 P9-2 BLK
PCB1 P9-4 WHT
PCB1 P9-3 RED
1
2
3
2
1
2
K4-5 RED
1
CB1
TB3-11 BLK
F3
L3-X1(SPLICE)BLK (CE UNIT ONLY)
F1-1 BLK
(CE UNIT ONLY) L3-X2 (SPLICE) RED
REAR WIRING VIEW
1 2
BLU K1-L1
GRY K1-L2
K2-L1 BLK
K2-L2 RED
F1
F2
(ALL EXCEPT CE) TB6-3 (SPLICE) RED
T2-H1(SPLICE)BLK (ALL EXCEPT CE)
M2-1 BRN
F3-2 BLK
1 2
1 2
TB4-2
D9
TS1
PCB2 J8-2 (SPLICE) RED
PCB2 J8-1 (SPLICE) WHT
F2-1 SPLICE RED X2
F3-2 SPLICE BLK X1
C
L3
(CE UNIT ONLY)
Q1
1
2
B
TS2-2 VIO
PCB2 J11-2 (SPLICE) RED
PCB2 J11-1 (SPLICE) WHT
TOP VIEW
Q2
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
DIODE PLATE (-)
PCB2 J7 BRN
POS (+) BUS
L3-X1 (CE UNIT ONLY)
DIODE PLATE (+) (ALL EXCEPT CE)
A
A
X4 TB6-3 RED
X3 T2-H1 BLK
TB1
GND-1
TB1
1
2
3
(CE UNIT ONLY)
1
2
3
BLK L2-AH1
BLK L2-BH1
BLK L2-CH1
(ALL EXCEPT CE)
BLK K1-L1
BLK K1-L2
BLK K1-L3
*
*
*
TB1
F1
CB1
F2F3
ELECTRODE YEL
Q5-1 RED
WORK (4GA)
HS1
HS2
HS1
GND-1
C
C
C
C
C
C
C
HS2
WIRING DIA EPP-202 200-460V
0558010796
SHEET 2 OF 6
14
12
PL1-2 VIO
T2 VIO *
T2 VIO *
PCB1 P3-3 BRN
T2 RED *
PCB1 P3-2 YEL
T2 RED/YEL *
PCB1 P3-1
BLU
T2 RED *
PCB1 P2-3 GRY
K4-6 GRY
RB1-1 (11) WHT
TB4-1 WHT
CB1-1 BLK
PCB1 P2-1
WHT
J1-F BRN
K4-B YEL
PCB1 P3-5 VIO
PCB1 P3-4 ORN
T2 BLK *
T2 BLK *
T2 YEL *
T2 YEL
*
T2 ORN (TOP) *
T2 ORN (BOT) *
T2 BLU *
T2 BLU *
T2 BRN *
T2 BRN *
11109876543
2
1
TB3
PCB2 J5-3 RED
PCB2 J5-1 BLK
1
81716
151
3
TB3-11 B
LK
*
(CE UNIT ONLY) L3-X3 (SPLIC
E)
BL
K
TB6-5 WHT
TB6-2 G
RY
BOT
TOP
TO
P
VIEW
H7
H6
H5
H3
H
2
H1
H4
TB6-4 ORN
M2-4 BLU
(ALL EXCE
PT
CE) F
3-2 (
SPLICE) BLK
TB3-16 VIO *
T
B3-17 VIO
*
TB3-5 BLU *
TB3-10 YEL *
TB3-9 YEL *
TB3-6 ORN *
TB3-13 RED *
TB3-14 RED/YEL *
TB3-15 RED
*
TB3-8
ORN *
TB3-2 BRN *
TB3
-1 BRN *
TB3-12 BLK *
TB3-4 BLU *
TB6-1 BLU
L3
L2
L1
T3
T2
T1
AH1
BH1
CH1
AH2
BH2
CH2
TB1-1 *
TB1-2 *
TB1-3 *
K1-L1 *
K1-L2 *
K1-L3 *
K1-L3 WHT
F2-1 RED
F1-1 BLK
R3-2 WHT
R
2-2 RED
R1-2
BL
K
RB1-1 (14) WHT
K4-9 VIO
R14
FL1-1 ORN
T2
K1
L2
FN3
K2
TB3
C
C
T2
FLOW
FS1
J3-1 RED*
J3-2 BLK*
J3-3 BRN*
WORK (OUT) BLK
PCB3
ELECTRODE (OUT) YEL
ELECTRODE OUT BLK
COLLECTOR BUS BLK
B
TB5-1 WHT
TB5-2 WHT
X1
LS1
B
GND2 GRN/YEL
LS1
FS1
T2-H3 BLU
M2
F3-1 BRN
GRN/YEL GND-4
4
1
C
C
K2
(CE UNIT ONLY) L2-AH2 BLK*
(ALL EXCEPT CE) TB1-1 BLK
F1-2 BLU
C
RB1-2(14) ORN TB2-1 BRN
D
L2
F2-2 GRY
C
D
D
B
A
D
(CE UNIT ONLY) L2-BH2 BLK*
(ALL EXCEPT CE) TB1-2 BLK
K2-L3 WHT
(CE UNIT ONLY) L2-CH2 BLK*
(ALL EXCEPT CE) TB1-3 BLK
AB
D
L1 L2 L3
K1
T1 T2 T3
(CE UNIT ONLY)
BRN*
FN3
RED*
(CE UNITS
ONLY)
BLK*
GRN/YEL*
L1
FRONT VIEW
X2
(ELECTRODE)
D9 ANODE YEL
L3-X2 BLK
PCB2 J4 BLU
R9-2 YEL
PCB3 J1 YEL
R1-1 BLK R2-1 RED
T1L1
TB5-1 BLK
R3-1 WHTTB5-7 BLK TB5-4 BLK
WIRING DIA EPP-202 200-460V
0558010796
SHEET 3 OF 6
7
8
T1-AH2*
K1-T
2
T1-BH1*
T
1-AH4
*
T1-BH3*
T1-BH2*
K1-T1
T1-CH1*
T1-BH4*
T1-
AH3
*
K1-T
3
T1
-CH
4*
T1-AH1*
T1-CH2*
T1-CH3*
3
2
4
1
5
9
6
X1
PO
S B
US
BLK
DIODE PLATE (+) *
X2
FN5
GND GRN/YEL
D6 BR
N SPLIC
E
D4 BLU SPLIC
E
D
2 BLK SPLICE
FN4
GRND GRN/YEL
D5 BRN SPLICE
D3 BLU SPLICE
D1 BLK SPLICE
FN1
D
5 BRN SPLICE
D1, D3, D5 COMMON GRN/
YEL
D3 BLU SPLICE
D1 BLK SPLICE
FN2
D2, D4, D6 COMMON GRN/YEL
D6
B
RN S
P
L
ICE
D
4 BLU
SPLICE
D2 BLK SPLICE
K1-T2 RED
2
1
2
1
2
1
R1
R2
R3
B
LK K2-T1
RED K2-T2
WHT K2-T3
K1-T1 BLK
K1-T3 WHT
R4-1
RED
R7-2 YEL
Q5-2 RED
3
C
14 (+) RE
D
2
D
8
D7
P
OS BUS RE
D
PCB2 J3-1 BLK
PCB2
J3-2 RED
76
1
TB5
Q5
Q5
C
B
C14
T2-H3 BLU
T2-H2 GRY
(CE UNIT ONLY) L3-X4 RED
(ALL EXCEPT CE) F2-1 (SPLICE) RED
T2-H4 ORN
T2-H6 WHT
L4
(CE UNIT ONLY)
(CE UNIT ONLY)
REAR WIRING VIEW
*
*
*
*
*
*
*
*
TB6
1
2
3
BLK (400 VAC UNITS)
4
BLK (208/230/460 VAC UNIT)
5
L4
FN5
TB6
1
TB5
1
POS (+) BUS BLK (ALL EXCEPT CE)
2D
(200/400V UNITS) T1C-X3 SPLICE
(230/460V UNITS) T1C-X2 SPLICE
FN2
D4
(200/400V UNITS) T1A-X3 SPLICE
(230/460V UNITS) T1A-X2 SPLICE
(200/400V UNITS) T1B-X3 SPLICE
(230/460V UNITS) T1B-X2 SPLICE
(200/400V UNITS) T1B-X3 SPLICE
(230/460V UNITS) T1B-X2 SPLICE
(200/400V UNITS) T1A-X3 SPLICE
(230/460V UNITS) T1A-X2 SPLICE
(200/400V UNITS) T1C-X3 SPLICE
(230/460V UNITS) T1C-X2 SPLICE
R1
R2
R3
BLK NEG BUS
RESISTOR ASSY
2
2
21
D
1
D3
FN1
D5D6
FN4
*
*
*
*
*
*
*
*
(CE UNIT ONLY)
R8-2 YEL
WIRING DIA EPP-202 200-460V
0558010796
SHEET 4 OF 6
M1-1 BLK
K1-A BRN
BLK (230/460 ONLY)
BLK (400CE ONLY)
1 2 3 4 5 6 7 8 9 10 11 12
BLK (230/460 ONLY)
BLK (400CCC ONLY)
BLK (400CE ONLY)
BLK (400CCC ONLY)
TB2
TB2
T1-AX5
T1-AX6
K4-7 BRN
M1-1 BLK
K1-A BRN
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX5
BLK (200V)
T1-AX6
T1-AX8
T1-AX7
K4-7 BRN
T1-AX9
T1-AX8
T1-AX7
BLK (200V)
T1-AX9
T1-AX10
RB1-3(11) BLU
T1-AX10
RB1-3(11) BLU
OPTIONAL TB2 WIRING
FOR 200V INPUT
T1-AX11
M1
T1-AX11
M1
TS2
C C
(WORK)
BLK POS(+) BUS
BLK R9-1
BLK PCB3 J2
WHT PCB2 J6
TB2-1 BLK
RB1-3 (14) BLU
PCB1 P1-5 WHT
PA STUD
R7-1 BLK
1
PCB3 J3 WHT
(CONNECTION MADE ON
REAR SIDE OF BOARD)
(CONNECTION MADE ON
REAR SIDE OF BOARD)
2
YEL
D
1
TS2
2
TS1-2 VIO
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
B
C14 (+) RED
YEL
2
R4
1
RED BLK
2
2
YEL
22
2
R5
R6
R7
1
1
R8
R9
1
1
1
C14 (-) YEL
PA STUD BLK
BLK
WORK (+) BLK
SECTION C-C
SCALE 1 : 4
WIRING DIA EPP-202 200-460V
0558010796
SHEET 5 OF 6
B
X3
AX10
TB2-8 *
AX11
TB2-9 *
F4
F
5
TB5-5 SPLICE *
TB5-1 SPLICE *
TB5-2 SPLICE *
TB5-4 SPLICE *
TB5-8
SPLICE *
T
B5-7 SPLICE *
TB5-4
SPLICE *
TB5-3
SPLICE *
TB5-7
SPLICE *
TB5-6 SPLICE *
TB5-1 SPLIC
E
*
TB5-9 SPLICE
*
TB2-6 *
TB2-5 *
TB2-4 *
TB2-2 *
TB2-1
*
AX9
AX8
AX7
AX
6
AX5
AH2
AH
4
BH4
BH2
CH4
CH2
(200/400 VAC VERSIONS) D4,D3 SPLICE BLK*
(200/400 VAC VERSIONS) D1,D6 S
P
L
ICE
B
L
K*
D2,D5 SPLICE BLK * (200/400 VAC VERSIONS)
AH1
AH3
BH3
BH
1
CH3
CH1
CX2
BX2
A
X2
AX1
AX4
BX4
C
X4
B
X1
CX1
(230/460 V
AC
VERSIONS) D4,D3 SP
LI
CE B
LK*
(230/460 VAC VERSIONS) D1,D6 SPLICE BLK*
D2,D5 SPLICE BLK * (230/460 VAC VERSIONS)
C
X3
B
X3
MAIN TRANSFORMER
T1
WIRING DIA EPP-202 200-460V
0558010796
SHEET 6 OF 6
0558011730-A
0558011730-A
P1
1 TB7-1 BLU
C
2 J1-J RED
3
4 TB4-2 ORN
5 TS2-1 WHT
A
6 K5-7 VIO
P2
1 TB3-9 WHT
2
3 TB3-10 GRY
PCB1
P3
1 TB3-13 BLU
2 TB3-14 YEL
3 TB3-15 BRN
RB1 (RELAY TERM BLK)
4 TB3-4 ORN
5 TB3-5 VIO
P8
1
2 PCB1 P8-4 BLK
PCB2 J2 (DRIVER PCB)
3
4 PCB1 P8-2 BLK
PCB1 P16-2
BLK
1 J2-1 WHT
P9
1 HS1/HS2 SHIELD
2 HS1-1/HS2-1 BLK
3 HS1-3/HS2-3 RED
PCB1 P9-5 RED
2 J2-2 BRN
3 J2-3 GRN
4 HS1-2 WHT
5 PCB1 P9-3 RED
6
7
8 HS2-2 ORN
1 J3-1 RED
2 J3-2 BLK
PCB1 P8-4
3 J3-3 BRN
P6
RIBBON CABLE
TO
P12
RIBBON CABLE
TO
P15
P16
BLK
B
J3 (FS1 CONNECTION)
RB1
B
B
B
B
B
B
B
B
B
K4 (FRONT)
K5 (REAR)
PCB1
(CONTROL)
RIBBON CABLE TO PCB1 P6
PL1
FL1
SW1
C
TB7
JUMPER (11-5 TO 11-6)
TB4
GND-3
D
K4-8 BLK
D
J1-G GRY
PL1-2 VIO
TB2-7 BLU
D
K4-4 ORN
TB3-9 WHT
D
K2-B WHT
D
K1-B ORN
D
M1-2 BLU
D
FL1-2 RED
J1-D YEL
D
J1-C BLK
RB1
1 2 3 4 5 6 7
B
C
8
C
TB7-2 ORN
K5-4 ORN
J1-L ORN
PCB1 P1-4 ORN
TS1-1 (SP) ORN
TB4
(11)
12
(14)
TB3-12 WHT
GND-3 G/Y
J1-K G/Y
(12)
GND-3
J1-H WHT
TB4-1 G/Y
RB1-2 (11) ORN
D
TB2-3 BRN
K5-A WHT
J1-E BLU
TB4-2 ORN
PCB1 P1-6 VIO
K4-A WHT
CB1-2 RED
K4
2
1
4
7
AB
3
5
6
8
9
TB3-10 GRY
K2-A VIO
D
K5-B YEL
TB3-6 YEL
RB1-6 (11) BLK
D
K5
2
1
4
7
AB
3
5
6
8
9
K4-B YEL
B
B
B
J2
5
4
8
3
2
1
PCB1 P14-1 WHT
2
PCB1 P14-2 BRN
3
PCB1 P14-3 GRN
4
TRIM YEL
5
TRIM GRY
6
TRIM PNK
TRIM BLU
7
TRIM RED
8
PCB2 (DRIVER)
J2
PCB1 P1-1 BLU
LS1-1 WHT*
1
2
B
J1
C
B
TB7
TB4-2 ORN
LS1-2 WHT*
PL1
1
2
ORN
TB3-17 VIO
RB1-4 (11) VIO
J1
TB3-16 ORN
1
RB1-4 (14) RED
2
F
G
H
M
I
N
E
6
7
1
D
C
J
L
K
B
A
A
C
TB3-1 BLK
TB3-2 RED
J5
1
2
3
B
RB1-6 (14) BLK
C
RB1-5 (14) YEL
D
K4-A BLU
E
TB3-8 BRN
F
RB1-5 (11) GRY
G
TB4-1 WHT
H
C
I
J
PCB1 P1-2 RED
K
TB4-1 G/Y
C
TB4-2 ORN
L
D
Q1-6 (SPLICE) RED
D
Q1-7 (SPLICE) WHT
M
N
RIBBON CABLE TO PCB1 J12
J2
PCB2
(DRIVER PCB)
J8 J9 J10 J11 J7
2
2
1
1
2
1
2
1
Q2-7 (SPLICE) WHT
Q2-6 (SPLICE) RED
J4
J6
2
1
J3
FL1
Q5-7 RED
Q5-6 BLK
ELECTRODE BLU
WORK WHT
NEG(-) BUS BRN
A
WIRING DIA EPP-202 575V
0558011731
SHEET 1 OF 6
D
D9
K5-4 ORN
TS2-2 VIO
TB1
Q1 Q2
1
2
TS1
PCB2 J8-1 (SPICE) WHT
PCB2 J8-2 (SPICE) RED
B
TOP VIEW
PCB2 J11-1 (SPICE) WHT
PCB2 J11-2 (SPICE) RED
L1-X1 (+)
COLLECTOR BUS
NEG (-) BUS
PCB2 J7 BRN
DIODE PLATE (-)
A
POS (+) BUS
DIODE PLATE (+)
BLK K1-L1
1
BLK K1-L2
2
BLK K1-L3
3
GND-1
B
TB1
F1
CB1
F2F3
ELECTRODE YEL
Q5-1 RED
WORK (4GA)
HS1
HS2
PCB1 P9-3 RED
PCB1 P9-4 WHT
PCB1 P9-2 BLK
PCB1 P9-3 RED
PCB1 P9-8 ORN
PCB1 P9-2 BLK
3
2
1
3
2
1
HS1
HS2
TB3-11 BLK
K4-5 RED
CB1
1
2
F1
C
K2-L1 BLK
F3-2 BLK
BLU K1-L1
21
F2
C
K2-L2 RED
T2-H7 (SPLICE) RED
GRY K1-L2
21
C
REAR WIRING VIEW
C
M2-1 BRN
F1-1 BLK
F3
21
T2-H1(SPLICE) BLK
C
WIRING DIA EPP-202 575V
0558011731
SHEET 2 OF 6
T2 BRN *
TB3
PCB2 J5-1 BLK
T2 BLU *
T2 BRN *
PCB2 J5-3 RED
T2 ORN (BOT) *
T2 BLU *
PCB1 P3-5 VIO
K4-B YEL
PCB1 P3-4 ORN
T2 ORN (TOP) *
T2 YEL *
J1-F BRN
RB1-1 (11) WHT
PCB1 P2-1 WHT
T2 BLK *
12
1110987654321
PCB1 P3-1 BLU
TB4-1 WHT
CB1-1 BLK
PCB1 P2-3 GRY
K4-6 GRY
T2 RED *
T2 BLK *
T2 YEL *
T2 VIO *
T2 VIO *
T2 RED *
T2 RED/YEL *
181716151413
PCB1 P3-3 BRN
PCB1 P3-2 YEL
FL1-1 ORN
PL1-2 VIO
C14
T2
K1
K2
F2-1 (SPLICE) VIO
M2-4 BLU
B
C
F3-2 (SPLICE) BLK
H7
H6
H5
H4
H3
H2
H1
T2
TOP
VIEW
TOP
BOT
TB3-11 BLK *
TB3-12 BLK *
TB3-1 BRN *
TB3-2 BRN *
TB3-8 ORN *
TB3-15 RED *
TB3-14 RED/YEL *
TB3-13 RED *
TB3-6 ORN *
TB3-9 YEL *
TB3-10 YEL *
TB3-5 BLU *
TB3-4 BLU *
TB3-17 VIO *
TB3-16 VIO *
J3-1 RED*
J3-2 BLK*
FLOW
FS1
WORK (OUT) BLK
J3-3 BRN*
TB5-1 WHT*
TB5-2 WHT*
PCB3
ELECTRODE (OUT) YEL
ELECTRODE OUT BLK
B
LS1
LS1
B
FS1
T2-H3 BLU
F3-1 BRN
GRN/YEL GND-4
K1-L3 WHT
F2-1 RED
C
F1-1 BLK
C
RB1-1 (14) WHT
L3
L2
K2
L1
K4-9 VIO
C
F2-2 GRY
TB1-2 BLK
PA STUD
GND2
M2
4
1
RB1-2(14) ORN
F1-2 BLU
C
TB1-1 BLK
D
B
D
D
B
T3
T2
T1
A
D
R3-2 WHT
R2-2 RED
R1-2 BLK
K2-L3 WHT
TB1-3 BLK
TB2-1 BRN
A
D
L1 L2 L3
K1
COLLECTOR BUS BLK
X1
X2
L1
FRONT VIEW
(ELECTRODE)
D9 ANODE YEL
L3-X2 BLK
PCB2 J4 BLU
R9-2 YEL
PCB3 J1 YEL
L1
T1
R1-1 BLK
T1-CH1 BLK
T1 T2 T3
R2-1 RED
T1-BH1 BLK
R3-1 WHT
T1-AH1 BLK
WIRING DIA EPP-202 575V
0558011731
SHEET 3 OF 6
PCB2 J3-2 RED
PCB2 J3-1 BLK
67
C14 (+) RED
D7
Q5
3
2
Q5-2 RED
R4-1 RED
R7-2 YEL
F
D8
POS BUS RED
Q5
1
C14
B
RESISTOR ASSY
1
1
1
R1
R2
R3
2
2
2
K1-T1 BLK
K1-T2 RED
K1-T3 WHT
1
1
1
R1
R2
R3
2
2
2
BLK K2-T1
RED K2-T2
WHT K2-T3
FN2
T1A-X2 BLK SPLICE
T1B-X2 BLU SPLICE
T1C-X2 BRN SPLICE
D2, D4, D6 COMMON GRN/YEL
*
*
*
*
POS (+) BUS BLK
D2 D1
FN2
D4
T1A-X2 SPLICE
T1B-X2 SPLICE
T1C-X2 SPLICE
BLK NEG BUS
T1C-X2 SPLICE
T1B-X2 SPLICE
T1A-X2 SPLICE
D3
FN1
D1, D3, D5 COMMON GRN/YEL
T1A-X2 BLK SPLICE
T1B-X2 BLU SPLICE
T1C-X2 BRN SPLICE
*
*
*
FN1
*
D5D6
R8-2 YEL
WIRING DIA EPP-202 575V
0558011731
SHEET 4 OF 6
M1-1 BLK
K1-A BRN
BLK
BLK
TB2
1 2 3 4 5 6 7 8 9 10 11 12
T1-AX3
T1-AX4
K4-7 BRN
T1-AX5
RB1-3(11) BLU
TB2
TB2-1 BLK
RB1-3 (14) BLU
PCB1 P1-7 WHT
M1
TS2
(WORK)
BLK POS(+) BUS
BLK R9-1
BLK PCB3 J2
WHT PCB2 J6
M1
1
2
D
1
TS2
2
TS1-2 VIO
B B
YEL
2
YELYEL
2
22
C14 (-) YEL
PA STUD
R7-1 BLK
PCB3 J3 WHT
GRN2 for PCB3
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
(CONNECTION MADE ON REAR OF BOARD)
C14 (+) RED
YEL NEG (-) DIODE PLATE
YEL ELECTRODE (OUT)
R7
R6
R5
R4
1
1
B
RED
2
1
BLK
12
R8
1
R9
1
PA STUD BLK
BLK
WORK (+) BLK
SECTION B-B
SCALE 1 : 4
WIRING DIA EPP-202 575V
05580011731
SHEET 5 OF 6
D4,D3 SPLICE BLK*
D1,D6 SPLICE BLK*
CX1
CX2
BX1
F4F5
BX2
AX1
AX3
AX4
AX5
AX2
TB2-1 *
TB2-2 *
TB2-6 *
D2,D5 SPLICE BLK *
K1-T1 BLK
T1-BH2 BLK
T1-AH1 BLK
CH1
CH2
T1-AH2 BLK
K1-T2 BLK
BH1
BH2
T1-CH1 BLK
AH1
AH2
T1-CH2 BLK
K1-T3 BLK
MAIN TRANSFORMER
T1
T1-BH1 BLK
WIRING DIA EPP-202 575V
05580011731
SHEET 6 OF 6
LABEL PCB LAYOUT
0558954317
EPP CAN2 Second Station Kit
P/N 0558011641
To enable the EPP power source to accomodate two torch stations, the EPP CAN Second Station Kit must be installed. Do
so as follows.
Before installation:
1. Disconnect input power to machine.
2. Remove covers as shown.
3. Route Braided Connector assembly as shown below.
4. Use supplied clamp to ground the braid to machine cabinet. Install on ground stud opposite existing clamp by
removing and re-install nut.
5. Insert Plug into J17 header on PCB board. Ensure connection is completely inserted into terminal.
6. Slide SW5 position from CLOSE to OPEN position only on station #1 power supply.
7. Insert 8 pin receptacle into access hole in sheetmetal. Use kit at washer inside cabinet, use external tooth lock
washer outside of cabinet, and secure with supplied receptacle nut.
SW5 position
Ensure fully inserted connections
as shown here
Station #1: OPEN
Station #2: CLOSE
Kit plugs into J17 header
(***shown NOT fully inserted***)
J14
not
used
J15
CAN1
station
J17
CAN2
station
Use at washer on inside
of cabinet.
Add supplied clamp to existing clamp,
attach to existing ground stud.
Secure 8 pin recetacle in existing access hole,
use supplied external tooth lock washer on
outside of cabinet .
0558008950 12/2013
ITEM
)
A
T
T
A
T
(
A
A
A
QTY
NO
PART NO SYMBOL DESCRIPTION
1 1 0558012332 CHASSIS BASE
1 2 0558012333 COVER TOP
1 3 0558012334
1 4 0558012335
15 N
J1
J2
(J5)
CABLE / CONNECTOR ASSY - 14 PIN X-Rotation
CABLE / CONNECTOR ASSY - DB25 (25 PIN
WIRE KIT CONTROL
2 6 0558003353 STRAIN RELIEF SEALED 3/4" NYLON Black
1 7 599800
1 8 673213
J3
SW1
RECEPTACLE PNL MT 24 SOCKE
SWITCH TOGGLE SPST 15A 125V
1 9 680088 GUARD TOGGLE SWITCH - Plated
1 10 0558011837
1 11 23210751
3 12 0560938881
J4
J6
K5,6,7
RECEPTACLE PNL MT 4 PIN
RECEPTACLE PNL MT 2 SOCKE
RELAY MINI DPDT 115VAC 8
3 13 0560996139 SOCKET RELAY MINI - DIN M
4 14 0558009383
K1,2,3,4
RELAY ASSY SPDT 24V AC/DC 6A w/ BASE
2 15 2234485 CLAMP END DIN 35 RAIL
1 16 57002499
ISO
1 17 0558009578 RAIL MOUNTING 4.5" DIN
ANALOG SIGNAL ISOLATOR DC Voltage Input
35/7.5) PERFORATED
3 18 * NUT LOCK NYLON #6-32
2 19 * WASHER FLAT #6
2 20 * WASHER LOCK EXT #6
4 21 * SCREW HEX WSH TRI 1/4-20 x .50
4 22 * SCREW SQ PAN TRI #8-32 x .38
8 23 * SCREW SQ PAN TRI #6-32 x .38
R 24 * SOLDER .062 DIA
16 25 * TUBING PVC, 300V 105C, #8 x 0.75L Black
R 26 * TYWRAP MED 5.5"
R 27 * TYWRAP SM 4"
2 28 * WASHER FLAT 1/4
2 29 0560949593
FL1,2
LAMP LED GREEN 24VDC PANEL
Page 1
Rev B
-
-
ONES
FL1
FL2
TENS
+
+
Rev B
Rev B
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