ESAB Schematic_Mech_Elec/EPP-202 Plasma Power Source Instruction manual

575v
V
T
c
)
)
)
(
)
g)
g)
)
T
T
T
T
g
g
V
)
V
)
R
g
S
S
T
R
A
A
0558011313
0558011312
400v CE
0558011311
380-400v
0558011310
ITEM
NO
200/230/460v
PART NO SYMBOL DESCRIPTION
575v
0558011313
0558011312
400v CE
0558011311
380-400v
222210558007258 SKID 33335717300002 111120558010785 BASE 44445817300008 444430558010786 LEG A-FRAME 11115917280215 222240558007271B BAIL LIFTING 11116017280230 111150558010730 SHELF 1111610558000749 111160558011907 SUPPORT SHELF LEFT 1111620558007484 111170558011908 SUPPORT SHELF RIGH
- 1 1 1 63 0558010761 111180558011967 DRIPPAN 111164 35908 111190558010789 BAFFLE LOWER (Base 1111100558010788 BAFFLE UPPER (Shelf 1111110558010731 COVER ACCESS MAIN XFMR TAPS
Shelf
222265 678025
- 6 6 6 66 672065 TERMINAL STRAP
111167 951814 1111120558010787 COMPARTMENT INPUT POWER CONNECTION 111168 951815 1111130558010734 BOX CONTROL 2222690558008806 1111140558010742 COVER HEAT EXCHANGERS - 2 - - 70 0558011726
- 1 1 - 15 0558011737 COVER INPUT VOLTAGE SELECTION - 1 - - 71 0558011727 1111160558010735 COVER CONTROL BOX SILK SCREENED - 1 - - 72 0558011728 1111170558010741 CAP CORNER LEFT FRON 1111180558010740 CAP CORNER RIGHT FRON
1111730558007895 111174 950829
1111190558010728 PANEL OUTPUT CONNECTION 3333750558007710
ITEM
NO
0558011310
200/230/460v
PART NO SYMBOL DESCRIPTION
R4,5,6,7
R8 R9 M1 M2
TB5
PA
WORK / ETRODE
PL1
FL1 FN1,2 FN4,5
FN3
L3
D7,8
CB1
F1,2,3
RESISTOR 2 OHM 300W RESISTOR 8 OHM 300W RESISTOR 1.5K OHM 100W RESISTOR 3K OHM 100W MOTOR FAN 1/3 HP 230V MOTOR COOLANT PUMP 1/2 HP 115/230 TERMINAL BOARD INPUT (200)230V / (400)460V TERMINAL BOARD ASSY - Pilot Ar TERMINAL OUTPUT ASSY (Bussbar
LAMP WHITE 14V PANEL LAMP AMBER 12V PANEL FILTER MODULE (Rin FILTER MODULE CE (Rin FILTER MODULE CE (Faston FILTER INDUCTOR CE 1 PHASE KIT MOV 275VAC 140J CIRCUIT BREAKER 3A 32VDC 250VAC
FUSE MIDGET SLO-BLO 15A 600V 1111200558010738 PANEL CONTROL CONNECTION 333376 952136 HOLDER FUSE MIDGE 1111210558010739 PANEL ACCESS FRONT 222277 673905 1111220558010733 PANEL DISPLAY SILK SCREENED 111178 951085 1111230558010729 PANEL REAR SILK SCREENED 111179 950711 1111240558007264B PANEL ACCESS INPUT POWER CONNECTION 1111800558001010 2222250558010726 PANEL SIDE LEFT / RIGHT 111181 950487 1111260558010725 PANEL TOP - 1 1 1 82 950826 1111270558010755
- 1 - - 28 0558010782
- 1 - - 29 13732232
- 1 1 1 30 0558010746 1 - - - 31 0558011717 1111320558012004
L1 L2 L4 T1 T1 T2
INDUCTOR OUTPU
111183 952026 REACTOR LINE CE 3 PHASE 222284 952073 INDUCTOR HARMONIC CE 11118513730583 TRANSFORMER MAIN 200-460 TRANSFORMER MAIN 575
222286 952155 MARKER PLATE (1-12
1111870558008087 MARKER PLATE (13-24 KIT TRANSFORMER CONTROL 200-575V w/ FERRULES 111188 952937
1111330558011930 BUSBAR POSITIVE 1111890558011641 2222340558011931 BUSBAR NEGATIVE / COLLECTO 2222350558007275 PLATE DIODE MOUNTING Pos / Ne
1111900558011612
1111910558011932
222236 34916 BUSSBAR TAB 1111920558011703 1111370558011909 COLD PLATE POWER IGBT 222293
0558007808 1111380558008823 HEATSINK PA IGBT 1111940558010255 2222390558006183 1111400558007886 3333410558003658 3333420558003657 1111430558038362 1111440558038382 1111450558038391 1111460558007255 111147 952185 1111480558012002 1 1 - 1 49 0558010711
- - 1 - 50 0558010711
1 1 1 - 51 0558010751
- - - 1 52 0558010713 2222530558007736 8888540560947008 1111550558010765 2222560558006886
Q1,2
Q5 D2,4,6 D1,3,5
PCB1 PCB2 PCB3
C1
C14
D9
K2
K2
K1
K1
K4,5
RB1-(1-8)
RB1
HS1,2
KIT IGBT CHOPPER 400A 1200V w/ PLUG 1111950558011993 IGBT 50A 1200V 1111960560986171 DIODE FORWARD 300A 1200V 333397 951005 DIODE REVERSE 300A 1200V 111198 951007 PC BOARD - CONTROL 1111990560986173 PC BOARD - DRIVER 11111000558008954 PC BOARD - FILTER 11111010558007485 PUMP COOLANT 225PSI 125GPH CAPACITOR ALUM 6000uF 450VDC 11111020558007501 COUPLING 3-PC - COOLANT PUMP CAPACITOR ALUM 1000uF 400VDC w/ NU
11111030558007502 ADAPTOR COOLANT PUMP / MOTO KIT DIODE REVERSE 85A 1200A w/ LEAD 22221040558003078 HEAT EXCHANGER CONTACTOR 3P 40A 24VAC 11111050558010757 CONTACTOR 3P 40A 24VAC 11111060558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF CONTACTOR 3P 75A 115VAC 111110713735508 SHROUD FAN POLY 14" CONTACTOR 3P 150A 115VAC 1111108 36173 BLADE FAN 14" RELAY 3PDT 24VAC 10
11111090558011990 RELAY ASSY SPDT 24VDC 6A w/ BASE 11111100558012052 REGULATOR BACK-PRESSURE R-22-175 ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN 2222111 TRANSDUCER CURRENT 300
1111112 58v75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM
21124
PCB1-P12 / PCB2-P2
PCB1-P2,16 , PCB2-P5
F4,5
TS1 TS2 TB1 TB4 TB6 TB3
TB2,3
TB7
J1
J2 / PCB1-P15
PCB1-P6 / RB1
PCB1-P20 / DB25
PCB2-P8,11
PCB1-P8 PCB1-P1 PCB2-P3
PCB1-P3 PCB1-P9
J3
(LS1)
FS1 / P3
FUSE LINK 150A 250V SWITCH THERMAL N/C 80°C 176°F SWITCH THERMAL N/C 194°F BLOCK TERMINAL 3P (14-2/0)awg BLOCK TERMINAL 2-POS x 4 FASTON BLOCK TERMINAL 5-POS x 4 FASTON BLOCK TERMINAL 7-POS (12-18)aw BLOCK TERMINAL 12-POS (12-18)aw BUSHING TERMINAL FAST 1/4" MALE .687MH
RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 POS PLUG RIBBON CABLE ASSY 14 SKT 18" RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20" RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20" LEAD ASSY DRIVER PC BOARD CONNECTOR MINI-COMBICON 4 PO CONNECTOR MINI-COMBICON 6 PO CONNECTOR COMBICON 2 PIN CONNECTOR COMBICON 3 PIN CONNECTOR COMBICON 5 PIN CONNECTOR COMBICON 8 PIN HOUSING UNIV CAP 3 POS - Wht
KIT TANK COOLANT w/ LEVEL SWITCH
KIT SENSOR FLOW ROTO w/ PLUG 5.0 GPM CHECK VALVE 1/4NPTF
Page 1
ITEM
T
(
ydex
K
R
T
T
(
)
(
)
ydex
x
ydex
R
A
A
ARARARA
ARARARA
(
575v
0558011313
0558011312
400v CE
0558011311
380-400v
NO
0558011310
200/230/460v
1111113
PART NO SYMBOL DESCRIPTION
33033
ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 22221690558002087 SCREW PHL HEX w/ FLW M5 x 12
575v
0558011313
0558011312
400v CE
0558011311
380-400v
ITEM
NO
0558011310
200/230/460v
PART NO SYMBOL DESCRIPTION
6666114 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM 66661700558006737 SCREW PHL HEX w/ FLW M6 x 12 2222115 74S76 ADAPTOR RH B/IG*F 1/4NPTM 10 10 10 10 171 * SCREW HEX CAP 1/4-20 x .50 222211668100126 BUSHING 1/4NPTF 3/8NPTM 19 19 19 19 172 * SCREW HEX CAP 1/4-20 x .63 222211768100276 BUSHING HEX 3/4NPTM 1/4NPTF 4444173 * SCREW HEX CAP 1/4-20 x .75 222211844261400 ELBOW PIPE 45° 1/4NPT 2222174 * SCREW HEX CAP 1/4-28 x .50 22221190558006693 ELBOW STREET 45° 1/4NPT 7444175 * SCREW HEX CAP 5/16-18 x 1.00 5555120182w82 ELBOW STREET 90° 1/4NPT 1111176 * SCREW HEX CAP 3/8-16 x .75 111112167100088 NIPPLE 1/4NPT 8"LG 6666177 * SCREW HEX CAP 3/8-16 x 1.00 2222122
2226715
NIPPLE HEX 1/4NPT 1-7/16"LG 4444178 * SCREW HEX CAP 3/8-16 x 4.00
11111230558011884 NIPPLE DRIPPAN 3/8 HOSE 2222179 * SCREW HEX CAP 1/2-13 x 1.50 11111240558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR 98 106 102 100 180 * SCREW HEX WSH TRI 1/4-20 x .50 22221250558004647 TEE NYLON 3/8" BARBED 28 28 28 28 181 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated 2222126461107 TEE STREET 1/4NP
6666182 * SCREW SQ PAN TRI #4-40 x .25
22221272234485 CLAMP END DIN 35 RAIL 10 10 10 10 183 * SCREW SQ PAN TRI #6-32 x .38 11111280558009578 RAIL MOUNTING 4.5" DIN 11111290558011992 BAFFLE IGBT K 11111300558010743 BRACKET COOLANT TAN
35/7.5) PERFORATED 8888184 * SCREW SQ PAN TRI #6-32 x .75
26 26 26 26 185 * SCREW SQ PAN TRI #8-32 x .38
8888186 * SCREW SQ PAN TRI #8-32 x .50
1111131 36043 BRACKET FAN GALVANIZED 9999187 * SCREW SQ PAN TRI #8-32 x .63
- 1 - - 132 0558007870 BRACKET HARMONIC INDUCTO 11111330558010763 BRACKET HEAT EXCHANGER LEF 11111340558010764 BRACKET HEAT EXCHANGER RIGH
4644188 * SCREW SQ PAN TRI #10-24 x .38
20 20 20 20 189 * SCREW SQ PAN TRI #10-24 x .50
4444190 * SCREW SQ PAN TRI #10-24 x .63 11111350558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 4444191 * SCREW SQ PAN TRI #10-24 x 1.00 22221360558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL 22221370558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL
Shelf
Base
- 2 2 2 192 * SCREW SQ PAN TRI #6-32 x 1.00
- - - 4 193 * SCREW SQ PAN TRI #10-24 x .75 444413899512069 BRACKET RESISTOR #12 4444194 * SCREW SKT HEX M6-1.0 x 12 Blk 11111390558007276 INSULATOR DIODE BRIDGE K
- 1 - - 140 680398 INSULATOR LINE REACTOR Nome 11111410558007288 INSULATOR TERMINAL BLOCK K 11111420558010744 PLATE MOUNTING COOLANT PUMP MOTO
12 12 12 12 195 * SCREW SKT HEX M6-1.0 x 20 Blk 21 21 21 18 196 * WASHER FLAT #8 18 18 18 22 197 * WASHER FLAT #10
51 51 51 51 198 * WASHER FLAT 1/4 4444143672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 10 4 4 4 199 * WASHER FLAT 5/16 22221440558003292 CLAMP CABLE STEEL .187 DI 1111145950799 CLAMP CABLE ALUM .750 DI
17 17 17 17 200 * WASHER FLAT 3/8
7777201 * WASHER FLAT 1/2 11111460558004079 STRAIN RELIEF 2" STEEL 1111202 * WASHER FLAT 5/8 4444147950823 BUSHING SNAP .56ID .69MH - 18 18 18 203 * WASHER FLAT BRASS 1/4 8888148639533 BUSHING SNAP .88ID 1.09MH 6666204 * WASHER FLAT M4 1111149647345 BUSHING SNAP 1.31ID 1.50MH 12 12 12 12 205 * WASHER FLAT M6 1111150952144 GASKET RUBBER LIFTING EYE 1111206 * WASHER FLAT M16 44441510558012007 GROMMET RUBBER 1.00ID 1.38GD .13W 38 35 35 35 207 * WASHER LOCK 1/4 11111520558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 28 28 28 25 208 * WASHER LOCK #8
4FT 4FT 4FT 4FT 153 * STRIP RUBBER FOAM 0.75W 0.063 THK 19 19 19 23 209 * WASHER LOCK #10
R 154 * TUBING PVC, 600V 105C, 1" BLACK 4444210 * WASHER LOCK 5/16 R 155
*
TUBING PVC, 600V 105C, 1.25" BLACK 10 10 10 10 211 * WASHER LOCK 3/8 11111560558010374 JUMPER 2 POS Red 3333212 * WASHER LOCK 1/2 33331570558007179 TERM LUG, MECHANICAL 17/32" 6-1/0 AWG - 18 18 18 213 * WASHER LOCK BRONZE 1/4 11111582057726 LUG, MECHANICAL 1111159 98W68
GND1
LUG, MECHANICAL (4-3/0)AWG 1111215 * WASHER LOCK EXT 3/8
4-14)AWG 4444214 * WASHER LOCK EXT #8
33331600558009292 FERRULE NON-INSULATED 1/0 1111216 * WASHER LOCK INT 1/2 6 - - - 161 0558011879 FERRULE NON-INSULATED 8 AWG 1111217 * WASHER LOCK EXT 5/8
- 6 6 - 162 0558011878 FERRULE NON-INSULATED 6 AWG 24 24 24 24 218 * WASHER LOCK M6
- - - 6 163 0558011877 FERRULE NON-INSULATED 2 AWG 21 21 21 18 219 * NUT #8-32
7777164 46n08 ROD THREADED #8-32 x 9.75" LG 4444220 * NUT LOCK #8-32
14 14 14 14 165 91w19 WASHER CENTERING 21 21 21 21 221 * NUT #10-24 14 14 14 14 166 647182 WASHER INSULATING MICA 20 20 20 20 222 * NUT 1/4-20 13 13 13 13 167 13734871 CLAMP WORM GEAR .250-.625 7444223 * NUT 5/16-18 14 14 14 14 168 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk 6666224 * NUT 3/8-16
Page 2
575v
R
(
)
T
A
A
A
A
A
Y
E
L
A
A
T
A
T
ARARARA
ARARARA
A
T
ARARARA
K
ARARARA
ARARARA
ARARARA
A
A
P
A
R
A
R
A
T
T
Y
T
0558011313
0558011312
400v CE
0558011311
380-400v
0558011310
200/230/460v
ITEM
NO
PART NO SYMBOL DESCRIPTION
575v
0558011313
0558011312
400v CE
0558011311
380-400v
ITEM
NO
0558011310
200/230/460v
PART NO SYMBOL DESCRIPTION
3333225 * NUT 1/2-13
- 18 18 18 226 * NUT BRASS 1/4-20 0558010798 Kit IGBT / Cap / Heatsink Module EPP-202
3333227 * NUT LOCK NYLON #8-32
(Includes) Includes the Following Items:
1111228 * NUT 1/2-20 JAM 1111330558011930 BUSBAR POSITIVE 6666229 * NUT 3/4-16 JAM 2222340558011931 BUSBAR NEGATIVE / COLLECTO 9999230 * NUT SST M4-0.7 1111370558011909 COLD PLATE POWER IGBT
12 12 12 12 231 * NUT M6-1.0 2222390558006183
1111232 * BOLT CARRIAGE 1/2-13 x 1.75 1111440558038382 4444233 * RIVET 1/8
- - - 1 234 N
- - 1 - 235 N
1 - - - 236 N
- 1 - - 237 N
1111238 N
LABEL RATING EPP-202 200/230/460V 48
LABEL RATING EPP-202 380-400V CCC 111178 951085
LABEL RATING EPP-202 575V 2222930558007808 LEAD ASSY DRIVER PC BOARD
LABEL RATING EPP-202 400V CE 11111350558011968 BRACKET IGBT / CAP / COLD PLATE MODULE
LABEL NAMEPLATE Stock / Serial No 66661700558006737 SCREW PHL HEX w/ FLW M6 x 12
.126-.187
1111460558007255
Q1,2
PCB2
C1
TS1
IGBT CHOPPER 400A 1200V w/ PLUG PC BOARD - DRIVER CAPACITOR ALUM 6000uF 450VDC w/ NU
SWITCH THERMAL N/C 176°F
11112392091514 LABEL WARNING GENERAL ARC WELD & CUT 2222174 * SCREW HEX CAP 1/4-28 x .50
- - 1 - 240 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese 4444194 * SCREW SKT HEX M6-1.0 x 12 Blk 1111241995110 LABEL WARNING EXPOSED VOLTAGE INSIDE 8888195 * SCREW SKT HEX M6-1.0 x 20 Blk 1111242954291 LABEL WARNING COOLANT GENERAL 2222183 * SCREW SQ PAN TRI #6-32 x .38 111124399512240 LABEL CAUTION LIFTING EYE 2222198 * 11112440558954172
LABEL CAUTION GROUNDED PNL / REMOVE CAREFULL
2222207 * WASHER LOCK 1/4
WASHER FLAT 1/4
11112452091558 LABEL PE GROUND 12 12 12 12 218 * WASHER LOCK M6 1111246954509 LABEL SYMBOL CAUTION HIGH VOLTAG
2222256951833 PAD THERMAL POWER IGBT MODULE 1111247955269 LABEL SYMBOL CAUTION READ MANUA 111124813732733 LABEL COPPER WIRE ONLY Wht/Clr 0558010797 KIT COOLANT PUMP 1111249954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr
(Includes) Includes the Following Items:
11112500558954244 LABEL COOLANT FILL Blk/Wht 11111010558007485 PUMP COOLANT 250PSI 125GPH
- 1 - - 251
- - 1 - 252
N N
LABEL CE - Plain 2222114 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM
LABEL CCC 222211668100126 BUSHING 1/4NPTF 3/8NPTM 11112530558954292 LABEL SET EPP-202/362 1111126 461107 TEE STREET 1/4NP 222225413734588 LABEL ESAB DIE CUT 9.0 x 5.1 Blk 2222120182w82 ELBOW STREET 90° 1/4NPT 1111255 N
LABEL ISO 9001 1111115 74S76 ADAPTOR RH B/IG*F 1/4NPTM 2222256951833 PAD THERMAL POWER IGBT MODULE 1111257951191 PAD THERMAL PA IGBT MODULE 105 0558010757 KIT TANK COOLAN
R 258 * ADHESIVE THREADLOCKER LOCTITE 242 - Blue R 259 * SEALANT THREAD LOCTITE PST 592 - White 1111301 N
(Includes) Includes the Following Items:
TANK COOLAN R 260 * ADHESIVE SILICON RUBBER DOW 732 - Clear 11113020558010759 CAP COOLANT TAN R 261 * COMPOUND ELECTRICAL JOINT ALCOA #2 11113030558011991
LS1
SWITCH COOLANT LEVEL w/ LEADS R 262 * TYWRAP LG 7.25" 22221230558011884 NIPPLE COOLANT TANK 3/8 HOSE R 263 * TYWRAP MED 5.5" 22221240558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR
2522264 * TYWRAP X-LG 14.5" 2222201 * WASHER FLAT 1/2 1111265 * BAG CLOTH 4" x 6" 2222228 * NUT 1/2-20 JAM 1111266 N
WIRE KIT EPP-202/362
1111267 NA CABLE KIT EPP-202 COMMON ADDITIONAL SPARES
- - - 1 268 N
- - 1 - 269 N
- 1 - - 270 N
1 - - - 271 N
CABLE KIT EPP-202 200/230/460V 1111304 19972 STRAINER - COOLANT PUM CABLE KIT EPP-202 380-400 CCC 11113050558011982 O-RING 1" 100-MESH T-STRAINE CABLE KIT EPP-202 400V CE 11113060558011983 SCREEN 100-MESH T-STRAINE
CABLE KIT EPP-202 575V 1111272 NA HOSE KIT EPP-202/362 COOLANT HOSE SPARES 11112730558954317 LABEL PC BOARD LAYOUT EPP-202/362 1111-0558011599 HOSE 34.00" TANK OUTLET to PUMP INLE
1111-0558011604 HOSE 16.00" PUMP OUTLET to REGULATOR INLE 1111-0558011608 HOSE 31.00" PUMP OUTLET to TORCH SUPPL 1111-0558011600 HOSE 40.00" RADIATOR OUTLET to FILTER INLET 1111-0558011607 HOSE 11.75" REGULATOR OUTLET to FLOW SENSOR OUTLET 1111-0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET 1111-0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLE
Page 3
4 X
2 X
136
59
H
151
E
4 X
3
X
A
4 X
1.5k ohms
3.00kohm
58
180
4 X
188
60
4 X
4 X
138
2 X
147
12 X
181
A
30
T1
OR
T1
31
9 180
209
189 221
197
2 X
DETAIL X
SCALE 2 : 1
181
8 X
21
196208219164
185
224
166
232206
216
211
G
200
58
208 219
DETAIL H
SCALE 2 : 1
TYP
2 X
201
212
200
178
DETAIL G
SCALE 2 : 3
TYP 4 PLCS
225
DETAIL A
SCALE 1 : 1
FAMILYEPP-202 TOP ASSEMBLY
SHEET 4 OF 14
77
F5
ORIENT BUSBAR VERTICALLY, 3 PLCS, FOLD 6 INCHES OF TUBING IN HALF TO CREATE COVER FOR BUSBAR, SECURE WITH TYWRAP
TYPICAL CONNECTION, 3 PLCS,
COVER CONNECTION WITH 4
INCHES OF TUBINGAND SECURE
WITH TYWRAP
155 262
4 X
139 180
2 X
35
148
4 X
181
27 L1
V
T
154 263
NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS
U
172
154 263
TS2
79 183
2 X
DETAIL V
SCALE 1 : 1
198 207 222
172 198 207
DETAIL U
SCALE 1 : 1
222
TYPICAL CONNECTION, 6 PLCS, COVER WITH 4 INCHES OF TUBING, SECURE WITH TYWRAP
148
148
D2
41 229
NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS
173198222
207
D1
42 229
W
69
FN5
F4,F5
2 X 2 X 4 X 2 X 2 X
77 172 198 207 222
REMOVE SECTION OF BUSBAR
AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
DETAIL T
SCALE 1 : 1
155 262
DETAIL W
SCALE 1 : 2
148
172 198 207 222
TYPICAL CONNECTION, 2 PLCS, COVER WITH 4 INCHES OF TUBING AND SECURE WITH TYWRAP
D4
4 X
264
41
229
143
(TYP 4 PLCS)
171 198 207
41 229
D6
42 229
D5
D3
42
229
FN6
69
264
FAMILYEPP-202 TOP ASSEMBLY
SHEET 5 OF 14
6 X
66
123 124 201 228 1678
Q5
2 X
(TYP 9 PLCS)
2 X
226
TB5
2 X
213 TB6
2 X 2 X
63
2 X
203
82
192
180
38 40 191197
209221
2 X
73 169
D
257
47
168
2 X
4 X
147
(TYP 6 PLCS)
196208219
86
147
3 X
5
2 X
137
57
11180
(CE UNIT ONLY)
FN4
70
264
260
108
61
M1
196
4 X
131
(CE UNIT ONLY)
FN5
70 264 260
132
29
L4
4 X
180
(CE UNIT ONLY)
152
2 X
180
71
FN3
(CE UNIT ONLY)
72
L4
(CE UNIT ONLY)
180
2 X
72
32 84
T2
184
86
TB3
3 X
87
83
184
TB3
2 X
148
84
184
10
180
148
3 X
2 X
4 X
220
2 X
180
FAMILYEPP-202 TOP ASSEMBLY
SHEET 6 OF 14
172
A
Q1, Q2 39
256
2 X 2 X
TO TANK INLET
HS1
56
2 X
185
A
167
198 207 222
NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING
4 X
205
4 X
218
TYP 2 PLCS
4 X
195
(4)
37
205
A
2 X
207
2 X
174
2 X
46 198
C1
USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS
261
(4) 218
(4) 195
34 34
33
TS1
78
2 X
183
135
HS2
56
185
2 X
48
D9
167
FROM FLOW SENSOR TEE
93
A
2 X
170
6 X
NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING
154
34 198 207 222
3 X
172
TYP CONNECTION,
3 PLCS,
COVER EACH W/4 INCHES OF VINYL TUBE
SHEET 7 OF 14
FAMILYEPP-202 TOP ASSEMBLY
2 X
NOTE: ORIENTATION OF
CHECK VALVES
TO RADIATOR INLET TEE
FROM PUMP OUTLET
114 115
2 X
118
2 X
122
2 X
111
2 X
119
2 X
186 186
2 X
112 113
19
PCB3
45
2 X
182
64
PA
36 177200
(TYPICAL 2 PLCS)
187
2 X
211224
221
4 X
65
190
4 X
2 X
157 179
2 X
201 212 225
(TYPICAL 2 PLCS)
REF
112
113
REF
249
158
FAMILYEPP-202 TOP ASSEMBLY
SHEET 8 OF 14
A
110
TO FLOW SENSOR TEE
2 X
171
2 X
207
2 X
198
126
120
A
FS1
109
2 X
187
E
A
121 117 106 117
120
2 X
A
110
(TYP 4 PLCS)
223
4 X
114
TO PUMP OUTLET
114
3 X
173
3 X
207
101
TO REGULATOR INLET
126
TO TANK OUTLET
TO TORCH OUTLET
114 116
120
116
NOTE ORIENTATION OF PUMP
114
102
TO REGULATOR OUTLET
TO IGBT INLET
177 211 200
(TYP 4 PLCS)
62
M2
114
TO RADIATOR OUTLET TEE
NOTE ORIENTATION OF FILTER
142
GROUND TETHER POINT FOR SIDE AND TOP PANEL
147
3 X
180
185
4 X
6
189
2 X
4
180
24 X
4 X
180
175 210 199
4 X 4 X 4 X
2 X
181
3 X
180
7
FAMILYEPP-202 TOP ASSEMBLY
SHEET 9 OF 14
167
10 X
302
(RADIATOR OUTLET
TEE)
(TO FILTER INLET)
125
2 X
(RADIATOR INLET TEE)
167
TO TORCH INLET
(TO PUMP INLET)
A
105
(TYP 8 PLCS)
231
218
301
Ref.
NOTE:
303
ORIENT FLAT SURFACE OF STEM FACING UPWARD. SUPPLIED WASHER LOCATED INSIDE TANK.
(FROM IGBT OUTLET)
305304 306
2X 2X 2X
A
52 193 209 197 163
K1
(200/230/460V UNIT)
4 X 4 X 4 X 6 X
2 X
185
K2 49
K2 50
OR
(CCC UNITS ONLY)
2 X
28
188
(CE UNITS ONLY)
L2
(CE ONLY)
140
149
12
2 PCS, 24" EA
153
14
4 X
185
104
133
218
231
(TYP 4 PLCS)
130
6 X
(CE AND CCC UNITS ONLY)
15
180
2 X
OR
196 208 219
161
(575V)
3 X 3 X 3 X
162
51
K1 (CE, CCC, AND 575V UNITS ONLY)
159176200215
GND1
141 80
245
TB1
2 X
191
4 X
185
134
104
FAMILYEPP-202 TOP ASS EMBLY
SHEET 10 OF 14
K4
K5
182
J3
100
D
(2)
230
(2) 204
97
128
98
2 X
RB1
A
8 X
INSTALL JUMPER PER WIRING SCHEMATIC/DIAGRAM
55127
54
156
E
13
REF
85
TB7
95
97
94
99
81
230
TB4
2 X
53
SECTION D-D
SCALE 1 : 2
204 230
4 X 4 X
182
D
90
CONNECT TO RB1
97
43
PCB1
CONNECT TO PCB1 J12
92
96
182
E
182
A
SECTION E-E
SCALE 1 : 2
GROUND
214 208 230
44
PCB2
FAMILYEPP-202 TOP ASSEMBLY
SHEET 11 OF 14
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